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Ebook 12

The document provides formulas for creating various cleaning products including liquid dishwash, premium car wash concentrate, liquid handwash, liquid detergent and others. Precise quantities and steps are listed for ingredients like water, surfactants, preservatives, thickeners etc. Safety disclaimers are also included.

Uploaded by

aman ahlawat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
80% found this document useful (5 votes)
8K views35 pages

Ebook 12

The document provides formulas for creating various cleaning products including liquid dishwash, premium car wash concentrate, liquid handwash, liquid detergent and others. Precise quantities and steps are listed for ingredients like water, surfactants, preservatives, thickeners etc. Safety disclaimers are also included.

Uploaded by

aman ahlawat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 35

Page 1 of 35

Professional and Practical formulas for all the


entrepreneurs who are manufacturing the cleaning items
and want to excel in this field. These are all practical
and genuine formulas which can help you to create your
brand and establish your company in the market.

Disclaimer
Purpose of this book is only for educational and informational. All
actions and decisions taken by the viewer based on the information in
this book is sole responsibility of the user/ reader.The information in
this book is for general information purpose only. you should not rely
upon the information of this book as a basis for making any business or
other decision. Whilst we endeavour to keep the information up to date
and correct, author makes no representations or warranties of any kind,
express or implied about completeness, accuracy, reliability, suitability
or availability with respect to the book or the information contained in
this book for any purpose. Any reliance you place on such material,
information is therefore strictly at your own risk. The writer/ author is
not liable for any damage, losses , or ill-effects to readers if any. This
material should not be copied or otherwise without the permission of
writer.

Page 2 of 35
The book contains the following formulas.
1. Liquid Dishwash
2. Premium car wash concentrate
3. Liquid Handwash
4. Liquid detergent
5. Glass cleaner
6. Liquid bleach ( ALA type )
7. Bathroom Cleaner ( Red harpic type )
8. Floor cleaner ( lyzol type )
9. Liquid Fabric whitener ( Ujala type )
10. Hard surface cleaner
11. Car shampoo touchless
12. White phenyl concentrate and liquid
13. Perfume solublization
14. Toilet cleaner
15. Liquid oxygen bleach ( Vanish type)
16. Lime scale remover
17. Copper brass cleaner
18. Stainless steel cleaner
19. Air freshener
20. Fabric upholstery cleaner
21. Kitchen spray degreaser
22. Concentrated degreaser
23. Ink stain remover
24. Fabric softener ( comfort type)
25. Car rim cleaner
26. Detergent GEL
27. Freshener Gel
Note: always make small batches first then after full satisfaction go for bigger
batch as the quantities of chemicals can very as per the quality of chemicals.
Quantity of thickener wherever mentioned can be changed as per the
requirements of product.

Page 3 of 35
1. Liquid Dishwash

Dishwash Liquid Making formulation 1


CHEMICAL QUANTITY
Water 70kg
Di sodium EDTA 600 gm
SLES 28% 13kg
LABSA 3kg + 8kg water
Caustic soda 600 gm + 2 kg water
Citric acid 500 gm
CDEA 1 kg
Salt 2.5 kg
Cmit/mit 50 gm
Perfume water soluble 100 gm
Colour 10gm food colour

Process: first take LABSA ( acid slurry) mix water and neutralise with caustic soda to ph 7. In
water add disodium EDTA ,preservative( CMIT/MIT) then add SLES ,CDEA then add
neutralised acid slurry and add citric acid to make ph 6 after this add perfume and add salt ,
colour.
Note: in all formulations please note that amount of caustic soda can be different as per the
quality of Acid Slurry and same way quantity of salt can be different based on the requirement
of viscosity and quality of acid slurry and SLES. So always first prepare small sample batches
and after satisfaction go for large batch.
Always add salt in the end , wait for 24 hours to see how viscous it is.

Second formulation
CHEMICAL QUANTITY
Water 70 kg
Methyl paraben 0.07 kg
Propyle paraben 0.03kg
Di sodium EDTA 600gm
SLES 28 % 12 .5kg
LABSA 2kg + 8kg water
Caustic soda 400 gm + 2 kg water
Citric acid 500gm
CPAB 1 kg
CDEA 1 kg
Salt 2 kg
Perfume water soluble 100gm
Process same as above

Page 4 of 35
Third formulation
CHEMICAL QUANTITY
Water 75 kg
Citric acid 450gm
LABSA 4.5 kg + 5kg water
Caustic soda 0.9 kg
SLES 28 % 3.3 kg
Perfume water soluble 120 gm
Hpmc 700 gm + hot water 6 kg
Salt 1.5 kg + water 7 kg
Colour 50 gm
Cmit/mit or m. paraben/p. paraben 50gm
Process: neutralise acid slurry with caustic soda then add other chemicals. Dissolve HPMC
in hot water and mix it in batch immediately before getting it thick.

Simple formula
CHEMICAL QUANTITY
LABSA 96% 5 kg + 20kg water
Caustic soda 1kg+ 2kg water
Salt 150gm + 3 kg water add in the end
citric acid 125 gm
SLES 28% 2.1 kg
perfume water soluble 10 gm
DI sodium EDTA 50 gm
Preservative methyl paraben/ propyl 10 gm
paraben (3:1)
Process same as above

Simple Dishwashing Liquid/car wash


CHEMICAL QUANTITY
Water 73 kg
Caustic soda 3 kg
Sodium hexa meta phosphate 1.5kg
Sles 70% 15kg
Lauramine oxide 2kg
Salt 3 kg+ 5kg water
Process: mix sodium hexa meta phosphate and caustic in water then add SLES and Lauramine
oxide. After this add salt mixed in water. This formula can even be used for car wash.adjust
PH with the help of citric acid . ph 7-8

Page 5 of 35
2. Premium car wash concentrate
Premium Car Wash Concentrate
CHEMICAL QUANTITY
Di sodium EDTA 100gm
Lauramine oxide LAO 5kg
SLES 28% 50kg
CDEA 2 kg
Salt 800gm
DMDM 400gm
Citric acid 50gm
Fragrance 100 gm
Colour 50gm
Ph 6-6.5 WATER TO 100KG
Mix LAO+SLES+CDEA add water + EDTA + fragrance + salt with some water then add
DMDM , citric acid to ph 6-6.5
Dilute it in water before use. You can also dilute it and sell and if you want to thicken it use
more salt or thickener HPMC, HEC.

3.Liquid Handwash
Handwash Liquid
CHEMICAL QUANTITY
Water 60kg
SLES 28% 24kg
ALS 2kg
CMEA 2kg
Di sodium EDTA 250gm
DMDM 100gm
COCO glucoside 3kg
CAPB 1kg
Glycerine 2kg
Salicylic acid 50gm
Propylene glycol 500gm
Colour 50 gm 1% solution 10gm
Fragrance 230gm
PEG 40 250gm
Citric acid 1kg
Salt- 550gm+3kg water
Add disodium edta + sodium benzoate /DMDMto water . add SLES+Als+Coco
glucoside+CAPB+ CMEA in water. After this add glycerine+salicylic acid+propylene
glycol+PEG 40. Then add citric acid & salt , fragrance and colour. Always add salt dissolved
in water.

Page 6 of 35
Second pearl handwash
CHEMICAL QUANTITY
Water 55kg
SLES 28% 30kg
SLS 150gm
ALS 150gm
CMEA 1kg
Disodium edta 250 g
DMDM 100gm
CDEA 1kg
CAPB 7kg
GLycerine 2kg
Salicylic acid 50gm
Propylene glycol 50 gm
Pearl paste 980gm
Fragrance 50gm
PEG 40 200gm
Citric acid 400 gm
Salt 1.1 kg
For softness 1-2 % glycerol oleate or 1% silicon oil 350 can be added.
Process same as above

Thick Handwash
CHEMICAL QUANTITY
Glycerine 22kg
EGMS 3kg
Heat the mixture
Sodium cocoyl isethionate 8kg
Decyl glucoside 6kg
CAPB 12kg
Glyceral oleate 2.5kg
Mix in boiled water 63kg
( thickener)/ HPMC/ Carbomer 224kg
Fragrance 350g
pearl paste 0.24kg
DMDM 0.6kg
Into the mixture.mix sodium cocoyl isethionate , decyl glucoside, CAPB and glyceral oleate in
water and heat it.mix heated glycerine and EGDS to it. Then cool and add thickener and
fragrance pearl paste and DMDM.

Page 7 of 35
Handwash
CHEMICAL QUANTITY
Water 100 total
Di sodium EDTA 100gm
HPMC 300gm
Glycerine 3kg
Mix all these for thickness
SLES28% 50kg
CAPB 6.67kg
LAO ( Lauramine oxide) 6kg
MCIT/MIT 100gm
Perfume 150gm
Citric acid / caustic soda To make ph 7-8
Nacl If required for thickening

Handwash Pearl
CHEMICAL QUANTITY
SLES 70% 18kg
CDEA 5.5kg
LAS 6kg
EGMS 1.4kg
CMEA 2.5kg
Salt 1kg
Water 62kg
Fragrance 100gm
Preservative DMDM 50gm

Blend all in half water heat to 60 dg and cool with stirring then add remaining water. LAS is
acid slurry neutralised with caustic soda.( 5kg acid slurry + 0.75kg caustic soda)

For medicated add PCMX or triclosan 0.25%

Other handwash formulation


Page 8 of 35
CHEMICAL QUANTITY
Water 56kg
SLES 28% 18kg
ALS 4kg
Coco glucoside 1kg
Glycerine 5kg
CMEA 1kg
CDEA 1kg
Fragrance 100gm
Pearl paste 4kg
Di sodium edta 1kg
Citric acid 500gm
MCIT/MIT 50gm

Transparent Handwash
CHEMICAL QUANTITY
ALS 5kg
SLES 70% 7kg
Glycerine 7kg
CMEA 1.5kg
Salicylic acid 500gm
Tetra sodium EDTA 1kg
Citric acid 1kg
MCIT/MIT 25gm
Perfume 50gm

Add water to make it 100kg. add salt if needs to thicken or any thickener such as HPMC,
HEC , Carbopol.

4.Liquid Detergent

Page 9 of 35
Liquid Detergent
CHEMICAL QUANTITY
Water 66.15kg
Cbx optical brightener 50gm
Pvp k30 350gm
Sodium meta bi sulphite 1kg
TEA 1.25kg
Propylene glycol 12kg
Alphox 200 18kg
Dye 200gm
Add all one by one.PVP K30 prevents colour transfer.

Economy Liquid Detergent


CHEMICAL QUANTITY
SLS 1kg
Alphox 200 10.5kg
LABSA 90% 2kg
Caustic 400gm
Sles 70% 3kg
Salt 2kg salt+6kg water
Thickener HEC/ carbopol 2kg + water 10kg
Water 63 kg
Fragrance 100gm
BIT 50gm ph 8-9

Liquid Detergent
CHEMICAL QUANTITY
Water 38kg
TEA 1.56kg
Sodium meta bi sulphite 1.08kg
Propylene glycol 7kg
Alphox 200 35kg
LAS 60% 16.67 kg
Enzyme blend 1kg
Las 60% (10KG ACID SLURRY+ 1.5 KG CAUSTIC +8KG WATER. )Take
16.67 kg from this.

Liquid Detergent with pvp


Page 10 of 35
CHEMICAL QUANTITY
Water 74kg
Sodium citrate 3kg
Labsa 3 kg
Alphox 200 2.5 kg
SLES 28% 10kg
Caustic 1kg
TEA 1.0kg
PVP K-30 1 kg Poly vinyl pyrrolidone
HEC or thickener 1.8 kg
BIT 300gm
Fragrance 200gm
polymer 1.6kg. or any anti redeposition polymer for
liquid detergent
Ph 8-8.5

Other Liquid Detergent


CHEMICAL QUANTITY
Water 43kg
SLES 28% 15 kg
LAS 23 kg ( 20kg labsa 98%+ 3-4 kg caustic + 5kg
water) it will become paste add it to water 43 kg
Propylene glycol 5kg
Sodium citrate 4kg
Ethanol 3 kg
Amylase 700gm
Protease 500gm
Perfume 400gm
Boric acid 200 gm
Lipase 50 gm
CBX 50gm
BIT 200gm

Heat water to 50degree add all and cool to 30 degree then add boric acid and enzymes.

High Quality Liquid Detergent


Page 11 of 35
CHEMICAL QUANTITY
Water 38
Thickener 4kg
LAS 55% 9.kg
SLES 28% 18 kg
polymer 3kg or anti redeposition polymer
Caustic soda 800gm
Potassium cocoate 3 kg
Alphox 200 5kg
SXS 1.25kg
Propylene glycol 4kg
sodium citrate 5kg
tsp 2kg
BIT 50gm
Fragrance 400gm
Colour
LAS 55% is LABSA5kg+.75kg caustic +4.75kg water. Take 9 kg of it.

Simple Effective Liquid Detergent


CHEMICAL QUANTITY
LABSA 90% 2.5kg
Caustic 500gm
CDEA 1kg
Sodium citrate 1kg
Water make to 100kg
Prservetive BIT 50gm
Fragrance 100gm
Colour
Ph 8-9 water and add HPMC thickener 3kg to make it 100.

Premium Liquid Detergent

Page 12 of 35
CHEMICAL QUANTITY
Water 30kg
Caustic soda 3 kg
Labsa 15kg
Oleic acid 3kg
Alphox 200 15kg
Propylene glycol 7kg
SLES 70% 9kg
LAO- 3kg
Sodium citrate 3kg
Sodium formate 1kg
Calcium chloride 200gm
Borax 1kg
TEA 1kg
Pvp k30 600gm
Polymer 500gm
Optical brightener cbx 500gm
Cellulase enzyme 300gm cellulase
Lipase enzyme 500gm lipase
Protease enzyme 1.5kg protease
Amylase enzyme 1.5kg amylase
Preservative BIT 100gm
Fragrance- 200gm
Colour

Liquid Detergent-1
CHEMICAL QUANTITY
Water 87
Caustic 1.0 kg
Labsa 5kg
Alphox 200 3kg
LAO 1kg
CDEA 1kg
Tetra sodium edta 1kg
Thickener 1kg

Page 13 of 35
Liquid Detergent-2
CHEMICAL QUANTITY
Water 72kg
Caustic 2kg
LABSA 9.6kg
SLES 28 5kg
Sodiumcitarte 2kg
Thickener HPMC or any 1kg
Alphox 200 5kg
Cbx 50gm
PVP k30 250gm
Polymer 400gm

Liquid Detergent - 3
CHEMICAL QUANTITY
LAbsa 96% 1.25kg
Water 5 kg
Caustic 50% 500gm
Tsp 25gm
Stpp 12.5 gm
Tetra sodium edta 12.5gm
Salt 75gm
Water 500gm
Citric acid 30gm
Sles 750gm
Cpab 15gm
Cdea 15gm
Fragrance 3gm
Tinopal cbx 1.5gm
Dye 0.75 gm
Preservative BIT 1gm
50gm hpmc+ 1kg water total approx. 9.5kg

Page 14 of 35
SLES Detergent / Carwash
CHEMICAL QUANTITY
Water 740gm
SLES 180gm
CPAB 50gm
Disodium EDTA 13gm
Citric caid 5gm
salt 7gm
CMIT/MIT 1gm

5. Glass Cleaner

Glass Cleaner Concentrate


CHEMICAL QUANTITY
Water 75kg
Ethanol 5kg
Alphox 200 6.5 kg
LAO 1.7kg
Sodium gluconate 1.5 kg
SXS 1kg
CPAB 1kg

Use 1:100 . preservative for glass cleaner can be used .CMIT/MIT 50gm for 100kg
Preservative for glass cleaner : methyl paraben /propyl paraben can be used 100gm for 100kg
batch

Very Simple Effective Glass Cleaner


CHEMICAL QUANTITY
Water 35kg
LAO 40kg
Sodium citrate 25 kg

Dilute 1:99

Page 15 of 35
Glass Cleaner
CHEMICAL QUANTITY
Water To 100kg
IPA 5kg
SLES 28% 2.5 kg
alphox 200 30gm
ammonia solution 300gm
phenoxyethanol 200gm preservative parbens will also
do
blue dye 20 gm
tween 80 250 gm
perfume 500 gm

Cheap Effective Glass Cleaner


CHEMICAL QUANTITY
Alphox 200 4kg
LAO 1kg
SLES28% 2kg
SLS 1kg
Water 92kg
Fragrance 200gm
Colour 15gm

Collin like glass cleaner


CHEMICAL QUANTITY
IPA 5kg
2-butoxyethanol 500gm
SLS 500gm
Edta di sodium 10gm
28% ammonia solution 50gm
Dye 20gm
Fragrance 50gm
Water to 100

Page 16 of 35
Chlorine Bleach Gel
CHEMICAL QUANTITY
Water 53 kg
Carbopol 676 2kg
Caustic 2.5kg
Hypo soln 12.5% 40kg

Glass Cleaner
CHEMICAL QUANTITY
SLES70% 150gm
TSP 100gm
Blue dye 20gm
Perfume 100 gm
IPA 5kg
Water 10kg
For use dilute 1ltr to 50 ltr.

Anti Fog Glass Cleaner


CHEMICAL QUANTITY
Water 93 kg
Ipa 6kg
Sodium di octyl sulfo succinate 1.5kg
Ph 5-6

6. Liquid Bleach
ALA Type
CHEMICAL QUANTITY
Hypo solution 4kg ( 10% hypochlorite 40KG
solution to be taken 40 kg) 5% solution 80kg
Caustic 1kg+ 5kg water
LAO 1kg
Water 53kg
ph 12.5

Page 17 of 35
7. Bathroom cleaner

General Purpose Hypohlorite Cleaner


CHEMICAL QUANTITY
LAO 2kg
Caustic 50% 2.5 kg
Hypo solution 5% 96.5kg

Use 10% dilution to spray and clean.

Bathroom Cleaner /Tap cleaner


CHEMICAL QUANTITY
Decyl polyglucoside 2.45kg
SLS 1kg
Butoxy propanol 1kg
Alphox 200 250gm
BIT 35gm
Citric acid 1.5 kg
Water 95kg
Citric acid to make ph 4

Bathroom & Toilet Spray Cleaner


CHEMICAL QUANTITY
Water 89kg
Carbopol 3kg
Coco glucoside 1kg
SLES 28% 2.5kg
Fragrance- 300gm
Dye 100gm
Lactic acid 3kg

Ph 3. you can adjust Carbopol so that it sprayable.

Page 18 of 35
Bathroom And Shower Cleaner
CHEMICAL QUANTITY
Water to 100kg
Alphox 200 2kg
LAO 2 kg
LA7 1kg
Perfume 100gm
BIT 50gm
Citric acid or caustic to make ph 4-5

Hypo Based Bathroom Cleaner


CHEMICAL QUANTITY
SLES28% 7.5kg
Alphox 200 1kg
LAO 2.5kg
Hypo 12% 25kg
Caustic 1.25kg
Fragrance 100gm
Water 67.25kg
ph --- 13

Red Harpic Type Cleaner


CHEMICAL QUANTITY
Hypo 0.5kg ( as per hypo strength eg. 10kg
5% hypo solution or 5kg 10%
solution)
SLES 70% 7kg
LAO 5kg
Caustic 50% 200gm
Water to 100

Page 19 of 35
8. Floor Cleaner Lyzol Type
Floor Cleaner Lyzol Type
CHEMICAL QUANTITY
BKC 80% 2.458 kg
Alphox 200 3kg
Sodium bi carbonate 1kg
CAPB 1 kg
Tetra sodium EDTA 100gm
Denatonium benzoate 100gm
Perfume 200gm
Colour
water To total 100kg

LAO Base Surface Cleaner/ floor cleaner


CHEMICAL QUANTITY
Water 82kg
LAO 12kg
BKC 50% 2kg
Fragrance 300gm
Lactic acid 500gm
Salt 2kg
It can be diluted as per your costing and market requirement.

LABSA based floor cleaner


CHEMICAL QUANTITY
Liquid detergent 30% 5kg
Caustic soda 1kg
Hypo solution 5% 93.5kg

9. Liquid Fabric Whitener


Ujala Type Fabric Whitener
CHEMICAL QUANTITY
Acid violet49 100% 15kg
DEG 150gm
Alphox 200 100gm
CBX 1 kg ( optional)
Water to 100
To warm water add acid violet 49 and the add remaining chemicals.

Page 20 of 35
10. Hard Surface Cleaner
Hard Surface Cleaner/ kitchen cleaner
CHEMICAL QUANTITY
Water 74kg
Alphox 200 5kg
SLES 28% 12kg
Butyl cellusolve 4.5kg
Tetra potassium pyrophosphate 5kg
Preservative BIT—100gm
Perfume 100gm
Dye 20gm
Use this 1-2% solution for spary cleaner or conc. For high cleaning

Hard Surface Cleaner -2


CHEMICAL QUANTITY
Decyl glucoside/ SLES 1.7kg
LAO 1.6kg
Citric acid 1kg
Lactic acid 2kg
Sodium citrate 1kg
Thickener----hpmc or hec or polymer based 1kg
Water to 100
BIT 100gm

Ph 3-4

Hard Surface Cleaner -3


CHEMICAL QUANTITY
LAO 2kg
Alphox 200 1kg
SLES 28% 1kg
Citric acid 7kg
Naoh 1kg
Sodium cumene sulfonate 0.5 kg
Salt 1.2 kg
Water to 100kg
BIT 100gm

Ph 3-4

Page 21 of 35
Hard Surface Cleaner - 4
CHEMICAL QUANTITY
Coco glucoside 4.6kg
SLES 28% 3.5kg
Citric acid 3kg
Sodium citrate 2kg
Perfume 200gm
Preservative neolon MXP 100gm
Water to 100

Ph 3-4

Hard Surface Cleaner - 5


CHEMICAL QUANTITY
Water 90 kg
decy glucoside 5kg
Citric acid 5kg

ph 1-2

Hard Surface Cleaner - 6


CHEMICAL QUANTITY
Water 87.5
Sodium meta silicate 5kg
SLES 28% 2.5kg
LAO 5kg
Alphox 200 4kg

Acid Slurry Based Simple Hard Surface Cleaner


CHEMICAL QUANTITY
Water 94.5kg
Citric acid 3kg
Acid slurry 2kg

Ph 2-3

Page 22 of 35
11. Car Shampoo
Cheap Touchless Car Shampoo
CHEMICAL QUANTITY
Water 67kg
Sodium meta silicate 3kg
Tetra sodium EDTA 15kg
Sodium xylene sulfonate 5kg
SLES 70% 5kg
Alphox 200 3kg
LAO 2kg
Dye 20gm
Fragrance 100gm
Preservative bit 50gm
Use 1kg in 50kg water for car wash.

Car Shampoo
CHEMICAL QUANTITY
Sodium meta silicate 2.5 kg
Water 82 kg
Tetra sodium EDTA 5kg
SLES 70% 2kg
Alphox 200 3kg

No Touch Car Wash


CHEMICAL QUANTITY
CAPB 10kg
Butyl cellusolve 4kg
Alphox 200 7kg
Sodium meta silicate 2.5kg
Tetra potassium pyrophosphate 1.5kg
Water 74 kg

Add water+CAPB
Butyl cellusolve+ Alphox 200
SMS+ TKPP ph 12 by caustic soda

Page 23 of 35
Car wash -1
CHEMICAL QUANTITY
Alphox 200 3kg
LAO 2kg
SLES 70% 2kg
Tetra potassium pyrophosphate 10kg
Water to 100kg

Car Wash -2
CHEMICAL QUANTITY
Water to 100
Sodium meta silicate 3kg
LAO 6kg
SXS 5kg
Alphox 200 6kg
Dye 25gm
Fragrance 100gm
Preservative BIT 50gm
Ph 13

Premium Car Wash


CHEMICAL QUANTITY
Di sodium EDTA 100gm
LAO 5kg
SLES 70% 50 kg
CDEA 2.5kg
Salt 400gm
BIT 400gm
Fragrance 100gm
Colour 25 gm
Citric acid to ph 6-6.5
Add Water to make total 100kg

Page 24 of 35
12. White phenyl Concentrate And Liquid

Pine Oil Cleaner Concentrate - 1


CHEMICAL QUANTITY
Pine oil 32% 12kg
Alphox 200 4kg
IPA 2kg
SXS 2kg
If to be used for white phenyl type blooming liquid remove IPA.

Pine Oil Cleaner Concentrate - 2


CHEMICAL QUANTITY
Pine oil 80% 60kg
Alphox 200 20kg
LAO 7 kg

Pine Oil Cleaner Concentrate -3


CHEMICAL QUANTITY
Pine oil 32% 680gm
Emulsifier 95 300gm
Preventoll KMX 20gm
Preventoll kmx is used for flies, insects ants etc.

White phenyl/ cleaner


CHEMICAL QUANTITY
SLES 140gm
Tween 80 210gm
Alphox 200 100gm
TRO 50% 500gm
Liquid detergent60% 100gm
Pine oil 32% 4kg
Use it to produce white cleaner 1:20

Page 25 of 35
Formula For White Phenyl - 1
CHEMICAL QUANTITY
Alphox 200 50gm
Tro 50 gm
Tween 80 1gm
SLES 28% 20gm
Pine oil 32% 350gm
Use it 1:20 times

Formula For White Phenyl - 2


CHEMICAL QUANTITY
LA-7 surfactant 1kg
Alphox 200 1kg
SLES 28% 1kg
Pine oil 32% 7kg
Use it 1:20 times

Formula For White Phenyl - 3


CHEMICAL QUANTITY
TRO 50% 2kg
SLES 28% 1kg
ALphox 200 1kg
Pine oil 32% 6kg
Use it 1:20 times

Formula For White Phenyl - 4


CHEMICAL QUANTITY
Pine oil 32% 7.5 kg
Alphox 200 2kg
Alphox 100 0.8 kg
Sles 28% 100gm

Mix water to get white phenyl 1:20

Page 26 of 35
Formula For White Phenyl - 5
CHEMICAL QUANTITY
Pine oil 22% 600gm
Polysorbate 80 100gm
Sles 28% 100gm

Dilute 1:20 to get white cleaner.


Note: if you are using TRO then first mix TRO with Pine oil and then add other emulsifiers
for good pine oil solublisation. If you are using pine oil of other percentage such as 22%,
80% etc. adjust other chemicals in same ratio.

13. Perfume solublisation


Perfume Solublisation ( Oil Base To Water Base)
CHEMICAL QUANTITY
Oil base perfume 1kg
Alphox 200 3kg

Mix and leave for 48 hours

14. Toilet Cleaner


Simple Toilet Cleaner
CHEMICAL QUANTITY
Water 6.75kg
Acid thickener 250 gm
HCL 30% 3kg

Toilet Cleaner Harpic Type


CHEMICAL QUANTITY
HCL 33kg ( 30% hcl)
Acid thickener 3.5kg
CTAC 1kg in IPA solution 50%
Methyl salicylate 100gm
BHT 50gm mix in ethenaol or actone and then mix
Acid blue + acid red 200gm
Tridec-2-enenitrile 10gm
Water to 100kg

Page 27 of 35
15. Liquid Oxygen Bleach
Vanish Type Oxygen Bleach
CHEMICAL QUANTITY
Hydrogen peroxide 65% 10kg
LAO 5kg
BHT in ethanol 100gm
Water 85kg

Oxygen bleach
CHEMICAL QUANTITY
LAO ( Lauramine oxide) 3kg
CBX 400gm
Blue dye 1gm
fragrance 50gm
Hydrogen peroxide 65% 7kg
BHT ( Butyl hydroxy toluene) 50gm +ethanol for dissolving it
Phosphoric acid To make ph 3
water To make 100kg

Process: mix LAO in water , add cbs dye , fragrance, then add hydrogen peroxide and after it
add BHT. Then make ph 3 with the help of phosphoric acid.

16. Lime Scale Remover

Lime Scale Remover - 1


CHEMICAL QUANTITY
Decyl glucoside 3kg
SLS 1.5kg
Alphox 200 1kg
BIT 30gm
Citric acid 8kg
Water 87kg

Page 28 of 35
Lime Scale Remover - 2
CHEMICAL QUANTITY
Water 90kg
Citric acid 10kg
Alphox 200 2kg
LAO 1KG
PEG 40 500gm
Perfume 100gm
Dye 20gm

Lime Scale Remover - 3


CHEMICAL QUANTITY
Decyl glucoside 5kg
SLS 1kg
SLES70% 2kg
Alphox 200 250gm
BIT 30gm
Sodium citrate 2kg
Water 90.7
Citric acid to ph 4

Lime Scale Remover - 4


CHEMICAL QUANTITY
Caustic soda 10kg
Tetra sodium edta 10kg
Sodium gluconate 2.5kg
Water 78kg

17. Copper Brass Cleaner


Copper Brass Cleaner
CHEMICAL QUANTITY
Thiourea 48kg
SLS 250gm
Sulphamic acid 15kg
Citric acid 10kg
Sodium carbonate 6kg
Sodium bi carbonate 3kg
PEG 400 2kg
Sodium sulphate 15kg

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18. Stainless Steel Cleaner

Stainless Steel Cleaner


CHEMICAL QUANTITY
Water 69kg
alphox 200 15kg
SLES 28% 12kg
Lactic acid 1kg
butyl cellusolve 3kg
Perfume 100gm

19. Air Freshener Gel

Air Freshener Gel - 1


CHEMICAL QUANTITY
PEG 50 5kg
Perfume 5kg
Carrageenan thickener 3kg
Water 87kg
Preservative Sodium benzoate---- 100gm

Air Freshener Gel - 2


CHEMICAL QUANTITY
Ethanol 5kg
Perfume 3kg
Tween 20 6kg
Water 86kg
Preservative Sodium benzoate---- 100gm

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Air Freshener Water Based
CHEMICAL QUANTITY
Span 80 2kg
Tri ethyl glycol 3kg
IPA 5kg
Forestall 1kg
Fragrance 100gm

Forestall--- N ethyl N soya Morpholinium ethosulphate--- it absorbs bad smell. If you don’t
find it you can remove it from formulation. TEG will also do the same.
Add teg+ ipa +water to span 80+forestall + fragrance

20. Fabric Upholstery Cleaner

Fabric Upholstery Cleaner


CHEMICAL QUANTITY
Sodium lauroyl sarcosinate 25kg
SLES 28% 20kg
Water 60kg
Preservative 100gm m.paraben/ p.paraben 3:1
Its foam is used for upholstery cleaning. Mix in water and create foam.

21. Kitchen Spray Cleaner


Kitchen Spray Cleaner
CHEMICAL QUANTITY
SLES 70% 1.5kg
Alphox 200 500gm
butyl cellusolve 4kg
Sodium META silicate 2kg
Phenoxyethanol 500gm
Fragrance 100gm
Water to 100
HEC 1kg

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22. Concentrated Degreaser
Concentrated Degreaser/ kitchen cleaner
CHEMICAL QUANTITY
LAO 10kg
COCO glucoside 1.6kg
IPA 4kg
Citric acid 300gm
Sodium meta silicate 400gm
Caustic soda 250gm
Butyl cellusolve 400gm
Water to100 kg total

Its dilute solution can also be used as kitchen cleaner.

23. Ink Stain Remover

Ink Stain Remover


CHEMICAL QUANTITY
Ethanol 70kg
Hpmc 500gm
Water 22.5kg
SLES + Alphox200 2+2 kg
n-octyl-2-pyrrolidone 3kg

24. Fabric Softener

Fabric Softener
CHEMICAL QUANTITY
Water 96kg
Di tallow amidoamineDMS quat in 4 kg
IPA or fabric softener flakes in ipa

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Concentrated Fabric Conditioner
CHEMICAL QUANTITY
Di hydrogenated tallow ethyl hydroxy 18kg
ethylmonium methosulphate/
Ditallow hydroxy ethylmonium
methsulphate
Silicon oil 350 emulsion 2kg
Water+ dye To 100kg
fragrance 300gm
Calcium chloride 300gm
Melt the tallow and heat water to 60 degree mix them and add silicon oil and calcium
chloride solution and fragrance.

25. Car Rim Cleaner

Car Rim Cleaner


CHEMICAL QUANTITY
Water 87kg
LAO 2kg
Ethanol 2kg
Lactic acid 4.5kg
Citric acid 4.5kg
Sodium citrate 200gm
Thickener 500gm HEC

Use 2% solution

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26. Detergent GEL

Detergent GEL type


CHEMICAL QUANTITY
Caustic soda 10kg
SXS 6kg
Tetra sodium EDTA 4kg
LABSA 1kg
LAO 20kg
Alphox 200 4kg
SLES 70% 2kg
Phosphoric acid 3kg
CDEA 18kg
BIT 100gm
Colour 100gm
Perfume 50gm
IPA 300gm

Add water to make it 100 kg

27. Freshener Gel

Freshener Gel
CHEMICAL QUANTITY
Fragrance 4kg
Carrageenan gum 1kg
Sodium benzoate 100gm
Propylene glycol 5kg
Water 90kg

Mix all chemicals and after that add carrageenan gum .mix carrageenan gum in water heat it
and add all other chemicals . let it cool to form gel.

NOTE: wherever total is mentioned as to 100 , it means total batch has to be 100. Quantity
of water will be 100-total of all chemicals.

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Dear manufacturers use this book to make quality products, but how to use it to the best. You
should try to understand the ratios of different chemicals in a formula and should try to use
these ratios to check your existing formulas. Donot try to change everything in your
formulations. You should first do the costing of any formulation you want ot make from this
book then try to adjust the formulation as per your market costing requirements by diluting it
and adding the thickener if needed.
Maintain the best manufacturing practices as the process of manufacturing is very important.
Keep the vessels clean and disinfect them by using dilute solution of formaldehyde so that the
bacteria don’t pose a problem to your products. If the water content is more try to add some
preservative to it . Preservetive should be used as per the PH of the product . some common
preservetives are:
DMDM hydantoin----for ph range 3-8
Neolon MXP------ for ph range 2-10
BIT-----for ph range 4-12
Methyl paraben , propyl paraben---- for ph range 3-8
CMIT/MIt---- for ph range 6-9
Always use non iodine salt. Always first add salt in water then add it to the mixture.
Always first neutralise the small quantity of acid slurry /LABSA with caustic soda to check
how much caustic is needed for the quality of acid slurry you have. Always neutralise the acid
slurry slowly and try to keep the temperature below 55-60 degree for better results.
Always mix the different chemicals one by one by mixing the chemicals completely.
Always check small quantity of thickener in small batch , to check the effectiveness and
comptability of the thickener. Thickeners like HPMC & HEC, carbomer are commonly used
In liquid detergent you can use enzyme blend also in place of the different enzymes but try to
understand from supplier if these have stabilisation chemicals in it or these are to added .
Anti redeposition polymer can be added to Liquid detergent .
Always get the technical datasheet of the chemicals you use so that you know the exact details
of the chemicals.
All the best for your future.

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