15, Gobi Koll DIPLOMA IN MEG inda Mondal Lane, kata- 700002 HANIGAL ENGINEERING (D.M.E) | | THEORETICAL/PRACTICAL SUBJECT NAME : MANUFACTURING PROCESS -i5 PRACTICE | | NAME OF ASSIGNMENT/PRACTICAL : MANUFACTORING PRotESs- IE | Lap MANUAL REPoRT | Bom TD | ROLL & NUMBER: NILAY SARKAR | A ah fpuce MESA || REGISTRATION NUMBER: Dw2NAIIO DATE OF SUBMISSION : ol J Jro22 FULL SIGNATURE OF STUDENT Mie SoonerINDEX SL. NO. TOPIC PAGE NUMBER REMARKS V-Shape Single Point Cutting Tool — Grinding Operation Spur Gear Cutting in Milling Machine Types Of Operations in Lathe Machine Tool _ Operations Done using Shaping Machine Tool Drill Off the Hole Using Drilling Machine MANUFACTURING PrRoce¢s — Tr LAG. MANUAL REPORT By — NILAY SpRKAR (WE Reap ng-D~.2U44AIO Cem. — an\/- Shape Single Point Cutting, ‘Tool (arindin o Operation Oise Ts p plain Swface ninding on the aver | ea re ee dimensions - | Q TntRoDuction : Graieding ts a metal cuttineg pensation Une any other 58 COS, "recht oa romeving yoetal in Comparatively Smallo Veluwe. “Thee Cutting tool used is an abnasive usheel having nan snurmber cutin edacy- “Tre -yrachine on ushich. grinding -fhe epeection ic peferraed. Ig called a ger ymathing - on an oohpirad, Shape te the woemebl eee 2 The abrasives Ushid, onc put Im t@ ard s— 4 Alvaniaturn OxIde * Silicon Carbide . Tent ont b ind . Fat on all Tre ge mt a Rough Grinding Machines % Proasion brrindin? Machines. wsheal abnatives ara used ts- previde Dw2U4470 _ 10014928 — MES4 __ Miley Sardar,@_Toois Reaumen: % Grinding Machine consists of hoe arindint- urheelL “each i RPM 300) « . , Rowt Sve nee’ is for greding Her> MareRiaL: 4 leet Spe Waren" is Pr ey “GoFTER Metexial| * Try Siuan@, 4e- meagan. popeedicalanii oF jab *% Coolemt 2s UWarTer. @ Tee Moreen: Upon shich. the. ninding "s deme usag of “Hig Sreeo -Stesi" material. “The. Compost Hon. | HSE Ie as follouss — BIR]. Ton ron. (w) * 44 conimel * 47 Vanadium (\) ® Ret is Ber (R) } | Dw2N4540 _ te0l4928 _ MES4 __ Mila Larnran,4A @_Procepures: 1) The fost step ise using the Swngace- ninder, Ie fe make Sune. hat The ‘matertal You asish +e- Shape con be used im dhe grin or not- i) Tre. rob matertal yuugi be mann positioned. veoh +e = grind wheel fe ah i)” Phen the machine may be Stented bs foning Gore, mutt 2 dhe. power Hs rinding tpl pal put im use. jr reach Maximum Speaal b Srl noasent: iy) Gent amd man the. werurplece. ushich. ts yuded te be vind wnust- be put Im clase 2. grinding. wheel either, en the side. osheel hand rmatertad for J a Surface mich. olan dhe wht sible csheel yah grey Soft matolal, fp Smegth- finn ) > Due fe Conti ni ous j operation ie) ‘sb wip pitee, ae et ot luna Se- te reduce. “7 cn a +6 MES4 —Milast (antec Cantact- ust pin deen D 2024940 __ 10014922 __mavent- accident- or clamage. +he werkbioce must be dippecl im caetant- (usater) to reduce the heat- Content on ese piece Vi) The userete] vece’s Sides te ba chomge accords dre so +e ba noquineal an Tr cupiedd de qe hog nal V- shaped tool: vir) Ropeat- these. pinding enat'on o per ? bre menk f the dsobice te get dlesined. Shope: vilty Laxtly teow the power Sepp ste Step the 2 ei fn te » Even after. Po me Suppl the. peg Ushi ay the ysindor Ul] peta netate dhe te presence at inenkiq - Dr 21410 _ fool 442P_ MES4 _ Nile Carvas_| @ _fRecevttons: iy Al S ugean S eqles or ayeshild a his grinding mevy Sead Spanvg im all clinecttong due.“ +e hh richen between Jee ke ie wheel’ Seo ushen, tt seetates iy Alisa wait for the. wheel te reach. maximum cd be fort ugmg TE spe bape ie ¥ ay ‘ae have. (ong hain, You Sheald, Real it tied, pack 4 wsear shee ushile aod user worship, y) Nower Strike. tha usec gthowwtse. if meg Cause foul, in tha usheal. 9 Peper Cclamd rust be pation ge ee prevent amy accident ev |e held the. [ee by amd. Safely J vi) Check, uthethe the pewer Subp TS ugerulnr vi) Stand +o one side of the quel usheel. bapa Conk zrindiag amol ato ur hands atra. safe dictamce. +8- prevent acetdontss 202114490 — log 4928 — MES4 — Miley Cornermy th ¢ nd Ae wh wii) Heap ee Suy ot ces cleam papa a Dw UI4990— 1004927" _ MEecg _ Miley Sankas.[Spa Gena Correng | @ Arm: ou Te pre duce, a Sper acer @ut- uur piece using valli’ smachine + af the given @ TarrodveT ion! we tha. vnachining process or Later nemare Mateartal taro, a advancins (or fading tm a. clinectten ae an angle sith “the exis Gf the —toal- TA cero o unde vooleky oF difoont poration awd rnachinel 4 0% Seales nem eynall bndtviduel parts at langes joavy — Clute an ven hing penationt- cra te Mowe of the 6k. Comm, jo ceases ton tnduaat uy ound smachine ghs Mullin apkery CuttorS te userepie ce used —tpday for ymachiniong pots de- precise Caeg amd Shapes: Gruen — D202/14790 — lool 4? 6 — MESA NySe | se Cdanked working on MILLING smacks res a J ht Peel . y “Thea y hold 4the jee on lathe machine tool ove Chuck fer peyjerenlnd comboring operation | ) “Ton, bn lathe facts oherahion. ic done . a After sein s conter drilling te be clone b hale she yee with Small chute lb wala Combinatton oe. drull bit+ y} ern Combination canter rill ; doling 6 be cme at the Center @ we | operation jer ay pr novided part chiameten wine datll it? * Afton dsilhing dane ik @ unless pm. Shaped — naduced ‘te thar a mandetl 46 i bhi te flores Syall “ee a0) P 4 te jt hence th jnned wre aes outer chiar "SECTORANMWOEKPIN TOEKMEADSMIOLE WORM WEL AOTET TG dp nl | sederiv J 4 ‘tet ie Smallixe a rie a compare are value Ff tu (ro! & is Sate han Ao in ihe fadesing The Value Bf S740~ eaeving 4 Raat, usher’ fo Sodng = Yr ceimplate he le i nie re Je indigo ase ey Posscal L sede) farvelth «Q PRecau TIONS : i) Never. op erecting unaceem panied — Openarti a mining machme siimqle— inde Soa 0 Iten-hew ack safety tp “ 1) Pax Wwspecting the ynach ine — Puter Ae Commence Aho amt titan o. ona tion, dhe milling nmnachfe Shaalol be tha portence Ax cunt henoughly for damaged poss PL nena tanch'on img Coma onents- Wi) weaning adeluate, Safety Jen somomben te totar adefuate afar heghmnrn) operation: Ins pectoo! pu yn Safety ie b Ww Keeping aus) prom navelving Cutten — ighile opaxcting a ynillin sma china g, the ado'pate! distance must lo ymalntatmed Freren the paval vind Cate Vv Renate - chip = Alsays tute a bruch and a rake +e romndve Chips from dha Wore pee do aveld being Cul Or SCre@pod fay tho hand. 22.Types OF OPERATIONS In Larne Macune Toou O Arm: _ Te perform dilomont epenaten en. lathe i A : vogle potut- cutting tool machine tee a ¢ g pete 7 QD INTReDuCTIon: A late s @ macdune feel uste'th sping a blsce. of material f0- preform Yon! Beep operations uch culling > Sanding y Rrwling 3 Anilling , otc eo qnation wrth took that Cemes” Contacte uth the User piece do create an abject which has Sy mmety abgut- an anis of mettion » Lathe, ane seo vn woseddaning, Inctal wowing , motel spivnlng , andl i'n gloss userking - lathe, Can ba. uked te Shape pottery as us0ell, Mext Suites ly 2motaleseruing lathe cam be ubeol -fo produce most solids of povelubiong, plame ¢ ces and screes tiheads ar helicel « The matertal Cam be& helo im place by ether One or fuwe Centers , at leage’ ne Of Ushich can be meved heri2andally +e! accomodate yan!” matoual lengths « dnmamentat lathe ¢ freduce yun! aimensional Sol'ols a Con incredible Compexit4- Machine Shb) porsomel must be, thersaghly familian with 1a lathe and He penatiors 40 pforwen vaniory| sacs + Q ane EQUIRED s p Lathe wachine -Hsel iy) Teel held fer -the (athe Caviaga - mi) Tezening Hel belder v “Tecncading, Anilhing > bering, ate tos holder. Tailetotu Peovret- Cha Ue (universal ov 4 = jus Chace t held job Gandard type teet— post Dial ndicator Seni bing bleak to de. Contour » Srogte Point Coping tool (th s-6 or Carblele, 7 d ( Steel eo!) SNS.A8" AS, < \S 24@ See Maree: The Jee upon which the lathe Spenctiong ue pe ctenc %s of mild creel (mec). The Compecition 4 MG we oh follows s-— e Carbon — o0s{ 7% 2 Momgomese 09 34 7, 7 Ghee — o Pb e Labbe — 28004 % Phespheeug — oolbs o Aew — 19-064 %; ] j 1 I'v Q Pe ECAUTIONG De ned- op ate lathe enttl ander. crema contaals - t mejuined — level. Never Operate. machine fool if safely wand, ‘nomeved: Sp (athe hefora peas Wein — Uso or -f9- clean , ath or ae ynaYchine De nef ute nag tp Clean work ee wachine ashen (in bprat'on. an can a Caught and dnag e dee a on Bo:gh Ore aT rons Done. Usexeq SHAPING MacirtNne Toou | O Ar™: T+ 36 used se produce fat e&& plane cotace hice may be i'm a herirtentel, aventical fs an a lar ple @, je malcin Set, mae veh ROY CU. curd’ Contours eancave/ Cenex GR & Combinalion 4 these § IntRoDUCTION: The jb 1S agid maak on the machine talsle, The Single eine Catting tool — helol neporty tn the Y te0l pest is aripumtocd On A RodIbrg - cating narrn + The. procipres- cating mati on of “the. pow’ ts ebtained by a nile Retr motion mechanism AS the Ram RAciprpcaces , the ool Cats the matodal during its forusandine? + Darin ing neo , there ie me catng open and “thiC singke % called +he “ale Stngke, The ferusarnd and rebkrm gine tS Con htube © ane operating ye of the Shaper + Be THES OF SHAPER eS 1) Bas Basch on the type OF __mecharaiow — 8 Cran. and Gletted | fever Anivin mechamiwn © Whitusertty Yulee xetom dal vins ynechaniom e Hy dhaulic og or santenl! i) Boned Based er table desion @ Plan ch 2 Univeral Chap iy Bad err the position. of reciprocating ham = pee @ He penta shaping waching © Vautcal Shaping’ machine e nasvelliog hoad Shaping wmadune i) Based or the “ee ep Cath y strove a} tes #64 © “Push gut ty Pe © Draw Cat TPE # Foes of operators porformed Im a im a Shaper ¢ 6 Machining haxnentel Covece © Machiain vee Ceofiace © machina Ange coface & Cuming OClotS sscaors anak Poy ways @ Maciming | ular Gwiface & Machining splines BL CuthS Fear aLe 2 @ Tes Reavireos o Shaping machine desl 8 nodpined clesigoalien te be chadtor ag pO odhuinememt + ls Clapper | o Teal holder 0 Tel Base. © Teel Slide o Seivel head plato je Raw e Sledting steals — y Straiguie deel | ") Bont tool Acer ding te wy Susan neckecl teal eshawee Fem | vy) offset teal + teft — hand tes | Aecgndéng bo 5 Rigut — heed eel [teak Hipp: pasion D) Broad — nb] deol] Atcordioy cto ) Porutad tool frsel Hp Shape \ ) Shoulder 06k g wing Pook . i range 6t| eel. = [-- => Beast 4) Hook toot tpiicatien ‘| Forming rool Jyr AS es g Precautions : & Pre — © national safe Chocks, " [J —_ jy Ensen’ ne - [1p hatards ane pregent m werAspeCeh cn walkway 1) Chee that machine Guanck anc tan posite + vy De vet leave foals] oJuipments ow +4 hes | a [op P of v) Ewgune cuthng doel to fw get Gendt ove amo , cece Wotlnted: ) Iecate, And empune ges ane formiliar wth + mation ef the oN fore Stanton - ') Faulty equipment” must wet be uted « / & Operational Safety cheers | | keep Clear af moving machine parte . ; yma chi ma Paani) un attended. prnent- Ov tele ape wachine. Wy Never. leave the ") De vet [eave ote 7 Pallgs Carveck~ CAempi “4 proceduncs — Rees as cmalh as possible and Aha Cecant ' colecte oh Comrect- Speed J byron wer placa 1% i) Ergane qe have n . Nake pave cot the Corvreck— lef a aprate O | Ease geeL- 34 Der Oe Tie Hoe | U sone | Deritrng Macuene _ Te produce. & Crlinderteal hale Of- sucutnedk diowneten and epth 6 metal | wertepie cs D “INTRODUCTION: ce is one GL the mast eee ol) aching teats im a wseraghef « Wat clesiomed wenn a eytedaical hele af seh dhed diavene te amd cepth en metal UserKpieces. Though holes com be nade bay ditlerent radian. deal im 2 Shop 5 Ant thing machine is desis nad Spec +0- perform 4 ha “oats on Anil ame Sirmilar. Sete of ltt to's ene ly ® gue corte 1% Shorten powed of sim 2 achin@ je ding meses gL Dalling machin# TEES SF Denung mncrunes; 2 Portable. Dniling machine. a Sensitive datliag machine 6 Bond Drilling macht mq © Upright doling machin @ Radial — dsetliinq machine Grong deetlling” machime_ multiple. Spindle deilling ymnachime_ Deep hele deailting wmachime_ @ Toos Reaueed: ® Vertical Bench type Axel lima machime + e Wem Helding device, — x Maching Yige * Dalll Vise x To belt & Clam, e Dall Bit © Chad eed ® Reamer 4ooy ceaface 6] ertslom, SJoB DRAWING: eee eSa | @ PRocepures: y Firstly, the werupiece Of rcpuined Shope +e pe Cheeserr and ry wath Center punch. Ao i ia Comer. potmt- V ishene aang to be | deme’ li) Then sthe aching vi ce on dotll vise. 8 ee Clamped ustth ane Te sloHed fable with mut A= OE, then the. userupiece, 1G being adjusted hrebwtom the faws of vibe igactly ce de de ctoailting poration, i) Tron, the chill bite of suefuired Ste te be é pited en the chuck | of the datl{ arbour with the hel Chat ROY, Pewven “ey is tuted 40 Highton the Chacha to hold “Haut the “anil bit. i Then, put the dail! bit paimt™ en the 1 Contre, pei en the ceammpiee € ( ughich wat, dene by the Comter pone by adjust stake Clam onthe base 4 he ehle. ‘) Mio adjust dhe dell bit- hom ew the. ee aoe de the oni lig Operation: W) White. cleing avellling Slow feed I bel prided venteally by MANY he bawdlla. Which 15 rnowated 9 the cri aol . | ae ————— ee@_Feecoun ons: pp Rare dn If at Conntct- RPM for diameter of All bie amd material’. ") Alesaye hold wort jn a vice or Clame te the clyetll fable + in) Use. the preper cutting fusiol for the “maternal pong clsilled : NV) Remove Chips wlth @ brush by hand o Vv) Ease &f On datll Starts +e better of the yratent el « e vet use dulk ar Cracked dull. with 06 much PREC ure. nner dalllin pedcure ah the breale Hoeugh he Wy D vit De met doull vit) Dhoays ¢ @an gall] Shantc er Arilf Sleeve and Cpied 12 hole before rrigurn Hing * x) Never 14 eghile the pese %) Never clea a ™ iy meter ae loon he drellf cheek is én: achine while If ie eee