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D Rex

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205 views38 pages

D Rex

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Rajkishore Nayak

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INFRA

DIVISION

A consumer validated
Superbrand in piping
category for
consecutive 3 years

DOUBLE WALLED CORRUGATED

UNDERGROUND DRAINAGE
India's Most Trusted AND SEWERAGE SYSTEM
Pipe Brand based on
TRA's Brand Trust
2022 Report for the 4rd time

India's Most Desired

Brand based on
TRA's Brand Trust
Report 2021

Please get in touch with us

between 10 AM to 6 PM on Monday
to Saturday – except 1st and 3rd Saturday
and public holidays

ASTRAL LIMITED (Formerly known as Astral Poly Technik Limited)

CIN: L25200GJ1996PLC029134
REGISTERED & CORPORATE OFFICE:
Authorised Dealer:
207/1, ‘Astral House’, B/h Rajpath Club, oﬀ S. G. Highway,
Ahmedabad - 380059 Gujarat, India.
Phone: +91-79 6621 2000 | Fax: +91-79 6621 2121
E-mail: [email protected] | [email protected] SC: PR07000083
AMP/LT/003
Website: www.astralpipes.com REV:05/22
04 05 06 07
ABOUT ASTRAL INNOVATION & MARKETING ABOUT D-REX
RECOGNITIONS NETWORK

08 09 11 12
STANDARDS & WHY ASTRAL DIMENSION SALIENT
SPECIFICATIONS D-REX & SIZES FEATURES

13 15 16 27
KEY TECHNICAL PRODUCT RANGE QUALITY
PROPERTIES DETAILS CONTROL

28 29 30 31
DESIGN AND TRENCH MAXIMUM AND RELIABLE
INSTALLATION PREPARATION MINIMUM BURIAL SEALING
GUIDELINES DEPTHS FOR SN4
AND SN8 PIPES

32 32 33 33
FIELD LAYING AND CONNECTIONS CONNECTING
CUTTING PIPE JOINTING TO MANHOLES & CORRUGATED
CATCH BASINS PE/PP PIPE TO OTHER
PIPE MATERIALS

34 34 35 36
HIGH PRESSURE COMPARISON OF FREQUENTLY
CLEANING METHODS
JETTING DWC PIPE & ASKED QUESTIONS
RCC PIPE (FAQ)
04 05 06 07
ABOUT ASTRAL INNOVATION & MARKETING ABOUT D-REX
RECOGNITIONS NETWORK

08 09 11 12
STANDARDS & WHY ASTRAL DIMENSION SALIENT
SPECIFICATIONS D-REX & SIZES FEATURES

13 15 16 27
KEY TECHNICAL PRODUCT RANGE QUALITY
PROPERTIES DETAILS CONTROL

28 29 30 31
DESIGN AND TRENCH MAXIMUM AND RELIABLE
INSTALLATION PREPARATION MINIMUM BURIAL SEALING
GUIDELINES DEPTHS FOR SN4
AND SN8 PIPES

32 32 33 33
FIELD LAYING AND CONNECTIONS CONNECTING
CUTTING PIPE JOINTING TO MANHOLES & CORRUGATED
CATCH BASINS PE/PP PIPE TO OTHER
PIPE MATERIALS

34 34 35 36
HIGH PRESSURE COMPARISON OF FREQUENTLY
CLEANING METHODS
JETTING DWC PIPE & ASKED QUESTIONS
RCC PIPE (FAQ)
ASTRAL, INDIA'S PROGRESSIVE
BUILDING MATERIALS COMPANY
Established in 1996 with the aim to manufacture best-in-globe plastic piping systems, Astral Pipes fulfils emerging piping
needs of millions of houses and adds extra mileage to India’s developing real estate fraternity with the hallmark of
unbeaten quality and innovative piping solutions. Keeping itself ahead of the technology curve, Astral has always been a
front runner in the piping category by bringing innovation and getting rid of old, primitive and ineffective plumbing
methods. Bringing CPVC in India, and pioneering in this technology, have set Astral apart and its highest quality enabled
it to obtain NSF approval for its CPVC pipes and fittings. Astral went beyond the category codes by launching many
industry firsts, like launching India’s first lead-free uPVC pipes for plumbing as well as for stream water, just to name a few.

Astral Pipes offers the widest product range across this category when it comes to product applications. Astral Pipes is
equipped with production facilities at Santej and Dholka in Gujarat, Hosur in Tamil Nadu, Ghiloth in Rajasthan, Sangli &
Aurangabad in Maharashtra, and Sitarganj in Uttarakhand to manufacture plumbing systems, drainage systems,
agriculture systems, ﬁre sprinkler piping systems, industrial piping and electrical conduit pipes with all kinds of necessary
ﬁttings.

Astral Pipes’ Infrastructure division offers a comprehensive product range including corrugated piping for drainage and
cables, polyoleﬁn cable channels, sewage treatment plants, plastic sheathing ducts, suction hoses, and sub-surface
drainage systems. This range helps Astral to establish a strong foothold in infrastructure and agriculture sector in the
constantly evolving business of piping.

In 2014, Astral forayed into the adhesives category by acquiring UK-based Seal It Services Ltd. and Kanpur based
Resinova Chemie Ltd., which manufacture adhesives, sealants and construction chemicals. With ﬁve manufacturing
facilities now in this business segment, Astral has strengthened its presence in the category and made rapid inroads.

In the year 2020, Astral has expanded its product portfolio and entered into the Water Tanks Segment. The water tank
segment is an expanded domain of plumbing and water supply with a huge nationwide potential. Astral Pipes
manufactures water tanks from its Santej & Aurangabad manufacturing facilities. The new addition in the product
offering will help Astral author a next chapter of success and will establish it as a prominent player in building materials
industry.

04
ASTRAL, INDIA'S PROGRESSIVE
BUILDING MATERIALS COMPANY
Established in 1996 with the aim to manufacture best-in-globe plastic piping systems, Astral Pipes fulfils emerging piping
needs of millions of houses and adds extra mileage to India’s developing real estate fraternity with the hallmark of
unbeaten quality and innovative piping solutions. Keeping itself ahead of the technology curve, Astral has always been a
front runner in the piping category by bringing innovation and getting rid of old, primitive and ineffective plumbing
methods. Bringing CPVC in India, and pioneering in this technology, have set Astral apart and its highest quality enabled
it to obtain NSF approval for its CPVC pipes and fittings. Astral went beyond the category codes by launching many
industry firsts, like launching India’s first lead-free uPVC pipes for plumbing as well as for stream water, just to name a few.

04
MARKETING
NETWORK
Astral has a marketing network of more than 800 distributors and 30,000 dealers spread all over India with branch
offices at Mumbai, Pune, Delhi, Bengaluru, Chennai, Hyderabad, Jaipur, Lucknow and Kochi. Apart from that Astral has
its own warehouses at Vijaywada, Hyderabad, Delhi, Kolhapur, Kolkata, Nagpur, Indore, Patna, Varanasi, Jaipur & Hosur to
deliver the material as quick as possible. More than 400 techno marketing professionals and administrative personnel
are on the board to coordinate with architects, plumbing contractors and plumbers to utilize the best plumbing
techniques and to get the best from the products.

Ambala

Mohali
New Delhi
Ghiloth

Jaipur Sitarganj
Lucknow
Kanpur

INNOVATION & RECOGNITIONS

Rania Unnao
Santej Varanasi
Ahmedabad
Dholka Indore Patna
• First to introduce CPVC piping system in India (1999) Kolkata

• First to launch lead free uPVC piping system in India (2004) Thane
Nagpur
• Corp Excel- National SME Excellence Award (2006)
Aurangabad Cuttack
Mumbai
• First to get NSF Certiﬁcation for CPVC piping system in India (2007)
• First to launch lead-free uPVC column pipes in India (2012) Pune
Hyderabad
• Enterprising Entrepreneur of the year (2012-13)
Kolhapur Vijayawada
• Business Standard Star SME of the year (2013)
Sangli
• Inc. India Innovative 100 for Smart Innovation under category of ‘Technology’ (2013)
• India’s Most Promising Brand Award (2014)
• Value Creator Award during the ﬁrst ever Fortune India Next 500 (2015) Bengaluru Chennai
• India’s Most Trusted Pipe Brand Award (2016, 2019, 2020 & 2022)
Hosur
• ET Inspiring Business Leaders of India Award (2016)
• India’s Most Attractive Pipe Brand Award (2016) Kochi Pipes & Water Tank - Plants Adhesives & Sealants - Plants
U.S. Pipes - Plants Adhesives & Sealants - Depots
• Fortune India 500 Company (2016)
Pipes - Depots Adhesives & Sealants - Corporate Office
• Consumer Validated Superbrands India (2017, 2019, 2021 & 2022)
Pipes - Corporate Office Adhesives & Sealants - Branch Offices
Pipes - Branch Offices
Adhesives unit Water Tanks - Plants

U.K.
2022

05 06
MARKETING
NETWORK
Astral has a marketing network of more than 800 distributors and 30,000 dealers spread all over India with branch
offices at Mumbai, Pune, Delhi, Bengaluru, Chennai, Hyderabad, Jaipur, Lucknow and Kochi. Apart from that Astral has
its own warehouses at Vijaywada, Hyderabad, Delhi, Kolhapur, Kolkata, Nagpur, Indore, Patna, Varanasi, Jaipur & Hosur to
deliver the material as quick as possible. More than 400 techno marketing professionals and administrative personnel
are on the board to coordinate with architects, plumbing contractors and plumbers to utilize the best plumbing
techniques and to get the best from the products.

Ambala

Mohali
New Delhi
Ghiloth

Jaipur Sitarganj
Lucknow
Kanpur

INNOVATION & RECOGNITIONS

Rania Unnao
Santej Varanasi
Ahmedabad
Dholka Indore Patna
• First to introduce CPVC piping system in India (1999) Kolkata

U.K.
2022

05 06
STANDARDS &
SPECIFICATIONS
IS: 16098 (Part-2)
Structured-Wall Plastics Piping Systems for non-pressure drainage and sewerage –speciﬁcation
Part-2: Pipes and ﬁttings with non–smooth external surface, Type B

ISO: 21138 (Part-3)

Plastics piping systems for non-pressure underground drainage and sewerage — Structured-wall piping systems of
unplasticized poly(vinyl chloride) (PVC-U), Polypropylene (PP) and Polyethylene (PE) — Part 3: Pipes and ﬁttings with
non-smooth external surface, Type B

BS EN 13476 (Part-3)
Plastics piping systems for non-pressure underground drainage and sewerage. Structured-wall piping systems of
unplasticized poly(vinyl chloride) (PVC-U), Polypropylene (PP) and Polyethylene (PE). Specifications for pipes and
fittings with smooth internal and profiled external surface and the system, Type B

IS: 16098 (Part-2)

Only those products bearing

the above marks are certiﬁed

ASTRAL LIMITED

HEAD OFFICE: 207/1, "ASTRAL HOUSE", OPP. SATYAM CORPORATE SQUARE,

B/H. RAJPATH CLUB, OFF. S.G.HIGHWAY, AHMEDABAD – 380 059, GUJARAT, INDIA.

This is a multi-site certificate, additional site(s) are listed on the next page(s)

Bureau Veritas Certification Holding SAS – UK Branch certifies that the Management
System of the above organization has been audited and found to be in accordance with the
requirements of the Management System Standard detailed below.

Standard

ISO 9001:2015
Scope of certification
MANAGEMENT & MARKETING OF:
1. CPVC PIPES AND FITTINGS FOR HOT/COLD WATER PLUMBING SYSTEMS [CPVCPRO], AUTOMATIC FIRE SPRINKLER APPLICATIONS [FIREPRO],
INDUSTRIAL PIPING SYSTEMS [CHEMPRO] AND CPVC BALL VALVES
2. UPVC PIPES AND FITTINGS FOR PRESSURE, NON- PRESSURE, AGRICULTURAL AND WATER TRANSPORT SYSTEM [AQUASAFE], ELECTRICAL
CONDUIT APPLICATIONS [WIREGUARD], INDUSTRIAL PIPING SYSTEMS [AQUARIUS+], SWR (SOIL WASTE AND RAIN WATER) SYSTEMS
[DRAINMASTER] AND UPVC COLUMN PIPES, SCREEN AND CASING PIPES FOR BORE WELLS [BORE-WELL, CASE-WELL] AND UPVC BALL VALVES
3. UPVC FOAM CORE PIPES FOR DWV (DRAIN WASTE AND VENT) AND UNDERGROUND DRAINAGE SYSTEMS [FOAMCORE, DWV & UGD]
4. PP SILENCIO PIPES AND FITTINGS FOR APPLICATION ON BUILDING STRUCTURES AND UNDERGROUND NEAR THE BUILDING STRUCTURES
[SILENCIO]
5. PE/PP UNDERGROUND INSPECTION CHAMBERS AND MAN-HOLES [DRAINHULK]
6. LEAD-FREE UPVC PIPES FOR PLUMBING SYSTEMS [AQUARIUS]
7. PE/PP STRUCTURED WALL DWC [DOUBLE WALLED CORRUGATED] PIPING SYSTEM FOR NON-PRESSURE DRAINAGE AND SEWERAGE
APPLICATIONS [D-REX]
8. MULTILAYER CPVC COMPOSITE PIPES [MULTIPRO]
9. UPVC LEAD-FREE PLUMBING PIPES FOR TRANSFER OF COLD AND NON-POTABLE PRESSURIZED TREATED WATER [ECOPRO]
10. PE ROTATIONAL MOULDED WATER STORAGE TANKS [2 LAYER-SYLO/ 3 LAYER-VITO /4 LAYER-CLEO]
11. CONDUIT PIPES AND FITTINGS FOR UNDERGROUND CABLE MANAGEMENT SYSTEM [TELEREX]
12. PE PIPES FOR WATER SUPPLY [HDPEPRO, STAYREX & NARMADAREX]
13. UPVC SWC [SINGLE WALLED CORRUGATED] PIPES AND FITTINGS FOR SUB-SURFACE DRAINAGE SYSTEM [VARADAN & GEOREX]
14. UPVC FLEXIBLE PIPES FOR SUCTION AND DELIVERY LINES OF AGRICULTURAL PUMPS [POWERFLEX]
15. PVC DRAINBELT AND DRAINPIPE FOR TUNNEL DRAINAGE, ROAD DRAINAGE AND SIMILAR APPLICATIONS [AQUAREX]
16. POLYOLEFIN CABLE CHANNEL FOR SIGNAL / COMMUNICATION / POWER CABLES [MULTIREX]
17. PE / PP DUCTS AND FITTINGS FOR INTERNAL BONDED POST TENSIONING OF TENDONS IN PRE-STRESSED CONCRETE [PLUS+STIREX & PRE-
STIREX]

Original cycle start date: 11 February 2003

Expiry date of previous cycle: 10 February 2021

ABOUT
Recertification Audit date: 26 December 2020
Recertification cycle start date: 16 January 2021
Subject to the continued satisfactory operation of the organization’s Management System,
this certificate expires on: 10 February 2024
Certificate No. IND.21.6008/QM/U Version: 3 Revision date: 14 February 2022

Signed on behalf of BVCH SAS UK Branch

Jagdheesh N. MANIAN
Head – CERTIFICATION, South Asia
Commodities, Industry & Facilities Division
Certification body 5th Floor, 66 Prescot Street, London, E1 8HG, United Kingdom.
address:
Local office: Bureau Veritas (India) Private Limited (Certification Business) Pg 1 of 5
72 Business Park, Marol Industrial Area, MIDC Cross Road "C",
Andheri (East), Mumbai – 400 093, India.
Further clarifications regarding the scope of this certificate and the applicability of the
management system requirements may be obtained by consulting the organization.
To check this certificate validity please call + 91 22 6274 2000.

Astral D-Rex is an innovative product described as structured wall piping system of PE/PP with smooth internal and ISI CERTIFICATE
ISO 14001 & 45001 ISO 9001
corrugated (proﬁled) external surface. The corrugated (proﬁled) external surface of the D-Rex pipes gives the product IMS CERTIFICATE QMS CERTIFICATE

excellent ring stiﬀness (load bearing capacity). Unlike plain pipes, D-Rex pipes do not deform under vehicular traﬃc load.
Furthermore, since these pipes are moderately flexible, they can be aligned comfortably even in gradually bending paths.

The inner wall, which is fused with the outer wall, is smooth and facilitates laminar flow of liquids/slurry. This results in lesser
possibilities of pipe clogging, deposition of debris in the pipe path, etc.

D-Rex stands high as compared to the conventional options owing to its advantages and cost-economic viability, and is a
popular product among the end users and contractors.

07 08
STANDARDS &
SPECIFICATIONS
IS: 16098 (Part-2)
Structured-Wall Plastics Piping Systems for non-pressure drainage and sewerage –speciﬁcation
Part-2: Pipes and ﬁttings with non–smooth external surface, Type B

ISO: 21138 (Part-3)

IS: 16098 (Part-2)

Only those products bearing

the above marks are certiﬁed

ASTRAL LIMITED

HEAD OFFICE: 207/1, "ASTRAL HOUSE", OPP. SATYAM CORPORATE SQUARE,

B/H. RAJPATH CLUB, OFF. S.G.HIGHWAY, AHMEDABAD – 380 059, GUJARAT, INDIA.

This is a multi-site certificate, additional site(s) are listed on the next page(s)

Standard

Original cycle start date: 11 February 2003

Expiry date of previous cycle: 10 February 2021

Signed on behalf of BVCH SAS UK Branch

D-Rex stands high as compared to the conventional options owing to its advantages and cost-economic viability, and is a
popular product among the end users and contractors.

07 08
WHY ASTRAL
D-REX
INTRODUCED D-REX FOR TOTAL BACKWARD
THE FIRST TIME IN INDIA INTEGRATION
Astral has played a key role in introduction of a variety of new products in the Indian Piping Industry with the sole motive All of Astral’s DWC Pipes and Fittings are made from PE/PP which is manufactured and controlled by Astral at every
of encouraging the application of superior user friendly and economic solutions. Introduction of Double Wall stage of the process. Also German corrugation technology provides highest stiﬀness to products. This backward
Corrugated (DWC) pipes in Indian Market is one of the examples of Astral pipes’ vision towards product innovation. integration helps us consistently maintain the highest quality for all pipes and ﬁttings.

HIGHEST NUMBER
OF APPROVALS
D-Rex is approved by most of the Government and Private organisation for Sewerage application.

STATE OF THE ART

MANUFACTURING
Astral is equipped with state of art manufacturing facilities at Sangli, Sitragunj and Ghiloth plants speciﬁcally for D-Rex
DWC Pipes. High speed and accurate extruders and injection moulding machines including innovative manufacturing
techniques being used to manufacture the ultra modern,errorless Astral D-Rex pipes and ﬁttings. The manufacturing
systems installed at Astral are extremely advanced and based on state-of-the-art German equipment and extrusion
process technology.

WIDEST
PRODUCT RANGE
Astral has wide variety of sizes ranging from 75 mm to 800 mm diameter, SN 4 & SN 8 stiﬀness classes. Hence you can
meet any requirement with this widest range of DWC pipes.

SKILL DEVELOPMENT & TRAINING

PROGRAMME FOR INSTALLERS
Astral provides training to persons who install DWC pipes and ﬁttings throughout the year by updating them about
modern installation techniques and how to make installations more eﬀectively and professionally.

09 10
WHY ASTRAL
D-REX
INTRODUCED D-REX FOR TOTAL BACKWARD
THE FIRST TIME IN INDIA INTEGRATION
Astral has played a key role in introduction of a variety of new products in the Indian Piping Industry with the sole motive All of Astral’s DWC Pipes and Fittings are made from PE/PP which is manufactured and controlled by Astral at every
of encouraging the application of superior user friendly and economic solutions. Introduction of Double Wall stage of the process. Also German corrugation technology provides highest stiﬀness to products. This backward
Corrugated (DWC) pipes in Indian Market is one of the examples of Astral pipes’ vision towards product innovation. integration helps us consistently maintain the highest quality for all pipes and ﬁttings.

HIGHEST NUMBER
OF APPROVALS
D-Rex is approved by most of the Government and Private organisation for Sewerage application.

STATE OF THE ART

WIDEST
PRODUCT RANGE
Astral has wide variety of sizes ranging from 75 mm to 800 mm diameter, SN 4 & SN 8 stiﬀness classes. Hence you can
meet any requirement with this widest range of DWC pipes.

SKILL DEVELOPMENT & TRAINING

09 10
DIMENSION
& SIZES TABLE - 5
Mean inside Diameter: The mean inside diameter, at any point and tolerances shall be as given in Table 5 of IS: 16098
Nominal Inside Min. Wall Thickness (mm) Socket length A
(Part-2) and shall be measured according to the method given in IS: 12235 (Part-1). (min) (mm)
Diameter (mm) e4 e₅
Wall Thickness: The nominal wall thickness, e4, e5, shall be in accordance with Table 5 of IS: 16098 (Part-2). Tolerances in
inside diameters shall be those given in IS: 16098 (Part-2). 75 1.0 0.85 27

Length of pipe: Eﬀective length of pipes (I) without sockets shall be not less than that speciﬁed by the manufacturer when 100 1.0 1.0 32

measured as shown Figure. 1 of IS: 16098 (Part- 2). The lengths may be supplied as agreed to between the purchaser and 135 1.2 1.0 39

the manufacturer. 150 1.3 1.0 43

170 1.4 1.0 48
PIPES NOMINAL SIZE DN ID (MM) 200 1.5 1.1 54
75, 100, 135, 150, 170, 200, 250, 300, 400, 500, 600, 800
250 1.8 1.5 59
300 2.0 1.7 64

STANDARD PIPE 400 2.5 2.3 74

LENGTH END 500

600
3.0
3.5
3.0
3.5
85
96
3 M & 6 M straight pipes Plain End & In-Line Socketed End
800 4.5 4.5 118
FITTINGS Pipe Stiﬀness Classes: SN 4 (4 kN/m ) & SN 8 (8 kN/m2)
2

FIGURE - 1

Long Bend Fabricated Tee Fabricated Cross Fabricated Y

COLOUR
CODE
SN 4 – Outside wall Black and Inside wall White SALIENT
SN 8 – Outside wall Black and Inside wall Orange
FEATURES
RUBBER RING

Excellent Load Bearing Capacity Abrasion resistant

Low Manning’s Roughness Coefficient ‘n’ – 0.009 Flexible and Fatigue Resistant
(Lower the Manning’s Roughness coefficient, lower
is resistance to flow, resulting into higher flow)
• Specially designed flap type rubber ring
Excellent Anti-Corrosive Properties
• Manufactured as per IS 5382, material- EPDM
High Hazen William’s Coefficient ‘C’ – 150
• Profile specific design of rubber ring to ensure leak-proof joint
(Higher the Hazen William’s coefficient,
• Allows easy entry for spigot into socket
higher will be flow)
• Provides resistance to reverse movement of spigot from socket Suitable for aggressive climatic conditions

Chemically Inert Gives excellent soil bonding

11 12
DIMENSION
& SIZES TABLE - 5
Mean inside Diameter: The mean inside diameter, at any point and tolerances shall be as given in Table 5 of IS: 16098
Nominal Inside Min. Wall Thickness (mm) Socket length A
(Part-2) and shall be measured according to the method given in IS: 12235 (Part-1). (min) (mm)
Diameter (mm) e4 e₅
Wall Thickness: The nominal wall thickness, e4, e5, shall be in accordance with Table 5 of IS: 16098 (Part-2). Tolerances in
inside diameters shall be those given in IS: 16098 (Part-2). 75 1.0 0.85 27

Length of pipe: Eﬀective length of pipes (I) without sockets shall be not less than that speciﬁed by the manufacturer when 100 1.0 1.0 32

measured as shown Figure. 1 of IS: 16098 (Part- 2). The lengths may be supplied as agreed to between the purchaser and 135 1.2 1.0 39

the manufacturer. 150 1.3 1.0 43

170 1.4 1.0 48
PIPES NOMINAL SIZE DN ID (MM) 200 1.5 1.1 54
75, 100, 135, 150, 170, 200, 250, 300, 400, 500, 600, 800
250 1.8 1.5 59
300 2.0 1.7 64

STANDARD PIPE 400 2.5 2.3 74

LENGTH END 500

600
3.0
3.5
3.0
3.5
85
96
3 M & 6 M straight pipes Plain End & In-Line Socketed End
800 4.5 4.5 118
FITTINGS Pipe Stiﬀness Classes: SN 4 (4 kN/m ) & SN 8 (8 kN/m2)
2

FIGURE - 1

Long Bend Fabricated Tee Fabricated Cross Fabricated Y

COLOUR
CODE
SN 4 – Outside wall Black and Inside wall White SALIENT
SN 8 – Outside wall Black and Inside wall Orange
FEATURES
RUBBER RING

Excellent Load Bearing Capacity Abrasion resistant

Chemically Inert Gives excellent soil bonding

11 12
KEY
PROPERTIES
GREAT EXCELLENT MAINTENANCE COST
FLEXIBILITY CHEMICAL, FREE EFFECTIVE
Being light in weight and elastic in nature, these pipes CORROSION AND Being free from scaling, encrustation and chemical 60 to 70% weight saving in comparison to solid wall
oﬀer lot of flexibility while installation as they are ABRASION re-activeness there is no need of any regular plastic pipes and 95% lighter than concrete pipes
adaptable to any type of contour patterns.
RESISTANCE maintenance. Occasional flushing with water keeps the
surface smooth and helps in enhancing the
makes these pipes much cost eﬀective.

Due to PE/ PP material these pipes are free from

functionality.
corrosion and offer excellent resistance to wide range of
chemicals. These pipes have excellent abrasion
resistance which gives an edge over metal and concrete LONG ECO-
pipes.
LIFE FRIENDLY
EXCELLENT
STIFFNESS
Being free from corrosion and chemical reactiveness as Processing and reprocessing of these pipes does not
well as due to excellent abrasion resistance these pipes have any adverse impact on the environment,
can last over a century. watertight joints eliminates the possibility of soil and
Suitable to withstand heavy overload pressure (soil and
underground water pollution.
traffic loads) and sustain various loads that will
encounter during installation and in use.
WATERTIGHT
JOINTS RODENT
Joints are 100% watertight and hence free from any REPELLENT
infiltration, ex-filtration and root penetration. Due to this
The Rodents develop a distinct disliking for biting the
feature, surroundings remain unaffected and possibility
pipes which contain Rodent Repellent additives, as
of soil or underground water pollution is eliminated.
PERFECT compared to the pipes without Rodent Repellent

HYDRAULIC additives.

PROPERTIES
Glass smooth inner surface having manning's

FIELDS OF
coeﬃcient 0.009 - 0.010 (which remain constant
without any deterioration during life expectancy) helps EASY AND QUICK
in rapid disposal of flowing waste. Such smooth surface
greatly reduces the possibility of blockages and
INSTALLATION APPLICATIONS
maximizes the flow characteristics and therefore Due to longer lengths and lighter weight pipes,
carrying capacity increases by 40% over concrete installation becomes very convenient and fast. These • Sewerage and Drainage

pipes. pipes are very easy to join using slip-on techniques • Collectors for Sub-Surface Drainage
(Pipes are supplied either with integrally welded
• Culvert and Highway Drainage
couplers or separate couplers). Unlike conventional
concrete or metallic pipes, these pipes do not require • Effluent / Wastewater Transport Network

any heavy handling equipment for installation due to • Rainwater Collection Network
their lightweight property. These pipes can be easily laid
• Storm water Drainage Network
in constrained areas thereby saving additional
extraneous costs.

13 14
KEY
PROPERTIES
GREAT EXCELLENT MAINTENANCE COST
FLEXIBILITY CHEMICAL, FREE EFFECTIVE
Being light in weight and elastic in nature, these pipes CORROSION AND Being free from scaling, encrustation and chemical 60 to 70% weight saving in comparison to solid wall
oﬀer lot of flexibility while installation as they are ABRASION re-activeness there is no need of any regular plastic pipes and 95% lighter than concrete pipes
adaptable to any type of contour patterns.
RESISTANCE maintenance. Occasional flushing with water keeps the
surface smooth and helps in enhancing the
makes these pipes much cost eﬀective.

Due to PE/ PP material these pipes are free from

HYDRAULIC additives.

PROPERTIES
Glass smooth inner surface having manning's

13 14
TECHNICAL
DETAILS
WHAT IS SN CLASS?

SN Stands for Nominal Ring Stiﬀness.

It represents the Ring stiﬀness of a flexible pipe and indicates the pipes ability to resist

PRODUCT
Traﬃc Load as well as Soil Load against proposed depth
Sc = (0.0186 + 0.025 yc/di) Fc/Lc yc
[ Fc = Force corresponding to 3 % pipe deflection (KN) • Lc = Length of test piece (M) • yc = Deflection (M) ]

BASIC SELECTION OF SN CLASS OF PIPE

The selection of SN class of Pipe depends upon major two factors i.e. Burial depth (Cover height) and
type of Traﬃc load on site.

TRAFFIC LOAD
BURIAL DEPTH
LOW MEDIUM HIGH
Low SN 4 SN 8 SN 16
Medium SN 4 SN 8 SN 16
High SN 8 SN 8 SN 8

DISCHARGE CALCULATION

Q = A x R x S/n
Q = Discharge (m3/s)
A = Cross sectional flow area of pipe (m2) = π/4 x ID2
R = Hydraulic radius (m) for pipe full flow,R = (ID/4)2⁄3
S = Pipe slope (m/m) = 1% = (0.01)½
n = Manning coeﬃcient = 0.009

PIPE ID (mm) ID (m) A (m2) R (m) S (m/m) Q (m3/s)

75 0.075 0.00442 0.07058 0.1 0.003464
100 0.100 0.00785 0.0855 0.1 0.007461
135 0.135 0.01431 0.10444 0.1 0.01661

RANGE
150 0.150 0.01767 0.11204 0.1 0.021998
170 0.170 0.0227 0.12178 0.1 0.030714
200 0.200 0.03142 0.13572 0.1 0.047376
250 0.250 0.04909 0.15749 0.1 0.085898
300 0.300 0.07069 0.17784 0.1 0.139679
400 0.400 0.12566 0.21544 0.1 0.300816
500 0.500 0.19635 0.25000 0.1 0.545415
600 0.600 0.28274 0.28231 0.1 0.886906
800 0.800 0.50265 0.342 0.1 1.910061

15 16
TECHNICAL
DETAILS
WHAT IS SN CLASS?

SN Stands for Nominal Ring Stiﬀness.

It represents the Ring stiﬀness of a flexible pipe and indicates the pipes ability to resist

BASIC SELECTION OF SN CLASS OF PIPE

The selection of SN class of Pipe depends upon major two factors i.e. Burial depth (Cover height) and
type of Traﬃc load on site.

TRAFFIC LOAD
BURIAL DEPTH
LOW MEDIUM HIGH
Low SN 4 SN 8 SN 16
Medium SN 4 SN 8 SN 16
High SN 8 SN 8 SN 8

DISCHARGE CALCULATION

PIPE ID (mm) ID (m) A (m2) R (m) S (m/m) Q (m3/s)

75 0.075 0.00442 0.07058 0.1 0.003464
100 0.100 0.00785 0.0855 0.1 0.007461
135 0.135 0.01431 0.10444 0.1 0.01661

15 16
D-REX
DOUBLE WALL CORRUGATED (PROFILED) PIPE

DOUBLE WALL DOUBLE WALL DOUBLE WALL DOUBLE WALL

CORRUGATED CORRUGATED CORRUGATED CORRUGATED
PLAIN PIPE PLAIN PIPE PLAIN PIPE PLAIN PIPE
(ONE COUPLER WITH (ONE COUPLER WITH (ONE COUPLER WITH (ONE COUPLER WITH
TWO RUBBER RINGS) TWO RUBBER RINGS) TWO RUBBER RINGS) TWO RUBBER RINGS)

HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190

Size Size Length Stiffness Product Code Size Size Length Stiffness Product Code Size Size Length Stiffness Product Code Size Size Length Stiffness Product Code
(cm) (mm) (m) Class (cm) (mm) (m) Class (cm) (mm) (m) Class (cm) (mm) (m) Class

7.5 75 3 SN4 A214075C0003C 7.5 75 6 SN4 A214075C0006C 7.5 75 3 SN8 A215075C0003B 7.5 75 6 SN8 A215075C0006B
10.0 100 3 SN4 A214100C0003C 10.0 100 6 SN4 A214100C0006C 10.0 100 3 SN8 A215100C0003B 10.0 100 6 SN8 A215100C0006B
13.5 135 3 SN4 A214135C0003C 13.5 135 6 SN4 A214135C0006C 13.5 135 3 SN8 A215135C0003B 13.5 135 6 SN8 A215135C0006B
15.0 150 3 SN4 A214150C0003C 15.0 150 6 SN4 A214150C0006C 15.0 150 3 SN8 A215150C0003B 15.0 150 6 SN8 A215150C0006B
17.0 170 3 SN4 A214170C0003C 17.0 170 6 SN4 A214170C0006C 17.0 170 3 SN8 A215170C0003B 17.0 170 6 SN8 A215170C0006B
20.0 200 3 SN4 A214200C0003C 20.0 200 6 SN4 A214200C0006C 20.0 200 3 SN8 A215200C0003B 20.0 200 6 SN8 A215200C0006B
25.0 250 3 SN4 A214250C0003C 25.0 250 6 SN4 A214250C0006C 25.0 250 3 SN8 A215250C0003B 25.0 250 6 SN8 A215250C0006B
30.0 300 3 SN4 A214300C0003C 30.0 300 6 SN4 A214300C0006C 30.0 300 3 SN8 A215300C0003B 30.0 300 6 SN8 A215300C0006B
40.0 400 3 SN4 A214400C0003C 40.0 400 6 SN4 A214400C0006C 40.0 400 3 SN8 A215400C0003B 40.0 400 6 SN8 A215400C0006B
50.0 500 3 SN4 A214500C0003C 50.0 500 6 SN4 A214500C0006C 50.0 500 3 SN8 A215500C0003B 50.0 500 6 SN8 A215500C0006B
60.0 600 3 SN4 A214600C0003C 60.0 600 6 SN4 A214600C0006C 60.0 600 3 SN8 A215600C0003B 60.0 600 6 SN8 A215600C0006B
80.0 800 3 SN4 A214800C0003C 80.0 800 6 SN4 A214800C0006C 80.0 800 3 SN8 A215800C0003B 80.0 800 6 SN8 A215800C0006B

DOUBLE WALL DOUBLE WALL DOUBLE WALL DOUBLE WALL

CORRUGATED CORRUGATED CORRUGATED CORRUGATED

2. Sizes which are not produced at Sitarganj Plant (1902) are 400, 500, 600 & 800mm ID (both plain pipe & in-line socket).

2. Sizes which are not produced at Sitarganj Plant (1902) are 400, 500, 600 & 800mm ID (both plain pipe & in-line socket).
WITH IN-LINE WITH IN-LINE WITH IN-LINE WITH IN-LINE

1. Sizes which are not produced at Ghiloth Plant (1800) are 75, 100, 135 & 800mm ID (both plain pipe & in-line socket).

1. Sizes which are not produced at Ghiloth Plant (1800) are 75, 100, 135 & 800mm ID (both plain pipe & in-line socket).
SOCKETED PIPE SOCKETED PIPE SOCKETED PIPE SOCKETED PIPE
(WITH RUBBER RING) (WITH RUBBER RING) (WITH RUBBER RING) (WITH RUBBER RING)

HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190

3. Sizes which are not produced at Sangli Plant (1901) with in-line socket are 75, 100 & 135mm ID.

3. Sizes which are not produced at Sangli Plant (1901) with in-line socket are 75, 100 & 135mm ID.
Size Size Length Stiffness Product Code Size Size Length Stiffness Product Code Size Size Length Stiffness Product Code Size Size Length Stiffness Product Code
(cm) (mm) (m) Class (cm) (mm) (m) Class (cm) (mm) (m) Class (cm) (mm) (m) Class

10.0 100 3 SN4 A214100S0003C 10.0 100 6 SN4 A214100S0006C 10.0 100 3 SN8 A214200S0003C 10.0 100 6 SN8 A215100S0006B
15.0 150 3 SN4 A214150S0003C 15.0 150 6 SN4 A214150S0006C 15.0 150 3 SN8 A215150S0003B 15.0 150 6 SN8 A215150S0006B
17.0 170 3 SN4 A214170S0003C 17.0 170 6 SN4 A214170S0006C 17.0 170 3 SN8 A215170S0003B 17.0 170 6 SN8 A215170S0006B
20.0 200 3 SN4 A214200S0003C 20.0 200 6 SN4 A214200S0006C 20.0 200 3 SN8 A215200S0003B 20.0 200 6 SN8 A215200S0006B
25.0 250 3 SN4 A214250S0003C 25.0 250 6 SN4 A214250S0006C 25.0 250 3 SN8 A215250S0003B 25.0 250 6 SN8 A215250S0006B
30.0 300 3 SN4 A214300S0003C 30.0 300 6 SN4 A214300S0006C 30.0 300 3 SN8 A215300S0003B 30.0 300 6 SN8 A215300S0006B
40.0 400 3 SN4 A214400S0003C 40.0 400 6 SN4 A214400S0006C 40.0 400 3 SN8 A215400S0003B 40.0 400 6 SN8 A215400S0006B
50.0 500 3 SN4 A214500S0003C 50.0 500 6 SN4 A214500S0006C 50.0 500 3 SN8 A215500S0003B 50.0 500 6 SN8 A215500S0006B
60.0 600 3 SN4 A214600S0003C 60.0 600 6 SN4 A214600S0006C 60.0 600 3 SN8 A215600S0003B 60.0 600 6 SN8 A215600S0006B
80.0 800 3 SN4 M214800S0003C 80.0 800 6 SN4 A214800S0006C 80.0 800 3 SN8 A215800S0003B 80.0 800 6 SN8 A215800S0006B
Note:

Note:

17 18
D-REX
DOUBLE WALL CORRUGATED (PROFILED) PIPE

DOUBLE WALL DOUBLE WALL DOUBLE WALL DOUBLE WALL

HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190

DOUBLE WALL DOUBLE WALL DOUBLE WALL DOUBLE WALL

CORRUGATED CORRUGATED CORRUGATED CORRUGATED

2. Sizes which are not produced at Sitarganj Plant (1902) are 400, 500, 600 & 800mm ID (both plain pipe & in-line socket).

2. Sizes which are not produced at Sitarganj Plant (1902) are 400, 500, 600 & 800mm ID (both plain pipe & in-line socket).
WITH IN-LINE WITH IN-LINE WITH IN-LINE WITH IN-LINE

1. Sizes which are not produced at Ghiloth Plant (1800) are 75, 100, 135 & 800mm ID (both plain pipe & in-line socket).

HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190

3. Sizes which are not produced at Sangli Plant (1901) with in-line socket are 75, 100 & 135mm ID.

Note:

17 18
D-REX
DOUBLE WALL CORRUGATED (PROFILED) PIPE

DOUBLE WALL DOUBLE WALL DOUBLE WALL DOUBLE WALL

CORRUGATED CORRUGATED CORRUGATED CORRUGATED
PLAIN PIPE WITH PLAIN PIPE WITH PLAIN PIPE WITH PLAIN PIPE WITH
RODENT REPELLENT RODENT REPELLENT RODENT REPELLENT RODENT REPELLENT
(ONE COUPLER WITH TWO (ONE COUPLER WITH (ONE COUPLER WITH TWO (ONE COUPLER WITH
RUBBER RINGS) TWO RUBBER RINGS) RUBBER RINGS) TWO RUBBER RINGS)

HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190

7.5 75 3 SN4 A218075C0003C 7.5 75 6 SN4 A218075C0006C 7.5 75 3 SN8 A219075C0003B 7.5 75 6 SN8 A219075C0006B
10.0 100 3 SN4 A218100C0003C 10.0 100 6 SN4 A218100C0006C 10.0 100 3 SN8 A219100C0003B 10.0 100 6 SN8 A219100C0006B
13.5 135 3 SN4 A218135C0003C 13.5 135 6 SN4 A218135C0006C 13.5 135 3 SN8 A219135C0003B 13.5 135 6 SN8 A219135C0006B
15.0 150 3 SN4 A218150C0003C 15.0 150 6 SN4 A218150C0006C 15.0 150 3 SN8 A219150C0003B 15.0 150 6 SN8 A219150C0006B
17.0 170 3 SN4 A218170C0003C 17.0 170 6 SN4 A218170C0006C 17.0 170 3 SN8 A219170C0003B 17.0 170 6 SN8 A219170C0006B
20.0 200 3 SN4 A218200C0003C 20.0 200 6 SN4 A218200C0006C 20.0 200 3 SN8 A219200C0003B 20.0 200 6 SN8 A219200C0006B
25.0 250 3 SN4 A218250C0003C 25.0 250 6 SN4 A218250C0006C 25.0 250 3 SN8 A219250C0003B 25.0 250 6 SN8 A219250C0006B
30.0 300 3 SN4 A218300C0003C 30.0 300 6 SN4 A218300C0006C 30.0 300 3 SN8 A219300C0003B 30.0 300 6 SN8 A219300C0006B
40.0 400 3 SN4 A218400C0003C 40.0 400 6 SN4 A218400C0006C 40.0 400 3 SN8 A219400C0003B 40.0 400 6 SN8 A219400C0006B
50.0 500 3 SN4 A218500C0003C 50.0 500 6 SN4 A218500C0006C 50.0 500 3 SN8 A219500C0003B 50.0 500 6 SN8 A219500C0006B
60.0 600 3 SN4 A218600C0003C 60.0 600 6 SN4 A218600C0006C 60.0 600 3 SN8 A219600C0003B 60.0 600 6 SN8 A219600C0006B
80.0 800 3 SN4 A218800C0003C 80.0 800 6 SN4 A218800C0006C 80.0 800 3 SN8 A219800C0003B 80.0 800 6 SN8 A219800C0006B

DOUBLE WALL DOUBLE WALL DOUBLE WALL DOUBLE WALL

CORRUGATED CORRUGATED CORRUGATED CORRUGATED
WITH IN-LINE WITH IN-LINE WITH IN-LINE WITH IN-LINE

2. Sizes which are not produced at Sitarganj Plant (1902) are 400, 500, 600 & 800mm ID (both plain pipe & in-line socket).

2. Sizes which are not produced at Sitarganj Plant (1902) are 400, 500, 600 & 800mm ID (both plain pipe & in-line socket).
SOCKETED PIPE SOCKETED PIPE SOCKETED PIPE SOCKETED PIPE

1. Sizes which are not produced at Ghiloth Plant (1800) are 75, 100, 135 & 800mm ID (both plain pipe & in-line socket).

1. Sizes which are not produced at Ghiloth Plant (1800) are 75, 100, 135 & 800mm ID (both plain pipe & in-line socket).
RODENT REPELLENT RODENT REPELLENT RODENT REPELLENT RODENT REPELLENT
(WITH RUBBER RING) (WITH RUBBER RING) (WITH RUBBER RING) (WITH RUBBER RING)

HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190

3. Sizes which are not produced at Sangli Plant (1901) with in-line socket are 75, 100 & 135mm ID.

10.0 100 3 SN4 A218100S0003C 10.0 100 6 SN4 A218100S0006C 10.0 100 3 SN8 A219100S0003B 10.0 100 6 SN8 A219100S0006B
15.0 150 3 SN4 A218150S0003C 15.0 150 6 SN4 A218150S0006C 15.0 150 3 SN8 A219150S0003B 15.0 150 6 SN8 A219150S0006B
17.0 170 3 SN4 A218170S0003C 17.0 170 6 SN4 A218170S0006C 17.0 170 3 SN8 A219170S0003B 17.0 170 6 SN8 A219170S0006B
20.0 200 3 SN4 A218200S0003C 20.0 200 6 SN4 A218200S0006C 20.0 200 3 SN8 A219200S0003B 20.0 200 6 SN8 A219200S0006B
25.0 250 3 SN4 A218250S0003C 25.0 250 6 SN4 A218250S0006C 25.0 250 3 SN8 A219250S0003B 25.0 250 6 SN8 A219250S0006B
30.0 300 3 SN4 A218300S0003C 30.0 300 6 SN4 A218300S0006C 30.0 300 3 SN8 A219300S0003B 30.0 300 6 SN8 A219300S0006B
40.0 400 3 SN4 A218400S0003C 40.0 400 6 SN4 A218400S0006C 40.0 400 3 SN8 A219400S0003B 40.0 400 6 SN8 A219400S0006B
50.0 500 3 SN4 A218500S0003C 50.0 500 6 SN4 A218500S0006C 50.0 500 3 SN8 A219500S0003B 50.0 500 6 SN8 A219500S0006B
60.0 600 3 SN4 A218600S0003C 60.0 600 6 SN4 A218600S0006C 60.0 600 3 SN8 A219600S0003B 60.0 600 6 SN8 A219600S0006B
80.0 800 3 SN4 A218800S0003C 80.0 800 6 SN4 A218800S0006C 80.0 800 3 SN8 A219800S0003B 80.0 800 6 SN8 A219800S0006B
Note:

Note:

19 20
D-REX
DOUBLE WALL CORRUGATED (PROFILED) PIPE

DOUBLE WALL DOUBLE WALL DOUBLE WALL DOUBLE WALL

HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190

DOUBLE WALL DOUBLE WALL DOUBLE WALL DOUBLE WALL

CORRUGATED CORRUGATED CORRUGATED CORRUGATED
WITH IN-LINE WITH IN-LINE WITH IN-LINE WITH IN-LINE

2. Sizes which are not produced at Sitarganj Plant (1902) are 400, 500, 600 & 800mm ID (both plain pipe & in-line socket).

2. Sizes which are not produced at Sitarganj Plant (1902) are 400, 500, 600 & 800mm ID (both plain pipe & in-line socket).
SOCKETED PIPE SOCKETED PIPE SOCKETED PIPE SOCKETED PIPE

1. Sizes which are not produced at Ghiloth Plant (1800) are 75, 100, 135 & 800mm ID (both plain pipe & in-line socket).

HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190 HSN CODE: 39172190

3. Sizes which are not produced at Sangli Plant (1901) with in-line socket are 75, 100 & 135mm ID.

Note:

19 20
D-REX
FITTINGS

DWC PIPE WITH AIR VENT SN8 FABRICATED BEND 45° SN4 FABRICATED BEND 45° SN 8
HSN CODE: 34031900
HSN CODE: 34031900 HSN CODE: 34031900
JACK
Size Size Stiffness Product Code Size Size Stiffness Product Code Size Size Stiffness Product Code
(cm) (mm) Class (cm) (mm) Class (cm) (mm) Class

30.0 300 SN8 F023001002 HSN CODE: 34031900 7.5 75 SN4 F020754001 7.5 75 SN8 F020754000
40.0 400 SN8 F024001000 10.0 100 SN4 F021004001 10.0 100 SN8 F021004000
Size Size Product Code
50.0 500 SN8 F025001001 (cm) (mm) 13.5 135 SN4 F021354002 13.5 135 SN8 F021354001

13.5 135 TR99000135 15.0 150 SN4 F021504001 15.0 150 SN8 F021504000

15.0 150 TR99010150 20.0 200 SN4 F022004001 17.0 170 SN8 F021704000
DWC PIPE WITH AIR VENT SN4 17.0 170 TR99000170 25.0 250 SN4 F022504001 20.0 200 SN8 F022004000
HSN CODE: 34031900 20.0 200 TR99010200 30.0 300 SN4 F023004001 25.0 250 SN8 F022504000

25.0 250 TR99010250 40.0 400 SN4 F024004001 30.0 300 SN8 F023004000
Size Size Stiffness Product Code 30.0 300 TR99010300 50.0 500 SN4 F025004002 40.0 400 SN8 F024004000
(cm) (mm) Class
40.0 400 TR99010400 50.0 500 SN8 F025004001
30.0 300 SN4 F023001004
50.0 500 TR99010500 60.0 600 SN8 F026004000
50.0 500 SN4 F025001003
60.0 600 TR99010600
FABRICATED BEND 60° SN4
80.0 800 TR99000800
HSN CODE: 34031900
FABRICATED BEND 60° SN 8
Size Size Stiffness Product Code
(cm) (mm) Class HSN CODE: 34031900
COUPLER 10.0 100 SN4 F021005000
Size Size Stiffness Product Code
RUBBER 15.0 150 SN4 F021505001 (cm) (mm) Class
RING 17.0 170 SN4 F021705001 10.0 100 SN8 F021005001
HSN CODE: 34031900 30.0 300 SN4 F023005001 15.0 150 SN8 F021505000
HSN CODE: 40169320 17.0 170 SN8 F021705000
Size Size Product Code
(cm) (mm) 30.0 300 SN8 F023005000
Size Size Product Code
7.5 75 M10090BCA0 (cm) (mm)
FABRICATED BEND 90° SN 4
Note: Customized ﬁttings like End Caps, Bends, Tees, Reducers etc. will be available on request.

Note: Customized ﬁttings like End Caps, Bends, Tees, Reducers etc. will be available on request.
10.0 100 M10110BCA0 7.5 75 RM06790048 HSN CODE: 34031900
13.5 135 M10135BDA0 10.0 100 RM06790074 FABRICATED BEND 90° SN 8
15.0 150 M10150BTA0 Size Size Stiffness Product Code
13.5 135 RM06790052
(cm) (mm) Class HSN CODE: 34031900
17.0 170 M10200BBA0 15.0 150 RM06790083
7.5 75 SN4 F020752001
20.0 200 M10200BSA0 17.0 170 RM06790012 Size Size Stiffness Product Code
10.0 100 SN4 F021002001 (cm) (mm) Class
25.0 250 M11250AAA0 20.0 200 RM06790084
13.5 135 SN4 F021352003 7.5 75 SN8 F020752000
30.0 300 M60300CAA0 25.0 250 RM06790081
15.0 150 SN4 F021502001 10.0 100 SN8 F021002000
40.0 400 M60400CAA0 30.0 300 RM06790076
17.0 170 SN4 F021702001 13.5 135 SN8 F021352002
50.0 500 M60500CAA0 40.0 400 RM06790077
20.0 200 SN4 F022002003 15.0 150 SN8 F021502000
60.0 600 M60600CAA0 50.0 500 RM06790078
25.0 250 SN4 F022502001 17.0 170 SN8 F021702000
80.0 800 M60800CAA0 60.0 600 RM06790037
30.0 300 SN4 F023002001 20.0 200 SN8 F022002001
One Coupler with two Rubber Rings. 80.0 800 RM06790089
40.0 400 SN4 F024002001 25.0 250 SN8 F022502002
50.0 500 SN4 F025002002 30.0 300 SN8 F023002000
40.0 400 SN8 F024002000
50.0 500 SN8 F025002003
60.0 600 SN8 F026002000

21 22
D-REX
FITTINGS

13.5 135 TR99000135 15.0 150 SN4 F021504001 15.0 150 SN8 F021504000

21 22
D-REX
FITTINGS

FABRICATED TEE SN8 FABRICATED TEE 95° SN4 FABRICATED SINGLE Y SN4
FABRICATED TEE SN4
HSN CODE: 34031900 HSN CODE: 34031900 HSN CODE: 34031900
HSN CODE: 34031900

Size Size Stiffness Product Code Size Size Stiffness Product Code Size Size Length Stiffness Product Code Size Size Stiffness Product Code
(cm) (mm) Class (cm) (mm) Class (cm) (mm) (m) Class (cm) (mm) Class

7.5 75 SN4 F020751001 7.5 75 SN8 F020751000 13.5 135 0.75 X 0.3 SN4 F021351003 10.0 100 SN4 F021008001
10.0 100 SN4 F021001004 10.0 100 SN8 F021001002 15.0 150 2X1 SN4 F021501007 13.5 135 SN4 F021358001
13.5 135 SN4 F021351004 13.5 135 SN8 F021351000 15.0 150 2.2X0.5 SN4 F021501012 15.0 150 SN4 F021508001
15.0 150 SN4 F021501010 15.0 150 SN8 F021501000 15.0 150 2.4X0.5 SN4 F021501013 15.0 150 SN4 F021508003
17.0 170 SN4 F021701004 17.0 170 SN8 F021701000 17.0 170 0.6 X 0.3 SN4 F021701003 40.0 400 SN4 F024008000
20.0 200 SN4 F022001010 20.0 200 SN8 F022001006
25.0 250 SN4 F022501005 25.0 250 SN8 F022501001
30.0 300 SN4 F023001010 30.0 300 SN8 F023001009 FABRICATED TEE 95° SN8 FABRICATED REDUCER
SINGLE Y SN4
50.0 500 SN4 F025001002 40.0 400 SN8 F024001001 HSN CODE: 34031900
HSN CODE: 34031900
50.0 500 SN8 F025001004
Size Size Length Stiffness Product Code Size Size Stiffness Product Code
(cm) (mm) (m) Class (cm) (mm) Class
FABRICATED REDUCER TEE SN4
15.0 150 2.4x0.5 SN8 F021501002 13.5x10.0 135x100 SN4 F021358003
HSN CODE: 34031900 FABRICATED REDUCER TEE SN8
15.0 150 2.2x0.5 SN8 F021501001 20.0x10.0 200x100 SN4 F022008002
HSN CODE: 34031900
17.0 170 06.x0.3 SN8 F021701002 20.0x15.0 200x150 SN4 F022008003
Size Size Stiffness Product Code
(cm) (mm) Class 25.0x10.0 250x100 SN4 F022508001
Size Size Stiffness Product Code
10.0x8.0 100x80 SN4 F021001005 (cm) (mm) Class 25.0x15.0 250x150 SN4 F022508002
13.5x8.0 135x80 SN4 F021351005 10.0x8.0 100x80 SN8 F021001003 FABRICATED REDUCER COUPLER 30.0x10.0 300x100 SN4 F023008001
13.5x10.0 135x100 SN4 F021351006 13.5x8.0 135x80 SN8 F021351002
HSN CODE: 34031900
15.0x7.5 150x75 SN4 F021501019 13.5x10.0 135x100 SN8 F021351001
15.0x8.0 150x80 SN4 F021501015 15.0x7.5 150x75 SN8 F021501020
Size Size Product Code FABRICATED REDUCER
15.0x10.0 150x100 SN4 F021501016 15.0x8.0 150x80 SN8 F021501004
(cm) (mm) SINGLE Y SN8
15.0x10.0 150x100 F021506000 HSN CODE: 34031900
15.0x13.5 150x135 SN4 F021501014 15.0x10.0 150x100 SN8 F021501003
Note: Customized ﬁttings like End Caps, Bends, Tees, Reducers etc. will be available on request.

Note: Customized ﬁttings like End Caps, Bends, Tees, Reducers etc. will be available on request.

Note: Customized ﬁttings like End Caps, Bends, Tees, Reducers etc. will be available on request.
20.0x10.0 200x100 F022006001
17.0x10.0 170x100 SN4 F021701001 15.0x13.5 150x135 SN8 F021501005 Size Size Stiffness Product Code
20.0x15.0 200x150 F022006000 (cm) (mm) Class
20.0x6.5 200x65 SN4 F022001014 17.0x10.0 170x100 SN8 F021701005
25.0x15.0 250x150 F022506001 13.5x10.0 135x100 SN8 F021358002
20.0x10.0 200x100 SN4 F022001018 20.0x6.5 200x65 SN8 F022001005
25.0x20.0 250x200 F022506000 15.0x10.0 150x100 SN8 F021508000
20.0x13.5 200x135 SN4 F022001012 20.0x10.0 200x100 SN8 F022001002
30.0x10.0 300x100 F023006001 20.0x10.0 200x100 SN8 F022008000
20.0x15.0 200x150 SN4 F022001013 20.0x13.5 200x135 SN8 F022001007
30.0x15.0 300x150 F023006000 20.0x15.0 200x150 SN8 F022008001
25.0x10.0 250x100 SN4 F022501007 20.0x15.0 200x150 SN8 F022001008
30.0x20.0 300x200 F023006002 25.0x10.0 250x100 SN8 F022508000
30.0x10.0 300x100 SN4 F023001006 25.0x10.0 250x100 SN8 F022501002
50.0x30.0 500x300 F025006000 25.0x15.0 250x150 SN8 F022508003
30.0x20.0 300x200 SN4 F023001003 25.0x15.0 250x150 SN8 F022501008
30.0x10.0 300x100 SN8 F023008000
30.0x10.0 300x100 SN8 F023001005
40.0x10.0 400x100 SN8 F024008001
30.0x15.0 300x150 SN8 F023001008
FABRICATED SINGLE Y SN8 50.0x30.0 500x300 SN8 F025008000
30.0x20.0 300x200 SN8 F023001001
HSN CODE: 34031900
30.0x25.0 300x250 SN8 F023001007

Size Size Stiffness Product Code

(cm) (mm) Class

10.0 100 SN8 F021008000

13.5 135 SN8 F021358000
15.0 150 SN8 F021508002
30.0 300 SN8 F023008002
23 24
D-REX
FITTINGS

FABRICATED TEE SN8 FABRICATED TEE 95° SN4 FABRICATED SINGLE Y SN4
FABRICATED TEE SN4
HSN CODE: 34031900 HSN CODE: 34031900 HSN CODE: 34031900
HSN CODE: 34031900

Note: Customized ﬁttings like End Caps, Bends, Tees, Reducers etc. will be available on request.

Size Size Stiffness Product Code

(cm) (mm) Class

10.0 100 SN8 F021008000

13.5 135 SN8 F021358000
15.0 150 SN8 F021508002
30.0 300 SN8 F023008002
23 24
D-REX
FITTINGS

FABRICATED DOUBLE Y SN4 FABRICATED END CAP DWC X PVC DWC X PVC
HSN CODE: 34031900 HSN CODE: 34031900 CONNECTOR
CONNECTOR
(GSSXDWC) (PSSXDWC)
Size Size Stiffness Product Code Size Size Product Code
(cm) (mm) Class (cm) (mm) (FOR MANHOLE OUTLET) (TO JOIN PVC WITH DWC)
10.0 100 SN4 F021009001 15.0 150 F021501501
20.0 200 F022001501
Size Product Code Std. Pkg. Size Product Code Std. Pkg.
25.0 250 F022501501 (D x H) cm (Nos.) (D x H) cm (Nos.)
FABRICATED DOUBLE Y SN8 30.0 300 F023001501 11.0x10.0 F183113110 01 11.0x10.0 F184113110 01
HSN CODE: 34031900 16.0x15.0 F183176160 01 16.0x15.0 F184176160 01
20.0x20.0 F183228200 01 20.0x20.0 F184228200 01
Size Size Stiffness Product Code
25.0x25.0 F183291250 01 25.0x25.0 F184291250 01
(cm) (mm) Class
31.5x30.0 F183344315 01 31.5x30.0 F184344315 01
10.0 100 SN8 F021009000
PIPE JOINT
LUBRICANT
FABRICATED CROSS SN4 HSN CODE: 3403 DWC X PVC
HSN CODE: 34031900 CONNECTOR
Size
(gm)
Product Code Std. Pkg.
(Nos.)
(SPGXDWC)
Size Size Stiffness Product Code
(cm) (mm) Class 100 STINS-100 100 (FOR MANHOLE INLET)
17.0 170 SN4 F021707001 250 STINS-250 40
25.0 250 SN4 F022507001 500 STINS-500 20
Size Product Code Std. Pkg.
(D x H) cm (Nos.)

20.0x20.0 F182228200 01
FABRICATED CROSS SN8 25.0x25.0 F182291250 01
DWC X PVC
HSN CODE: 34031900
CONNECTOR 31.5x30.0 F182344315 01

(SPGXDWC)
Note: Customized ﬁttings like End Caps, Bends, Tees, Reducers etc. will be available on request.

Size Size Stiffness Product Code

(cm) (mm) Class
(FOR MANHOLE INLET)
17.0 170 SN8 F021707000
25.0 250 SN8 F022507000
Size Product Code Std. Pkg.
(D) cm (Nos.)

11.0 x 10.0 M1420014409 28

FABRICATED REDUCER CROSS SN8 16.0 x 15.0 M1420014412 12
HSN CODE: 34031900

Size Size Stiffness

(cm) (mm) Class

17.0x10.0 170x100 SN8 F021707002

25 26
D-REX
FITTINGS

20.0x20.0 F182228200 01
FABRICATED CROSS SN8 25.0x25.0 F182291250 01
DWC X PVC
HSN CODE: 34031900
CONNECTOR 31.5x30.0 F182344315 01

(SPGXDWC)
Note: Customized ﬁttings like End Caps, Bends, Tees, Reducers etc. will be available on request.

Size Size Stiffness Product Code

(cm) (mm) Class
(FOR MANHOLE INLET)
17.0 170 SN8 F021707000
25.0 250 SN8 F022507000
Size Product Code Std. Pkg.
(D) cm (Nos.)

11.0 x 10.0 M1420014409 28

FABRICATED REDUCER CROSS SN8 16.0 x 15.0 M1420014412 12
HSN CODE: 34031900

Size Size Stiffness

(cm) (mm) Class

17.0x10.0 170x100 SN8 F021707002

25 26
QUALITY DESIGN AND
CONTROL INSTALLATION GUIDELINES
Astral is equipped with state-of-the-art laboratory which specializes in high quality testing as per the ISI standards for Pipe Installation should be done carefully with the adequate slope. Whether, the pipe is going to be installed inside a
testing of all D-Rex pipes. The high quality performance is attained and ensured throughout the plant in all the processes structure or outside it, the installation method will be the same. Depending on the sewer pipe material, things could be
through experienced and well-qualified staff and skilled workers. easier or more complicated, because the pipe will be harder to handle and the installation process of the sewer pipe will
Each batch of Astral D-Rex pipes are rigorously tested as per Bureau of Indian Standard’s relevant scheme of testing and require additional labour and equipment. Installation of corrugated pipe includes typical procedures that are followed for
inspection. Astral conducts the following high critical tests in its laboratory and the products are passed only after a strict any pipe installation. Since the strength of pipe completely depends upon the resistance offered by the surrounding backfill
quality check process. material is at its greatest, installation guidelines for the proper selection, placement and compaction of embedment
materials will help ensure good, sound performance and extended service life.
These guidelines do not attempt to address installation practices common to all pipe types (e.g. line and grade, working in
TESTS CONDUCTED ON PIPES
an upstream direction), but only those features that are important in securing pipe support from the embedment material.
1. Raw Material Test including Density, MFR, OIT & 7. Impact Strength Test
Resistance to internal pressure Test Consistent with that objective, no attempt is made herein to address safety concerns associated with the installation of
8. Ring Flexibility Test corrugated pipe or undergroundconstruction in general. It is the responsibility of the user of this guide to establish
2. Dimension Test
9. Creep Ratio Test appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
3. Visual Appearance and colour of finished pipes
10.Tightness of Elastomeric Ring Seal Joint Test
4. Resistance to Heating Test
11. Water Tightness Test (If Applicable)
UNLOADING AND HANDLING
5. Effect of Heating Test (If Applicable) Handling of Pipes using Slings for Lifting
12. Resistance to combined Temperature Cycling and
6. Ring Stiffness Test External Loading Test Care should be taken while unloading and handling
the pipe, ensuring that it should not be dropped.
Excessive swinging should be avoided while
unloading the pipe.

STACKING AND STORAGE

Stacking and storage of the pipes should be done in accordance with the prescribed guidelines in IS: 16098 (Part-2). It should
be ensured that the pipe stacks are not in the vicinity of any type of heat source or engine exhausts. The rubber gaskets should
especially be kept away from any such heat source. The general guidelines to be followed for the storage of D-Rex Corrugated
Pipes are as given below. These guidelines are in line with the ones prescribed in IS: 16098 (Part-2).
• The area selected for stacking should be plain and care is to be taken to remove any pointed objects / stones from the area
• Place wooden blocks / plain, non – pointed stones as anchors to avoid stack collapse
• While stacking, pipes should be placed in an alternate coupler - socket / plain end manner as in Figure. 3, to ensure strong
stability of the stack
• Stack height should not be higher than 2.5 m (8 ft)
•The stacks should be covered with an LDPE Sheet to avoid direct exposure to sunlight
•The area designated for stacking should preferably be cleared of any grass or vegetation

Figure 2: Figure 3: Figure 4: Figure 5:

Anchors for Stack Alternate Facing Covering of Stacks Actual on Field
Collapse Prevention Pipes for Stable Stack with LDPE Sheets Stacking Example

27 28
QUALITY DESIGN AND
CONTROL INSTALLATION GUIDELINES
Astral is equipped with state-of-the-art laboratory which specializes in high quality testing as per the ISI standards for Pipe Installation should be done carefully with the adequate slope. Whether, the pipe is going to be installed inside a
testing of all D-Rex pipes. The high quality performance is attained and ensured throughout the plant in all the processes structure or outside it, the installation method will be the same. Depending on the sewer pipe material, things could be
through experienced and well-qualified staff and skilled workers. easier or more complicated, because the pipe will be harder to handle and the installation process of the sewer pipe will
Each batch of Astral D-Rex pipes are rigorously tested as per Bureau of Indian Standard’s relevant scheme of testing and require additional labour and equipment. Installation of corrugated pipe includes typical procedures that are followed for
inspection. Astral conducts the following high critical tests in its laboratory and the products are passed only after a strict any pipe installation. Since the strength of pipe completely depends upon the resistance offered by the surrounding backfill
quality check process. material is at its greatest, installation guidelines for the proper selection, placement and compaction of embedment
materials will help ensure good, sound performance and extended service life.
These guidelines do not attempt to address installation practices common to all pipe types (e.g. line and grade, working in
TESTS CONDUCTED ON PIPES
an upstream direction), but only those features that are important in securing pipe support from the embedment material.
1. Raw Material Test including Density, MFR, OIT & 7. Impact Strength Test
Resistance to internal pressure Test Consistent with that objective, no attempt is made herein to address safety concerns associated with the installation of
8. Ring Flexibility Test corrugated pipe or undergroundconstruction in general. It is the responsibility of the user of this guide to establish
2. Dimension Test
9. Creep Ratio Test appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
3. Visual Appearance and colour of finished pipes
10.Tightness of Elastomeric Ring Seal Joint Test
4. Resistance to Heating Test
11. Water Tightness Test (If Applicable)
UNLOADING AND HANDLING
5. Effect of Heating Test (If Applicable) Handling of Pipes using Slings for Lifting
12. Resistance to combined Temperature Cycling and
6. Ring Stiffness Test External Loading Test Care should be taken while unloading and handling
the pipe, ensuring that it should not be dropped.
Excessive swinging should be avoided while
unloading the pipe.

STACKING AND STORAGE

Figure 2: Figure 3: Figure 4: Figure 5:

Anchors for Stack Alternate Facing Covering of Stacks Actual on Field
Collapse Prevention Pipes for Stable Stack with LDPE Sheets Stacking Example

27 28
TRENCH MAXIMUM AND MINIMUM BURIAL
PREPARATION DEPTHS FOR SN4 AND SN8 PIPES
The width of sewer trench depends on the soil condition, type of side projection and the working space required at the
Cover height is one of the determining factors when calculating the load carrying capacity of the pipe and soil envelop.
bottom of the trench for smooth installations. Increase in width compared to required minimum width would unduly
Minimum cover heights are dependent on the backfill and proposed traffic loads. Increase in burial depth allows live load
increase the load on pipe. Considering all the factors minimum trench width is specified in below table
to be dispersed over a greater area of surrounding soil. On another side, it also increases the weight of the soil column
directly above the pipe. Maximum cover heights are dependent on many variables including the stiffness class of the
Figure 6: Trench Preparation Process
MINIMUM TRENCH pipe, level of the ground water table, the backfill material used and the level of Maximum Burial Depth. SN4 pipes are
WIDTH - SIZE WISE recommended where traffic load (vehicular/ live load) is low or negligible as well as where there are low burial depths. The
PIPE DIAMETER (mm) TRENCH WIDTH (m)
recommended burial depth for SN4 and SN8 pipes shall be 0.8 M - 6.0 M.
75 to 200 0.6
250 0.7

NOTES
300 0.8
400 0.9
500 1.1
1. Installation in accordance with IS: 16098 (Part-2) and ASTM D2321.
600 1.2
2. The actual cover height depends upon the type of backﬁll material and soil stiﬀness.
800 1.3
3. Minimum cover of depth shall be measured from the top of the pipe's crown to the top of the ground level.
4. Recommended design deflection limits are considered as per IS: 16098 (Part-2).
As mentioned in IS: 16098 (Part-2), excavated soil shall not be
deposited near trench. This is in order to prevent the collapse of the
sides of trenches. The sides of trench shall be supported by shoring,

BEDDING
if necessary, to ensure proper excavation and to reduce the time of
excavation. If excavation is made deeper than necessary the soil
shall be backﬁlled and compacted.
• Normally, even for the maximum combined loading
(wheel load + backﬁll), any form of cement concrete

MIN TRENCH WIDTH structural bedding would not be necessary. • For

maintenance of sewer slopes the initial backfill envelop
with sand or gravel (as computed through structural
design of buried flexible conduit) over a single BFS
would be sufficient. • If the anchorage becomes
imperative, the transverse concrete anchorage blocks
FINAL BACKFILL spaced at suitable interval shall also act as chairs for
(95% COMPACTION) defining and maintaining the sewer slopes. • If a pipe has
a bell-and-spigot joint where the bell is significantly
larger than the pipe, the manufacturer may require use of
INITIAL BACKFILL “bell holes” in the installation. Bell holes are depressions
in the bedding designed to accommodate the
connection so that a stress point does not occur. Since
SPRINGLING joint designs vary, manufacturers should be contacted
regarding whether this is an essential construction
HAUNCH technique for a specific product.
100mm height for
75mm to 600mm Dia BEDDING
and 150mm height
for 800mm Dia. SUITABLE
FOUNDATION

Figure 7: Cross Section of a Typical Trench

29 30
TRENCH MAXIMUM AND MINIMUM BURIAL
PREPARATION DEPTHS FOR SN4 AND SN8 PIPES
The width of sewer trench depends on the soil condition, type of side projection and the working space required at the
Cover height is one of the determining factors when calculating the load carrying capacity of the pipe and soil envelop.
bottom of the trench for smooth installations. Increase in width compared to required minimum width would unduly
Minimum cover heights are dependent on the backfill and proposed traffic loads. Increase in burial depth allows live load
increase the load on pipe. Considering all the factors minimum trench width is specified in below table
to be dispersed over a greater area of surrounding soil. On another side, it also increases the weight of the soil column
directly above the pipe. Maximum cover heights are dependent on many variables including the stiffness class of the
Figure 6: Trench Preparation Process
MINIMUM TRENCH pipe, level of the ground water table, the backfill material used and the level of Maximum Burial Depth. SN4 pipes are
WIDTH - SIZE WISE recommended where traffic load (vehicular/ live load) is low or negligible as well as where there are low burial depths. The
PIPE DIAMETER (mm) TRENCH WIDTH (m)
recommended burial depth for SN4 and SN8 pipes shall be 0.8 M - 6.0 M.
75 to 200 0.6
250 0.7

MIN TRENCH WIDTH structural bedding would not be necessary. • For

Figure 7: Cross Section of a Typical Trench

29 30
RELIABLE FIELD
SEALING CUTTING PIPE
To secure long-term water tightness sealing rubber gasket is Pipe lengths will usually need to be modiﬁed in the ﬁeld to meet site requirements. Figure 8: Cut in corrugation valley
used. It provides the reinforcement to the plastic pipe joints to Polyethylene pipe is easy to cut with hand saw, reciprocating saw, or similar tool. For
ensure long term leak proof jointing. pipes that will be connected to manhole or catch basin, the cut should be made in
the corrugation valley, as shown in Figure 8.

Sealing Rubber Ring Jointing in Progress A variety of joint qualities and configurations are available. So, if the pipe is cut with the intent of joining it with another
Joining of Pipe
Placement with orientation in Excavated Trench
length of pipe, instructions should be obtained from the individual pipe manufacturer. This will ensure optimal joint
performance.
Taps or connections coming into the pipe perpendicular to its axis, may also be needed to connect a downspout or similar
small diameter pipe to the storm sewer. For systems not required to be watertight, options include using a fitting designed
for such an application. Watertight systems may require additional fittings or adapters. Not all pipe sizes or types can be
connected in this manner. In order to maintain the integrity of the main sewer line, the manufacturer should always be
contacted for suggestions on these types of connections.
Jointing of the pipes shall be done in the trench only.

BACKFILLING
The backfill material and level of compaction directly impacts the performance of the pipe. The backfill material must have
LAYING AND
a high density as well as a resistance to migration and degradation to support the soil overburden and live vehicular loads. JOINTING
INSPECTION AND CLEANING Figure 9: Cleaning of Sockets and
HAUNCHING ZONE Spigots for Efficient Jointing
Before a pipe is laid into the trench, inspection of the
The haunching zone is the area of backfill that extends from the bedding up to the spring line of the pipe. In the haunch
pipe shall be done for any damage or defect. The sealing
area, backfill material shall be well compacted as necessary, because it is a critical step to ensuring a high-performance
surface of the pipe shall be wiped using a cloth. Mud,
installation. The embedment soil of a granular type is placed carefully in this zone.
sand or any other foreign material shall be removed from
the socket interior as well as from spigot exterior to
INITIAL BACKFILL ensure an effective seal between the same. Gasket area
After compaction of haunching zone, backfill material should be placed in the shifts of maximum 300 mm and again
shall be cleaned carefully. The pipe should be lowered
compacted carefully. Depending on the application and the cover depth, the initial backfill extends from from the top of
into the trench using slings placed in a manner that
the pipe's crown to minimum 150 mm over top of the pipe. Class I material as per standard ASTM D2321 i.e. angular,
evenly supports the pipe.
crushed stone or rock, crushed gravel, broken coral, crushed slag, cinders or shells shall be preferred at 87% maximum
standard Proctor density. Initial backfill protects the pipe from damage during final backfill.
JOINTING Figure 10: Example of Joint Figure 11: Pipe with Sealing
(Coupler Joint) Rubber Ring
FINAL BACKFILL Socket and spigot to be assembled shall be aligned

Final backﬁll material shall be as speciﬁed by project engineer based on site design to meet project requirements. The carefully before making joint. Spigot end shall be pushed

trench shall be further ﬁlled with soil without large stones or rocks and compacted. Typical values for proctor density shall in socket until the reference mark is flush with the end of

be above 87%. The type of material used will determine the height of the lifts and the degree of compaction necessary to socket. When mechanical devices are used, care must

achieve the desired pipe support. be taken to ensure that spigot is inserted to proper depth
and that previously assembled pipe joints are not
disturbed.

NOTE
• Ring should be placed in 1st groove if plain end of pipe is inserted in inbuilt socket of joining pipe.
• Ring should be placed in 3rd groove if plain end of pipe is inserted in loose injection moulded coupler

31 32
RELIABLE FIELD
SEALING CUTTING PIPE
To secure long-term water tightness sealing rubber gasket is Pipe lengths will usually need to be modiﬁed in the ﬁeld to meet site requirements. Figure 8: Cut in corrugation valley
used. It provides the reinforcement to the plastic pipe joints to Polyethylene pipe is easy to cut with hand saw, reciprocating saw, or similar tool. For
ensure long term leak proof jointing. pipes that will be connected to manhole or catch basin, the cut should be made in
the corrugation valley, as shown in Figure 8.

Final backﬁll material shall be as speciﬁed by project engineer based on site design to meet project requirements. The carefully before making joint. Spigot end shall be pushed

trench shall be further ﬁlled with soil without large stones or rocks and compacted. Typical values for proctor density shall in socket until the reference mark is flush with the end of

be above 87%. The type of material used will determine the height of the lifts and the degree of compaction necessary to socket. When mechanical devices are used, care must

achieve the desired pipe support. be taken to ensure that spigot is inserted to proper depth
and that previously assembled pipe joints are not
disturbed.

31 32
CONNECTIONS TO CLEANING METHODS-
MANHOLES & CATCH BASINS DOUBLE WALL CORRUGATED PIPES
Manholes and catch basins provide points for changes in pipe grade, Pipe Installed at Water Jetting is a sewer line cleaning process that uses Hydrojet Drain Cleaning
direction, and size; allow storm runoﬀ to enter; and provide for system Manhole / Chamber large volumes of water under very high pressure to scour
access.The method used to join the pipe and the structure depends on the the walls of the drain and sewer lines. With Hydro
project needs, type of pipe, and the style of the structure. The most common Jetting, a high-pressure stream of water is injected into
practice for corrugated polyethylene and other pipes is to grout the pipe into the septic line to clear obstructions like grease, hair,
the concrete manhole or basin opening. The grout mixture should be pressed paper, sand, silt, and soap build up, and allow for the free
between the corrugated pipe and the manhole opening. This type of flow of sewage through the system. This debris is then washed away to leave sewer or drain lines as clean as the day they
connection is soil tight, as minimum, and is acceptable for the majority of were installed.
storm sewers. Because of the corrugated exterior, this connection also •Water jetting is a common method for pipe cleansing.
creates a water stop eﬀect. Flexible watertight connections, or manhole •A hose is led into the pipe, usually from the downstream, and water is jetted out under high pressure up pushing the hose
“boots” as they are sometimes called, are also available for projects requiring forward while at the same time washing away the substances accumulated inside the pipe.
a tight system. These connections work best on a pipe with a smooth outer

HIGH PRESSURE JETTING -

diameter and so may require the use of pipe adapters. Figure 12 provides
Figure 12
additional detail on manhole and catch basin connections.

THE BEST METHOD TO CLEAN

CONNECTING CORRUGATED SEWERS & DRAINS
PE/PP PIPE TO OTHER • This method is particularly effective in clearing blockages caused by oil
PIPE MATERIALS and grease. Grease/fat: full bore blockage ofsolidified fat and disposable
nappies, consistent with typical operational blockages.
It is not unusual for corrugated polyethylene pipe to be connected to other types of pipe materials. Available options • Plastic pipe materials, structured-wall construction type. New plastics
depend on the joint quality required throughout the system and the particular combination of pipe materials. In most pipes, as well as those which had been inservice several years, were
storm sewer applications, the pipe can be joined by butting the pipe ends together, wrapping them with a geotextile, and subjected to 30 to 40 bar water pressures with a 2.8 mm nozzle.
pouring a concrete collar around them. Although such a connection is dependent on contractor expertise, it will generally • It is also very effective in clearing the grease coated onto the interior
limit soil intrusion but not provide a watertight joint. Watertight connections between different materials will require surface of the pipes so as to explore the pipe surface condition.
additional fittings and adapters. If those options are not acceptable, a manhole can be used to make the transition. One • However, the effectiveness of water jetting decreases with the increase in pipe diameter and is seldom used for pipes
example of a watertight connection commonly used is shown in Figure 13. Pipe manufacturers are a valuable resource greater than 900 mm diameter.
during the project planning stage since they are familiar with adapters that work well with their own products.
• For pipes of length exceeding 100 m, the use of water jetting is also not effective due to the excessive head loss in the
hose.
• Apart from normal cleansing, there are proprietary products available in the market for mounting onto the head of the
water jetting hose for breaking through hard material.

Figure 13: Watertight Connections

Between Different Pipe Materials NOTE
• The guidelines mentioned in this booklet or to be used by end user/contractor as recommendations only.
• Our warranty is limited to only those components supplied by us i.e. indicated guidelines and their adoption by end
user/contractor have no bearing on warranty.
• The final laying configuration is left to the expertise of the project designer only.
• These guidelines are not intended to supersede any of the governing specifications, standards and requirements.

33 34
CONNECTIONS TO CLEANING METHODS-
MANHOLES & CATCH BASINS DOUBLE WALL CORRUGATED PIPES
Manholes and catch basins provide points for changes in pipe grade, Pipe Installed at Water Jetting is a sewer line cleaning process that uses Hydrojet Drain Cleaning
direction, and size; allow storm runoﬀ to enter; and provide for system Manhole / Chamber large volumes of water under very high pressure to scour
access.The method used to join the pipe and the structure depends on the the walls of the drain and sewer lines. With Hydro
project needs, type of pipe, and the style of the structure. The most common Jetting, a high-pressure stream of water is injected into
practice for corrugated polyethylene and other pipes is to grout the pipe into the septic line to clear obstructions like grease, hair,
the concrete manhole or basin opening. The grout mixture should be pressed paper, sand, silt, and soap build up, and allow for the free
between the corrugated pipe and the manhole opening. This type of flow of sewage through the system. This debris is then washed away to leave sewer or drain lines as clean as the day they
connection is soil tight, as minimum, and is acceptable for the majority of were installed.
storm sewers. Because of the corrugated exterior, this connection also •Water jetting is a common method for pipe cleansing.
creates a water stop eﬀect. Flexible watertight connections, or manhole •A hose is led into the pipe, usually from the downstream, and water is jetted out under high pressure up pushing the hose
“boots” as they are sometimes called, are also available for projects requiring forward while at the same time washing away the substances accumulated inside the pipe.
a tight system. These connections work best on a pipe with a smooth outer

HIGH PRESSURE JETTING -

diameter and so may require the use of pipe adapters. Figure 12 provides
Figure 12
additional detail on manhole and catch basin connections.

THE BEST METHOD TO CLEAN

Figure 13: Watertight Connections

33 34
COMPARISON OF FREQUENTLY
DWC PIPE & RCC PIPE ASKED QUESTIONS (FAQ)
01. How much load D-Rex pipe can take? 09.In case of Roding pipes will damage?
PROPERTIES D-REX PE/PP DOUBLE RCC PIPE Load bearing capacity is measured in SN Class. SN 1 is Yes, Rodding damages any type of plastic pipes. Hence, for
WALL CORRUGATED PIPE
equivalent to 100 kg/m of Load. D-Rex pipes are available in
2
D-Rex Corrugated pipes, it is recommended that instead of
SN4, SN8 and SN 16 varieties corresponding to 400 kg/m , 2
rodding, hydro jetting mechanism may be considered.
800 kg/m 2
and 1600 kg/m 2
load bearing capacity
10.How to join with previous RCC or PVC pipes?
Metallurgical Property Good flexural strength, not brittle No Flexibility, very brittle respectively.
Connections between different MOCs in sewerage and
02. Up to what max. Depth D-Rex pipe can be used? drainage network projects are carried out by insertion of a
As per the governing standard, D-Rex pipes can be laid upto a constructed or pre-fabricated manhole or chamber. However,
depth of 6 m Depth. However, these depth values depend on in case, such construction or addition poses a challenge, then,
Flexible Joints - allows deformation When bearing external load, even
slopes, soil type and other factors related to the project. use of Repairing Couplers can be considered.
Structural Property and movement that won't damage very small deformation will damage
structure under external load. the structure of pipe. 11.Is it possible to pass hot water through D-Rex pipes?
03.Up to what min. depth we can lay D-Rex pipes?
The D-Rex pipes are designed to suit the temperatures and
As per governing standard, the min. depth should be more
other conditions observed in sewage / domestic wastewaters.
than 0.8 m.
Deteriorates rapidly in contact with mild Hence, the pipes sustain the standard temperatures ranging
Immune to all corrosive chemicals 04.Where we can use SN4 & SN8 Class pipes?
chemicals and biological contents. from 200C to 400C in normal conditions. However, as a part of
Chemical Inertness and biological ingredients.
Required frequent maintenance. Higher As described in point no. 2, the depth may vary based on
No possibility of 'Crown Corrosion' testing w.r.t. IS code requirements, the pipes are tested for
susceptible to crown corrosion. project planning, but load bearing strength depends on the
temperatures upto 800C for stability purpose. But, as a
density of dynamic and static load elements such as vehicular
standard declaration, the D-Rex pipes are not designed for
traffic and / or structural loads on the pipes.
higher temperature / hot water transport.
Designed Life up to 75 – 100 Years.
Maximum life not more than 20 05.What is the life of rubber ring?
Life Expectancy Time tested up to 50 years in various 12.What is Life of DWC Pipe?
years Multiple literatures are available in market which suggest that
Parts of world. As per the standard references, the life PE/PP Pipes (DWC is
the life of the rubber rings can be anything between 20 years
not a material but a type of pipe) ranges between 50 - 100
- 50 years depending on application and frequency of contact
years.
Light weight, ease in transportation, with UV radiation (Since, any rubber / plastic element gains
Cumbersome and intensive labour & 13.Can rodent damage the pipes?
handling and installation results in a brittleness with increase in contact with UV radiation)
Installation time Tooling oriented in Transportation,
Favorably low installation time & Yes. Damage due to pests can be a possibility. However, if
handling & installation
costs. 06.What type of rubber is used for rubber ring?
such a possibility is envisaged, Astral Pipes’ Infra Division can
Rubber ring is made up of Neoprene or EPDM rubber.
supply D-Rex pipes with Anti-Rodent Properties. However, it
07.Is it possible to use D-Rex pipes in basement parking is to be noted that this does not eliminate the possibility of
Available in 6 (Six) Meter Standard
Available in 2.5 meters Lengths where suspended SWR pipes are used? damage, but limits the extent of it.
lengths. Can be cut to any length
Available lengths only. Cannot be reduced to shorter
by simple hand tools. Length can also DWC D-Rex pipes are designed for non-pressure
lengths by simple cutting at site 14.What is the effect of chemicals on these pipes?
be customized as per requirement.
underground drainage application only. Not to be exposed to
Pipes are chemically inert.
open or above ground level. So it is not advisable to use in
Due to light weight and flexibility, basement parking in suspended position.
Highly susceptible to damage during
Transportation & chance of damage during handling &
transportation & handling. Once 08.How to repair D-Rex pipes if damaged or puntured?
transportation is negligible. Easy to
Handling damaged, repair may not be at all
ensure closed end water Test at feld If pipes are damaged or punctured, the punctured portion,
Possible.
after installation.
once identified, should be cut out, and replaced with a new
portion by using connecting couplers on both sides.
There is virtually no need for mainte- Considerable quantum of annual
nance. Periodical pressure flushing maintenance budget allocation is
Maintenance Status
will keep the inner surface of the necessary to keep the system
pipe glass smooth for its Entire life. Working.

35
COMPARISON OF FREQUENTLY
DWC PIPE & RCC PIPE ASKED QUESTIONS (FAQ)
01. How much load D-Rex pipe can take? 09.In case of Roding pipes will damage?
PROPERTIES D-REX PE/PP DOUBLE RCC PIPE Load bearing capacity is measured in SN Class. SN 1 is Yes, Rodding damages any type of plastic pipes. Hence, for
WALL CORRUGATED PIPE
equivalent to 100 kg/m of Load. D-Rex pipes are available in
2
D-Rex Corrugated pipes, it is recommended that instead of
SN4, SN8 and SN 16 varieties corresponding to 400 kg/m , 2
rodding, hydro jetting mechanism may be considered.
800 kg/m 2
and 1600 kg/m 2
load bearing capacity
10.How to join with previous RCC or PVC pipes?
Metallurgical Property Good flexural strength, not brittle No Flexibility, very brittle respectively.
Connections between different MOCs in sewerage and
02. Up to what max. Depth D-Rex pipe can be used? drainage network projects are carried out by insertion of a
As per the governing standard, D-Rex pipes can be laid upto a constructed or pre-fabricated manhole or chamber. However,
depth of 6 m Depth. However, these depth values depend on in case, such construction or addition poses a challenge, then,
Flexible Joints - allows deformation When bearing external load, even
slopes, soil type and other factors related to the project. use of Repairing Couplers can be considered.
Structural Property and movement that won't damage very small deformation will damage
structure under external load. the structure of pipe. 11.Is it possible to pass hot water through D-Rex pipes?
03.Up to what min. depth we can lay D-Rex pipes?
The D-Rex pipes are designed to suit the temperatures and
As per governing standard, the min. depth should be more
other conditions observed in sewage / domestic wastewaters.
than 0.8 m.
Deteriorates rapidly in contact with mild Hence, the pipes sustain the standard temperatures ranging
Immune to all corrosive chemicals 04.Where we can use SN4 & SN8 Class pipes?
chemicals and biological contents. from 200C to 400C in normal conditions. However, as a part of
Chemical Inertness and biological ingredients.
Required frequent maintenance. Higher As described in point no. 2, the depth may vary based on
No possibility of 'Crown Corrosion' testing w.r.t. IS code requirements, the pipes are tested for
susceptible to crown corrosion. project planning, but load bearing strength depends on the
temperatures upto 800C for stability purpose. But, as a
density of dynamic and static load elements such as vehicular
standard declaration, the D-Rex pipes are not designed for
traffic and / or structural loads on the pipes.
higher temperature / hot water transport.
Designed Life up to 75 – 100 Years.
Maximum life not more than 20 05.What is the life of rubber ring?
Life Expectancy Time tested up to 50 years in various 12.What is Life of DWC Pipe?
years Multiple literatures are available in market which suggest that
Parts of world. As per the standard references, the life PE/PP Pipes (DWC is
the life of the rubber rings can be anything between 20 years
not a material but a type of pipe) ranges between 50 - 100
- 50 years depending on application and frequency of contact
years.
Light weight, ease in transportation, with UV radiation (Since, any rubber / plastic element gains
Cumbersome and intensive labour & 13.Can rodent damage the pipes?
handling and installation results in a brittleness with increase in contact with UV radiation)
Installation time Tooling oriented in Transportation,
Favorably low installation time & Yes. Damage due to pests can be a possibility. However, if
handling & installation
costs. 06.What type of rubber is used for rubber ring?
such a possibility is envisaged, Astral Pipes’ Infra Division can
Rubber ring is made up of Neoprene or EPDM rubber.
supply D-Rex pipes with Anti-Rodent Properties. However, it
07.Is it possible to use D-Rex pipes in basement parking is to be noted that this does not eliminate the possibility of
Available in 6 (Six) Meter Standard
Available in 2.5 meters Lengths where suspended SWR pipes are used? damage, but limits the extent of it.
lengths. Can be cut to any length
Available lengths only. Cannot be reduced to shorter
by simple hand tools. Length can also DWC D-Rex pipes are designed for non-pressure
lengths by simple cutting at site 14.What is the effect of chemicals on these pipes?
be customized as per requirement.
underground drainage application only. Not to be exposed to
Pipes are chemically inert.
open or above ground level. So it is not advisable to use in
Due to light weight and flexibility, basement parking in suspended position.
Highly susceptible to damage during
Transportation & chance of damage during handling &
transportation & handling. Once 08.How to repair D-Rex pipes if damaged or puntured?
transportation is negligible. Easy to
Handling damaged, repair may not be at all
ensure closed end water Test at feld If pipes are damaged or punctured, the punctured portion,
Possible.
after installation.
once identified, should be cut out, and replaced with a new
portion by using connecting couplers on both sides.
There is virtually no need for mainte- Considerable quantum of annual
nance. Periodical pressure flushing maintenance budget allocation is
Maintenance Status
will keep the inner surface of the necessary to keep the system
pipe glass smooth for its Entire life. Working.

35
A consumer validated
Superbrand in piping
category for
consecutive 3 years

India's Most Trusted

Pipe Brand based on
TRA's Brand Trust
2022 Report forr the 4 rdd time

India's Most Desired

Brand based on
TRA's Brand Trust
Report 2021

Please get in touch with us

between 10 AM to 6 PM on Monday
to Saturday – except 1 st and 3rd Saturday
and public holidays

ASTRAL LIMITED (Formerly known as Astral Poly Technik Limited)

CIN: L25200GJ1996PLC029134
REGISTERED & CORPORATE OFFICE:
Authorised Dealer:
207/1, ‘Astral House’, B/h Rajpath Club, oﬀ S. G. Highway,
Ahmedabad - 380059 Gujarat, India.
Phone: +91-79 6621 2000 | Fax: +91-79 6621 2121
E-mail: [email protected] | [email protected] SC: PR07000083
AMP/LT/003
For Export Inquiries: [email protected] REV:05/22
Website: www.astralpipes.com

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