EHC Technical Details for NTPC
EHC Technical Details for NTPC
NOTE:
R E V I S I O N H I S T O R Y
CLIENT:
NTPC LIMITED
(A GOVT. OF INDIA ENTERPRISE)
PROJECT:
PACKAGE:
R&M OF SG, TG, HP BYPASS, SDCS & BOP (CHP, FO & CT FAN) CONTROL
SYSTEM
VENDOR:
Digitally signed
Signature
EMERSON PROCESS Not
MANAGEMENTVerified
by MANOJ
KUMAR SINGH
Date: 2021.06.11
TITLE: 12:56:29 IST
Reason: CAT IV
Location:
EHC TECHNICAL DETAILS NTPCEOC
Transmittal 4207
Please include details of EHC-2000D Noted and details are included in the revised document.
1
A
HOLES LOCATIONS FOR CABLE GLANDS IN BOTTOM PLATE FRONT VIEW OF BOX WITH CABLING R11...R19 A
3
6 3 - Release ( 24 VDC )
B 4 - Stroke setpoint (4 ...20mA) B
2 7 5 - Analogue signal ground for pin 4
1
8
6 - Pressure value at port A (4 ...20mA)
7 - Stroke actual value (4 ...20mA)
8 - Stroke actual value control
9 11 9 - 24V
10 - 0V
11 - Status monitoring
- Protective Earth
=
2
5 4
Sensor terminals:
C 1- 4...20mA 0 5 C
Ø2 Ø2
3
1 2 - Signal ground
=
2018-10-22 EN Approved
6 - GND
Lng. Status
7 - 24 VDC
7 8 6 1,2,5 7,8,11
Rev. Released
3 9
A
Type
DF
D D
1,2,5 7,8,11
4400 ZTGD315695
Dept. Document No.
reproductions of any nature by any means, modifications, disclosures, or use any portion of this material; except
this information shall be deemed by the act of its receipt to have contractually agreed to make no duplications,
This document contains Proprietary and Technically Exclusive content. All persons or legal entities receiving
4 10
as is expressly authorized in writing by General Electric Company (USA) and/or its legitimate affiliates.
6
COPYRIGHT 2018 General Electric Company (USA)
12
E BILL OF MATERIALS
E
Q-TY.
NO. DESCRIPTION
R11
TYPE CAT. NO. MANUFACTURER
R12 R13 R14 R15 R16 R17 R18 R19 Units ADDITIONAL INFORMATION
1 CABLE GLAND M20 x 1.5 812.717.1 ANAMET 2 2 2 2 2 2 2 2 2 pcs.
2 LOCK NUT M20 x 1.5 880.120.0 ANAMET 2 2 2 2 2 2 2 2 2 pcs.
3 CONDUIT HFX-V0 3/8" 348.012.1 ANAMET 1 2 3 4 5 6 7 8 9 [m]
4 WIRE ÖLFLEX HEAT 125 C MC 1024409 LAPP GROUP 2 3 4 5 6 7 8 9 10 [m] Equivalent HELUKABEL SiHF-C-Si 4G0.5 CAT.NO. 23153
5 90º ELBOW M20 x 1.5 783.020.0 ANAMET 2 2 2 2 2 2 2 2 2 pcs. USE IT IF NEEDED
6 FEMALE CONNECTOR M16 CONNECTOR IP 67 99 5672 19 08 BINDER 1 1 1 1 1 1 1 1 1 pcs.
7 CABLE GLAND M25 x 1.5 812.722.1 ANAMET 2 2 2 2 2 2 2 2 2 pcs.
8 LOCK NUT M25 x 1.5 880.125.0 ANAMET 2 2 2 2 2 2 2 2 2 pcs.
C
g
A 2018-10 PJD Date 2018-03 MOOG Office resp. Title
MOOG CABLES ASSEMBLY =
GE POWER + FIELD
Change
Change
Issued P. J. D. SE23
Checked D. S. STANDARD Scale % Sht.nr. Nr.shts.
Released T. C. Dervd. from Replaces Repl.by Doc. Format A3 Lang. en 1 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A
HOLES LOCATIONS FOR CABLE GLANDS IN BOTTOM PLATE FRONT VIEW OF BOX WITH CABLING R31...R39 A
3
6 3 - Release ( 24 VDC ) 71
B 4 - Stroke setpoint (4 ...20mA) B
2 7 5 - Analogue signal ground for pin 4 41
1
8
6 - Pressure value at port A (4 ...20mA)
7 - Stroke actual value (4 ...20mA)
8 - Stroke actual value control
9 11 9 - 24V
10 - 0V
11 - Status monitoring
39
- Protective Earth
=
2
5 4
0
Ø2
39
Sensor terminals:
2018-10-22 EN Approved
C 1- 4...20mA 0 5 C
Ø2
Lng. Status
1 2 - Signal ground Ø2
3
=
0
6 - GND Ø2
7 - 24 VDC
7 8 6 1,2,5
Rev. Released
7,8,11
A
Type
DF
3 9
4400 ZTGD315695
Dept. Document No.
D D
1,2,5 7,8,11
reproductions of any nature by any means, modifications, disclosures, or use any portion of this material; except
this information shall be deemed by the act of its receipt to have contractually agreed to make no duplications,
This document contains Proprietary and Technically Exclusive content. All persons or legal entities receiving
4 10
as is expressly authorized in writing by General Electric Company (USA) and/or its legitimate affiliates.
6
COPYRIGHT 2018 General Electric Company (USA)
12
E BILL OF MATERIALS
E
Q-TY.
NO. DESCRIPTION
R31
TYPE CAT. NO. MANUFACTURER
R32 R33 R34 R35 R36 R37 R38 R39 Units ADDITIONAL INFORMATION
1 CABLE GLAND M20 x 1.5 812.717.1 ANAMET 6 6 6 6 6 6 6 6 6 pcs.
2 LOCK NUT M20 x 1.5 880.120.0 ANAMET 6 6 6 6 6 6 6 6 6 pcs.
3 CONDUIT HFX-V0 3/8" 348.012.1 ANAMET 3 6 9 12 15 18 21 24 27 [m]
4 WIRE ÖLFLEX HEAT 125 C MC 1024409 LAPP GROUP 6 9 12 15 18 21 24 27 30 [m] Equivalent HELUKABEL SiHF-C-Si 4G0.5 CAT.NO. 23153
5 90º ELBOW M20 x 1.5 783.020.0 ANAMET 6 6 6 6 6 6 6 6 6 pcs. USE IT IF NEEDED
6 FEMALE CONNECTOR M16 CONNECTOR IP 67 99 5672 19 08 BINDER 3 3 3 3 3 3 3 3 3 pcs.
7 CABLE GLAND M25 x 1.5 812.722.1 ANAMET 2 2 2 2 2 2 2 2 2 pcs.
8 LOCK NUT M25 x 1.5 880.125.0 ANAMET 2 2 2 2 2 2 2 2 2 pcs.
C
g
A 2018-10 PJD Date 2018-03 MOOG Office resp. Title
MOOG CABLES ASSEMBLY =
GE POWER + FIELD
Change
Change
Issued P. J. D. SE23
Checked D. S. STANDARD Scale % Sht.nr. Nr.shts.
Released T. C. Dervd. from Replaces Repl.by Doc. Format A3 Lang. en 2 2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
APPARATUS LOCAL CABLE JUNCTION BOX CABLE CONTROL SYSTEM
R3
US Orgin: YES: - NO: X
X1 17D
9 11
0V 10 X1 8C X1 7C
X1 17B' +
X1 8D X1 7D -
X1 17B Stroke setpoint
(4-20mA)
Status monitoring 11
X1 18D
Protective Earth 2)* 7)*
4)* 6)*
X1 17C' U03
4 +SIG SIG + 5
X1 17D' X1 17C I IN I OUT 1
3 GND1 GND2 6
C X1 20D' X1 19D 7 U+ SIG + 2
C
POWER I OUT 2
SUPPLY
2018-10-22 EN Approved
8 GND3 GND4 1
X1 20C' X1 20C
Lng. Status
X1 19C' X1 19C
BALLUFF TRIPPLE SENSOR
X1 19D' K01
1 X1 14C X1 13C
Sensor terminals: X1 7B' X1 7B 4 +
Rev. Released
1- 4...20mA
2 - Signal ground 2 24V DC
2 X1 13A' X1 14A' X1 14D X1 13D
4 6 - GND 3 5 -
5 7 - 24 VDC 24V DC Release
A
X1 14B' X1 14B
#KKS +
1
I
Type
TC
I
Dept. Document No.
SUPPLY
8 GND3 GND4 1
2)* 7)*
X1 1B' X1 2B' U05
X1 2C X1 1C
4 +SIG SIG + 5 +
X1 SH I IN I OUT 1 X1 2D X1 1D
COPYRIGHT 2018 General Electric Company (USA)
should be less ten 7V internal connections within terminal (see sheet 4/4 for details)
F 7)* The cable shield should be made of copper F
braiding with a minimum 80 % coverage. PE
4)*
PE
4)* 6)*
g
A 2018-10 PJD Date 2018-02 MOOG Office resp. Title
MOOG JUNCTION BOX =
GE POWER + FIELD
Change
Change
Issued P. J. D. SE23
STANDARD WIRING
Checked D. S. Scale % Sht.nr. Nr.shts.
Released T. C. Dervd. from Replaces Repl.by Doc. Format A3 Lang. en 1 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
APPARATUS LOCAL CABLE JUNCTION BOX CABLE CONTROL SYSTEM
R1
US Orgin: YES: - NO: X
X1 17D
9 11
0V 10 X1 8C X1 7C
X1 17B' +
X1 8D X1 7D -
X1 17B Stroke setpoint
(4-20mA)
Status monitoring 11
X1 18D
Protective Earth 2)* 7)*
4)* 6)*
X1 17C' U03
SIG + 5
2018-10-22 EN Approved
4 +SIG
X1 17D' X1 17C I IN I OUT 1
3 GND1 GND2 6
C C
Lng. Status
X1 19C' X1 19C
BALLUFF SINGLE SENSOR
Rev. Released
X1 19D' K01
1 X1 14C X1 13C
Sensor terminals: X1 7B' X1 7B 4 +
A
1- 4...20mA
2 - Signal ground 2 24V DC
Type
2 X1 14D X1 13D
TC
3 7 X1 6C' X1 6C
D G 6 D
7 8 6 X1 9A' X1 10A' -
C'+ -V01 C- Status monitoring
X1 5A' X1 6A'
D'+ J MAX D-
5)*
X1 5B' X1 6B
U04
X1 3A' X1 4A' X1 4C X1 3C
4 +SIG SIG + 5
I IN I OUT 1 X1 4D X1 3D
reproductions of any nature by any means, modifications, disclosures, or use any portion of this material; except
this information shall be deemed by the act of its receipt to have contractually agreed to make no duplications,
This document contains Proprietary and Technically Exclusive content. All persons or legal entities receiving
7 U+ SIG + 2
POWER I OUT 2
X1 1A' X1 2A'
as is expressly authorized in writing by General Electric Company (USA) and/or its legitimate affiliates.
SUPPLY
8 GND3 GND4 1
1)* Power supply wires from the terminal box to the Turbine X1 SH 7 U+ SIG + 2
E Controller has to have a resistance smaller than 1 Ohm (over 8 GND3
POWER
SUPPLY
I OUT 2
GND4 1
E
X1 SH SH SH
the forward and return 2 Ohm).
2)* Signal wire from the MOOG Junction Box to the X1 SH SH SH
Turbine Controller min 0.5 mm2 X1 SH SH SH
3 Cable shield connected to protective earth PE
only in TGC cabinet X1 SH SH SH
4)* MOOG and Junction Box shall be grounded X1 SH SH SH
according to DIN EN 60204
5)* After commissioning skip the current limiter V01; X1 SH SH SH
Connect 2+ to 2- .
6)* Potential difference between protective
conductor rail and valve casing with MOOG
C
should be less ten 7V internal connections within terminal (see sheet 4/4 for details)
F 7)* The cable shield should be made of copper F
braiding with a minimum 80 % coverage. PE
4)*
PE
4)* 6)*
g
A 2018-10 PJD Date 2018-02 MOOG Office resp. Title
MOOG JUNCTION BOX =
GE POWER + FIELD
Change
Change
Issued P. J. D. SE23
STANDARD WIRING
Checked D. S. Scale % Sht.nr. Nr.shts.
Released T. C. Dervd. from Replaces Repl.by Doc. Format A3 Lang. en 2 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
R1,R3
US Orgin: YES: - NO: X
11
Export controlled: YES: - NO: X
B B B
B D D 1 5 B
C C
2
B
A - B
A
A A A
OUT
OUT
OUT
OUT
OUT
VDC
VDC
VDC
VDC
VDC
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 1617 1819 20
-X1 212223
K01
+ - -
-V01
SH SH
+ +-
U03
U04
U05
U02
U01
PE
A' A' 16,17,18
B' B'
3
19,20
IN
IN
IN
IN
IN
2018-10-22 EN Approved
C' C'
C C
Lng. Status
-X1
341
316
260
Rev. Released
230
Type
TC
BILL OF MATERIALS
4400 ZTGD315595
g
Date 2018-02 MOOG Office resp. Title
MOOG JUNCTION BOX =
GE POWER + FIELD
Change
Change
Issued P. J. D. SE23
STANDARD ARRANGEMENT
Checked D. S. Scale % Sht.nr. Nr.shts.
Released T. C. Dervd. from Replaces Repl.by Doc. Format A3 Lang. en 3 4
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Rev Description SOURCE Terminal DESTINATION Terminal Connection type
Ground bridge X1:17,18 X1:19,20 SRC-I QV P
R1,R3
US Orgin: YES: - NO: X
24V separator power supply X1:16B U03:7:U+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 RED B B'
Moog release 24V supply X1:15A' K01:4 Cable ÖLFLEX HEAT 125 SC 0.5mm2 RED
Export controlled: YES: - NO: X
C C'
24V separator power supply X1:15C U04:7:U+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 RED
B D D' B
24V separator power supply X1:15D U05:7:U+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 RED
GND power supply X1:22A X1:20D Cable ÖLFLEX HEAT 125 SC 2.5mm2 BLUE
GND separator power supply X1:17D U02:8:GND3 Cable ÖLFLEX HEAT 125 SC 0.5mm2 BLUE
GND separator IN signal X1:17B' U01:3:GND1 Cable ÖLFLEX HEAT 125 SC 0.5mm2 BLUE
GND separator power supply X1:17B U01:8:GND3 Cable ÖLFLEX HEAT 125 SC 0.5mm2 BLUE
GND separator OUT signal X1:18D U03:6:GND2 Cable ÖLFLEX HEAT 125 SC 0.5mm2 BLUE
GND separator IN signal X1:17C' U02:3:GND1 Cable ÖLFLEX HEAT 125 SC 0.5mm2 BLUE Patch distributor
2018-10-22 EN Approved
GND separator power supply X1:17C U03:8:GND3 Cable ÖLFLEX HEAT 125 SC 0.5mm2 BLUE PRV 4 SW 35X7.5 WS
C C
Lng. Status
GND separator power supply X1:20C U04:8:GND3 Cable ÖLFLEX HEAT 125 SC 0.5mm2 BLUE A A'
GND separator power supply X1:19C U05:8:GND3 Cable ÖLFLEX HEAT 125 SC 0.5mm2 BLUE B B'
Separator signal OUT X1:7B U03:5:SIG+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
Rev. Released
C C'
Moog release signal X1:14A' K01:3 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
D D'
A
Separator signal IN X1:12A' U01:4:SIG+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
Type
TC
Moog IN stroke actual val X1:6C -V01:D- Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
Separator signal IN X1:10A' U02:4:SIG+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
4400 ZTGD315595
Dept. Document No.
Baluff OUT stroke actual val X1:6A' -V01:D'+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
D D
Baluff 4…20mA signal GND X1:6B X1:19D' Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY Signal isolator
Separator signal IN X1:4A' U04:4:SIG+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY ACT20M-CI-2CO-S
GND separator IN signal X1:4B' U04:3:GND1 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
Separator signal IN X1:2A' U05:4:SIG+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY 4 5
reproductions of any nature by any means, modifications, disclosures, or use any portion of this material; except
this information shall be deemed by the act of its receipt to have contractually agreed to make no duplications,
This document contains Proprietary and Technically Exclusive content. All persons or legal entities receiving
GND separator IN signal X1:2B' U05:3:GND1 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
as is expressly authorized in writing by General Electric Company (USA) and/or its legitimate affiliates.
Separator signal OUT X1:10C U02:5:SIG+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY 3 6
GND separator OUT signal X1:10D U02:6:GND2 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
COPYRIGHT 2018 General Electric Company (USA)
Separator signal OUT X1:12C U01:5:SIG+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY 2 7
E E
GND separator OUT signal X1:12D U01:6:GND2 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
Separator signal IN X1:8C U03:4:SIG+ 1 8
Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
GND separator IN signal X1:8D U03:3:GND1 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
24V DC Release signal X1:14C K01:1 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
GND DC Release signal X1:14D K01:5 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
Separator signal OUT X1:4C U04:5:SIG+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
GND separator OUT signal X1:4D U04:6:GND2 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
C
Separator signal OUT X1:2C U05:5:SIG+ Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
F F
GND separator OUT signal X1:2D U05:6:GND2 Cable ÖLFLEX HEAT 125 SC 0.5mm2 GRAY
g
A 2018-10 PJD Date 2018-02 MOOG Office resp. Title
MOOG JUNCTION BOX =
GE POWER + FIELD
Change
Change
Issued P. J. D. SE23
STANDARD POINT TO POINT
Checked D. S. Scale % Sht.nr. Nr.shts.
Released T. C. Dervd. from Replaces Repl.by Doc. Format A3 Lang. en 4 4
1 2 3 4 5 6 7 8
Dept. Document No. Type Rev. Released Lng. Status
9639 GMD0648027 TC J 2016-03-21 EN Approved
Dept. Document No. Type Rev. Released Lng. Status
9639 GMD0648027 TC J 2016-03-21 EN Approved
Dept. Document No. Type Rev. Released Lng. Status
9639 GMD0648027 TC J 2016-03-21 EN Approved