Mobile test bench

PV 1236

Operation instructions
Mobile test bench PV 1236 Operation instructions

2
Operation instructions Mobile test bench PV 1236

Table of contents
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Unit design and scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Commissioning (electrical connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Dimensions (W-H-D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Ambient temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Enclosure protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 Type of current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.6 Service voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.7 Maximum switching power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.8 Torque measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.9 Speed measuring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.10 Stroke / swing angle measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.11 Service unit PV 788 B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.12 Adapters for AUMA actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Display and operating elements on the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 25 pole Sub D plug/socket connector “From PV 788” . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 25 pole Sub D plug/socket connector “To Remote Panel” . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3 6 pole plug/socket connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4 Display “Stroke” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5 Display “Actuator Speed” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.6 Display “Torque” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.7 Button “Counter On” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.8 Button “Counter Reset” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.9 Button “Set” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.10 Button “Bypass DSR” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.11 Button “Bypass DOEL” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.12 Button “Reset DVM”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.13 Selector switch “Shunt cal” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.14 Potentiometer “Gain” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.15 Potentiometer “0-Adj.”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.16 Diode “0” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Set-up and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Selection of torque measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6. Test procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Calibration of the torque switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Measuring the output speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.3 Setting of the stroke (travel) in actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.4 Setting of the swing angle (degree) in part-turn actuators . . . . . . . . . . . . . . . . . . . . . . . . 16

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Mobile test bench PV 1236 Operation instructions

7. Functions of the PV 788 B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7.1 STOP switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.2 Illuminated push-button Lamp test - ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.3 Illuminated push-button LOCAL - REMOTE switch-over . . . . . . . . . . . . . . . . . . . . . . . . 17
7.4 Illuminated push-button Bypass Th . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.5 Illuminated push-button CLOSE (WSR), CLOSE (DSR) . . . . . . . . . . . . . . . . . . . . . . . . 17
7.6 Illuminated push-button push-to-run/continuous operation . . . . . . . . . . . . . . . . . . . . . . . 18
7.7 Illuminated push-buttons OPEN, STOP/Fault, CLOSE . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.8 Push-button Selection and push-button Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.9 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.10 LED End position indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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Operation instructions Mobile test bench PV 1236

1. General

..
1.1 Range of application With the mobile test bench PV 1236, the following settings and measure-
ments can be carried out on electric actuators:

..
Calibration of the torque switches
Setting of the stroke or swing angle

.
Measuring the output speed
Testing of the switch functions
Setting of the analogue position signals (PV 788 B)
The max. torque is 500 Nm (option 1000 Nm), thus AUMA multi-turn actua-
tors SA 07.1 - SA 14.5 (option SA 16.1) and part-turn actuators SG 05.1 -
SG 07.1 (option SG 10.1 and SG 12.1) can be tested and calibrated.
1.2 Unit design and scope The mobile test bench consists of three separate units:
of delivery
Service unit PV 788 B
The unit can be used to provide mains supply and control of the actuator,
and also for measuring of all relevant electrical values.
The electrical connection to the actuator is realised via the standard AUMA
plug / socket connector. For actuators with other electrical connections, e.g.
explosion-proof actuators with terminal connections, adapters are required
which can be supplied on request.

Service unit PV 788 B

Measuring unit module
The measuring unit module analyses
the signals registered in the measuring
Measuring unit module bench. The measured mechanical val-
ues of the actuator (torque, output
Platform
speed / operating time, swing angle /
stroke) can be read from LC-displays. A
remote control is connected for the op-
eration of the actuator.

.
Measuring bench
Brake system
consisting of a disk brake with two
calipers which can each be operated
Handwheel Handwheel
via a handwheel. The torque of the
for brake for brake
actuator under test is transmitted to a
Remote control force sensor via a lever arm (measur-

.
ing lever)

Speed transmitter (incremental)

for registration of output speed and
determination of the turns per stroke

.
or swing angle

Mounting flange
for mounting of the test actuators. On
request special flanges for actuators
of other manufacturers are available.

Figure 1 Mobile test bench PV 1236

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Mobile test bench PV 1236 Operation instructions

1.3 Transport and storage • Transport to place of use with applied brakes (secured for transport).
• Store in a dry room.
• Cover to protect against dust and dirt

1.4 Operating conditions Ambient temperatures and humidity influence the accuracy of the torque
measuring. Comparative measurings may therefore only be performed in
comparable operating conditions.

1.5 Guarantee AUMA is not liable for damages resulting from:

• non-observance of the operation instructions,

• unsuitable or improper use,
• incorrect installation and/or commissioning by the buyer or by third
parties,
• natural wear and tear,
• incorrect or careless treatment,
• chemical or electrochemical and electrical influences, as long as they are
not caused by a fault of AUMA,
• improper modifications or repairs by the buyer or third parties,
• effects of parts which are not AUMA original parts.

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Operation instructions Mobile test bench PV 1236

2. Safety instructions
2.1 Use The mobile test bench PV 1236 is designed for the testing and calibration of
electric actuators.
AUMA is not liable for any possible damages resulting from other applica-
tions. Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the ac-
tuator’s designated use.
If a high voltage test is necessary, it must not be performed on this test
bench.
2.2 Commissioning During electrical operation certain parts inevitably carry lethal voltages.
(electrical connection) Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the con-
trol and supervision of such an electrician and in accordance with the appli-
cable electrical engineering rules.

2.3 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or
damages. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper mounting and installation, as well as careful com-
missioning are essential to ensure a trouble-free and safe operation.
The following references draw special attention to safety-relevant proce-
dures in these operation instructions. Each is marked by the appropriate
pictograph.

This pictograph means: Note!

Note marks activities or procedures which have major influence on the cor-
rect operation. Non-observance of these notes may lead to consequential
damage.

This pictograph means: Electrostatically endangered parts (ESD)!

If this pictograph is attached to a printed circuit board, it contains parts
which may be damaged or destroyed by electrostatic discharges. If the
boards need to be touched during setting, measurement or for exchange, it
must be assured that immediately before a discharge through contact with
an earthed metallic surface (e.g. the housing) has taken place.

This pictograph means:Warning!

Warning marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.

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Mobile test bench PV 1236 Operation instructions

3. Technical data
3.1 Dimensions (W-H-D) Measuring bench: 790 x 870 x 905 mm
PV 788 B: 280 x 150 x 360 mm
Measuring unit module: 280 x 150 x 360 mm

3.2 Weight Measuring bench: approx. 250 kg

PV 788 B: approx. 8 kg
Measuring unit module: approx. 4 kg

3.3 Ambient temperatures 0 °C to +50 °C

3.4 Enclosure protection IP 40 (EN 60 529)

3.5 Type of current 3-phase AC, no neutral conductor required

1)
3.6 Service voltage PV 788 B: 400 V three phase, 50/60 Hz
Measuring unit module: 90 - 230 V AC, 50/60 Hz

1) The unit can also be supplied with other voltages. Refer to operation instructions PV 788 B.

3.7 Maximum switching power 7,5 KW

3.8 Torque measuring The torque measuring range is selected by inserting the DMS sensor into
the relevant lever lengths. No further settings are necessary (refer to
figure 10, page 13).

Measuring range small lever arm: up to 250 Nm (option: up to 500 Nm)

Measuring range large lever arm: up to 500 Nm (option: up to 1000 Nm)

Accuracy of the test bench <

= 1 % of measuring range end value

Torque as analogue value

On the front panel of the measuring unit module a 6 pin plug/socket connec-
tor is located from which the individual analogue torque value can be taken.
This signal is available as 0-10 V DC or as a current signal 0-20 mA.

3.9 Speed measuring Measuring range: 1 - 500 1/min

Accuracy : <
= 0,1 % of measuring range
end value
3.10 Stroke / swing angle Accuracy of stroke setting: 0,1 turns of the hollow shaft
measuring of the multi-turn actuator.
Accuracy of the swing angle setting: 1/360 of 360° = 1° at the
output drive of the part-turn
actuator

3.11 Service unit PV 788 B The universally usable service unit PV 788 B was developed as an individ-
ual unit for actuator testing. In the mobile test bench PV 1236 it is used for
supply, control and measuring. An integrated automatic phase correction
ensures a correct phase sequence in the actuator even in the event of an
incorrect rotating field caused by the mains supply.
For technical data refer to the operation instructions of the service unit
PV 788 B.

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Operation instructions Mobile test bench PV 1236

3.12 Adapters for AUMA actuators

Guiding bush -SA 16.1/-80

(option)
Guiding bush
Guiding bush Guiding bush -SA 14.1/5-60
-SA 07.1/5-28 -SA 07.1_10.1-42
60
42
28

140

144
120

Coupling piece -SA 16.1-80 (option)

+ coupling ZN52/ZW68

Coupling piece
Coupling piece
Coupling piece -SA 14.1/5-60
-SA 07.1/5-28
-SA 07.1_10.1-42 80
40
55
101
99
99

Mounting flange Mounting flange Mounting flange -SA 16.1-F16(G3)

Mounting flange -SA 07.1_10.1-F10 -SA 14.1/5-F14 (option)
-SA 07.1/5-F07 125 175
125 102 140
80 70
55 100

Coupling flange Coupling flange -SG 12

-SG 10 (option)
Coupling flange Coupling flange 51,75 67,6
-SG 05 -SG 05
41,75 41,75
203
203
150
150

Mounting flange Mounting flange Mounting flange

-SG 05-F05 -SG 10.1-F10 Mounting flange -SG 10.1/12.1-F12
-SG 05/07-F07
125 (option)
90 90
50 70 102 150
43 125
55 70
85

Figure 2

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Mobile test bench PV 1236 Operation instructions

4.
Display and operating elements
4.4 Counter 4.5 Output
Turns/stroke speed

4.1/4.2 25 pole Sub D plug/

socket connector

4.8 Counter
RESET

4.16 Selector switch

4.7 Counter
ON
4.14 Potentiometer
4.9 Programming
Figure 3
Front panel
stroke counter
120 4.16 Diode

4.15 Potentiometer
Measuring Bypass
DSR
Bypass
DOEL

unit module
(Measuring 4.11 Bypass 4.12 RESET 4.6 Display torque 4.3 6 pole plug/socket
4.10 Bypass
range up to torque switch Torque switch torque (DVM) connector
500 Nm) closing opening measuring

on the front panel

4.1 25 pole Sub D plug/socket Measuring data are received via the connection to the service unit
connector “From PV 788” PV 788 B.
4.2 25 pole Sub D plug/socket Connection for remote control. With the remote control the actuator can
connector “To Remote Panel”be operated OPEN/STOP/CLOSE or via push-to-run.
4.3 6 pole plug/socket connector Connection for computer or printer for plotting the torque curve. The rele-
vant torque is available as an analogue value (0-10 V DC or 0-20 mA).
4.4 Display “Stroke” The stroke (number of turns) of multi-turn actuators and the swing angle
(degree/digits) of part-turn actuators can be read via the display labelled
“Stroke”. The divider is set via the menu buttons.
4.5 Display “Actuator Speed” Shows the output speed.
4.6 Display “Torque” Shows the torque in Nm. (Option for 1000 Nm has two torque displays on
the front panel, refer to page 11, figure 5d)
4.7 Button “Counter On” Switches on the counter (”Stroke”).
4.8 Button “Counter Reset” Resets the counter.
4.9 Button “Set” For programming the function codes of the stroke counter (display “Stroke”)
and the speed counter (display “Actuator Speed”) . The function codes are
set in the factory. They may only be changed after consultation with AUMA.
4.10 Button “Bypass DSR” By-passes the torque switch closing, clockwise rotation.
4.11 Button “Bypass DOEL” By-passes the torque switch opening, counter-clockwise rotation.
4.12 Button “Reset DVM” Resets the torque measuring (display “Torque”)
4.13 Selector switch “Shunt cal” When the selector switch is in position “Shunt cal”, it alters the torque sen-
sor with a precision resistor. Via the potentiometer “Gain” the torque display
can be calibrated (refer to the attached calibration sheet).
4.14 Potentiometer “Gain” Potentiometer for calibration of the torque display. Set in the factory.
4.15 Potentiometer “0-Adj.” Potentiometer for the zero-adjustment of the internal measuring bridge. Ob-
serve display “Torque” and diode “0” for adjustment. Turn potentiometer un-
til Diode “0” is illuminated (red). Then turn potentiometer back until Diode “0”
is no longer illuminated. The measuring bridge adjustment is complete.
4.16 Diode “0” Diode for the zero-adjustment of the internal measuring bridge.

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Operation instructions Mobile test bench PV 1236

5. Commissioning
5.1 Set-up and wiring The measuring bench is already assembled when delivered.

1. Attach platform for measuring unit devices as shown in figure 4.

Service unit PV 788 B 2. Place measuring unit module on platform.
3. Place service unit PV 788 B on measuring unit module and secure both
Measuring unit module devices with the clamp and wing nuts supplied.
Platform 4. Make the electrical connection between measuring unit module,
measuring bench and the service unit PV 788 B.
(standard version according to figure 5a and figure 5b):
(special version according to figure 5c and figure 5d):

a) 50 pole Sub D plug ((”From PV 788 B”).

b) Plug rotation sensor and torque sensor into measuring unit module.
c) Connect mains plug to measuring unit module.
d) Connect 25 pole Sub D plug.
e) Connect remote control (”To Remote Panel”).
f) Standard-Version PV 788 B:
Connect CEE mains plug.(figure 5a)
Figure 4 Special version PV 788 B + measuring unit module option 1000 Nm:
f1) Set mains changeover switch (figure 5d) to 1~ AC or 3~ AC
f2) Set 3-ph AC voltage selector switch (figure 5d) to mains voltage
f3) for 1~ AC connect mains plug 1~ (max. 250 V) and CEE mains
plug to service unit (figure 5c).

f)

a)

d)

c)
b)
e)

Figure 5a Back Figure 5b Front

PV 788 B (standard) PV 788 B (standard)
Measuring unit module (standard) Measuring unit module (standard)

1~ 3~

f1)
f2)
f3) d)
a) e)
c)
b)

Figure 5c Back Figure 5d Front

PV 788 B (special version PV 788 B (special version
with mains changeover switch) with mains changeover switch)
Measuring unit module (option 1000 Nm) Measuring unit module (option 1000 Nm)

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Mobile test bench PV 1236 Operation instructions

5. Check if the PV 1236 is calibrated (green sticker on the right hand side
of the measuring bench, next to the name plate).
Recommendation: annually.
A calibration device can be purchased or borrowed from AUMA.

Figure 6
Name plate
Test plate

6. Select adapter for the mechanical connection between measuring bench

and actuator to be tested according to the flange size (refer to
Technical data, section 3, page 9). For AUMA actuators the
flange size is stated on the name plate of the actuator.

Refer to figure 7 and 8.

a) Place coupling flange centrally on coupling of the measuring table.
b) Fit guiding bush (only with multi-turn actuators) and secure with bolts.
c) Place flange and fasten with 4 bolts crosswise.

Guiding bush

Coupling
piece
Flange
Coupling
measuring
bench

Figure 7 Figure 8
Coupling Flange

7. Mount actuator under test as follows: refer to figure 9a, page 13.

a) For easy mounting of the multi-turn or part-turn actuator on

the test bench, apply one of the brakes.
b) Place actuator under test on the flange and turn until it locks into place.
c) Loosen brake.
d) Turn actuator until fixing holes align, then secure with 4 bolts.
e) Electrically connect actuator (AUMA plug/socket connector) with the
controls (50 pole Sub D Harting connector on the measuring unit
module).
In the case of the special version PV 788 B with mains changeover
switch, ensure that the connection from the actuator under test (AUMA
plug/socket connector) with the controls (Harting plug) is made via
the correct connecting socket (1~ or 3~) (figure 5c, page 11)
For option coding plug (figure 9b, page 13), insert coding plug
according to the wiring diagram of the actuator into the AUMA
plug/socket connector.

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Operation instructions Mobile test bench PV 1236

AUMA plug/socket AUMA plug/socket AUMA multi-turn

connector connector actuator

RWG 4/2 wire

Pot f1/f2

Pot f1 and
switch 44/45/46

Figure 9b
Coding plug (option)

Brake Screws Flange Brake

Figure 9a
Mounting of actuator under test

5.2 Selection of torque

measuring range
. Check, if DMS sensor is mounted in correct position, if necessary, select
best range by moving the DMS sensor on the measuring lever
(refer to figure 10).
For torque measurings up to 1000 Nm (option) a special DMS Sensor
must be inserted at the appropriate position.

No more than 2 DMS sensors may be used at any one time.

The DMS sensor for the measuring range up to 500 Nm is electrically

protected against overload. If the output voltage at the DMS amplifier ex-
ceeds 10,8 V, the actuator will stop.
The DMS sensor for the measuring range up to 1000 Nm is not electrically
protected against overload.

DMS sensor

up to 500 Nm up to 250 Nm
(option up to 1000 Nm) (option up to 500 Nm)

Figure 10
DMS Sensor
on measuring
lever

Small lever arm: Measuring range up to 250 Nm (option up to 500 Nm)

Large lever arm: Measuring range up to 500 Nm (option up to 1000 Nm)

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Mobile test bench PV 1236 Operation instructions

6. Test procedure
.
.
6.1 Calibration of the Switch on actuator via the remote control so that it runs in the desired
torque switches direction of rotation.

..
Set selector switch at measuring unit module (figure 3) in position Norm
(instantaneous value measuring).
Operate button Reset DVM .

.
If necessary, remove torque switch by-pass by pushing the
buttons Bypass DSR/DÖL.

..
Apply brake. Increase brake force within approx. 3 seconds until switching
point is reached.
Read value on display “Torque”.

..
If necessary, perform correction at torque measuring heads (refer to in-
spection procedure of the actuator).
Repeat measuring procedure until desired torque value is reached.
Repeat procedure in opposite direction of rotation.

6.2 Measuring the The output speed is shown in the field “Actuator Speed” of the measuring
output speed unit module. Measuring is done continuously and can not be stopped.
The no-load operation speed of the actuator is purposely measured.
This can be done during the stroke setting.

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Operation instructions Mobile test bench PV 1236

6.3 Setting of the . First determine end position CLOSED in the multi-turn actuator. For this,

.
stroke (travel) set limit switch WSR as described in the operation instructions for
in actuators multi-turn actuators SA 07.1 - SA 48.1.

.
Switch on stroke counter (display “Stroke”) via the button “Counter On”
(figure 3)
If fitted, set position transmitters (potentiometer, RWG) to the initial value

.
(read value from the PV 788 B) according to operation instructions SA
07.1 - SA 48.1.
To set the desired number of turns at the stroke counter, first enter the
setting of the divider (the signals of the pulse generator are lead to the
counter through a divider) as follows:
a) Push buttons E+3 (refer to figure 11) simultaneously.
b) Enter the desired value via the buttons 1 to 6.
Button 1 for setting of the first number (from the right)
Button 6 for setting of the 6th number (from the right).
It is recommended to enter the value 000.278 (pulse generator with
Divider 360 impulses/turn). Refer to the following table.

Display counter
for Setting divider (”Display Stroke”) in
[digits/turn]
Figure 11
Multi-turn actuators 000.278 1
Table 1 Part-turn actuators 100.000 360

c) Push button E to confirm the new value. If the new value is not

.
confirmed with E, the display returns to counter mode after 15 sec.
without storing the value.
For setting of the desired stroke
a) Push buttons E+1 (refer to figure 12) simultaneously.
b) Enter the desired nominal value (number of turns) via the buttons 1-6.
Attention: Observe divider setting.
Example:
If the actuator is supposed to stop after 100 turns and the divider is set
to 000.278, a value of 0100.00 must be entered.
Stroke c) Push button E to confirm the new value. If the new value is not

.
confirmed with E, the display returns to counter mode after 15 sec.
without storing the value.

..
If necessary, reset old counter value to 0 with the button “Counter Reset”
(figure 3).
Figure 12 Run actuator via remote control to OPEN .
The counter stops the actuator after having reached the set stroke. The
difference between the value shown and the set nominal value is the
overrun of the actuator.

If the limit switch OPEN (WÖL) is not set, the actuator can be started
again with the button OPEN on the remote control.
The stop-function of the counter is only activated again if the coun-

.
ter is set to 0 via the button ‘Counter Reset’.

.
Set limit switch OPEN (WÖL), according to operation instructions
SA 07.1 - SA 48.1.
If fitted, adjust position transmitter according to operation instructions
SA 07.1 - SA 48.1 to max. value.

15
Mobile test bench PV 1236 Operation instructions

6.4 Setting of the swing angle (degree)

in part-turn actuators

The mechanical end stops must first be set in the part-turn actuator
(refer to operation instructions for part-turn actuators
SG 05.1 - SG 12.1).

. First determine end position CLOSED in the part-turn actuator. For this,

.
set limit switch WSR as described in the operation instructions for
part-turn actuators SG 05.1 - SG 12.1.

.
Switch on stroke counter (display “Stroke”) via the button “Counter On”
(figure 3)
If fitted, set position transmitters (potentiometer, RWG) to the initial value

.
(read value from the PV 788 B) according to operation instructions SG
05.1 - SG 12.1.
For setting the desired number of impulses or the degree at the stroke
counter, first enter the setting of the divider:
a) Push buttons E+3 (refer to figure 13) simultaneously.
b) Enter the desired value via the buttons 1 to 6.
Button 1 for setting of the first number (from the right)
Button 6 for setting of the 6th number (from the right).
Divider
It is recommended to set the value 100.000. Refer to table 1.
c) Push button E to confirm the new value. If the new value is not
confirmed with E, the display returns to counter mode after 15 sec.
Figure 13 without storing the value.

. For setting of the desired swing angle in degree

a) Push buttons E+1 (refer to figure 14) simultaneously.
b) Enter the desired nominal value (swing angle in degree) via the
buttons 1-6. Attention: Observe divider setting.
Example:
If exactly 90° are to be set in the part-turn actuator and the divider is
set to 100.000, a value of 0090.00 must be set. If the divider is set
to 000.278, a value of 0000.25 must be set.
Stroke c) Push button E to confirm the new value. If the new value is not

..
confirmed with E, the display returns to counter mode after 15 sec.
without storing the value.
Run actuator via the remote control to OPEN .
Figure 14

.
If necessary, reset old counter value to 0 with the button “Counter Reset”
(figure 3).
The counter stops the actuator after having reached the set stroke. The
difference between the value shown and the set nominal value is the
overrun of the actuator.

If the limit switch OPEN (WÖL) is not set, the actuator can be started
again with the button OPEN on the remote control.
The stop-function of the counter is only activated again if the coun-

.
ter is set to 0 via the button ‘Counter Reset’.

.
Set limit switch OPEN (WÖL), according to operation instructions
SG 05.1 - SG 12.1.
If fitted, adjust position transmitter according to operation instructions SG
05.1 - SG 12.1 to max. value.

16
Operation instructions Mobile test bench PV 1236

7. Functions of the For further details regarding the service unit PV 788 B refer to separate op-
PV 788 B eration instructions.

7.4 7.7 7.9

7.1
®

12 A
7.5
7.8
7.2

7.10

Figure15 7.3
Front panel
Service unit
PV 788 B 7.6

7.1 STOP switch By pushing the Emergency-Stop switch, the control of the main contactors
and the DC power supply is interrupted. This completely isolates the actua-
tor under test from the mains supply.

7.2 Illuminated push-button This button has two functions:

Lamp test - ready 1) The green indication light signalises that the device is ready for operation
(green lamp is illuminated = ready for operation).
2) The service unit permanently monitores the 3 phases of the mains sup-
ply. In the event of failure of one of the phases, the service unit switches off
and the ready-lamp is no longer illuminated. The service unit changes to
fault mode (refer to sub-clause 7.7). The fault can be cancelled by checking
the mains supply.
If the rotating field is counter-clockwise, this is corrected automatically by
the service unit.

When button ‘Lamp test’ is operated, all indication lights and LED’s on the
front panel should be illuminated.

7.3 Illuminated push-button The actuator can be operated via the service unit as well as via remote con-
LOCAL - REMOTE trol. When operated via the service unit, the LOCAL-REMOTE indication
switch-over light is not illuminated.
When operated via remote control, the switches OPEN and CLOSED are
inoperative.

The STOP function for setting of the limit switches is only effective in
combination with the remote control.

7.4 Illuminated push-button With this button the thermal contacts or the PTC-thermistors of the actuator
Bypass Th can be by-passed (lamp on). This is imperative if the actuator is equipped
with a purchased motor without a thermal contact.

For motors without thermo switches or PTC thermistors there is a dan-

ger of thermal overloading of the motor.

7.5 Illuminated push-button With this push-button it is possible to pre-select whether the actuator under
CLOSE (WSR), CLOSE (DSR) test is to be switched off by torque seating (DSR) or limit seating (WSR).
Button pushed and lamp ON stands for torque seating.
Note:
The switching state of the torque and limit switches is indicated via the
LED’s (refer to section 7.10).

17
Mobile test bench PV 1236 Operation instructions

7.6 Illuminated push-button In push-to-run operation, button pushed, white lamp illuminated, actuator
push-to-run/continuous only runs while a run command is given via the buttons ”OPEN/CLOSE”.
operation In continuous operation, the actuator runs after a run command via the but-
tons ”OPEN/CLOSED” until it is stopped by the button ”STOP” or it reaches
an end position.

7.7 Illuminated push-buttons Prior to operating the buttons “OPEN-STOP/Fault-CLOSE” limit or torque
OPEN, STOP/Fault, CLOSE seating should be selected.
The actuator can, while in local control mode, be run in the desired direction
or stopped via the three push-buttons.
When the end positions OPEN or CLOSED are reached, the respective
lamp is illuminated.
The red lamp ”Fault” is illuminated in the event of a fault of the end position
tested or when the torque switch is tripped in mid-travel.
The green lamp ”OPEN” signalises that the actuator is in end position
”OPEN”.
The yellow lamp ”CLOSED” signalises that the actuator is in end position
”CLOSED”.

7.8 Push-button Selection With the push-button ”Selection” the individual measuring values can
and push-button Enter be indicated in turn on the display and entered with the push-button
”Enter”.

7.9 Display Different measuring values (refer to operation instructions PV 788 B) can be
indicated in turn on the display.
The measuring range is set automatically. A wrong selection of measuring
values can lead to the indication of dashes on the display. A comparison
terminal plan / legend KMS TP . . . and the position transmitter should be
made.
Damage of the actuators under test through wrong selection is impossible.

7.10 LED End position indication The LED’s show the switching state of the individual end switches.

Green LED is illuminated = NC contact closed

Yellow LED is illuminated = NO contact closed

The designation of the LED’s can be seen on the appropriate actuator

terminal plan.

To test the torque and limit switches, turn the relevant red test buttons in the
switch compartment (remove cover, refer to operation instructions of the ac-
tuator) in the direction of the arrow. To avoid tripping of the end switches,
the actuator should prior to this be run to an intermediate position between
the end switches.

The following should be observed for the test:

Test of DSR:
• Switch on torque seating (refer to section 7.5 ).
• If you run the actuator to end position ”CLOSED”, the yellow LED DSR
NO (4; figure 16) is not illuminated, as WSR switches earlier for
signalisation.

Test of DÖL:
• If the red test button DÖL is operated, the green LED DÖL NC (6; figure
16) goes out and the yellow LED DÖL NO (8; figure 16) is lit. At the same
time, the green LED WÖL NC (14; figure 16) goes out without a tripping
Figure 16 of the end switch.

18
Operation instructions Mobile test bench PV 1236
Deutschland / Germany Werner Riester GmbH & Co. KG D. G. Bellos & Co. O.E. PASSCO Inc.
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19
 SA 07.1 - SA 48.1 SG 05.1 - SG 12.1
max 32 000 Nm max 1 200 Nm

Multi-turn actuators Part-turn actuators

AS 6 - AS 50 GST 25.1 - GST 40.1

max 500 Nm max 16 000 Nm

Part-turn actuators Spur gearboxes

GSM 40.3 - GSM 125.3 GK 10.2 - GK 40.2

max 5 600 Nm max 16 000 Nm

Worm gearboxes Bevel gearboxes

WERNER RIESTER GmbH & Co. KG WERNER RIESTER GmbH & Co. KG
Ar maturen- und Maschinenantriebe Armaturen- und Maschinenantriebe
P.O. Box 1362 D - 79373 Müllheim Postfach 1151 D - 73747 Ostfildern
Tel +49 7631/809-0 Fax +49 7631/809-250 Tel 0711/34803-0 Fax 0711/34803-34
e-mail [email protected] E-Mail [email protected]
http://www.auma.com

Y001.208/003/en/1.99