PETRONAS TECHNICAL STANDARDS

Workshop Equipment and Mechanical Tools

PTS 12.00.03
May 2015

© 2015 PETROLIAM NASIONAL BERHAD (PETRONAS)

All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form
or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright
owner. PETRONAS Technical Standards are Company’s internal standards and meant for authorized users only.
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FOREWORD

PETRONAS Technical Standards (PTS) has been developed based on the accumulated knowledge,
experience and best practices of the PETRONAS group supplementing National and International
standards where appropriate. The key objective of PTS is to ensure standard technical practice across
the PETRONAS group.

Compliance to PTS is compulsory for PETRONAS-operated facilities and Joint Ventures (JVs) where
PETRONAS has more than fifty percent (50%) shareholding and/or operational control, and includes all
phases of work activities.

Contractors/manufacturers/suppliers who use PTS are solely responsible in ensuring the quality of
work, goods and services meet the required design and engineering standards. In the case where
specific requirements are not covered in the PTS, it is the responsibility of the
Contractors/manufacturers/suppliers to propose other proven or internationally established
standards or practices of the same level of quality and integrity as reflected in the PTS.

In issuing and making the PTS available, PETRONAS is not making any warranty on the accuracy or
completeness of the information contained in PTS. The Contractors/manufacturers/suppliers shall
ensure accuracy and completeness of the PTS used for the intended design and engineering
requirement and shall inform the Owner for any conflicting requirement with other international
codes and technical standards before start of any work.

PETRONAS is the sole copyright holder of PTS. No part of this document may be reproduced, stored in
a retrieval system or transmitted in any form or by any means (electronic, mechanical, recording or
otherwise) or be disclosed by users to any company or person whomsoever, without the prior written
consent of PETRONAS.

The PTS shall be used exclusively for the authorised purpose. The users shall arrange for PTS to be
kept in safe custody and shall ensure its secrecy is maintained and provide satisfactory information to
PETRONAS that this requirement is met.
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ANNOUNCEMENT

Please be informed that the entire PTS inventory is currently undergoing transformation exercise from
2013 - 2015 which includes revision to numbering system, format and content. As part of this change,
the PTS numbering system has been revised to 6-digit numbers and drawings, forms and requisition to
7-digit numbers. All newly revised PTS will adopt this new numbering system, and where required make
reference to other PTS in its revised numbering to ensure consistency. Users are requested to refer to
PTS 00.01.01 (Index to PTS) for mapping between old and revised PTS numbers for clarity. For further
inquiries, contact PTS administrator at [email protected]
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Table of Contents

1.0 INTRODUCTION ..................................................................................................... 5

1.1 SCOPE ............................................................................................................................. 5
1.2 GLOSSARY OF TERMS ..................................................................................................... 5
1.3 SUMMARY OF CHANGES ................................................................................................ 5
2.0 WORKSHOP FACILITIES .......................................................................................... 6
2.1 GENERAL ........................................................................................................................ 6
2.2 CENTRAL WORKSHOP .................................................................................................... 6
2.3 LOCATION....................................................................................................................... 6
2.4 SIZE AND LAYOUT ........................................................................................................... 6
2.5 WORKSHOP FACILITIES AND KEY ACTIVITIES ................................................................. 7
3.0 WORKSHOP EQUIPMENT AND TOOLS .................................................................... 8
3.1 WORKSHOP MACHINES.................................................................................................. 8
3.2 WELDING EQUIPMENT ................................................................................................... 8
3.3 MOBILE AND HEAVY MAINTENANCE EQUIPMENT ........................................................ 8
3.4 SUGGESTED LIST OF WORKSHOP EQUIPMENT FOR A MEDIUM SIZE SITE .................... 9
3.5 FIELD TOOLS AND EQUIPMENT .................................................................................... 10
4.0 BIBLIOGRAPHY .................................................................................................... 11
APPENDIX 1: TYPICAL LAYOUT OF MAINTENANCE WORKSHOP ....................................... 12
APPENDIX 2 : DESCRIPTION OF WORKSHOP MACHINES .................................................. 13
APPENDIX 3 : LIST OF FIELD TOOLS .................................................................................. 42
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1.0 INTRODUCTION
This PTS provides minimum requirements and recommendations for the Workshop including
required equipment and mechanical tools to facilitate a normal range of mechanical
maintenance works for new projects and existing facilities.

1.1 SCOPE
1.1.1 The scope covers general layout of the workshop and essential equipment, machineries to be
installed including mechanical tools and tackles, testing equipment etc. to carry out a normal
repair, modification, fabrication and testing to support day to day maintenance activities and
turn around.

1.2 GLOSSARY OF TERMS

1.2.1 General Definition of Terms & Abbreviations

Refer to PTS 00.01.03 for PTS Requirements, General Definition of Terms, Abbreviations &
Reading Guide.

1.2.2 Specific Definition of Terms

None.

1.2.3 Specific Abbreviations

None.

1.3 SUMMARY OF CHANGES

This PTS 12.00.03 replaces PTS 70.08.10.11 (August, 2011).

.
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2.0 WORKSHOP FACILITIES

2.1 GENERAL

The requirement for the workshops, machinery, tools shall be determined for day-to-day
maintenance and shutdown work repair, emergency repair for the project / operating units
based on size of plant, predicted services as well as availability of type and extent of services
near the location of the plant. It is essential to establish that the necessary facilities are
available for the expected workload to fulfill requirement of maintenance activities/
organization.

2.2 CENTRAL WORKSHOP

2.3.1 The Owner shall decide what maintenance facilities should be available centrally or locally. The
following guidelines are given to assist in this decision.
2.3.2 Generally, centralization of the engineering maintenance disciplines together in the main
workshop provides for better utilization/ optimization of resources, machines and tools.
2.3.3 For larger locations, the possibility of setting up satellite service centres and combining these
with process centres should be assessed. Their closeness to the process centres allows good
communication between operators and the plant maintenance crews.
2.3.4 For medium-sized locations, satellite tool caddies would be the better alternative. These
should contain sufficient tools to allow the maintenance crews to carry out minor repairs on
site, without having to bring back everything to the main workshop.

2.3 LOCATION

The main workshop should be located at a safe distance from the process plant in accordance
with PTS 11.14.01. It should be closely linked with the material store and if possible combined
with it under one roof. Inspection, rotating equipment and other advisory services should be
in fairly close proximity. Access to the workshop from outside the plant, particularly for
delivering of required materials including consumables and to the plants must be considered.

2.4 SIZE AND LAYOUT

2.5.1 An indicative size and layout of a centralized workshop complex with adjoining material
warehouse is shown in Appendix 1, for a medium size workshop for guidance only.
2.5.2 The following are considered according to the size and layout of a workshop:
i. Area for documentation, drawings, spare parts and historical data, in electronic
and/or hard copy form, and its accessibility as well as away from Noise area.
ii. Identification of appropriate route (IN and OUT bays) and ease in movement of
equipment in and out the workshop during repairs, including internal movement
i.e. between the machine shop and welding area or test area.
iii. Adequate capacity of Overhead Crane for movement at the required area of
workshop.
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iv. Specified locations of repairs for Carbon steels and stainless steel including non-
ferrous materials to avoid mixing of tools and material.
v. Safe storage area for chemical, solvents, combustible/ flammable products and
provision of safety from fire.
vi. Adequate Power points and other amenities.

2.5 WORKSHOP FACILITIES AND KEY ACTIVITIES

The workshop shall be equipped with electrically operated overhead travelling cranes (E.O.T) of
required capacity e.g.15 tons or 30 tons for mechanical bays and 5 tons for welding areas.
Pneumatic/ electrically operated lifting facilities at the areas of Valve testing. Adequate power
supply, tool air, steam facilities, water to cater full turnaround loads of maintenance.
The Table 1 shows a list of required facilities and the activities of the mechanical workshop
No. Workshop Activities Remarks
Facilities
1 Fabrication shop i. Structural fabrication, welding of pipe, Fabrication shop
fittings, pipe bending etc. facilities includes
ii. Repair of exchanger shells, tube sheet fabrication of new as
repairs, re-tubing etc.; well as for repair of any
iii. Repair of machine components, components.
Cladding/ weld overlay, hard facing, etc.
iv. Various types of welding, brazing, gas
cutting, Plasma arc cutting;
v. Sheet metal work, if required.

2 Machine shop i. Machining of shaft, gasket facing of Machining facilities to

flanges, tube sheets, pump casings, manufacture of
drilling, boring, key cutting, shaping, components and repair.
threading, grinding, casing boring,
internal threading etc.
ii. Balancing of impeller, rotors.
3 Repair/ overhaul i. Repair/reconditioning and testing of The millwright and
shop various types of safety relief valves, overhaul job including
isolation valves, seats etc. repairs and testing to
ii. Overhauling of seals, pumps, mixers, reuse the items
valves and other equipment;
iii. Repair and overhaul of all kinds of
equipment/reconditioning/ testing etc.

Table 1: Workshop facilities and key activities

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3.0. WORKSHOP EQUIPMENT AND TOOLS

3.1 WORKSHOP MACHINES

3.1.1 Workshop machinery should be selected with the help of specialized inspection agency (expert
in such field) and also inspected at the Manufacturer's / Suppliers works and after its
installation.
3.1.2 The suggested selection of machines e.g. Normal lathe machines for various centre distance to
accommodate the maximum diameter of impellers with shaft for machining,
Computer operated numeric control lathes or milling machines may be considered as per
requirement.
3.1.3 All machinery should be delivered with two electronic file and four sets hard copy of complete
instruction manuals, spare parts documents, wiring diagrams, hydraulic system schemes, etc.
to enable trouble-shooting at site.
The list of suggested workshop machines is given in (4.3) and specifications are given in
Appendix 2.

3.2 WELDING EQUIPMENT

3.2.1 For welding activities and handling of cylinders, number and types shall be decided and all
accessories for its safe working shall be planned.

3.3 MOBILE AND HEAVY MAINTENANCE EQUIPMENT

3.3.1 The number and range of equipment will be dependent on expected handling load, location and
also on accessibility, routine or plant shutdown condition. A suggested list are mentioned in
Table 2.
3.3.2 Mobile crane, diesel-driven, truck-mounted on rubber tyres or caterpillar tracks, with capacity
and boom length sufficient to reach the highest point and to lift the heaviest part of equipment
that may have to be removed for maintenance.
Note: The above items only to be considered when contractor services are not available.

SI Equipment Details of Equipment

No.
1 Mobile crane, diesel-driven, truck-  Telescopic boom, length 40 m
mounted on rubber tyres  Lifting capacity 40 tons to 50 tons, preferably
hydraulic
 Hydraulic outriggers

2 Truck crane with hydraulic  Lifting capacity 15 tons to 20 tons

telescopic boom  Boom length 5.6 m to 12.6 m
 Optional attachment: Work platform to
accommodate 2 men or 200 kg

3 Mobile crane, hydraulic, mounted  Three-position telescopic jib

on wheeled carrier and rear  Lifting capacity approximately 2 tons
castors
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 Height of hook approximately 2.5 m

4 Fork lift truck, diesel-driven  Lifting capacity 3 tons

 Lifting height 3 m
5 Truck, 5 tons with front winch
6 Truck, with hydraulic "elephant"
arm
7 Trailer, 4 x 4  Length approximately 8 m
 Capacity 10 tons or sufficient to carry heaviest
tube bundle
8 Heat Exchanger Bundle Puller Hydraulic device for pulling bundles or self-propelled
type
9 Manlift (Self elevating platform)  Elevated height up to 10 meter
 Carry at least 2 men
10 Vacuum Truck (Vacuum truck shall Selection of Vacuum Trucks:
consider all safety aspects since it I. Static electricity aspects shall be dealt with as
has potential hazard associated specified in PTS 13.00.01
with the operation) II. Conductive hoses used for transferring
flammable and combustible liquids shall be
constructed of conductive material or thick
walled hoses with embedded conductive wiring
and shall have an electrical resistance of no
more than 1 kΩ/m (as certified by the hose
manufacturer).
III. Non conductive hoses used for transferring
either flammable or combustible liquids as the
hose can accumulate static electricity and act as
an ignition source by discharging a static spark
when a conductor touches or comes close to a
grounded object, shall not be used in open areas
or where any source of flammable vapours may
be present near the open end of the hose.
11 Catalyst Vibrator Skid mounted catalyst vibrator capable of 4 to 5
separations.

Table 2: Mobile and Heavy Maintenance Equipment List

3.4 SUGGESTED LIST OF WORKSHOP EQUIPMENT FOR A MEDIUM SIZE SITE

3.4.1 The suggested list of equipment and its description are indicated in Appendix 2 of this PTS.
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3.5 FIELD TOOLS AND EQUIPMENT

3.5.1 Field tools and equipment type, sizes, and quantities required at each location should be
determined by the owner and contractor. A suggested list of field tools and equipment has been
given in Appendix 3.
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4.0 BIBLIOGRAPHY

In this PTS, reference is made to the following Standards/Publications. Unless specifically

designated by date, the latest edition of each publication shall be used, together with any
supplements/revisions thereto:

PETRONAS TECHNICAL STANDARDS

Index to PTS PTS 00.01.01
Requirements, General Definition of Terms, PTS 00.01.03
Abbreviations & Reading Guide
Noise Control PTS 12.01.02
Piping General Requirement PTS 12.30.02
Hot-tapping on Pipelines, Piping and Equipment PTS 12.30.07
Electrical Engineering Guidelines PTS 13.00.01
Minimum requirements for design and engineering of buildings PTS 11.14.01
Cleaning of Equipment PTS 15.05.01
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APPENDIX 1: TYPICAL LAYOUT OF MAINTENANCE WORKSHOP

0 40 80

40

GATE FIRST MATERIAL OFFICE

HSE AID
WAREHOUSE

LOCKER
WASHROOMS
TOILETS

FIELD OFFICES DOCUMENTATIONS W/S OFFICE TOOLSTORE

& TERMINALS
TOOSTORE
OFFICE

ELECTRONICS PNEUMATICS PUMPS/MACHINE

OVERHAUL PUMPS/MACHINE
OVERHAUL FABRICATION COVERED
ELECTRICAL WELDING
ANALYSERS M/C AREA
SHOP

HEAVY RV+
INSTRUMENTS MACHINING VALVE
OFFICE TESTING
0

Dimension in meter (m)

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APPENDIX 2 : DESCRIPTION OF WORKSHOP MACHINES

Intentionally Blank
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Sl. Name of Description and Technical data Accessories Qty.

No. Machine

1 Universal
i. Horsepower rating should Common Accessories:
centre lathe
be sufficient to allow cutting at  face plate 1 each
i. Light duty high speed and feed rates, with  4-jaw independent chuck
carbide-tipped tools or throw-  3-jaw self-centering chuck
Distance
away inserts. The bed guide  steady rest
between
ways shall be hardened and  follow rest
centres
precision-ground. Scales and  thread cutting indicator
~ 500 mm x rules shall be supplied with SI (metric, module, DP)
300 mm Dia. graduations unless Imperial  4-way tool post
ii. Medium graduations are specified.  lamp, low voltage
duty Accuracy shall be in accordance  cooling system
with BS or equivalent
Distance  rotating centre for tail-stock
specifications.
between  a set of centres and sleeves;
centres ii. A gapped bed may be fixed

~ 1000 mm x acceptable. Hollow shaft drive  a set of spanners and keys

required.  taper turning attachment
500mm Dia.
 a set of standard accessories
iii. Heavy Duty iii. A gapped bed is and tools
Distance acceptable. Hollow shaft drive
between required. Dimensions should be
centres related to the sizes of refinery
preferably equipment installed. The lathe
may have to accept complete
< 3 000 mm x
impeller and shaft assemblies
1 000 mm Dia.
for work to be done on the shaft
or the impeller face.
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The maximum angle of table

2 Universal Common Accessories: 1 each
swivel should be between 30°
milling
and 45°. The milling head should  a set of milling arbors,
machine
be suitable for milling complete for cylindrical
i. Table size horizontally, vertically and at any cutters
~ 1000 mm angle in between, possibly with  a set of milling arbors,
long x 250 separate attachment. complete for face cutters
mm wide Drive: Electric  a set of adapters, complete for
The following technical data cutters with cylindrical and
ii. Table size morse-tapered shanks
should be supplied by the
~ 350 mm Manufacturer for bid evaluation  vertical milling attachment
long x 250 by the client:  slotting attachment
mm wide,  spindle speeds, number and  universal dividing head,
Suitable for range suitable for automatic drive
milling  maximum distances: with tail-stock with change
horizontally,  centre spindle to table top and gears for differential and
vertically  centre spindle to bottom compound indexing
and at any overarm  self-centering 3-jaw chuck for
angle in  table traverse: longitudinal, dividing head and table
between. cross and vertical machine vice
Manual feed  maximum angle of swivel  a set of spanners
of table in  number and range of feeds:  lamp, low voltage
all longitudinal, cross and vertical  cooling system
directions.  motor kW, for spindle, feed  a set of standard accessories
and cooling pump drives and tools
 floor space required
 mass
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3 Shaping
Nominal stroke approximately  swivel base machine vice, with 1 each
450 mm. The table; made in one graduations
machine,
medium-duty
piece shall be accurately  adjustable angle plate
machined on all sides and be  lamp, low voltage
provided with T-slots on top and  a set of standard accessories
side faces and have manual and and tools
automatic feed both in the
transverse and vertical direction.
Drive: Electric
The following technical data
should be supplied by the
Manufacturer for bid evaluation
by the client:
Ram:
 maximum stroke
 number and range of speeds
Table:
 dimensions of the top surface
 traverse - longitudinal and
vertical
 cross feed range per cut
 distance, table to ram
 T-slots: number and width
 tool head: down feed and
maximum tilting angle
 max. tool section
 vice: open width of jaws
 motor kW
 floor space required
 mass
Stroke approximately 160 mm.
4 Slotting 1
Swivel table with graduations of
machine for
1 500 mm. Provision for slotting
cutting key-
under an angle of 10°
ways
Longitudinal and cross traverse of
table approximately 100 mm.
Drive: Electric
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5 Radial drilling
Maximum drilling capacity in  box table 1 each
machine
steel, approximately 40 mm and  Tapping attachment
75 mm Dia.  Micro – Borer, Solid centre
Maximum radius of spindle from (dead centre)
centre of column approximately  drill chuck and arbor
1 700 mm.  sleeves e.g. morse taper
Spindle travel between 250 mm  machine vice
and 500 mm. Attachment for  tool extractor
automatic feeds.  lamp, low voltage
Drive : Electric  cooling system
The following technical data
 a set of standard accessories
should be supplied by the
and tools
Manufacturer for bid evaluation
by the client:
 drilling radius
 distance, spindle to base plate
 base plate working surface:
suitability for floor pit
construction
 vertical movement of arm
 spindle speeds and feed
 taper in spindle: e.g. morse
 arm rotation
 motor kW for arm rotation
 spindle
 arm-raising
 coolant pump
 floor space required
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6 Drilling
Maximum drilling capacity in  drill chuck and arbor 1
machine,
steel 32 mm Dia. Hand-feed and  plain vice
pedestal type
power-feed.  cooling system
Drive: Electric  lamp, low voltage
The following technical data  a set of morse taper sleeves
should be supplied by the
Manufacturer for bid evaluation
by the client:
 spindle travel
 spindle nose to table
 drilling speeds in r/min
 power feeds in mm/r.
 maximum drilling depth
 distance centre spindle to pillar
 table dimensions, T slot
arrangement
 maximum vertical adjustment
of table

7 Drilling
Drilling capacity in steel :  chuck and arbor 1
machine,
13 mm Dia (Hand-feed only).  machine vice
bench type
The following technical data  lamp, low voltage
should be supplied by the
Manufacturer for bid evaluation
by the client:
 maximum traverse of spindle
 spindle speeds
 centre distance spindle to pillar
 distance from spindle to table
 surface of the table dimensions
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8 Balancing  High speed balancing is best 1

machine carried out at Manufacturer's
shop, or by an outside agency.
However, a suitable machine for
balancing low speed rotors of
widely varying designs, sizes and
masses should be considered.
 A combination of belt and head
stock drive is recommended.
 Selection of size depends on size
of rotors envisaged to be
balanced, whereby rotor mass,
diameter and length are
determining factors.
 The vendor's training course
should be included in the scope
of order, so that selected
Workshop and Field staff can be
familiarized with the use of the
machine. The Measuring head
should be computerised and
accompanied with the
necessary software. In addition,
the machine maintenance
course may be considered for
the appropriate instrument
technicians (at remote
locations).
For locations where no
9 Boring 1
appropriate contractors are
machine
locally available, the purchase of
a boring machine may be
considered.
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10 Lapping
Suitable for lapping mechanical  one serrated cast iron lap plate, 1
machine
seal rings and valve seats, etc. of  three conditioning rings with
all types of materials. roller yokes,
With a gearbox and a large  abrasive tank and pump,
diameter bearing to give  splash guards,
adequate support to the lap  three blank work holders, felt
plate. Lapping machines can also pads and hand pressure
be supplied with pneumatic weights,
pressure equipment instead of  monochromatic light in self-
hand weights. contained carrying case,
Drive: Electric  set of optical flats of fused
Specification: quartz,
 cast iron lapping plate, Dia. 800  polishing plate, 304 mm Dia.
mm  lapping abrasives, initial supply
 variable speed  lapping cycle timer,
 water-cooled lapping plate  operating and maintenance
instructions.
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I. The main use of the test stand

11 Test bench for As
is for setting the popping
safety and required
pressure and leak test of
relief valves
safety and relief valves.
The stand must have two to
four test stations. Hydraulic
clamping facilities on all but
one station are preferred for
ease of handling, but suitable
flanged nozzles are
acceptable. On the largest
station, a replaceable pipe
spool may be used, for large
flange sizes/ratings.
In some cases stands may be
fitted with tanks to provide
sufficient capacity so that
popping can take place
without causing damage to
the seat (due to slamming
shut), especially applicable to
larger orifice valves. If
nitrogen is used as the test
medium, ensure adequate
ventilation is provided.
II. Test bench for pressure and
vacuum valves (flange size 2”
to 24”)
This test bench is required for
testing pressure and vacuum
valves used on storage tanks,
to pressures up to +200 mm
water and vacuum up to -50
mm water. The bench may
have one to four stations.
Manual clamping, with
replaceable pipe spools to
accommodate flange
variations, is acceptable.
A low pressure controlled air
supply, a vacuum pump, and
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a U-tube water and digital

manometer are required.
A range of calibrated gauges
shall be available and
selected according to the seat
pressure of the valve to be
tested. Ideally the gauges
should be chosen so that the
test pressure is
approximately in the mid-
range of the gauge. The leak
rate should be measured by
the digital flow meter
III. Alternatively, as conventional
pressure gauges on test
stands often fail due to load
variations, the use of digital
precision pressure indicators
can be considered. A
measuring cell with an optical
sensor provides pressure-
related signals to a
microprocessor-controlled
circuit, producing linearized,
stable data for transmission
and display.
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Vertical all-steel construction,

12 Hydraulic As
with a vertically adjustable work
press required
table, hand-operated 2-stage
pump.
Distance between uprights:
max.900 mm
Stroke of main ram: ~200 mm
Capacity: 100 t
Work table to have central hole
min. 80 mm Dia. and T slots.

Surface table for marking out, 1. 2 surface plates, very close-

13 Surface table As
accuracy of surface within 0.125 grained cast iron, scraped and
required
mm per metre. stiffly ribbed for strength and
Dimensions approximately 1 800 accuracy.
mm x 1 200 mm Dimensions:
Requirements: one piece: 300 mm x 300 mm
Heavy-duty steel stand with one piece: 600 mm x 600 mm
levelling screws to prevent round Protective covers to be
material from rolling off. Supplied included.
with protective covers. 2. Four V-blocks, cast iron,
machined on all outer
surfaces, accurately finished
in pairs.
Angle of Vees : 90°
Dimensions:
2 V-blocks, width across top
of V: 50mm
2 V-blocks, width across top
of V: 150mm
3. Two angle plates, non-
adjustable.
Tough, close-grained cast
iron, machined all over,
accuracy within 0.125 mm
per metre.
For squareness of external
faces set at 90°.
Dimensions: 250 mm x 150
mm x 150 mm.
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14 Thread  Capacity for line pipe: 6 mm to As

cutting 50 mm NPT/BSPT and the required
machine second machine up to 4”
capacity. Capacity for bolts: 10
mm to 50 mm UNC or metric
Rotary die head, tangential dies.
 Drive: Electric
 The Manufacturer should
supply information on the
number of speeds and spindle
speeds.
 A mobile machine for external
thread cutting may also be
appropriate.
 PTS 12.00.03
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Suitable for pumps, gearboxes or

15 Metal As
other machine parts.
cleaning required
Typical data:
cabinet
• Useful inner turning cycle :
1 450 mm Dia.
• Useful height : 685 mm
• Doorframe :
1 100 mm x 830 mm
• Admissible grid load : 800 kg
• Outer dimensions :
1 890 mm long x 1 630 mm
wide x 1 670 mm high
• Mass : 800 kg
• Voltage : 380 V
• Filter installation
Liquid Volume: 450 L
Capacity of pump motor : 5.6
kW
Jet pressure : 4 bar
Circulation : 18 m3/h
Electric heating (separate
cable) : 2 kW
The objects to be cleaned are
placed in a rotating basket. An
alkaline cleaner, concentration
1 % to 2%, is jet-sprayed at a
temperature of 80 °C and a
pressure of 4 bar from all sides
on the rotating material.
Time required for cleaning:
10 min to 15 min.

Suitable for purification of

16 Cleaning table 1
machine elements or other
(optional)
components, provides
continuous filtration of the
cleaning liquid.
 PTS 12.00.03
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The required roughness of the

17 Grit-blasting 1
surface to be treated is achieved
cabinet
by the choice of the shot-blasting
(optional)
medium and by the accurate
regulation of the shot-blasting
pressure.
Good results have been obtained
using glass beads as a blasting
medium. They create a matt
finish and improve the
appearance. It also provides good
adhesion for coatings and can be
applied to all types of materials.

Electric oven for heating up

18 Hot air oven 1
coupling halves, etc., to assist
assembly; temperature
approximately 100 °C; size 650
mm x 650 mm x 800 mm deep.

The apparatus is suitable for

19 Induction As
heating up to 100 °C, rings,
heating requried
couplings, bearings, etc., to assist
apparatus
assembly.
Electronically controlled within
the range 55 °C to 110 °C,
With automatic demagnetizing.
Typical functional requirements:
Heating-up time
approx. 1 min up to 100 °C for
ring hole Dia. 50 mm
Capacity
suitable to heat a ring of internal
Dia. 10 mm up to external Dia.
350 mm
Width of part to be heated
max. 120 mm
 PTS 12.00.03
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20 Hack-sawing
Cutting capacity at 90°: 300 mm  lamp, low voltage 1
machine -
diameter with hydraulic saw  cooling system
Heavy-duty
control.  setting bar
Manufacturer should supply the  angle vice
following information:  work support stand and
 number of strokes per min clamps
 blade size  automatic cut-out switch
 motor power in kW

Designed to use all types of band

21 Band-sawing 1
saw blades.
machine -
Cutting capacity 300 mm Dia.
medium-duty
Equipped with:
(vertical and
horizontal)  automatic shut-off (in the
event of band breakage)
 automatic band tension
(hydraulic)
 variable band speed
 power head elevation
 vice, manually adjustable, for
angle cuts
 coolant system
 chip removal
 power-driven brush, to keep
saw clean
 roller table
NOTE: For cutting heat exchanger
bundles, a large machine
with a cutting capacity of
approximately 1500 mm
would be needed.
 PTS 12.00.03
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Hydraulic hand-operated : DN 15
22 Pipe-bender As
to DN 50 line pipe
required
Electric : DN 50 to DN 100 line
pipe
The pipe bender shall be
complete with hydraulic pump,
ram, bending frame, pipe
supports with pins, and bending-
segment shoes for the specified
pipe diameters.
To be furnished with a carrying
kit for storage and
transportation.
Manufacturer should supply the
following information:
ram pressure, ram stroke and
time required for 90° bends in
the respective pipe diameters

Purchase of this item should only

23 Plate-bending As
be considered if its practical use
machine required
is envisaged.
(optional)
The machine should be suitable
for rolling plates of maximum
10 mm thick and approximately
1250 mm wide. Diameter of rolls
approximately 250 mm.
NOTE: Greater thickness may be
rolled within the capacity
specified above when
plate widths are reduced.

Purchase of this item should only

24 Plate-shearing As
be considered if its practical use
machine required
is envisaged.
(optional)
Machine should be suitable for
shearing sheet metal of a
maximum thickness of
approximately 10 mm, cutting
lengths maximum 2000 mm.
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i. Electrically-driven bench
25 Grinding 1 each
grinding machine, equipped
machine
with two wheels of maximum
i. bench Dia. 150 mm. One wheel for
type roughing and the other for
ii. Surface finishing, also suitable for hard
and metal. Machine to be provided
Cylindrical with wheel guards, eye-
Grinding protection shields and
machine - adjustable work rests.
pedestal ii. Double-ended pedestal
type grinding machine having the
spindle mounted on taper
roller bearings. Equipped with
two tool grinding wheels Dia.
200 mm or 300 mm. One
wheel for roughing and the
other for finishing.
Machine to be provided with:
wheel guards, eye-protection
shields, adjustable work rests,
a twist drill grinding
attachment for drills up to 40
mm, and a bowl for cooling
medium.
Drive : Electric
A pneumatically operated gasket
26 Gasket cutter As
cutter to cut gaskets of irregular
required
shape out of sheets.
Typical data:
 Cutting : 1.3 mm (CS)
capacity
: 1 mm (SS)
 motor : 0.2 kW
capacity
 speed : 3 000 r/min
 mass : 1.1 kg
 air cons. : 0.25 m3/min
 PTS 12.00.03
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I. Double-ram, complete with

27 Hydraulic test 1 each
pressure gauges and cistern,
pump
but without delivery hoses.
 for pressures up to 240 bar;
 for pressures up to 400 bar.
capacity cistern : ~ 45 L
pressure gauges : different
ranges up to 560 bar
II. Portable hydraulic hand-
operated test pump. (Four
pieces minimum for new
locations.)
A two-stage pump with two
pistons positioned
concentrically.
Water storage (5 L) tank
base.
 Low-pressure piston up to
70 bar or 170 bar;
 High-pressure piston up to
400 bar.
 PTS 12.00.03
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Suitable for use in workshop and

28 Three As
field.
transformers required
Preferably 3-phase machine.
or rectifiers or
Current range:
AC/DC power
source for  welding 25 A to 350 A
shielded  gouging 100 A to 600 A (one
metal arc piece required).
welding Power source static output
(SMAW) and characteristic: constant current
gas tungsten type. Duty cycle at maximum
arc welding nominal output: 60%. Remote-
(GTAW). controlled.
For transformers, open voltage,
highest insulation class.
Transformer to be equipped with
safety relay switch.
For GTAW, auxiliary high-
frequency unit is required,
remote-controlled.
The above equipment shall be
suitable for outdoor use
(dripwater-tight).

For use inside workshop.

29 Rectifier with As
3-phase machine. Current range:
power source, required
100 A to 450 A. Duty cycle at
static output
maximum nominal output: 60%.
characteristic-
Remote-controlled. With feed
constant
unit for 0.9 mm, 1.0 mm and 1.6
potential for
mm wire.
gas metal arc
welding
(GMAW)
 PTS 12.00.03
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Current range: 35 A to 400 A.

30 Mobile diesel- As
Duty cycle: 60%. Remote-
powered required
controlled.
AC/DC
Auxiliary power depending on
welding
local voltage. Noise level in
generator on
accordance with PTS 12.01.02.
4 wheels for
outdoor use -
Minimum 2
sets for new
locations
I. Electrically-heated.
31 Electrode 1 each
Automatically controlled
cabinet
temperature up to 400°C.
Capacity approximately 20
packets. Power supply
compliant with the local
voltage system and
regulations.
II. Heated storage cabinet for
welding electrodes.
Temperature approximately
100°C. Capacity approximately
100 packets.
 PTS 12.00.03
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The manifolds should be suitable

32 Cylinder As
for 2 x 3 cylinders of acetylene
manifolds for required
gas and for 2 x 5 cylinders of
oxygen and
oxygen. Separate manifolds
gas
should be supplied for other
(acetylene,
gases in the numbers required.
propane or
The manifolds shall be installed
shielding gas)
separately on the outside wall of
the workshop at some distance
from the welding area. The
cylinders shall be protected from
direct sunlight.
Offtake stations shall be installed
inside the welding shop.
Each manifold shall be wall-
mounted and consist of a main
regulator and two lengths of
suitable collecting pipe, each
provided with a main valve.
Each cylinder connecting point
shall have one valve and an
expansion arm with appertaining
fittings. The manifolds may be
mounted on a wooden wall
panel.
The acetylene gas cylinder
connecting point shall have a
high-pressure sintered flash back
arrester. Other gases shall also
have flash back arresters as
required by local practice and/or
regulations.
The construction materials for
the gas cylinders shall be steel
and for oxygen cylinders copper.
Regulators shall be fitted with
safety/relief valves, cylinder
gauges and working gauges.
NOTE: Manifolds and offtake stations
shall be designed in accordance
with local requirements and safety
regulations.
 PTS 12.00.03
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This machine is only required

33 Plasma 1
when frequent cutting of alloy
cutting
and non-ferrous metal is
machine
envisaged.
(optional)

Comprising 6 welding torches, 1

34 Fuel gas 1
cutting torch and 1 heating torch.
welding and
cutting set

Incorporating a self-centering
35 Pipe cutting 1
cutting chain, which is rotated by
and bevelling
means of a reciprocating
machine
pneumatic cylinder, acting upon
a fixed roller chain wrapped
around the circumference of the
pipe. The machine may also be
rotated manually.
Range of pipe sizes: DN 100 to
DN 300.

Mechanized trolley rail-mounted

36 Plate cutting 1
plate cutter, with oxy-acetylene
machine -
flame cutting.
mobile
(optional)
Mobile, comprising a fan unit,
37 Fume 1
cantilever arm, flexible hose and
extraction
a steel frame to carry the fan,
unit
with a flared hood and exhaust
(optional)
hose.

Preheating and post-weld

38 Preheat and 1
treatment equipment, consisting
post-weld
of control cabinet with strip chart
heat
recorder, range of heating
treatment
elements (fingers), cables etc.
equipment
(optional)
 PTS 12.00.03
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Heavy-duty, size 2 000 mm long x

39 Work benches As
1 000 mm wide x 900 mm high.
required
Work top to be made of hard
wood 50 mm thick or steel plate
10 mm thick with steel angle
sides.
With a steel supporting frame,
bottom shelf and steel drawer.
One bench vice, capacity 100
mm, and one pipe vice, capacity
100 mm, to be mounted on
opposite corners.

A variety of tool cabinets are

40 Tool cabinets As
commercially available and
required
should be selected locally to suit
requirements. Machine tools
should be stored in cabinets near
the lathes; cabinets are also
required for other activities, e.g.
pump repair, piping and welding
areas. The counter in the tool
store may be constructed using
the tops of some of these
cabinets.

With parallel jaws, plain screw,

41 Bench vice 1
stationary base. Width of jaws,
maximum opening, depth of jaws
and total number required to be
indicated locally.

A pipe vice on a portable tripod

42 Pipe vice 1
stand for pipe diameters 3 mm to
60 mm and/or 3 mm to 115 mm.
Hinged type, self-locking.
 PTS 12.00.03
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Branch For all hot-tapping operations, A complete set of accessories and

43 1 each
drilling reference shall be made to PTS adapters to allow tapping
machine 12.30.07. machine to handle standard
(hot tapping) A hot-tapping machine for flanged valves, cutters and cutter
making branch connections into holders.
piping under operating pressure.
Typical data:
Type 1
Capacity: DN 15 to DN 100
Branches
Boring bar travel : 460 mm
Hand-operated, or air motor
drive, automatic adjustable feed
rate.
Mass: 15kg
Type 2
Capacity: DN 80 to DN 300
Branches;
Boring bar travel: 1070 mm,
Air motor drive
Mass: 230 kg (including air
motor)
Refer to PTS 15.05.01 for high
44 High-pressure 1
pressure cleaning equipment.
cleaning
At the workshop, high pressure
equipment
jet cleaning shall be carried out in
(optional)
a separate cleaning bay, nearby
the workshop building.
The contracting of out these
cleaning activities to specialist
cleaning service contractors
should be considered
 PTS 12.00.03
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This unit can be used to degrease

45 Mobile steam 1
and clean heavily soiled surfaces
cleaner
such as pipe insulation cladding,
(optional)
lubricating oil auxiliary skids,
concrete floors, etc.
Hydro Steam Cleaner, complete
with flat nozzles, wire brushes,
etc. Unit to be mounted on a
manually operated trolley.
In locations where steam supply
is not available, an electrically
heated steam cleaning unit
should be considered. The
cleaning unit should be should be
of the type described above, with
a self-contained water tank and
electrical heater. The electrical
safety features shall be approved
by the Principal.

Consisting of a pipe frame to

46 Oxygen / 1 each
carry one oxygen cylinder and
acetylene one acetylene cylinder, together
carriage with hoses, gauges and torch.
When in use, the carriage should
be stable in the vertical position.
Fitted with pneumatic or solid
rubber tyres and with hooks for
lifting the assembly by crane.
 PTS 12.00.03
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Portable rotary air compressor,

47 Air As
compressor delivery 0.28 m3/s of oil-free air required
at 6.8 bar.
 Diesel-driven.
 Mounted on an all steel frame,
fitted with four pneumatic
tyred wheels, with automotive
steering.
 Provided with an automatic
control device to reduce the
speed of the engine when the
desired maximum pressure is
reached.
 Self-contained storage tank
with relief valves.
 Instrument panel with all
necessary pressure and
temperature gauges.
 Noise level in accordance with
PTS 12.01.02.
 All mobile diesel engine driven
units shall have flame
arrestors.
Air-operated sump pump [supply
48 Sump pump As
pressure: 3 barg to 6 barg].
required
Open impeller type, centrifugal
pump driven by rotary vane air
motor. Capacity 10 m3/hr at 3 m
lift.
 PTS 12.00.03
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Rotary grinder suitable for

49 Rotary As
grinding/reseating most types of
grinder for required
valves in situ.
valves fitted
Valve seat size ranges:
in position
100 mm to 250 mm,
(optional)
150 mm to 300 mm,
300 mm to 600 mm, depending
on local requirements.
The grinder should be designed
for compressed air drive, but may
be operated manually.
Both motor and hand crank are
supplied as standard equipment,
together with an appropriate set
of accessories.
In-situ grinding/machining is
usually available as a specialist
service, e.g by the valve
Manufacturer
A hydraulic tool which consists of
50 Heat As
a set of jaws which are to be
Exchanger required
inserted into the ends of tubes
tube end
required for renewal. By
puller 30 – 50
retracting a tie-rod, the jaws are
ton capacity
forced into the tube material,
up to 2” tube
and simultaneously the tube end
size (optional)
is pulled out of the tube sheet.
Available for either softer
material like Al Brass and also for
carbon steel tubes.
 PTS 12.00.03
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51 Tube
Expanding equipment should be  Tubesheet hole drill bits 1 each
expanding
selected and specified to suit the  Tube cutter
equipment
tubes in the equipment installed.  Grooving tools and reamers
I. Heat-exchanger tube  Tool balancer
expanders, for power use.  Bore gauges
For each size of expander, a  Tube-end facers
spare mandrel and a set of  Tube drifts
spare rollers will be required.  Tube wall reducing tool
Note: Hydraulic expanders are  Flaring tool
also available, and may be
 Tube sheet hole brush
selected. These do not have
the attendant noise of the
pneumatic mandrels and
have been proven in the
nuclear and process
industry where more exotic
metals like titanium have
been difficult to expand.
However, the expansion
groove design from the
drilled holes in the tube
sheet should be modified to
allow hydraulic expansion.
The normal TEMA groove
design is based on a rolling
expansion procedure.
II. Furnace tube expanders,
complete with air-driven
motors, spares, couplings, drill
heads, cutter heads, etc. These
should normally be included in
the furnace vendor’s scope of
supply, and need only be
ordered otherwise.
 PTS 12.00.03
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I. Machine should be equipped

52 Portable in- 1 each
with a full line of flange facers
situ machine
that can handle sizes up to
i. flange DN 600 and capable of
facing machining flange faces to a
machine variety of surface finishes,
(internally- including Ra 3.2 m to
and Ra 12.5 m.
externally- II. The machine shall be capable
mounted of face milling, end milling and
ii. milling slot drilling.
machine
Tool, drill and The machine shall be capable of
53 1
cutter grinding high-speed tool steels,
grinding drills and cutters.
machine
Profile cutting The machine shall be capable of
54 1
machine (for both plasma-cutting and oxy-
fabrication cutting.
works)
Plate rolling The machine shall be capable of
55 1
machine rolling plate in a wide range of
carbon and stainless steels from
5 mm to 20 mm thick and
approximately 2 m length.
Stability calculation based on:
 a mean hourly wind speed of
160 km/h
 10-second gust factor
category 2 *
*Refer to PTS 11.10.01.
 PTS 12.00.03
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APPENDIX 3 : LIST OF FIELD TOOLS

SI Field Tools Descriptions
No.
1  Micrometers, sets of internal, to cover approximately the following
MEASURING
ranges:
TOOLS
25 mm to 55 mm, 50 mm to 210 mm and 200 mm to 825 mm.
Graduated to read hundredths of a millimetre, or when specifically
required, thousandths of an inch.
 Micrometers, sets of outside, to cover approximately the following
ranges: 0 mm to 25 mm, 25 mm to 50 mm, 50 mm to 75 mm, 75
mm to 100 mm, 100 mm to 125 mm, 125 mm to 150 mm and 150
mm to 225 mm or larger. Graduated to read hundredths of a
millimetre.
 Micrometer, tripoint for internal measurement, 6 to 12 and 11 to
20 mm.
 Caliper, vernier for outside and inside measurement, sizes 150 mm,
300 mm and 600 mm. ;
 Caliper, U-type thickness gauge, 300 mm for wall thickness
measurement of piping beyond flanges.
 Caliper, inside, firm joint, 200 mm, 300 mm and 600 mm ; Caliper,
outside, firm joint, 150 mm, 200 mm, 300 mm and 600 mm ;
Caliper, inside thread, 100 mm and 150 mm.
 Screw thread angle gauge for metric, BA and ACME ; Screw pitch
gauge for metric, UNC, UNF, UNS 322.1.
 Screw thread tool gauge, ACME, UNF
 Depth gauge, vernier, 150 mm x 0.02 mm ; Height gauge ; Slip gauge
 Combination set, 300 mm to read from 0° to 180°.
 Dial gauge with magnetic base set, graduated in hundredths of a
millimetre or when specifically required, thousandths of an inch.
 Surface gauge, universal.
 Feeler gauges, set with 13 blades:
0.05 mm to 1.00 mm thick; 100 mm and 300 mm long.
 Wire gauge, Nos 1 to 36.
 Rules, steel straight 300 mm, 600 mm and 1 250 mm ; Rules, steel
folding, length 1 m ; Rules, steel pocket, length 2 m.
 Tape, measuring, lengths 10 m, 20 m and 30 m.
 Straight edges, lengths 1 000 mm and 2 000 mm, bevelled and
square edge.
 Squares, flat:
200 mm x 130 mm, 300 mm x 175 mm, 500 mm x 280 mm, 1 000 mm
x 300 mm.
 PTS 12.00.03
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 Flange squares, for flanges DN 200 and smaller, DN 250 to DN 300

and DN 350 to DN 400.
 Scriber for marking out, double-ended and pocket model
 Bench levels, length 300 mm and 600 mm.
 Square block level, length 200 mm.
 Divider, 150 and 300 mm.
 Bevel protractor, with vernier scale, 150 mm blade ; Beam
trammels, range 900 mm with scriber and calliper points
 Inclinometer for measuring blade angles
 Belt tensioner for measuring the tension of the belts on belt driven
equipment
 Endoscopes (optional) for inspecting areas where access might be a
problem (Endoscopes are particularly useful for clear viewing of
inaccessible areas. They speed up the rate of inspection and also
avoid the need to dismantle equipment in order to carry out
inspections.

2 HAND TOOLS  Beam trammels, range 900 mm with scriber and calliper points
 Hammers with handles:
A selection should be made from the following: ball pein, cross pein,
carpenter claw, blacksmiths, boiler scaling, instrument maker, pin-
pointed, copper, nylon-faced, hard rubber, and sledge.
 Files in standard packs, with handles:
A selection should be made from the following: Shape: flat, half-
round, round, square, three-square. Surfaces: bastard, second cut,
smooth. Available lengths: 150 mm, 200 mm, 250 mm and 300 mm.
 Files, fine cut 150 mm.
 Needle files, set.
 Rotary files, set coarse, medium, and fine.
 Wood rasps, bastard and smooth, 300 mm, 350 mm and 400 mm.
 Cold chisel, octagon shank, types: cross cut, diamond point and flat.
 Cold cutting chisel with handle.
 Caulking tools.
 Bearing scrapers, set of three cutting edges.
 Scrapers, engineers, set of half-round, flat, triangular types.
 Hacksaw frame, adjustable, 300 mm with blades.
 Spanners, adjustable, length 150 mm, 200 mm and 300 mm:
A full range of the following spanners should be available:
open end driving, 15° angle; driving ring, offset, 12-point; structural
open end, offset handle; double open end, 15° angle; double ring,
double offset, 12-point; single ring, straight, 12-point.
 Key wrenches, in wallet, for hexagon socket screws.
 PTS 12.00.03
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 Pipe wrenches, adjustable, capacity 200 mm, 350 mm and 600 mm.
 Socket set, in box with ratchet, extension bars, etc., 20 mm to 50
mm.
 Friction wheel wrenches.
 Impact wrenches, 18 mm and 25 mm square drive, strap wrench.
 Socket sets for manual use or air-driven impact wrenches.
 Pipe cutters, three-wheel type, up to 100 mm.
 Pipe flange spreader. Heavy duty for raised face flanges, ASME
rating classes 150 and 300 up to size DN 600.
 Pipe screwing tongs, chain type for pipe sizes up to DN 300.
 Pliers:
A selection can be made from the following types: combination; flat
nose straight and bent; round nose short and long; side-cutting; gas,
snipe nose; water pump; circlip.
 Pincer, carpenter's.
 Tweezer, instrument-maker's, length 125 mm.
 Nipper, cutting diagonal, length 150 mm and 200 mm ; Nipper, end
cutting ; Nipper, side cutting for wire.
 Screwdrivers, a full range should be available including:
instrument-maker's, offset, screwdrivers for recessed head and
impact screwdrivers.
 Puller hydraulic, two-arm, capacity 40 mm to 215 mm ; gear race
and sprocket, automatic adjustment three-arm, capacity up to 150
mm.
 Extractor, bearing, internal race for bearings up to 115 mm.
 Packing extractors, flexible.
 Gasket cutter; hand-operated.
 Soldering irons, 43 V, 75 W and 150 W.
 Centre keys (drill drifts).
 Drifts, 10 mm to 25 mm.
 Punch, with handle ; Punch, hollow, range 11 mm to 32 mm ;
Punch, metal workers.
 Plumb bob.
 Centre punches.
 Figure stamps for marking metal, sets in a box, figure sizes 6 mm
and 12.5 mm ; Letter stamps for marking metal, sets in a box, letter
sizes 6 mm and 12.5 mm.
 Pocket and Packing knife, 200 mm long ; Trimming knife, Stanley
No. 99 E.
 Broad hatchet, 350 mm handle.
 Scissors, 300 mm.
 PTS 12.00.03
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 Shears, brass foil, 200 mm ; Shears, tinmans, straight, 350 mm ;

Shears, tinmans, offset, 300 mm.
 Magnet, pocket.
 Mirror, inspection.
 Wedges, copper, 300 x 500 mm ; Wedges, steel, 300 x 50 mm.
 Claw bars, chisel end.
 Crow bars, pinch point.
 "C" clamp, heavy duty.
 Key-seat clamps.

3 DRILLS AND  Breast drill, capacity 0 mm to 15 mm.

THREAD  Hand drill, capacity 0 mm to 7 mm.
CUTTING TOOLS
 Ratchet drill.
 Ratchet drilling pillar.
 Centre drill, combined drill/countersink.
 Twist drills, parallel shank;
1/ " to 1/ " x 1/ ", set or 1 mm to 12 mm x 0.5 mm, set.
16 2 64
 Twist drills, MT shank
 9/16" to 1" x 1/32" or 14 mm to 25 mm x 0.5 mm;
 1 1/16" to 2" x 1/16" or 26 mm to 50 mm x 1.0 mm;
 2 1/8" to 3" x 1/8" or 50 mm to 75 mm x 2.0 mm.
 Masonry drills, carbide tipped, metric.
 Reamer, hand, taper pin, straight fluted 3 mm to 16 mm.
 Reamer, hand, API taper, 1/8" to 2". ; Reamer, hand, expanding ;
Reamer, bridge, spiral fluted.
 Screw extractor, set, range 3/16" to 3/4".
 Stud extractor, set, range 1/4" to 3/4".
 Taps, BS, parallel and conduit, set. ; metric, set. ; UNC ; UNS 8-
thread series ; UNF, set ; API, se ;
 Wrenches for taps and reamers.
 Dies, adjustable metric, round ; UNC round ; UNF round; stocks,
round ; rethreading, UNS, 8-thread series ; rethreading, UNC ;
rethreading, UNF
 Ratchet die stock complete, API 5L.

4 WELDING Electrode holders and arc cutting torches, fully insulated for AC/DC
ACCESSORIES welding to cover the range of welding equipment specified.
 Plug, cone and bush connector, male and female.
 Clamps, current return with lever action.
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 Quick fit lugs for 400 A and 600 A cable.

 "0" clip pliers.
 Hand shields.
 Helmets, flip front.
 Filter glasses, packs.
 Spatter-resistant clear lens.
 Bocal goggles in metal box.
 "Optishield" spectacles.
 Goggle lens.
 Reversible gauntlets.
 GL2 TIG gloves.
 Jackets, chrome leather, waist length.
 Aprons, chrome leather.
 Peaked caps, leather, adjustable to size.
 Chipping hammers.
 Wire brushes, 3-row.
 Wire brushes, 3-row, stainless.
 Clamp-type cable lugs.
 Portable screens, soft PVC.
 Mobile grinding machines:
 200 mm Dia. disc, pneumatic or electric, 42 V, all-stroke, double-
insulated;
 100 mm Dia. disc, electric, 42 V, all-stroke, double-insulated.
 Portable pipe cutting and bevelling machine, oxy-gas, complete
with chain for cutting pipe up DN 300. Extra chain lengths can be
supplied for larger diameter pipes.
 Welding and cutting set oxy-acetylene, also suitable for oxy-
propane.
 Hand cutter, 90° oxy-acetylene or propane attachments.
 Cutting nozzles, size 1.5 mm.
 Cutting head assemblies.
 Shanks.
 Welding heads, injector type.
 Heating blow pipes, propane.
 Welding cable complete with lugs and couplings.
 Acetylene hose, complete with couplings.
 Oxygen hose, complete with couplings.
 Electrode holder.
 Regulator, acetylene.
 Regulator, oxygen.
 Regulator, propane.
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 2 pcs roller blocks, standard type 50 mm to 500 mm:

Roller blocks, steel construction with miniature turning rolls, bench
model with 4 adjustable settings, 50 mm to 125 mm, 110 mm to
250 mm, 200 mm to 350 mm, and 300 mm to 500 mm.
 2 pcs roller blocks, quick-release type 50 mm to 600 mm:
Roller blocks, steel construction taking pipes from DN 50 to DN 600
in three settings, with a rating of 1 ton per unit.

 4 nos adjustable pipe stands.

5 ELECTRIC-  Electric drill, portable, 42 V, all stroke, double-insulated, single-

DRIVEN TOOLS phase with 3-jaw chuck and key and thread drill spindle. Capacity in
steel 13 mm Dia.
 Electric drill, portable, 42 V, all stroke, double-insulated, single-phase
with 3-jaw chuck and key, with morse-taper socket with arbor.
Capacity in steel 25 mm Dia.
 Electric grinders, straight-type, 42 V, all stroke, double-insulated,
wheel Dia. 40 mm.
Electric grinder, angle-type, 42 V, all stroke, double-insulated, disc
Dia. 170 mm
6 AIR-DRIVEN  Drills, non-reversible, air-driven, pistol grip, drilling capacity 13 mm.
TOOLS  Drills, reversible, air-driven with safety roll throttle, drilling capacity
32 mm.
 Grinder, portable, air-driven with grip handle, wheel Dia 100 mm or
150 mm with wheel guard.
 Surface grinder, portable, air-driven, wheel diameter approximately
150 mm with wheel guard.
Portable air-driven grinder with set of small grinding/ milling tools in
various shapes.
 Impact wrenches, reversible, air-driven Sockets for impact
wrenches.
Extension bar to connect sockets with impact wrench.
Dimensions to be decided locally.
 Caulking and chipping hammers.
7 HYDRAULIC Bolt Tensioning
TOOLS Bot tensioning using hydraulic tools shall be in accordance with
supplier’s recommendation suitable to the bolt sizes of equipment in
service.
Hydraulic power wrenches
1. Torque controlled hydraulic power wrench, square drive 25 mm,
capacity approximately 3 000 Nm, unit complete with hydraulic supply
and return hoses, a set of nut drive heads (female, 12 point), and
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25 mm square drive adaptor suitable for standard drive sockets. For

hydraulic unit, see 3. below.
2. As above, but capacity approximately 10 000 Nm, 40 mm square drive.
Note: Hydraulic power unit, air driven [approximately 5 barg supply] suitable for above,
complete with torque control cut-out. Alternatively, if Hydraulic Bolt Tensioning
equipment is available, the hydraulic power unit may be useable for this application.
Specifications to be verified, and hose adapters ordered.

8 CONDITION In the selection of condition monitoring equipment, the rotating

MONITORING equipment specialist should be consulted. Appropriate equipment
EQUIPMENT would include the following:
 hand held vibration meter;
 vibration/frequency analyser;
 shock pulse meter;
 stroboscope;
 alignment tools, including optical alignment;
 field balancing equipment.
Computerized data logging/trapping equipment used in association with
the above are also available.
9 SPECIAL AND "Elliot" tube tester
MISCELLANEOUS This is used for pressure testing of individual tubes of a fin-fan cooler
TOOLS AND bundle.
SERVICES
Leak sealing
Usually provided as a service by specialist firms, principally for the on-
stream sealing of leaks in flanges. Sealing is accomplished with the high
pressure injection of chemical compound.
Gas stoppers
Inflatable rubber stoppers used for gas-freeing and isolation purposes.
Freezing of section of piping with liquid nitrogen to allow isolation and
hot work repairs to be carried out.
Cold welding compound
Chemical compound, for the temporary repair of, for instance, joints in
low pressure services.
Ventilators, exhaust fans
For internal ventilation of vessels, tanks, etc. during maintenance work.
Process equipment ventilation equipment
1. Air extractors (min. 4 pcs for new locations)
Light alloy cast construction fan type extractors, suitable for
mounting on column/vessel manways, with slotted flanges on both
faces of unit, safety grilles, and driven by air motor with a 3 barg to 6
barg air supply.
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2. Air eductors (min. 4 pcs for new locations)

Light alloy sheet/cast construction venturi-type air eductors, suitable
for mounting on column/vessel nozzles (DN 150/DN 200) or in
manways. Air supply 3 barg to 6 barg
Flange facing machine (optional)
1. Suitable for on-site machining of flange face, capacity DN 100 to
DN 600, air driven [3 barg to 6 barg], fine feed adjustment, spiral
groove finish.
2. As above, but capacity DN 600 to DN 1500.

10 HOISTING AND Where applicable, safe working loads shall be legibly marked on each
LIFTING item and test certificates provided according to local requirements.
ACCESSORIES Manila rope, three-strand, quality 1, coil Dia. 24 mm or 26 mm
Wire rope, steel galvanized, 6 x 37, on a wooden reel.
Wire rope slings, steel with two soft eyes, 6 x 36:
safe working load length of sling in m
1.8 t 3, 4, 5 or 9
2.7 t 2, 6 or 9
7.1 t 3, 6 or 9
Flat wire mesh slings (for heat exchanger bundles). Safe working load 5
t, 6 t or 9 t.
Flat polypropylene slings with reeving end fittings. Safe working load
approximately 3 t, 6 t or 12 t.
Plate clamps, 6 000 kg.
Bull dog grips for six-strand right-hand ordinary lay wire rope
dimensions according to selected rope diameters.
Shackles, large Dee and small Dee, safe working load according to local
requirements.
Pulley block with swivel hook, steel, single-, double- and triple-sheave,
dimensions according to local requirements.
Pulley block with swivel eye, snatch, single-sheave.
Pulley block for wire rope.
Winches, hand operated, rope travelling Tirfor T-13 1500 kg Tirfor T-15
3 000 kg complete with operating handle and wire rope.
Chain hoist, hand-operated, capacity 1 t, 3 t and 5 t.
Air-driven hoist, capacity 1 t and 2 t.
Jack, hydraulic, capacity 50 t, 20 t, 10t, 5t.
Jack, hydraulic, centre hole ram-type, capacity 100 t.
Jack, screw-type, short lift, capacity 5 t.
Compact hydraulic jacks, suitable for use in cramped working
conditions, low headroom requirements. 4 pcs. each of capacity 5 t, 10 t
and 25 t.
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11 AUTOMOTIVE  Battery charger, DC output 6 V to 96 V, 0 A to 10 A

SERVICE
EQUIPMENT  Battery Booster (Quick charger) 12 V to 24 V, 0 A to 100 A

 Battery tester 6 V and 12 V

 Hydrometer, specific gravity scale 1.100 to 1.300
 Spring tester, capacity 240 kg
 Compressor Tester, diesel and petrol combined

 Auto merger, rated 500 V

 Transimission lift cap 770 kg

 Tire charger tools set
 Tire cold patch set
 Gear lube dispenser 30 – 1B capacity
 Gear pump flow rate 0.900 kg/min, max. pressure 700 bar
 Oil bucket pump, capacity 30 L/min to 40 L/min.