1192-Data Collection Platform
1192-Data Collection Platform
User’s
Manual
Rev. D
All Weather Inc. • 1065 National Drive • Sacramento, CA 95834 • USA • 800.824.5873 • www.allweatherinc.com
Copyright © 2022, All Weather, Inc.
All Rights Reserved. The information contained herein is proprietary and is provided solely for the
purpose of allowing customers to operate and/or service All Weather, Inc. manufactured equipment
and is not to be released, reproduced, or used for any other purpose without written permission of
All Weather, Inc.
Throughout this manual, trademarked names might be used. Rather than put a trademark (™)
symbol in every occurrence of a trademarked name, we state herein that we are using the names only
in an editorial fashion and to the benefit of the trademark owner, and with no intention of
infringement. All Weather, Inc. and the All Weather, Inc. logo are trademarks of All Weather, Inc.
Disclaimer
The information and specifications described in this manual are subject to change without notice.
Revision History
TABLE OF CONTENTS
1. OVERVIEW ................................................................................................................. 1
1.1 Models ................................................................................................................................2
1.2 Accessories .........................................................................................................................2
1.2.1 Digital Barometer Kits ................................................................................................3
2. INSTALLATION ........................................................................................................... 4
2.1 DCP Electronics Enclosure.................................................................................................4
2.1.1 Pole Mounting.............................................................................................................7
2.2 Electrical Connections ........................................................................................................8
2.3 Connections ......................................................................................................................10
2.3.1 Main Board ...............................................................................................................10
2.3.2 Sensor Interface Boards ............................................................................................12
2.3.3 AC Power Line .........................................................................................................30
2.4 Barometric Pressure Sensors ............................................................................................31
2.5 CDP Communication Options ..........................................................................................33
3. OPERATION ............................................................................................................. 34
3.1 General ..............................................................................................................................34
3.2 LED Indicators..................................................................................................................34
3.3 Battery-Charging Circuit ..................................................................................................35
3.4 Serial Settings ...................................................................................................................36
3.4.1 DIP Switches .............................................................................................................37
3.5 Display Screens ................................................................................................................38
3.5.1 Sensor Interface Board A.2 (outside U.S.) ................................................................39
3.5.2 Sensor Interface Board A.3 (U.S. non-Federal AWOS)............................................48
3.6 Configuration Information ................................................................................................56
3.7 Sensor Configuration Screens...........................................................................................57
3.7.1 Sensor Interface Board A.2 (outside U.S.) ................................................................57
3.7.2 Sensor Interface Board A.3 (U.S. non-Federal AWOS)............................................61
3.8 System Configuration Screens ..........................................................................................65
3.8.1 System Address .........................................................................................................66
3.8.2 Battery Charger .........................................................................................................66
3.8.3 Voltage ......................................................................................................................66
3.8.4 Maximum Voltage ....................................................................................................67
3.8.5 SD Card .....................................................................................................................67
3.8.6 USB Drive .................................................................................................................68
3.8.7 Logging .....................................................................................................................69
3.8.8 GPS Antenna.............................................................................................................71
3.8.9 UHF Radio ................................................................................................................71
3.8.10 Factory ....................................................................................................................72
3.8.11 Network Parameters ................................................................................................76
3.9 Model 8364-E/8365 Visibility Sensor Calibration and Testing .......................................77
3.9.1 Calibrate ....................................................................................................................77
3.9.2 Test Mode .................................................................................................................79
Model 1192 Data Collection Platform User’s Manual
4. MAINTENANCE ........................................................................................................ 84
4.1 Diagnostic Support ...........................................................................................................85
4.2 Real-Time Clock Battery ..................................................................................................85
4.3 Firmware Updates .............................................................................................................86
5. SPECIFICATIONS .................................................................................................... 88
6. WARRANTY .............................................................................................................. 90
Model 1192 Data Collection Platform User’s Manual
1. OVERVIEW
The Model 1192 Data Collection Platform (DCP) is used with Automated Weather Observing
Systems (AWOS) to collect, process, and log sensor information. The DCP is located at the sen-
sor station, and collects data from the sensors, performs error detection on the received
information, converts the sensors’ data into engineering units, and transmits a message packet
containing sensor data and status information to the Central Data Platform (CDP). The DCP can
communicate with the CDP using RS-232, RS-485, Ethernet, or wireless data radios.
The DCP mounts to the sensor tower or a mounting pole with Unistrut brackets. There is room
inside the enclosure for the barometric pressure sensor (Model 7150 and PTB330) and wireless
data radio kits. A keypad and LCD display screen inside the enclosure are used to view sensor
information and perform maintenance checks. The DCP has electrostatic (ESD) protection and a
battery charging circuit that allows it to be powered by an optional rechargeable 12 V backup
battery during power outages.
The data logger assembly consists of two parts, the
Main Board and the Sensor Interface Board (SIB), as
shown in Figure 2. The SIB is a removable and field
replaceable piece of equipment that houses all the
digital, analog and smart sensor interfaces. In the
event of an electrical transient event, such as a
lightning strike, the SIB will protect the rest of the
DCP from damage and can be replaced if it is
damaged.
The SIB is a modular assembly within the DCP and
can be changed to accommodate varying customer
requirements. The default SIB shipped with the DCP
accommodates industry-standard sensors for
measurement of common AWOS parameters,
including Wind Speed, Wind Direction, Temperature,
Relative Humidity, Pressure, Visibility, Runway
Visual Range (RVR), Present Weather, Freezing Rain, Figure 1. Sensor Interface Board
Lightning, Rain Accumulation, and Solar Radiation. Mounted on Main Board
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1.1 MODELS
The Model 1192 Data Collection Platform has 120 VAC and 240 VAC models, and there are
three enclosure options available.
Model Description
U.S. non-Federal AWOS, 120 VAC
1192
Polyester/Polycarbonate Hybrid Enclosure
1192-120 Polyester/Polycarbonate Hybrid Enclosure
1192-240 Nominal: 16” W x 20” H x 8” D
1192-120-AL Painted White Aluminum Enclosure
1192-240-AL Nominal: 24” x 24” x 8” D
1192-120-SS 304 SS Painted White Stainless-Steel Enclosure
1192-240-SS Nominal: 24” x 24” x 8” D
1.2 ACCESSORIES
The following accessories and replacement parts are available for the Model 1192 Data Collection
Platform.
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Number of BP Sensor
Part Number Digital Barometer Model
Transducers
11926 7150 2
11926-A 7150-A 3
11926-B 7150-B 1
11926-PTB PTB330 2
11926-PTB-A PTB330-A 3
11926-PTB-B PTB330-B 1
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2. INSTALLATION
2.1 DCP ELECTRONICS ENCLOSURE
Mount the DCP electronics enclosure on the tower using the M488119-01 Unistrut Mounting Kit.
Do not tighten all the nuts completely until all the Unistrut mountings have been completed. The
enclosure may also be mounted on a pole or a mounting pipe (see Section 2.1.1).
If possible, mount the enclosure on the side of the tower opposite to where the sun is shining.
If the DCP electronics enclosure is being mounted on a fold-over tower, find a tower side with
enough room and spacing to hold the enclosure. This could turn out to be the hinged side if the
hinge is above ground, or it might have to be a side other than the hinged side if the hinge is at
the base of the tower. If the tilts in the middle, then the DCP electronics enclosure should be on
the fixed part of the tower; if it tilts at the base, then the electronics enclosure should be above the
tilt. Note that all wires should be routed along leg on the hinged side with a bit of additional
slack at the hinge to allow for the tower to fold over without stressing the wires.
1. Prepare the bolts by applying anti-seize.
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3. Line up and center the top of the DCP electronics enclosure on the upper Unistrut and
secure the enclosure to the Unistrut using the mounting hardware provided (Figure 4).
4. Line up and center a Unistrut with the bottom of the DCP electronics enclosure and
secure the enclosure to the Unistrut using the mounting hardware provided (Figure 5).
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5. Secure the lower Unistrut to the tower legs using the mounting hardware provided
(Figure 6).
6. Apply a light spray of anti-corrosion to all the threaded fasteners. Avoid spraying other
areas such as the gasket surrounding the enclosure door.
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The 1192 DCP must be properly grounded by taking a ground wire with a minimum conductor
diameter of 2.9 mm (9 AWG) and maximum length of 5 m from the brass ground lug at the bottom
of the electronics enclosure (Figure 11) to the ground clamp near the bottom of the tower or
mounting pipe. Cut the end of the ground cable to length and connect this end that ground clamp.
Check that the contractor provided a ground connection from the ground rod to the tower or pipe.
If not, that will have to be done using de-ox grease on the below-ground connections.
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Sensor cables are from sensors not on the tower typically run to a junction box near the base of
the tower or mounting pole and then underground in conduit according to local code require-
ments. Route the cables from the junction boxes to the bottom of the electronics enclosure and
secure the cables and the ground wire to a tower leg with UV-resistant zip ties. Cables should be
secured at least every 60 cm (2 ft). Do not cinch the zip ties so tightly that they deform the cable.
Cut excess length off the zip ties with a flush cutter so that no sharp stubs are exposed.
1. Route the cables from the sensors into the electronics enclosure using the cable glands
and grommets shown in Figure 10.
2. Connect the wires to the connectors shown in Figure 12 according to the wiring
information provided in this chapter.
Figure 12 shows the layout of the various electronics subassemblies inside the electronics
enclosure and the routing of cables from the cable glands.
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2.3 CONNECTIONS
2.3.1 Main Board
Note that the AC power switch should be in the OFF position while connections are being made.
The terminal blocks use friction-lock plugs that can be unplugged from the terminal block
headers to make connecting wires more convenient.
GPS
The onboard GPS receiver has a built-in antenna and an SMA
connector that can be used for an external antenna. This connector
also provides power for active external GPS antennas. The system Figure 13. GPS Antenna
is configured to use the internal antenna by default. To use an Connector
external antenna, attach it to the SMA connector and route the
cable through one of the gland seals provided for tower-mounted sensors (Figure 10). Section
3.8.7 explains how to change the system configuration when an external antenna is used. The
antenna will likely be mounted near the enclosure on the tower.
COM 1 — UHF Radio
COM1 is a male DB15 COM port used to connect the UHF
data radio to the DCP with a serial cable.
Ethernet
The ETHERNET jack is used to connect a network switch or
fiber optic modem to the CDP as described in Section 2.5.
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DC Outputs
The DC Outputs terminal block provides three 12 V DC
outputs and one 5 V DC output.
12 V DC, 3 A total
5 V DC, 1.5 A
Backup Battery
The BATT terminal blocks allow the backup battery inside
the enclosure to be connected to the DCP. Use this backup
battery connection only when the current supplied by the
battery is less than 10 A. Figure 21. Backup Battery
Connection
RED wire to + pin
BLACK wire to – pin
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Signal Terminal Block Wiring Summary Heater Terminal Block Wiring Summary
BROWN wire (+24 VDC) to Pin 3 RED wire (all models) to J5 Pin 3
WHITE wire (PGND) to Pin 5 BLUE wire (all models) to J5 Pin 5
YELLOW wire (RS485D–) to Pin 6
GREEN wire (RS485D+) to Pin 7
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COM6 — CDP
The J13 terminal block is used to connect the DCP to the
CDP over an RS-485 serial connection.
Terminal Block Wiring Summary
WHITE wire (RS-485 D+) to Pin 1
BLACK wire (RS-485 D–) to Pin 2
RED wire/shield to Pin 3
Figure 26. COM6 CDP Pinout
Use the J10 terminal block described in COM12 to connect standalone Visibility sensors.
Model 6498-V Visibility sensor
Model 8364/8365 Visibility sensor
The DIP switches at position S1C are set up for half duplex
RS-485 (Table 4).
Terminal Block Wiring Summary
WHITE wire (RS-485 D+) to Pin 7
BLACK wire (RS-485 D–) wire to Pin 6
Figure 27. COM7 Visibility/
RED wire (SGND) to Pin 8 Present Weather Sensor Pinout
The following Direct Connect Present Weather/Visibility sensors are also connected to the J6
terminal block. When present the corresponding Background Luminance sensor wires are
connected to the same positions on the Terminal Block as the Model 6498-DC-PV Present
Weather/Visibility sensor.
Model 6498-DC-P Present Weather sensor
Model 6498-DC-PV Present Weather/Visibility sensor
Model 6498-DC-V Visibility sensor
Note that a Model 6490/Model 6490-I Present Weather sensor cannot be used when one of the
Direct Connect Present Weather/Visibility sensors is connected to the J6 terminal block. If a
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Model 6490/Model 6490-I Present Weather sensor is used, then the Model 6498-V or the Model
8364/8365 Visibility sensor connected to the J10 terminal block must be used.
Direct Connect Terminal Block Wiring Summary
BLUE wire (RS-485 A) to Pin 7 RED wire (24 VAC Hood Power) to Pin 1
WHITE wire (RS-485 B) wire to Pin 6 BLACK wire (24 VAC Hood Power) to Pin 2
GREEN wire (SGND) to Pin 8 SCREEN wire (SHIELD) to Pin 11
RED wire (DC +) to Pin 3 SCREEN wire (SHIELD) to Pin 12
BLACK wire (PGND) to Pin 5
Connect a ground wire from the ground lug(s) of the Model 6498-DC series sensor and
Background Luminance sensor (if present) to the ground bus inside the DCP enclosure.
COM8 — Freezing Rain
The J8 terminal block accommodates the Model 6495
Freezing Rain sensor. The DIP switches at position S1A are
set up for RS-232 (Table 4).
Note that the silkscreen shows the default half-duplex
SIB A.2
COM9 — CHI
The J22 terminal block is used to connect the 84e39/8340
Ceilometer to the DCP over an RS-232 serial connection.
Terminal Block Wiring Summary
WHITE wire (RS-232 Tx) to Pin 1
RED wire (RS-232 Rx) to Pin 2
BLACK wire (SGND) to Pin 3 Figure 29. COM9 Ceilometer Pinout
SHIELD wire to Pin 4
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COM10 — SURFACE
The J4 terminal accommodates the Model 6900 surface
condition sensors over an RS-485 serial connection.
NOTE: This serial port is not supported at this time.
(12VDC) to Pin 1
(PGND) to Pin 2
(RS-485 D+) to Pin 3 Figure 31. COM11 Serial Temperature/
Relative Humidity Probe Pinout
(RS-485 D–) to Pin 4
SHIELD wire to Pin 5
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AUX — Pyranometer
The J16 terminal block accommodates a solar radiation
sensor. The circuitry measures the voltage output of the
pyranometer. The voltage depends on the solar radiation
intensity.
Table 5 explains the DIP switch settings, which are used to set
the auxiliary voltage gain. The gain is normally set to 50
Terminal Block Wiring Summary Figure 33. Pyranometer Pinout
V+ wire to Pin 1
V– wire to Pin 2
SHIELD (if present) to Pin 3
WSPEED — Wind Speed Sensor
The J17 terminal block accommodates the Model 2030.
The circuitry measures the frequency information from
the wind speed sensor. The frequency depends on the
SIB A.2
wind speed.
2030 Terminal Block Wiring Summary
BLACK positive wire (WS V+) to Pin 1
WHITE wire (SIG) to Pin 2 Figure 34. WSPEED Wind Speed
GREEN wire (SIG RTN) to Pin 3 Sensor Pinout
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D/N — Day/Night
The J15 terminal block accommodates the M482297-00
Day/Night sensor.
Terminal Block Wiring Summary
RED wire (+24 VDC) to Pin 5
BLACK (GND) wire to Pin 2
GREEN wire (NTC GND) to Pin 4
Figure 39. Day/Night Pinout
WHITE wire (NTC) to Pin 3
BARE wire (SHIELD) to Pin 7
SIB A.2
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RED wire (+24 VDC) to Pin 3 All the 24VACA pins are wired to the same 24
BLACK wire (PGND) to Pin 5 VAC-L power source, and all the 24VACB pins
are wired to 24 VAC-N.
BLACK wire (RS-485 Rx–) to Pin 6
WHITE wire (RS-485 Rx+) to Pin 7 YELLOW wire (all models) to J5 Pin 1
BLACK wire (all models) to J5 Pin 2
BLUE wire (SGND) to Pin 8
BROWN wire (2040HH) to J14 Pin 1
BLACK wire (RS-485 Tx–) to Pin 9 BLACK wire (2040HH) to J14 Pin 2
GREEN wire (RS-485 Tx+) to Pin 10
ORANGE wire (2040HH) to J14 Pin 3
SHIELD to Pin 11 BLACK wire (2040HH) to J14 Pin 4
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RS-485 D-
RS-485 D+
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COM6 — CDP
The J13 terminal block is used to connect the DCP to the
CDP over an RS-485 serial connection.
Terminal Block Wiring Summary
RED wire (RS-485 D+) to Pin 1
WHITE wire (RS-485 D–) to Pin 2
BLACK wire/shield to Pin 3
Figure 46. COM6 CDP Pinout
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COM9 — CHI
Use the J22 terminal block to connect the Ceilometers.
8339-FAA Ceilometer
CL25K Ceilometer
CL31-CFG01Ceilometer
The J22 terminal block is used to connect the Ceilometer
to the DCP over an RS-232 serial connection.
Terminal Block Wiring Summary (8339-FAA)
WHITE wire (RS-232 Tx) to Pin 1
RED wire (RS-232 Rx) to Pin 2
BLACK wire (SGND) to Pin 3
Figure 50. COM9 Ceilometer Pinout
SHIELD wire to Pin 4
SIB A.3
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D/N — Day/Night
The J15 terminal block accommodates the M403572-00
Day/Night sensor.
Terminal Block Wiring Summary
RED wire (+24 VDC) to Pin 5
BLACK (GND) wire to Pin 2
GREEN wire (NTC GND) to Pin 4
Figure 64. Day/Night Pinout
WHITE wire (NTC) to Pin 3
BARE wire (SHIELD) to Pin 7
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CAUTION
There are 120 VAC and 240 VAC models of the Model 1192 Data Collection. Check the local
power supply voltage being connected to ensure the correct model is being wired based on the
local voltage.
WARNING
Turn off electrical power at the source before making the electrical connections to the DCP!
1. Install a conduit fitting at the location shown in Figure 10. Feed the power cable through
the conduit fitting. A 3-wire 16 to 18 AWG cable is recommended.
2. Connect the three power cable wires to the DIN rail
terminal blocks to the side of the circuit breaker and surge
suppressor (Figure 65).
LINE to BLACK or BROWN
NEUTRAL to WHITE or BLUE
GROUND/EARTH to GREEN or
GREEN/YELLOW
If there is no green terminal block, connect the green
power cable wire to the ground bar at the bottom right of
the enclosure.
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Model 1192 Data Collection Platform User’s Manual
2. Attach the Barometric Pressure sensor to the enclosure backplane using the hardware
supplied.
3. Connect the Pressure Port tubes from the pressure port to the pressure ports on the
Barometric Pressure sensor.
4. Run the M493090-00 cable from the DB9 connector on the Barometric Pressure sensor to
the BP header on the main board as explained in Section 2.3.
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Figure 67. Locations of Barometric Pressure Sensor and Radio Inside DCP Enclosure
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3. OPERATION
3.1 GENERAL
The Model 1192 Data Collection Platform (DCP) is designed for use with the All Weather, Inc.
AWOS aviation weather systems. The DCP collects data from the AWOS sensors, performs
error detection on the received information, converts the sensors’ data into engineering units, and
transmits a message packet containing sensor data and status information to the Central Data
Platform (CDP) upon request.
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Performance LEDs
VHF KEY — VHF radio keying
CHARGER — The two LEDs indicate the charging status for the backup battery; see
Section 3.3 for more information
S0 S1
not charging, battery fault or shutdown
float charge, charge on the batteries is maintained at an optimum level,
also known as trickle charge
absorption charge, charging tapered within 80–90% of full voltage
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Note: The DIP switch assemblies are set at the factory for the connections described in
Section 2.3.2.
Two sets of DIP switch assemblies on the Sensor Interface Board (SIB) are used to set
configuration parameters for the DCP. The configuration and setting of these switches are
outlined below.
The four S1A to S1D switches specify RS-232 or RS-485 communication between the DCP and
a particular serial COM port. Table 3 identifies the serial protocols for the pins on the terminal
blocks that can be set with these DIP switches.
RS-485 RS-485
Pin RS-232
(Full Duplex) (Half Duplex)
6 RS-485 Tx– RS-485 D– RS-232 Tx
7 RS-485 Tx+ RS-485 D+ —
8 SGND SGND SGND
9 RS-485 Rx– — —
10 RS-485 Rx+ — RS-232 Rx
Table 4 shows the switch settings for each serial protocol option. The specific settings set at the
factory are shown in Section 2.3.2 and should not need to be changed.
The S2 switches are used to set the auxiliary voltage gain for the solar radiation sensor connected
to the AUX terminal block. The gain is normally set to 50.
Table 5 shows the switch settings. DIP Switch 4 is not used.
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Navigation
It is possible to move through the screens using either by rotating the ENTER button below the
LCD screen or by using the * and # keys on the keypad.
When using the ENTER button, rotate the ENTER button either clockwise or
counterclockwise as shown by the arrow. Each subsequent click will display the next
screen.
When using the * and # keys on the keypad, press the # key to move to the next screen or
press the * key to move to the previous screen.
Follow the prompt on the LCD screen to confirm the selection by either clicking the
ENTER button or touching the number indicated on the keypad.
The screens that are displayed subsequently have been customized to the Sensor Interface Board
being used on that DCP. These Sensor Interface Boards are currently available.
Sensor Interface Board A.2 (AWI sensors for use outside the U.S. — Section 3.5.1)
Sensor Interface Board A.3 (AWI sensors for use with non-Federal AWOS systems in the
U.S. — Section 3.5.2)
Section 3.5.2 explains how the sensors displayed in these screens are selected and configured.
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If there is a broken wire in the connection between the wind sensor and the DCP, the message
Sensor Disconnected will appear on the WIND Information screen.
Visibility and Present Weather Sensor Screens
The Visibility and Present Weather sensor screens display the processed sensor data (visibility
and present weather information), the sensor status, and the raw sensor data (visibility and present
weather strings). The specific sensor is identified at the bottom of the screen.
The specific information shown depends on the sensor connected to the VIS/PWX COM7
terminal block at J6.
This information will be shown for a sensor capable of reporting both Present Weather and
Visibility.
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6498 6498
VIS/PWX Status
OK
6498
6498 6498
SIB A.2
This information will be shown for a sensor capable of reporting only Present Weather.
6490-I 6490-I
PWX String
=W_ _P.00050000 X4
19L-H129T078 0 41 A842
6490-I
The PWX weather information shown is truncated to the first two characters of the Precipitation
Intensity being reported if the Precipitation Intensity is more than two characters. For example,
+RA would just be shown as R+ on the PWX weather information screen. The complete
Precipitation Intensity is processed by the DCP and is forwarded to the CDP.
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Ceilometer Screens
The Ceilometer screens display the processed cloud heights for up to four cloud layers, the sensor
status (cloud status), and the raw data (cloud string). The specific sensor is identified at the bottom
of the screen.
SIB A.2
Cloud Information
CLD 1: 6500 ft
CLD 2: 8000 ft
CLD 3: 10200 ft
CLD 4: 12500 ft
8339 / 8340
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T / RH Information T / RH Voltages
T: -20.2C / -4.3F Temp: 0.198 [V]
DP: -28.4C / -19.2F RH: 0.474 [V]
RH: 47.4 MARS: 0.15 [A]
MARS OK
5190-F 5190-F
The MARS fan may fail, there might be a break or short circuit in its wires, or the air flow may
become obstructed. When it happens the current draw will differ from the factory-calibrated
value (Section 3.8.10 MARS Configuration) and a Mars FAN FAIL message will be displayed.
Barometric Pressure Screens
The Barometric Pressure sensor screens display the processed (BP information) and the raw (BP
SIB A.2
string) sensor data. The specific sensor (7150 or PTB330) is identified at the bottom of the screen.
BP Information
S1: 29.920
S2: 29.920
7150 Dual
BP Offsets BP String
RAW + OFFSET = BP 29.920 29.920 **.***
29.920+0.000=29.920 00 00.000 00
29.920+0.000=29.920
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6495 6495
6495 6495
The FZRA calibration screen display used to calibrate the Freezing Rain Sensor is intended for
factory use only. Do not attempt to calibrate the Freezing Rain sensor in the field.
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Lightning Screens
The Lightning screens display the processed sensor data (LTX information), the sensor status, and
the raw sensor data (LTX string). The specific sensor is identified at the bottom of the screen.
The Visibility sensor screens display the processed sensor data (visibility information), the sensor
status, and the raw sensor data (visibility strings). The specific sensor is identified at the bottom of
the screen.
If an error is detected, the VIS Configuration screen will display one of the following messages.
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VIS Status
Status Normal
8364 / 8365
If the screen shows Visibility Failure, one of the following error codes will also be
displayed.
The VIS Power display may also show On Battery Power or Sensor Not Installed.
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Section 3.13describes how to increase the precision of the solar radiation measurements if this is
needed.
GPS Screen
The GPS screen displays GPS information, the GSV string for GPS satellites in view (GSV), and
the recommended minimum specific GPS/transit data (RMC) string.
GPS Information
GPS Signal Acquired
Time:
2021/01/23 18:23:16Z
SIB A.2
ON-BOARD GPS
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There are also Logging Status screens, which are described in Section 3.8.7.
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If there is a broken wire in the connection between the wind sensor and the DCP, the message
Sensor Disconnected will appear on the WIND Information screen.
Visibility and Present Weather Sensor Screens
The Visibility and Present Weather sensor screens display the processed sensor data (visibility
and present weather information), the sensor status, and the raw sensor data (visibility and present
weather strings). The specific sensor is identified at the bottom of the screen.
The specific information shown depends on the sensor connected to the VIS/PWX COM7
terminal block at J6.
Model 6490 Present Weather sensor
Model 6498-P Present Weather sensor
Model 6498-PV Present Weather/Visibility sensor
PWD22-CFG06 Present Weather/Visibility sensor
This information will be shown for a sensor capable of reporting both Present Weather and
Visibility.
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6498 6498
VIS/PWX Status
OK
6498
6498 6498
SIB A.3
This information will be shown for a sensor capable of reporting only Present Weather.
6490 6490
PWX String
=W_ _P.00050000 X4
19L-H129T078 0 41 A842
6490
The PWX weather information shown is truncated to the first two characters of the Precipitation
Intensity being reported if the Precipitation Intensity is more than two characters. For example,
+RA would just be shown as R+ on the PWX weather information screen. The complete
Precipitation Intensity is processed by the DCP and is forwarded to the CDP.
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Ceilometer Screens
The Ceilometer screens display the processed cloud heights for up to four cloud layers, the sensor
status (cloud status), and the raw data (cloud string). The specific sensor is identified at the bottom
of the screen.
SIB A.3
8339-FAA Ceilometer
CL25K Ceilometer
CL31-CFG01Ceilometer
Cloud Information
CLD 1: 6500 ft
CLD 2: 8000 ft
CLD 3: 10200 ft
CLD 4: 12500 ft
8339 / 8340
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T / RH Information T / RH Voltages
T: -20.2C / -4.3F Temp: 0.198 [V]
DP: -28.4C / -19.2F RH: 0.474 [V]
RH: 47.4 MARS: 0.15 [A]
MARS OK
5190-F 5190-F
The MARS fan may fail, there might be a break or short circuit in its wires, or the air flow may
become obstructed. When it happens the current draw will differ from the factory-calibrated
value (Section 3.8.10 MARS Configuration) and a Mars FAN FAIL message will be displayed.
Barometric Pressure Screens
The Barometric Pressure sensor screens display the processed (BP information) and the raw (BP
string) sensor data. The specific sensor (7150 or PTB330) is identified at the bottom of the screen.
SIB A.3
BP Information BP String
S1: 29.924 29.924 29.926 **.***
S2: 29.926 19 0.044 00
7150 7150
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6495 6495
6495 6495
The FZRA calibration screen display used to calibrate the Freezing Rain Sensor is intended for
factory use only. Do not attempt to calibrate the Freezing Rain sensor in the field.
Lightning Screens
The Lightning screens display the processed sensor data (LTX information), the sensor status, and
the raw sensor data (LTX string). The specific sensor is identified at the bottom of the screen.
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If an error is detected, the VIS Configuration screen will display one of the following messages.
VIS Status
Status Normal
8364 / 8365
If the screen shows Visibility Failure, one of the following error codes will also be
displayed.
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The VIS Power display may also show On Battery Power or Sensor Not Installed.
GPS Screen
SIB A.3
The GPS screen displays GPS information, the GSV string for GPS satellites in view (GSV), and
the recommended minimum specific GPS/transit data (RMC) string.
GPS Information
GPS Signal Acquired
Time:
2021/01/23 18:23:16Z
ON-BOARD GPS
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Model 1192 Data Collection Platform User’s Manual
There are also Logging Status screens, which are described in Section 3.8.7.
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SYSTEM CONFIGURATION
SIB Type: A.2
ENTER to Config
SIB A.2
Once the configuration process is under way, the ESC or 0 to exit and ENTER or 1 to
select options will alternate at the bottom of the screen. Either click the ESC or ENTER button
below the LCD display or click the number on the keypad to make the selection.
Rotate the ENTER button below the LCD display or use the * and # keys on the keypad to scroll
through the options. The option selected is between the >>> <<< symbols.
>>>Sensors<<<
System
Select Sensors to configure the sensors.
ESC or 0 to exit
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WIND SENSOR
None
2020/2030 Select the Wind sensor connected to the DCP
>>>2040/2041<<< from the available options.
962x
ENTER or 1 to select
FZRA SENSOR
None
>>>6495/872C3<<< Select the Freezing Rain sensor connected to the
DCP from the available options.
ENTER or 1 to select
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RAD SHIELD
None Select the Radiation Shield for the Temperature/
>>>MARS 8190<<< Relative Humidity probe connected to the DCP
SARS from the available options.
ENTER or 1 to select
3.7.1.7 Ceilometers
CEILOMETER
Select the Ceilometer connected to the DCP from
None
the available options.
SIB A.2
>>>8339/8340<<<
8339 all variants
8340 all variants
ENTER or 1 to select
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SOLAR RADIATION
None
>>>3022<<< Select the Solar Radiation sensor connected to the
3016 DCP from the available options.
962x
ENTER or 1 to select
LTX SENSOR
None
>>>6500<<< Select the Lightning sensor connected to the DCP
from the available options.
ENTER or 1 to select
>>>0.01 in<<<
0.1mm 0.1 mm
0.2 mm 0.2 mm
962x
ENTER or 1 to select
DAY NIGHT
None
>>>OFF-BOARD<<< Select the Day/Night sensor connected to the
ON-BOARD DCP from the available options.
ENTER or 1 to select
SURFACE
ENTER or 1 to select
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SYSTEM CONFIGURATION
SIB Type: A.3
ENTER to Config
Once the configuration process is under way, the ESC or 0 to exit and ENTER or 1 to
select options will alternate at the bottom of the screen. Either click the ESC or ENTER button
below the LCD display or click the number on the keypad to make the selection.
Rotate the ENTER button below the LCD display or use the * and # keys on the keypad to scroll
through the options. The option selected is between the >>> <<< symbols.
>>>Sensors<<<
SIB A.3
System
Select Sensors to configure the sensors.
ESC or 0 to exit
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BP SENSOR
None
>>>7150<<< Select the BP sensor connected to the DCP from
7190 the available options.
PTB330
ENTER or 1 to select
FZRA SENSOR
None
>>>6495/872C3<<< Select the Freezing Rain sensor connected to the
DCP from the available options.
ENTER or 1 to select
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RAD SHIELD
None Select the Radiation Shield for the Temperature/
>>>MARS 8190<<< Relative Humidity probe connected to the DCP
MARS 43408F-4A from the available options.
ENTER or 1 to select
3.7.2.7 Ceilometers
CEILOMETER
None
>>>8339-FAA<<< Select the Ceilometer connected to the DCP from
CL31-CFG01 the available options.
CT25K
ENTER or 1 to select
8364-E 8364-E
>>>6498 Legacy<<< 6498 Legacy
6498 Direct 6498 Direct
ENTER or 1 to select PWD22-CFG06
The 6498 Legacy option refers to a sensor in the
Model 6498 series connected to the DCP via the
Model 2715 Universal Power and
Communication Module
LTX SENSOR
None
>>>6500<<< Select the Lightning sensor connected to the DCP
SA20 from the available options.
ENTER or 1 to select
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DAY NIGHT
None
>>>OFF-BOARD<<< Select the Day/Night sensor connected to the
LCS-624D DCP from the available options.
ENTER or 1 to select
SIB A.3
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Sensors
>>>System<<<
Select System to configure the system.
ESC or 0 to exit
>>>Address<<<
Battery Charger Select which feature will be configured.
SD Card Address Logging
USB Drive Battery Charger GPS Antenna
Logging SD Card UHF Radio
ENTER or 1 to select USB Drive Factory
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>>>Address<<<
Battery Charger
SD Card
USB Drive Select Address to set the system address.
GPS Antenna
ENTER or 1 to select
Address
>>>Battery Charger<<<
SD Card Select Battery Charger to configure the Battery
USB Drive Charger.
GPS Antenna
ENTER or 1 to select
Charge Current
2.7 Rotate the ENTER button below the LCD screen
(Figure 69) until the desired current is for the
backup battery.
ENTER or 1 to select
Refer to Section 3.3 for more detailed information about the battery charging circuit.
3.8.3 Voltage
Charge Current
>>>Voltage<<<
Max Voltage Select the Voltage for the Battery Charger.
ENTER or 1 to select
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Model 1192 Data Collection Platform User’s Manual
Voltage
13.80 Rotate the ENTER button below the LCD screen
(Figure 69) until the desired voltage is reached
for the backup battery.
ENTER or 1 to select
Refer to Section 3.3 for more detailed information about the battery charging circuit.
3.8.4 Maximum Voltage
Charge Current
Voltage Select the maximum voltage for the Battery
>>>Max Voltage<<< Charger.
ENTER or 1 to select
Voltage
14.4 Rotate the ENTER button below the LCD screen
(Figure 69) until the desired voltage is reached
for the backup battery.
ENTER or 1 to select
Refer to Section 3.3 for more detailed information about the battery charging circuit.
3.8.5 SD Card
Address
Battery Charger
>>>SD Card<<< Select if the microSD Card will be used to save or
USB Drive load configuration files.
GPS Antenna
ENTER or 1 to select
>>>Save Config<<<
Load Config
Eject Select Save Config to save the existing
configuration from the DCP EEPROM to the
microSD card.
ENTER or 1 to select
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Save Config
>>>Load Config<<<
Eject Select Load Config to load the configuration
from the microSD card to the DCP EEPROM.
ENTER or 1 to select
Load Configuration
User Action: Follow these instructions to complete loading the
1)Press ENTER configuration from the microSD card to the DCP
2)Power cycle device EEPROM. A reboot of the system is required for
the changes to take effect.
ENTER or 1 to select
Address
Battery Charger
SD Card Select if the USB Drive will be used to save or
>>>USB Drive<<< load configuration files.
GPS Antenna
ENTER or 1 to select
>>>Save Config<<<
Load Config
Eject Select Save Config to save the existing
configuration from the DCP EEPROM to the
USB Drive.
ENTER or 1 to select
Save Config
>>>Load Config<<<
Eject Select Load Config to load the configuration
from the USB Drive to the DCP EEPROM.
ENTER or 1 to select
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Model 1192 Data Collection Platform User’s Manual
Load Configuration
User Action: Follow these instructions to complete loading the
1)Press ENTER configuration from the USB Drive to the DCP
2)Power cycle device EEPROM. A reboot of the system is required for
the changes to take effect.
ENTER or 1 to select
Save Config
Load Config
>>>Eject<<< It is good practice to Eject the USB Drive once
the configuration files have been saved or loaded.
ENTER or 1 to select
3.8.7 Logging
Logging enables sensor data being exchanged with the DCP to be logged. Two types of log files
are generated for each sensor.
Raw sensor logs collect the data sent to and received back from the sensor.
Parsed logs are logs that are written periodically in CSV format. The configuration screen
allows the logging period to be set between 1 second and 60 minutes.
LOGGING LEVEL
Select the Logging Level.
None
>>>Normal<<< None — no logging will be done.
Debug Normal — normal logging selection.
Factory Debug Debug and Factory Debug — Reserved
for factory use.
ESC or 0 to exit
ESC or 0 to exit
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Log files can only be stored on a microSD card; the microSD card must be inserted. Follow the
instructions in Section 3.8.5 to eject the microSD card when you need to review the logs.
The following Logging Status screens can be accessed along with the other A.2 System Status
Screens or A.3 System Status Screens.
Logging Status
This status screen is displayed when a microSD
Level: Normal card is inserted while the DCP is already on and
Status: Syncing set up for logging. This means logs are being
Pending Logs: 160 synchronized from the internal storage to the
Memory free: 96% microSD card.
SD Card free: 6%
Logging Status
Level: Normal This status screen is displayed once all the cached
Status: Normal log files have been written to the microSD card
Pending Logs: 0 and logging is taking place normally.
Memory free: 100%
SD Card free: 6%
Logging Status
Level: Normal
Status: Caching This status screen is displayed once the microSD
Pending Logs: 57 card is ejected.
Memory free: 98%
SD Card free: N/A
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Address
Battery Charger
SD Card
USB Drive Select to set the GPS Antenna.
>>> GPS Antenna<<<
ENTER or 1 to select
ESC or 0 to exit
Battery Charger
SD Card
USB Drive Select to send data to test the UHF radio. Section
GPS Antenna 3.10 explains the steps in the test.
>>>UHF Radio<<<
ENTER or 1 to select
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3.8.10 Factory
SD Card
USB Drive
GPS Antenna Select Factory to set the configurations normally
UHF Radio set at the Factory.
>>>Factory<<<
ENTER or 1 to select
Select which Factory configuration to set up. Note that BP Offsets are not available on SIB
Type A.3 since they are not used with domestic non-Federal AWOS systems.
Sensor Interface Board A.2 Sensor Interface Board A.3
SIB Configuration
ENTER or 1 to select
ENTER or 1 to save
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MARS Configuration
ENTER or 1 to select
>>>Set Tolerance<<<
Current cal.
Zero cal.
Autozero enable First, Set Tolerance.
Autozero int.
ENTER or 1 to select
Set Tolerance
>>>Current cal.<<<
Zero cal.
Autozero enable Now select Current cal..
Autozero int.
ENTER or 1 to select
MARS Calibration
User Action: Follow these instructions to complete calibrating
1) Connect MARS the MARS. The calibration is complete when the
2) ENTER to Cal screen returns to the previous menu.
ENTER or 1 to select
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Set Tolerance
Current cal. Select Current cal. to tell the DCP what the
>>>Zero cal.<<< current reading is when there is no current. You
Autozero enable will be prompted to disconnect the MARS
Autozero int. (holding the MARS test switch has the same
effect) and press ENTER.
ENTER or 1 to select
Set Tolerance
Current cal. Use Autozero enable to enable or disable the
Zero cal. DCP to shut down the 12V rail (which disables
>>>Autozero enable<<< the MARS) periodically and read the “zero
Autozero int. current” value.
ENTER or 1 to select
Set Tolerance
Current cal. Now select Autozero int. to specify the
Zero cal. interval between autozero attempts; it can be set
Autozero enable between 1 and 24 hours. When Autozero
>>>Autozero int.<<< enable is disabled, this setting has no effect.
ENTER or 1 to select
BP Offsets
Note that BP Offsets are not available on SIB Type A.3 since they are not used with domestic
non-Federal AWOS systems.
ENTER or 1 to select
Units inHg
0.005 Rotate the ENTER button below the LCD screen
(Figure 69) until the desired offset is showing.
ENTER or 1 to accept
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Charger Enable
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3.9.1 Calibrate
Follow the instructions on the LCD screen, which match the calibration instructions in the User’s
Manual for the corresponding Visibility Sensor. This feature allows the DCP to be used to
calibrate the Visibility Sensor in lieu of the handheld terminal.
VIS Calibration/Test
Enter the Cal ID # shown on the calibration
Enter Cal Id * for . paddle’s label using the keypad, then press #
# when done xx.xxx when done. Use the * key to enter a decimal
point.
8364 / 8365
VIS Calibration/Test
8364 / 8365
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VIS Calibration/Test
8364 / 8365
VIS Calibration/Test
Cal Fctr: Old = 54.908 Old and new calibration factors are displayed.
New = 54.738 # when done Press # to continue.
8364 / 8365
VIS Calibration/Test
A percentage change in calibration factor is
% Change = 0.3 displayed. Press # accept the change or press * to
# = Accept * = Reject reject the change.
8364 / 8365
The calibration/test prompt is displayed again.
VIS Calibration/Test
Calibration is complete. Press the desired
character on the keypad to continue when this
1 to Calibrate Sensor screen is reached.
2 to Test, # to Exit
1 to calibrate
8364 / 8365 2 to test
# to exit
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First, the Test menu is displayed. Press the desired character on the keypad to select the desired
test.
1 Sensor status
2 Diagnostic menu
3 Test Mode 0
4 Test Mode 1
0 to exit
A test result will be displayed. Press # when finished viewing the test result to return to this Test
menu.
Instead of a test result, selecting the Diagnostic menu will provide additional test options as
explained below.
Diagnostic Menu
The Diagnostic menu is displayed. Press the desired character on the keypad to select the desired
test.
1 RAM test
2 ROM test
3 Power data
4 Nonvolatile memory
0 to exit
The test result will be displayed. Press # when finished viewing the test result to return to the
Diagnostic menu.
Press 0 when finished to return to the Test menu.
Press 0 when finished to exit the Test menu.
The calibration/test prompt is displayed when you
VIS Calibration/Test
exit the Test menu. Press the desired character on
the keypad to continue when this screen is
1 to Calibrate Sensor reached.
2 to Test, # to Exit
1 to calibrate
8364 / 8365 2 to test
# to exit
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3. Right-click on the network adapter connected to the DCP and click Properties.
4. Select Internet Protocol Version 4 (TCP/IPv4) and click Properties.
5. Enter the information shown here.
IP Address: 192.168.5.20
Subnet mask: 255.255.255.0
Default gateway: 192.168.5.1
DNS information can be left blank.
Click OK.
6. Click Close.
7. Open a terminal emulation utility such as Putty on the test computer.
8. Enter 192.168.5.5 for the host name and 3107 for the port.
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9. Click on Terminal in the list on the left and set Local echo to Force off and Local line
editing to Force off.
10. Click Open. The 6498 setup menu will appear. Follow the instructions in the Model 6498
User’s Manual or the Model 6498 Calibration Technical Bulletin to perform the
calibration.
WELCOME TO THE AWI 6498 SETUP
MENU
ID 0
S/N 1003
(1) Message output menu
(2) User alarm menu
(3) Calibrate AWI 6498
(4) System information
(5) Communications setup
(6) System configuration
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Battery Charger
SD Card
USB Drive
GPS Antenna Select to send data to test the UHF radio.
>>>UHF Radio<<<
ENTER or 1 to select
>>>Data Test<<<
Press ENTER or press 1 on the keypad to start the
data test; press ESC or press 0 on the keypad to
exit.
ENTER or 1 to select
ESC to Cancel
ENTER to Stop
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4. MAINTENANCE
No regular maintenance is required with the Model 1192 Data Collection Platform, other than
verifying periodically that all cables are connected and in good condition and checking the real-
time clock battery voltage.
The test points shown in Figure 71 allow the Sensor Interface Board and its associated circuits to
be checked for troubleshooting.
Figure 71. Sensor Interface Board A.2 and A.3 Test Points
The measurements are made between the test point and GND.
AUX is the analog voltage level (V+) for the solar radiation sensor after conditioning
circuits as supplied to the A/D converter (not used on Sensor Interface Board A.3) to
verify that the analog input works as expected.
WS is the wind speed frequency signal (SIG).
WDIR, TEMP, and RH are analog voltages after conditioning circuits as supplied to the
A/D converter. These are useful to verify that the analog inputs work as expected.
VREF is a reference voltage that should be 3.000 ± 0.005 V.
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RAIN is the rain gauge signal. When the tipping bucket is tipping, a pulse should be
observed on the test point.
24V or 12V are for powering external sensors. So if a sensor is not working, these are
good to check.
+8 V and -8V power the analog conditioning circuits.
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Checking Size
Initialize process
Erasing Flash
Writing Program
Cleaning up
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5. SPECIFICATIONS
Specification
Parameter
1192 & 1192-120 1192-240
64 × 128 Graphic LCD Display
Display
backlit and heated
Keypad 12-character keypad
Connectors Pluggable Terminal Blocks
GPS Onboard GPS receiver
Real-Time Clock 32.768 kHz crystal
32-bit ARM with Real-Time
Processor Operating System,
1.5 MB Internal RAM, up to 400 MHz
External Memory
microSD Card or USB Flash Drive
(FAT, FAT32, and exFAT file systems
up to 32 GB
supported)
Electrical
108–132 V AC, 2.5 A 216–264 V AC, 1.25 A
AC Voltage 55–65 Hz 55–65 Hz
Protected by 15 A circuit breaker
24 V AC
External Supply Voltage (optional) 12–48 V DC
12 V Battery
12 V DC, 5 A•h
Backup Battery
Protected by 7.5 A mini ATC/ATO fuse
Individually Configurable Serial Ports
Serial Ports 13 (10 available for Sensor Interface Board)
RS-485 (half duplex)
Serial Protocols RS-485 (full duplex)
3-wire RS-232 (no flow control)
Serial Baud Rates 300 to 115200 bps
Other I/O
General Purpose I/O 25
Analog Inputs Eight 24-bit oversampled channels: 0 V to 3 V
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Specification
Parameter
1192 & 1192-120 1192-240
Ethernet Port
TCP/IP 10/100Base-T
Connector RJ-45 Jack
Environmental
-40 to +70ºC
Operating Temperature
(-40 to +158ºF)
-40 to +85ºC
Storage Temperature
(-40 to +185ºF)
Humidity 0–100% (noncondensing)
Mechanical
Enclosure NEMA 4X (IP 66)
14" W × 20" H × 6" D
Polycarbonate Enclosure
(36 cm W × 51 cm H × 15 cm D)
Dimensions
Aluminum, Stainless 24" W × 24" H × 6" D
Steel Enclosure (61 cm W × 61 cm H × 15 cm D)
Mounting Enclosure Tower/Pole Mount (2” to 3” O.D.)
Weight 12 kg (26 lb)
Shipping Weight 16 kg (35 lb)
Compliance
EMI/RFI MIL-STD-461G
ESD/Surge/Overvoltage Protection IEC 61000-4-2, IEC 61000-4-4, IEC 61000-4-5)
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6. WARRANTY
This equipment has been manufactured and will perform in accordance with requirements of
FAA Advisory Circular 150/5220-16B. Any defect in design, materials, or workmanship which
may occur during proper and normal use during a period of 1 year from date of installation or a
maximum of 2 years from shipment will be corrected by repair or replacement by All Weather
Inc.
90
All Weather Inc.
1065 National Drive, Suite 1
Sacramento, CA 95834 1192-001
Fax: 916.928.1165 Revision D
Phone: 916.928.1000 January, 2022
Toll Free: 800.824.5873