foes Fon Cclamp shown in Fig 1,
m
+17 is 37.5 KN. The clamp is made of cast steel with b= 3h and e
um. If the allowable stress is 100 MI
Pa, determine the dimensions band h.
Data:
‘Scanned with CamSeanner Solution : .
“The aplid loo tan cceenric load since the loads etngpaaie tthe eg axis away from Dug
tothe eccentric load, the stresses produced inthe e-elamp are
(0) Direct stress du to F and
(Gi) Bending stress due to bending moment or couple Fe
sac
“Ro
MLof the section =
‘© = Distance of NA from the extreme fb
Eccentric
= Distance of eg from load =200 mm
A. = Crose sectional area ofthe seetion = bh = 3hh= 3h?
M, = Bending moment =Fe=37500% 200= 75> 10'N.mm
Direct stress due to Fis tensile through out and the bending stress duc to Fe is tensile onthe inner fibre
“and compressive on the outer fibre, Since both the stresses are tensile atthe inner fibre, maximum allowable
stress = Combined stress atthe innce fibre,
‘Combined stress at the inner fibre
es 109 = 37500, 25x10
19 3h 2s
2
12500 , soxi08
P
ie, W-125n-50.000 = 0
By ial ander method
h = 37971 mmsay 38mm
Thickness of C-ctamp,
Width of C-ctamp, &
38mm
Udon
‘Scanned with CamSeanner A steel rod is 1m long, It has to rest onltdinally an impact SKN fling under,
a velocity of 0.99 nvsec. Maximum computed stress is limited to 150 MPa. Determine Diam
od required (ii) Impact factor. Use E= 206.8 x 10°Nimm? (BU, Aug '95, VTU, June x
Data : 1 |
1 = 15m = 1500mm; W = 2SKN = 2500N
Solution:
@)Diameter of rod
eight oa is tained sng Wey. we.b = or)
099? w
= 003555 m= mm
2x981 peso j
wef
Yi as
2500 |), f), 2x50x2068%109
—125a
81633 va cpeph | _
2. 95 = Fao7ascq [considering fush weld]; [- P, is per unit length,?= 1]
izeofweld, w=12.154mm= 125mm
‘Scanned with CamSeanner Design and sketch the assembly of a knuckle joint to connect two mild steel rods subjected toan axial
lof 100 KN. The allowable stresses for rods and pin are 100 MPa, 130 MPa and 60 MPa in tension,
cnssingand shear respectively. The bending of the pins prevented by selection of proper fit.
[VTU, Feb., 2002, Dec.2014/Jan.2015]
Bala:
F = 100kN=105N; 6,=100 Mpa; o,=130 MPa; t= 60 MPa
Solution =
Design of rod and rod end
4F -
(0 Tensile stess in the rod, 0, = 5 —1746/4.15%(0)
4x10"
ie, 100 = a
Diameterof rod,d = 35.68mm = 36mm
meter of rodend,d, = 1.2d=1.2x36=43.2mm=45 mm
2 Design of knuckle pin
Asthe bending of the pin is prevented by the selection of proper fit,
i 2F
(© Shear stress induced in the pin, t= 37 17.53 /4.20(@)
f
— eee
‘Scanned with CamBcanner te. = BP
Diameter of knucklepin.d, = 32.57 mm = 34mm.
‘Also,Diameterofpin = Diameter ofrod
fended = 36mm,
«Diameter ofknuckle pin,¢, = 36mm Select the bigger value)
‘Tearing resistance or Suength ofthe two sections across the fork, F=2a, 4,6,
221.645 100 IS4O0N = 1944, wheres, =06d=0.6x36=21.61mm
‘As this resistance is greater than the applied axial fore, design is safe
Diameter oTknuekle pin, d,=36 mm
(W) Diameter of pinhead, 5%36=!
Ld, som= Diameter of eal dy =4)
(0) Thichessf pn head b= 050=0536= Bram = Thickness collard =)
3. Dasgnoteye
(Tasks ofeye\b= 1.2586 125x36=45imm
F
(i) Shear stress intheeye,t=—
Be)
10°
Be, 35)
‘Take, Diameter ofeye, d,=74mm
(Gi) Checking the eye for failure due to tensile load
F it .
on )b * Fa=3G as SSN? <10ON nn? — 1747/4210)
(Gv) Checking the eye for failure due to crushing load
‘Tensile stress in the eye, 6,
geihisrinbstie tampa de pmitenes sea
cee
OSeremine tts + ae al
0 = 10
© a = 2193mm-= 22mm
Also @=0.754 = 075%36=27 mon
‘Scanned with CamSeanner 2, Take, thickness of fork,a = 27 mm [Adopt the larger value]
{i) Checking the fork for failure due to tensile load
F
‘Tensile stress in the fork 6, ==~———~ =48.73 Nimm?< 100N/mm?
2a(d,—d,) ~ 2x27[74-36]
—17.49/421@)
(ii) Checking the fork for failure due to crushing load
F 10°
: ; 2 2 poss
Compressive stress in the forks, Dad, ~ 2x27 36 51.44N/mm? < 130N/mm? 17.52/4.21(d)
‘As the induced tensile and compressive stresses are less than their permissible stresses, the design of
forkis safe.
SL=4d=4%36= 144mm = 145mm ;L,=4.8d=4.8 x36=172.8mm = 175mm,
‘Scanned with CamSeanner