Commissioning Report Z-units <55 kW

Introduction

The commissioning of a compressor is a very important event. Proper commissioning is the first step in building up a
succesful machine history of your ZR or ZT compressor. The machine history is essential for proper follow-up of your
service records.
During commissioning you will record the initial service readings and other operating data of the machine. All
temperatures, pressures, voltage, amps, etc. need to be properly recorded, using the appropriate service instruments
and gauges.
Use this standard ZR/ZT commissioning report for recording the service readings during commissioning. Add any
useful comments with regard to the layout and quality of the installation.

The service data in the commissioning report will provide an important source of reference at a later stage. You will
refer to them when handling e.g. a guarantee claim or when discussing any other service problem. If the service
readings have not been recorded during commissioning, discussions at a later stage may become considerably more
difficult.
 Commissioning Report Z-units <55 kW

1. General

Country
Customer
Date of delivery
Date of commissioning
Date of start up
 Commissioning Report Z-units <55 kW

2. Compressor Data

2.1 Standard

Compressor type Serial number

Product number Voltage V

LP Element PN Serial number

HP Element PN Serial number

Motor PN Serial number

Cubicle PN Serial number

Dryer type Serial number

2.2 Options

Canopy Modulating control

IMD/ID dryer HAT
IMD/ID dryer + DD filter Marine version
Regulating system
 Commissioning Report Z-units <55 kW

3. Check List Pre-delivery

Date

Inspection by

3.1 Packing and shipping

Condition of the crate on arrival OK Not OK

Unpacking considered easy Yes No
Were all loose parts included Yes No
Condition of the loose parts OK Not OK
Were all documents included Yes No
Were all documents in good shape OK Not OK

Remarks:

3.2 Visual inspection

Bodywork
Any transport damage Yes No
Any signs of corrosion Yes No
Any loose bolts Yes No
Any damage to the bodywork Yes No
Any presence of water Yes No

Inside canopy
Any transport damage Yes No
Any signs of corrosion Yes No
Transport locking bolts easy to remove Yes No
Any loose bolts/connections Yes No
Any signs of oil spillage or leakage Yes No
Was the unit clean inside Yes No
Electric/Elektronikon equipment
Any signs of corrosion Yes No
Wiring in accordance with diagram Yes No
Any loose electrical connections Yes No
Check torque of main motor cables
OK Not OK
inside cubicle
Main motor, overload correctly set Yes No
Setting indicated correctly on
service diagram
Yes No
Fan motor(s), overload correctly set Yes No
Setting(s) indicated correctly on
service diagram
Yes No
Transformer wire taps correctly set Yes No
Electric diagram clear and legible Yes No

Remarks:
 Commissioning Report Z-units <55 kW

4. Check List Start-up/Test-run

Commissioned on

Commissioned by

4.1 Compressor installation

Transport locking bolts removed Yes No

Compressed air application

Installation carried out by Customer:

AC:

Environmental condition Clean Dusty Very dusty

Connection to the air net Rigid coupling Flexible coupling

Electrical connection carried out by Customer:

AC:

Foundation ok Yes No

Compressor room properly ventilated Yes No

Air intake quality ok Yes No

Air header ok Yes No

Any other compressor(s) in the same Yes:
room
No

Inlet and/or outlet ducting used Yes No

Receiver installed Yes:

No

Dryer installed Yes:

No

Dryer bypass installed Yes No

Filter(s) installed Yes: DD

DD + PD
DD + PD + QD

No
Condensate drains properly connected Yes No

Drain water goes to sewer Yes No

Remarks:

4.2 Compressor data

Regulation

Unload pressure bar psi

Load pressure bar psi

Protection

Oil pressure Warning Shutdown

bar psi

Intercooler pressure Warning Shutdown

bar psi

LP element outlet temperature Warning Shutdown

°C °F

HP element outlet temperature Warning Shutdown

°C °F

HP element inlet temperature Warning Shutdown

°C °F

Oil temperature Warning Shutdown

°C °F

Air filter service interval hrs

Oil and oil filter change interval hrs

Recommended Atlas Copco service hrs

inspection interval
Used oil

Remarks:
4.3 ID/IMD dryer data

Type of refrigerant

Amount of refrigerant kg

Lowest air temperature °C °F

Remarks:

4.4 Motor data

Make

Type

Serial number

Voltage V

Rated current A

Speed rpm

Mains fuse capacity A

Greasing interval hrs

Quantity of grease par bearing g

Air path cleaning interval hrs

Selected grease

Remarks:
4.5 Cubicle data

Type

Serial number

Service Diagram number

Control voltage V

Frequency Hz

Supply voltage V

Rated current A

4.6 Operation

Verify direction rotation main motor and stop the compressor

Check for element back rotation

OK Not OK
during normal stop

Check for oil leakage OK Not OK

Check for air leakage OK Not OK

Remarks:

4.7 Running conditions

Fill out the data sheet both in LOAD and UNLOAD condition.
Describe operating cycle (e.g. 1 min. Load / 20 sec. unload)

Load: Unload:
 Commissioning Report Z-units <55 kW

5. Data sheets

5.1 Datasheet ZT units

Date Type

Running hours Serial number

Loading hours

Load condition

Ambient temp. TO DP airfilter DP

LP-outlet temp. T1 Ambient pressure P0

HP-inlet temp. T2 Intercooler pressure P1

HP-outlet temp. T3 Compr. outlet pressure P2

Compr. outlet temp. T4 Oil pressure P3

Unload condition

Ambient temp. TO DP airfilter DP

LP-outlet temp. T1 Ambient pressure P0

HP-inlet temp. T2 Intercooler pressure P1

HP-outlet temp. T3 Compr. outlet pressure P2

Compr. outlet temp. T4 Oil pressure P3

5.2 Datasheet ZR units

Date Type

Running hours Serial number

Loading hours

Load condition

Ambient temp. TO DP airfilter DP

LP-outlet temp. T1 Ambient pressure P0

HP-inlet temp. T2 Intercooler pressure P1

HP-outlet temp. T3 Compr. outlet pressure P2

Compr. outlet temp. T4 Oil pressure P3

Temp. cooling water in T5

Temp. cooling water out T6

Oil temperature T7

Unload condition

Ambient temp. TO DP airfilter DP

LP-outlet temp. T1 Ambient pressure P0

HP-inlet temp. T2 Intercooler pressure P1

HP-outlet temp. T3 Compr. outlet pressure P2

Compr. outlet temp. T4 Oil pressure P3

Temp. cooling water in T5

Temp. cooling water out T6

Oil temperature T7
 Commissioning Report Z-units <55 kW

6. Remarks

Not OK for: Description: Remarks:

1.

2.

3.

4.

5.

6.

7.

8.
 Commissioning Report Z-units <55 kW

7. Registration

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