DeltaV Overview

Changing How the World Thinks

About Process Control!
Architecture shift to PlantWeb

Business
Systems

PC’s LIMS

PLC’s
DCS

Valves Motors
Analytical
Products & Systems
DeltaV uses PlantWeb Philosophy
DCS-like Foundation
Single Global configuration database
Embedded operator interface
Alarm Management
Solid Communications (i.e. unsolicited
communications)
Global Access to data by name

PLC’s Strengths
Compactness & Scalability
Integration with Major Bus Technologies
Class I Div 2
Environmental classification as per G3
Remote Mounting
 Device Networks
Process
Control FIELDBUS
• Foundation Fieldbus
Device Busses • WorldFIP
Type of • CAN • Profibus PA
Control • ControlNet
• DeviceNet
• LonWorks
Sensor Busses
• Profibus DP
• AS-i
• Interbus
Logic • LonWorks
Control • Seriplex

Simple Devices Powerful Devices

Device Functionality / Cost

Build it: Controllers First!
power Controller
Add Redundancy
☺
Then H1 Fieldbus
H1 Fieldbus
Add H1 Redundancy

☺
FOUNDATION FIELDBUS for
Intelligence
Redundant Interface

Integrated bus power

8 RTD/TC inputs
Zone 1

Multivariable with single

Pipe intrusion 8 DI, 8 DO
Zone 2
Add Inexpensive Discretes
AS-i
AS-i (Actuator Sensor Interface)
500 I/O card !
For your Motor Starters (Europe)
Profibus DP
For your Motor Starters (North America)

DeviceNet
Profibus DP / DeviceNet for MCC
Use Your HART Investment Wisely
HART AI & AO
Smart Communications

Theirs  Ours ☺
Processing Power at Device

Intelligent Field

Processing power at the device allows for

configuration, calibration, and diagnostic
information to be stored at the individual device
 Instrumentation – the eyes and ears of
your plant
Travel Deviation Electronics Failure
Cycle Counter Sensor Failure
Valve Signature Process Condition
Configuration
Step Response Configuration Warning
Status / Alerts
Dynamic Error Band RTD Drift
Diagnostics
Drive Signal RTD Life Estimation
Calculations
Output Signal etc...
etc...

Electronics Failure Electronics Failure

Sensor Failure Sensor Failure
Process Condition Reverse Flow
Configuration Warning Empty Pipe
Plugged Impulse Lines Calibration Error
etc... Process Condition
Configuration Warning
etc...
pH Electrode Aging
Glass Electrode Failure
Reference Electrode Failure
Reference Electrode Coating
Reference Electrode Poisoning
etc...
Connect To Your Legacy Equipment
Modbus
Serial Integration
Plant LAN

Modbus Master
Modbus Slave
DH
DH+
AB RS485

PLC Network
Digital. Easy!
String Them Together….
100 MB Ethernet

HART I/O DeviceNet/Profibus

AS-i
H1
Off-the-shelf WorkStations

COTS
HART I/O DeviceNet/Profibus

AS-i
H1
Add the Heartbeat…

HART I/O DeviceNet/Profibus

AS-i
H1
 DeltaV Architecture

120 Nodes (on control network)

Up to 100 Controller
Up to 60 Workstations
10/100MB ethernet DST
25 to 70,000
Unlimited with Factory Support
Fiber Optic Option

Digital field networks with intelligent field devices

 BEFORE

320 I/O
 AFTER
320 I/O
 Before

Courtesy: Cargill Corporation

 After

Courtesy: Cargill Corporation

Cabinet

BEFORE AFTER
Field Junction

BEFORE AFTER
DeltaV Explorer
Complete System in Single View

Easy Drag & Drop Configuring

Self-Revealing Hardware

Auto-Addressing Controllers

Auto-Sensing I/O
Control Studio
Control Module Editor
Drag & Drop Item for
Easy Configuring
Easy Documentation
Pre-engineered,
robust control
solutions
IEC 1131-3
Standards based
Native Control
Language Execution
On-line help
AI
PID
 AO

Control in the Field

Configuration Audit Trail
Module History

Text Differences

Graphical Differences
Embedded OSI Process Historian
Embedded Operator Interface

VB Foundation

Single Global System Database

One click access to Alarms and Events
Pre-built faceplates
Remote – Anywhere on the planet!
Remote Remote Operator
Engineering Workstations
Workstation
→ Remote Operate
→ Remote Diagnostics
→ Remote Event Access Switch

Application
→ Remote History ProfessionalPlus Station
w/ Historian
Application
→ Remote Engineering Station
w/ DeltaV RAS

→ Over Satellites, RF,

WAN, LAN, Modem,
etc.
Remote – Anywhere on the planet!

→ DeltaV WebServer
– Remote DeltaV operator graphics
– Read-Only View
Before and After OPC
Plant Aware

Application
X ... Application
Y
Application
X ... Application
Y
OPC Interface OPC Interface

Server Server Server OPC Server OPC Server OPC Server

A B C A B C

⚫ Efficient for Vendors

⚫ Plug and Play for Integrators
⚫ Easy Maintenance for End Users
 OPC Integration
Aspen
EHM SAP
PI Server DMC

OPC Server OPC Client OPC Client

Plant LAN Plant LAN

OPC Server OPC Mirror

App Node OPC Server

LCN

Fieldbus
Network
OPC Example: Excel Add-In
Plant Aware

Reporting and Analysis through

powerful and familiar desktop
Application (Excel)
Fisher-Rosemount Control Suite
→ Inspect Finding those troublesome loops

→ Tune Tuning those troublesome loops easily!

→ Fuzzy A different approach for those troublesome loops

→ Predict Precision Model Predictive Control

→ Simulation Suite Simulation, Developing and Operator Training

→ Hysys.Plant Modeling your columns, FCCUs and more!

→ DeltaV Neural Virtual sensors and predictors

Control for a Truly Distributed Environment
Traditional,
Autotuning Centralized
Fuzzy Logic Approach
MPC
Neural

Autotuning
Fuzzy Logic
MPC
Limited Sample Rate, Neural
Delay/Variation
introduced by
Communications

Faster, More Precise

Traditional PLC / DCS DeltaV Approach

DeltaV Inspect
Locates the exact
source of problems

Performance: Control Variability vs Best Possible Utilization:

Actual versus Designed Modes
DeltaV Makes Advanced Control
Technology as Easy as Point and Click

Advanced Tuning

Tune

Launch Tune
DeltaV Fuzzy Implemented As A
Function Block

Pre-defined Fuzzy
Logic Control
Embedded Model Predictive Control
→ 1 MV MPC block standard in every system
→ 4 manipulated variables, 4 control variables, 4
constraints, 4 disturbances
→ Continuously Checks Equipment Health
DeltaV Simulate
→ The entire DeltaV
software suite runs
untouched in the in the
PC
→ No Configuration
→ Easy
Laptop with Virtual Controller
DeltaV with Process Simulation

Process OPC Read of ‘OUT’

parameter
OPC Write to Simulate
Simulator
DeltaV Simulate Pro {Training System}

Operator 1 Operator 2 Trainer

Virtual
Controllers
DeltaV Simulate Pro {Development System}

Developer 1 Developer 2 Developer 3

Virtual
Controllers