Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
Certificate No Page No
Test date Next test due date
Client Details M/s.Jindal Steel Power,
Chhendipada Road,Nisha
Sub P.O. Jindal Nagar, Pin Code -759111,
District Angul, (Odisha), India
Project 2X525 MW, ACPP-II,
TEST REPORT FOR TRANSFORMER PROTECTION RELAY ( )
Location
Switchgear Name
Feeder Name
1.0. Name plate details :
Make ABB
Type RET650
Model No. RET650236845
In 1A.AC
Vn 110V.VC
Vx (Aux Volts) 0-220V.AC/0-220V.DC
Sl.No. 2314562
2.0. General check :
Item Description Remarks
01 Inspect for physical damage / defects. q Ok q Not Ok Pass/Fail
Installation and Wiring Correct To Relevant
02 q Ok q Not Ok Pass/Fail
Drawings
03 Check Tightness of all connections q Ok q Not Ok Pass/Fail
04 Panel Earthling /Case Earthing Check q Ok q Not Ok Pass/Fail
05 AC/DC Voltage Checks q Ok q Not Ok Pass/Fail
06 Indication/Target Checks q Ok q Not Ok Pass/Fail
07 Binary Input Contacts Check q Ok q Not Ok Pass/Fail
08 Relay Output Checked q Ok q Not Ok Pass/Fail
All Protection Setting Verified as per Actual
09 q Ok q Not Ok Pass/Fail
Setting
10 Relay Key Pad Function Checked q Ok q Not Ok Pass/Fail
11 Relay Display Found q Ok q Not Ok Pass/Fail
LED Reset Button, Label and Function
12 q Ok q Not Ok Pass/Fail
Checked
13 AL CT/PT Connection and Links Checked q Ok q Not Ok Pass/Fail
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
Transformer Details : -
8000Kva ,
HV/LV Voltage : 33Kv/11Kv.
HV CT Ratio : 150/1A
LV CT Ratio : 600/1A
HV Full Load Current : 8000/1.732*33KV = 139.96A = 140A
LV Full Load Current : 8000/1.732*11KV = 419.90A = 420A
CT Sec FLC HV side : 140/150= 0.93A.
CT Sec FLC LV side : 420/600= 0.70A
CT Matching Factor :
CT Matching Factor HV side : 1/0.93 = 1.07
CT Matching Factor LV side : 1/0.70 = 1.43
3.0. Relay Setting Details :
CT Ratio HV side 150/1A
CT Ratio LV side 600/1A
PT Ratio 33Kv/110V.AC
ID> 30%
End Selection -1 1.25
End Selection -2 3.0
Slope -1 40%
Slope -2 80%
Id Unrestrained 13.16PU
2nd Harmonic 15%
5th Harmonic 25%
Over Voltage
Stage -1 Voltage set 115%x Ub Time set 5Secs
Stage -2 Voltage set 140%x Ub Time set 100ms
Under Voltage
Stage -1 Voltage set 85%x Ub Time set 5Secs
Over Frequency
Stage -1 Frequency Set 50.75Hz Time set 1Secs
Stage -2 Frequency Set 51.50Hz Time set 0.1Secs
Under Frequency
Stage -1 Frequency Set 48.5Hz Time set 1Secs
Stage -2 Frequency Set 47.50Hz Time set 0.1Secs
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
4.0.Measurements Check :
a) Current Measurements at HV Side : CT Ratio : 150/1A
Phase Injected Current Expected Value Measured Current at Relay In A.AC (HV Side)
In (A.AC) In (A.AC) IA IB IC
R-N 1 └0◦ 150.0 150.03└0◦
Y-N 1 L-120◦ 150.0 150.02 L-120◦
B-N 1 L+120◦ 150.0 150.02
L+120◦
Note : Current Tolerance : ± 1.5 %,
b) Current Measurements at LV Side : CT Ratio : 600/1A
Phase Injected Current Expected Value Measured Current at Relay In A.AC (HV Side)
In (A.AC) In (A.AC) IA IB IC
R-N 1 └210◦ 600.0 600.02└210◦
Y-N 1 L90◦ 600.0 600.03 L90◦
B-N 1 L330◦ 600.0 600.03L+330◦
Note : Current Tolerance : ± 1.5 %,
c) Voltage Measurements : PT Ratio : 33Kv/110V.AC
Phase Injected Voltage Expected Value Measured Voltage In Relay (Kv.AC)
In (V.AC) In (Kv.AC) RY YB BR RYB-N
R-Y 110.0 33.0 33.05 33.03 33.08
Y-B 110.0 33.0 33.08 33.04 33.05
B-R 110.0 33.0 33.09 33.06 33.08
R-N 63.5 19.03 19.034
Y-N 63.5 19.03 19.032
B-N 63.5 19.03 19.045
Voltage Tolerance : ± 1.5 %,
5.0. Differential Test :
a) Pickup Test :
[ HV as Reference ] Current Feed at One side ( HV Winding)
Phase Expected Pick up Measured Pick up Relay Condition
In (A.AC) In (A.AC)
R-N 0.279 0.279 Trip
Y-N 0.279 0.279 Trip
B-N 0.279 0.279 Trip
[ LV as Reference ] Current Feed at One side ( LV Winding)
Phase Expected Pick up Measured Pick up Relay Condition
In (A.AC) In (A.AC)
R-N 0.210 0.210 Trip
Y-N 0.210 0.210 Trip
B-N 0.210 0.210 Trip
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
b) Stability Test :
Procedure:
1.Inject 2 side full load current with 3 phases (HV side and LV side)
2.Measure the bias current and differential current from relay display (Measurement-3)
3.Relay should not trip in this case
Phase HV Side LV Side Relay Trip
Injected Phase angle Injected Phase angle Condition
In (A.AC) In (Degs) In (A.AC) In (Degs)
R-N 0.93 0◦ 0.70 210◦ Not trip
Y-N 0.93 -120◦ 0.70 90◦ Not trip
B-N 0.93 +120◦ 0.70 330◦ Not trip
c) Un Stability Test :
[ HV as Reference ]
Phase HV Side LV Side Relay Trip
Injected Phase angle Injected Phase angle Condition
In (A.AC) In (Degs) In (A.AC) In (Degs)
R-N 0.93 0◦ 0.70 0◦ Trip
Y-N 0.93 -120◦ 0.70 -120◦ Trip
B-N 0.93 +120◦ 0.70 +120◦ Trip
[ LV as Reference ]
Phase HV Side LV Side Relay Trip
Injected Phase angle Injected Phase angle Condition
In (A.AC) In (Degs) In (A.AC) In (Degs)
R-N 0.93 210◦ 0.70 210◦ Trip
Y-N 0.93 90◦ 0.70 90◦ Trip
B-N 0.93 330◦ 0.70 330◦ Trip
d) Slope Test :
Procedure:
1.Apply 1.4 times of full load current both sides with 150°.Then increase the current on anyone phases
until relay get trip.
2.After trip, note down the value from kit (HV side & LV side) and Note down the Differential and bias
current from relay display.(Id1,Ib1)
3.Apply 1.5 times of full load current both sides with 150°.Thne increase the current on anyone
phases until relay get trip.
4.After trip, note down the value from kit (HV side & LV side) and Note down the Differential and bias
current from relay display.(Id2,Ib2)
5.Calculate the slope used by the formula [SLOPE = Id2-Id1/Ib2-Ib1]
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
[Slope -1 at 40% ] Applied 1.4 Times of full current in HV and LV side
Phase HV Side LV Side Id1 Ib1 Remarks
Injected Phase angle Injected Phase angle
In (A.AC) In (Degs) In (A.AC) In (Degs)
R-N 1.302 0◦ 0.98 210◦ 0.25 1.5
Y-N 1.302 120◦ 0.98 90◦ 0.25 1.5 For Id1 and
B-N 1.302 +120◦ 0.98 330◦ 0.25 1.5 Ib1
[Slope -1 at 40% ] Applied 1.5 Times of full current in HV and LV side
Phase HV Side LV Side Id2 Ib2 Remarks
Injected Phase angle Injected Phase angle
In (A.AC) In (Degs) In (A.AC) In (Degs)
R-N 1.395 └0◦ 1.05 210◦ 0.35 1.75
Y-N 1.395 L-120◦ 1.05 90◦ 0.35 1.75 For Id2 and
B-N 1.395 L+120◦ 1.05 330◦ 0.35 1.75 Ib2
Slope -1
Id2-Id1/Ib2-Ib1 0.35-0.25/1.75-1.5 0.10/0.25= 0.4*100=40%
Slope -2 Test
Procedure:
1.Apply 1.6 times of full load current both sides with 150°.Then increase the current on anyone phases
until relay get trip.
2.After trip, note down the value from kit (HV side & LV side) and Note down the Differential and bias
current from relay display.(Id1,Ib1)
3.Apply 1.7 times of full load current both sides with 150°.Thne increase the current on anyone phases
until relay get trip.
4.After trip, note down the value from kit (HV side & LV side) and Note down the Differential and bias
current from relay display.(Id2,Ib2)
5.Calculate the slope used by the formula [SLOPE = Id2-Id1/Ib2-Ib1]
[Slope -2 at 80% ] Applied 1.6 Times of full current in HV and LV side
Phase HV Side LV Side Id1 Ib1 Remarks
Injected Phase angle Injected Phase angle
In (A.AC) In (Degs) In (A.AC) In (Degs)
R-N 1.488 0◦ 1.12 210◦ 1.05 3.25
Y-N 1.488 -120◦ 1.12 90◦ 1.05 3.25 For Id1 and
B-N 1.488 +120◦ 1.12 330◦ 1.05 3.25 Ib1
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
[Slope -2 at 80% ] Applied 1.7 Times of full current in HV and LV side
Phase HV Side LV Side Id2 Ib2 Remarks
Injected Phase angle Injected Phase angle
In (A.AC) In (Degs) In (A.AC) In (Degs)
R-N 1.581 0◦ 1.19 210◦ 1.25 3.50
Y-N 1.581 -120◦ 1.19 90◦ 1.25 3.50 For Id2 and
B-N 1.581 +120◦ 1.19 330◦ 1.25 3.50 Ib2
Slope -2
Id2-Id1/Ib2-Ib1 1.25-1.05/3.50-3.25 0.20/0.25= 0.8*100=80%
6) Over Voltage Test :
Stage -1 : Setting : 115%, Time set : 5.0Secs
Phase Injected Voltage Expected time Measured time Remarks
In (Kv.AC) In (Secs) In (Secs)
R-Y 126.5 5.0 5.010 Over Voltage
Y-B 126.5 5.0 5.010 Stage -1 Operated
B-R 126.5 5.0 5.010
Stage -2 : Setting : 140%, Time set : 0.1Secs
Phase Injected Voltage Expected time Measured time Remarks
In (Kv.AC) In (Secs) In (Secs)
R-Y 154.0 0.10 0.140 Over Voltage
Y-B 154.0 0.10 0.140 Stage -2 Operated
B-R 154.0 0.10 0.140
7) Under Voltage Protection (27) : -
Setting : Stage - 1
U< Set 85% IEC Character Set Definite time TMS/Time Delay 5Secs
Set
Test Results :
Phase Pick up Expected trip time Actual trip time Remarks
In (Kv.AC) In (Secs) In (Secs)
RY 93.5 5.0 5.03 Under Voltage
YB 93.5 5.0 5.03 Stage -1 Operated
BR 93.5 5.0 5.03
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
Pre -Commissioning Test Report
No.254/5, 3rd Main Road, Mahalaksmi Layout, Bangalore -560086, Mob : 9448040046, 9964441111
8) Over Frequency Test( ) : -
Setting : Stage - 1
F> Set 50.75 IEC Character Set Definite time TMS/Time Delay 1Secs
Set
Test Results :
Phase Pick up Expected trip time Actual trip time Remarks
In (Hz) In (Secs) In (Secs)
RY 50.75 1.0 1.03 Over Frequency
YB 50.75 1.0 1.03 Stage -1 Operated
BR 50.75 1.0 1.03
Setting : Stage - 2
F>> Set 51.75 IEC Character Set Definite time TMS/Time Delay 0.1Secs
Set
Test Results :
Phase Pick up Expected trip time Actual trip time Remarks
In (Hz) In (Secs) In (Secs)
RY 51.75 0.10 0.130 Over Frequency
YB 51.75 0.10 0.130 Stage -2 Operated
BR 51.75 0.10 0.130
9.0. Remarks :
Status Remarks
Above Test Results Found OK/Not OK
Programmable LED's Functions Checked and Found OK/Not OK
Binary Inputs Checked and Found OK/Not OK
Binary Outputs Checked and Found OK/Not OK
Disturbance Record Created and Checked and Found OK/Not OK
Rely Tested Good and Found OK/Not OK
Relay Fit for Commissioning/Operational and Found OK/Not OK
10.Reference Standard :
Field Testing of Electrical Relays and Instrument Transformers : IS9124-1979
11. Standards Used for Testing :
Standards Details Make/Model No/SL.No Calibration Validity
Three Phase Relay Test Kit
Digital Multi Meter
Leakage Tester
Test by REPL Witnessed by JPL Engineer Certified by JPL Incharge
