Mixers and Aerators

tt italy
Sweet passion
is our passion
We engineer machines to
deliver sweetness:
tasty, tender, airy cakes are the
softest results we guarantee.

ITALIAN SWEET TECHNOLOGY

Creamy mix
FLUFFY
PLEASURE

5
Premixers
Muffin/
Cupcake Batter
FOR LIQUID BATTERS

Twinkie Cake

Sponge Cake
Products

PREMIXERS FOR
LIQUID BATTERS

The mixing blades for

batter are placed on the
vertical rotating axe. The
Lady Finger pre-mixing devices are
made in various sizes.
Premixers

FOR CREAMS
and creaming phase
Cream filling

Mousse

PREMIXERS FOR CREAMS

Aerating cream The mixing blades are placed

on the horizontal rotating
axe. The premixer tank is
double jacketed to control
cream temperature.
Various premixer sizes
are available.
Research & Development

R&D
 Turbo Mixers
THE SWEET CENTER

Turbo Mixer is the continuous emulsifier engineered to emulsify

cream/batter through air or a specific gas to achieve reduction of
specific weight. It is ideal to emulsify creams, sponge cakes, cakes,
mousses, glazes, etc.

Turbo mixer can be used for cream and for liquid mixtures.
According to the product, the injection of air can be done manually
or electronically. The Turbo Head is realized from a single stain-less
block, made with electrical discharge machine by CNC control.

Model A-TMD
 COOLING SYSTEM:
homogeneity, consIStEncy, STABILITy Coolying System’s Benefits
Pastry’s Avant-garde
CREAM / BATTER ENTRY
Rotor and stator mechanic work is the main source of heat in the
turbo mixer. To avoid this problem TT supplies the machine’s ro-
tor and stator with integrated Cooling System as a standard. The
advantage of TT Cooling System is to allow a low specific gravity
homogeneity and to keep it constant in time.

NITROGEN / GAS

Specific Weight/Gravity
EMULSFIED
CONSISTENCY
CREAM / BATTER

Model A-TMX

14
Sweet Gallery
You choose the product, we provide the recipe, Test the taste:
the machine and the tools. THE PROOF OF TT BEST QUALITY BRAND OF TT ITALY

CUSTOM MADE PRODUCT Constant results

Machines provide stability through time: the production standards
Low maintenance
Every machine is continuously checked during any phase of construc-
stays stable and the final product stay constant. tion and seriously tested in our laboratory, before delivery.
Environmental differences can affect the final result, for this reason
ingredients, recipe and machinery need to be professionally Better aeration Fast pay-back
adapted to each situation. Our professional food technicians will Thanks to the improved aeration technology the foam gets smoother
custom the Turbo Machine and the Production Line according to Our machinery guarantees a longer shelf-life with no need of technical
and mouth-watering.
your needs. intervention throughout time: this enables a faster pay-back.
Better mixing Hygenical Standards
The high number of pins in rotor and stator guarantees a slow rotat-
The EDM production technique of the Turbo allows a reduced distance
ing speed that avoids compromising the molecular structure of your
within pins. This provides higher performances and dependability.
cream or batter.
It also allows an easy washing circle and to achieve high hygiene
standards.
Better results
Improved quality and reduced specific gravity of the product.
Physical Advantage
The horizontal design allows a low pressure extruding system.
Double cooling system as a standard The constant aeration preserves the stable quality of the final product.
The use of the cooling system in both parts succeed in emulsifying
products, avoiding cream and batter stressing.
Flexibility
We custom made the aerator systems according to your needs.
Reliability
The pins of the head are made with electro-discharge workmanship to
guarantee the maximum reliability and duration in time.

We consider clients
our best partners
For this reason we developed long-life satisfying relationships. Our service starts the day we engineer
the machine according to the client’s needs and it never stops: we guarantee high quality machines
which won’t ask for technical interventions and whenever it will occur, we will be ready to provide
quick response and full assistance.
 PREMIXERS FOR BATTERS TEST MACHINE A-TRD
TRUST AND CREAMS
This test machine system is dedicated to: Small Laboratories, r&d departments,
Products Test Improvement
OUR PERFORMANCE N-PSP FOR BATTERS Thanks to the construction type, with reduced dimensions of aerator system,
AND TECHNOLOGIES Model Tank capacity lt Mixing capacity A-TRD is the ideal machine for small laboratories and productions with the same
performances as the industrial machines.
N-PSP-0150 150 ≈ 100 lt
N-PSP-0250 250 ≈ 180 lt Characteristics:
N-PSP-0400 400 ≈ 300 lt A-TRD SYSTEM
N-PSP-0600 600 ≈ 420 lt Model Tank capacity lt Premixer Productivity
N-PSP-0800 800 ≈ 600 lt Liters Mixing l/h
capacity capacity
N-PCR FOR CREAMS
A-TRD 100lt 100 60lt 20-200
Model Tank capacity lt Mixing capacity
N-PCR-0100 100 ≈ 60 lt
N-PCR-0200 200 ≈ 120 lt
N-PCR-0300 300 ≈ 200 lt
N-PCR-0500 500 ≈ 320 lt

CONTINUOUS AERATORS
A-TMX
Model N. of pins Productivity l/h
From To
A-TMX- 0006 340x6 mm 50 300
A-TMX- 0008 960x6 mm 150 1200
A-TMX- 0010 1440x6 mm 300 1800
A-TMX- 0012 1960x6 mm 400 3000
A-TMX- 0014 2450x6 mm 500 3800
DOUBLE HEAD AERATOR A-TMD
Model First Head Second Head
A-TMD 06 Productivity 300 l/h 06 Productivity 300 l/h
A-TMD 08 Productivity 1200 l/h 08 Productivity 1200 l/h
Choose
A-TMD 10 Productivity 1800 l/h the second 10 Productivity 1800 l/h
A-TMD 12 Productivity 3000 l/h head 12 Productivity 3000 l/h
A-TMD 14 Productivity 3800 l/h 14 Productivity 3800 l/h

The second head dimension could be chosen according to the production capac-
ity and/or to the double color production. Model A-TRD
 research elegance
ems productiondiscovery ITALIAN ECO-MADE
ment
innovation performance
challenge Every single part of the Production Line is entirely realized inside

alian taste customization

reliability
our italian productive unit, where our R&D center studies and develops
the most suitable solutions and advanced technologies
quality
ainability technology
Our productive plants employ cutting-edge green technologies, providing the world with eco-oriented machines produced in a sustainable environment.

customization
production
evelopment innovation
CUSTOM MADE MACHINES HERE WE ARE

olutions reliability research

Turbo Mixer is built in different sizes in order to satisfy applications and production capacities. It can be equipped with various
data collection systems as temperature, flow and pressure. It is always supplied including the predisposition for cooling liquid
Providing the best technology in the sector
recycles whether in the rotating part (rotor) or in the static part (stator).
We are a team that highly combines competences and specialized technology to serve our client from the conceptual idea to the simulation up to the execu-

sustainability
According to the version, the air injection is made through manual or electronic regulations. Machines and equipments like pre- tive development of the machinery and the production of the final product.

hnology
mixer and pasteurizers can be supplied as integration of the Turbo Mixer.
We consider our clients “patners” to whom we offer a lot more than innovative systems. Their needs are the basis of each machinery, equipment or service.
Further Technical Information:
contact us at [email protected]
Trust the Taste of
Italian Pastry Excellence
performance
 BRAND OF TT ITALY

tt italy Srl

viale G. Mangiarotti, 15- 33033 Codroipo (UD) - Italy

tel. +39 0432 820141 - fax +39 0432 901770
www.ttitaly.com - [email protected]

© Proprietà della TT Italy Srl, è vietata la riproduzione o la divulgazione senza autorizzazione.

© TT Italy Srl reserves all rights in this document and in the information contained therein.
Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Humidity and Temperature Controller

tt italy
ADVANTAGES OF OUR
Specialized in the cooling
COOLING TUNNEL
process of muffins,
1. Perfect control of temperature and humidity
2. Regulation of internal humidity of the product cupcakes and baked products.
3. Perfect sanitation of the working environment (UV lamps
and washing system)
• The cooling tunnel is designed to reduce the
4. Products won’t move during cooling – simplifies further steps
temperature and control the internal humidity of the
product running on the conveyor acetylic belt.
Sanitation and safety • The conveyor width ranges between 1 and 2 meters.
Our cooling tunnel has been designed to satisfy the highest • The length is related to the n° of zones needed and
hygienic-sanitary standards. For this reason it is equipped the quantity of product. The conveyor is set up for
with UV lamps to neutralize all bacterial activity. washing and cleaning in order to control the bacterial
Furthermore the conveyor has a washing system to allow contamination.
the perfect cleaning of the belt during operation.
All this features are automatic and managed by a PLC • The entire structure is closed with insulated panels with
and won’t need the use of an operator. inspection openings.
• Air speed and direction can be regulated throughout
the length of the tunnel.

• The cooling tunnel is divided in 3 or more zones

according to the type of product and the temperature/
humidity control.

• Mechanical cooling compressor, battery and UVA lamp

to clean the air are placed in the first zone.

• A second battery and the first system to control

humidity are placed in the second zone.

• Third battery and the second humidity control are

placed in the final zone.

• The settings of additional zones are related to type of

product, quantity and temperature.
 tt italy Srl

viale G. Mangiarotti, 15- 33033 Codroipo (UD) - Italy

tel. +39 0432 820141 - fax +39 0432 901770
www.ttitaly.com - [email protected]

© Proprietà della TT Italy Srl, è vietata la riproduzione o la divulgazione senza autorizzazione.

© TT Italy Srl reserves all rights in this document and in the information contained therein.
Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
ChiFFon layer Big roll CoCao/Vanilla Cream TradiTional minirolls Big roll wiTh Jam ChoColaTe deCoraTion Family layers Cakes Family square Cake FlaT roll layer Cream and Jelly Tiramisù

Sponge Cake Products

with the same line
The products made with our machinery allow you
to achieve a better texture, a highly improved
mouth-feeling sensation, less calories and most of all
products and cost savings.
We offer you the opportunity through our technology
and our food technologists to improve and develop
your products.

layer Jelly deCoraTion BeFore oVen douBle Color minirolls wiTh iCeCream layer wiTh CoCoa pasTe TradiTional layers Cake Two layer wiTh Jam VerTiCal layers layers wiTh Cream Topping layers wiTh pasTorized Cream
TECHNOLOGY
IS OUR PASSION
A team that highly melts competences and
specialized technology to the service of the
research from the conceptual ideation to the
simulation up to the executive development.
We consider our clients “partners” to whom
offer a lot more than innovative systems.
Their needs are the basis of each machinery,
equipment or service.

SPONGE CAKE TOOLS

Batter and Cream
Preparation
Premixers
The pre-mixing devices are made in various sizes.
The mixing blades are placed on the horizontal
rotating axe for cream or on the vertical rotating axe
for batter. The cream pre-mixer tank is in double
jacket for the heating.

The turbo emulsifier (our brand coolwhipper) is

thought to emulsify cream using air or gas, in order
to achieve density reduction.
It can be used for cream and for liquid mixtures, it
is made in different sizes according to the use and
production capacity.
According to the type, the injection of air can be
done manually or electronically.

For Sponge
Thanks to our cooling technology we are able to
obtain a high performance maintaining an excellent
product quality.

BATTER CREAM
PREPARATION PREPARATION

For Cream
LINE FOR SPONGE CAKE
Sponge Roller Depositor Manifold Decoration
for hopper loading
Before Oven
Detail of batter coming
out on the oven
conveyor

Roller extruder for the basic sponge cake moved by an inverter which when slicing cre-
batter. The extruder is made with valuable ates a layer of batter that casts on the oven
materials such as stainless steel and an- conveyor.
odised aluminium. The batter-belt produced can be regulated
It is made up of a hopper which serves to in width and thickness. The extruder can be
contain the batter and of an extracting roller applied to lines that go from 600 to 1500 mm.

SPONGE ROLLER
DEPOSITOR

LINE FOR SPONGE CAKE

Baking area
TUNNEL OVEN DESCRIPTION:
CLADDING: consist of stove-enamelled steel sheet panel, these
are totally demountable and are sustained by a support structure
made of square steel sections. The cladding contains thick min-
eral wool insulation that totally surrounds the baking chamber.
BAKING CHAMBER: is composed of modular steel sheet ele-
ments flanged rigidly and hermetically together.The baking cham-
ber has special expansion joints that absorb elongation caused by
high temperature.
CONTROL DAMPERS: they allow perfect baking uniformity of any
product that goes through the baking chamber.
CONTROL DAMPERS: they allow perfect baking uniformi-
ty of any product that goes through the baking chamber.
DISTRIBUTION HEADER: a specifically designed header that col-
lects and distributes recirculating heating fumes.
FURNACE AREA: this area includes the fume fan, the mixing cham-
ber and the combustion chamber. The fan is specially designed
and manufactured to recirculate the proper quantity of fumes at
the speed required by circulations.
VAPOR EXHAUSTS: vapor collection hoods are installed at the
baking chamber and exit.
REGULATING THE BAKING TEMPERTURE: the temperature in
the baking chamber can be adjusted, according to baking re-
quirements, from room temperature up tp 300°C, even with sub-
stantial differences between circuit and circuit.

TUNNEL OVEN

LINE FOR SPONGE CAKE

Cooling conveyor
The cooling conveyor is placed at the exit of the
Detail view of the transition
oven, and it can be either elevated or under the
from the oven to the cooling
oven. The structure is made of stainless steel just
coveyor
like the transportation net.
Under the net conveyor there are trays collecting
crumbs.
The cooling conveyor running rails are made of
plastic resin slide ways for a better scrolling.
At the end of it there is a drum with a carrier con-
veyor for the sponge cake belt overturning and next
depositing on the workbench.

Overturing device
Longitudinal Cutter
The brush is placed at the beginning of the work-
Brush and
bench and it is used to pick up and take off the re-
Longitudinal Cutter
maining peels from the cake which have been pro-
duced during the cooking process.
The set of rotating blades is used for longitudinal
cuts of the cake so that it can be used to produce
the various products for which it is made.
Specific measures of cuts are made for each type
of product.

View of the disposing

of the overcooked scraps

Fast exchange tools

WORKBENCH TOOLS

LINE FOR SPONGE CAKE

Syrup Dosing Unit Jam Cream diffusor
Such machine is suitable for dosing syrup – either The cream and jam dispenser are made according
alcohol or non-alcohol based - onto the sponge to the type and characteristics of the product.
cake layer moving on the conveyor. The measures of the dispenser vary depending on
The machine in the picture is the standard config- the width of the products. Every dispenser is placed
uration, which represents a valuable solution for a on supports that can be adjusted in height thanks to
correct homogeneity of dosing. rapid hooks which permit easy removal for replace-
The machine is made of a tank that contains the ment or cleaning. The dispenser can regulate the
liquid, a distribution manifold, pin valves to adjust dosage homogeneity.
the transition of the dosing nozzle and a particular Syrup dosing unit
dosing system for the syrup.

WORKBENCH TOOLS

LINE FOR SPONGE CAKE

Roller Device
The sponge cake rollers are made in two
versions, one for big rolls and one for
mini rolls. The number of tools for the
production of rolls varies accord-
ing to the number of rows that will be
produced referred to the width of the
workbench.

Indipendent drivers

Indipendent
pneumatic
lifting system

WORKBENCH TOOLS

LINE FOR SPONGE CAKE

Two Layer Folding Device Family Size Tri-Layer Cakes
The tools for making two layer cakes consists of: The triple layer cake is made with special shares and overlays.
- work station with shares used to overturn the cake; The work phases are:
- work station with lateral guides to align the two layer cakes; - creation of the first double layer of cake with cream inside.
- work station for the finished snack sizing and thickness. - overlaying of the first double layer on another layer of cake with cream.
The row numbers is depending by the line width. - work station for the finished snack sizing and thickness.
The row numbers is depending by the line width.

Tegolino Tools

WORKBENCH TOOLS

LINE FOR SPONGE CAKE

Transversal Cutter
Cross cutting machine is available in different siz-
es and the dimensioning is strictly linked to the line
width. Knifes lowering and product tracking is driv-
en by brushless motors.
The double opposite cutting sliding blades are driv-
en by inverter controlled motors. Brushless motor gear
details having the function
of following the product
speed

Detail of the two opposite

WORKBENCH TOOLS
cutting sliding blades

Detail for the cutting

syncronization

LINE FOR SPONGE CAKE

Transversal Ultrasonic Cutter UNIT C.I.P.
The cutter with an ultrasonic cutting system is Cleaning-In-Place For a correct
conceived to be positioned in the process line. cleaning of your machine
The feature that distinguishes the ultrasonic cutting we suggest our automatic
system is the way it cuts the products with great Unit C.I.P.
amounts of cream.
This system, in fact, avoids damaging the product
by squashing the filling during the cutting phase.
The cutter can make both transversal and linear
cuts according to the type of blades applied.
On the machine, that we will now explain a transver-
sal cutting system will be applied.

WORKBENCH TOOLS

LINE FOR SPONGE CAKE

COATING DECORATING
The VA MODEL coating machine for surrogate have a modular The TE MODEL decorators for
design and can vary from 600 Up to 1200 mm in width. chocolate/surrogate have a
modular design and can be of
various lengths from 600
to 1200 mm

Two manifolds with

a pouring device

COOLING TUNNEL
 14
8

Line for Sponge

1
2

3
7
6
9
10 23 22 22 21
20
19 15 13 12
18 17 16

4 4 8

20
2 7 23 22 22 21 19 15 13 12
6 10
18 17
1 9 16
3
4 4

7
11

7
11

5 E3 E1
E7 3
1 1 E4
E2

5 E3 E1
E7 3
1 1 E4
E2
E6 2 2
4 E8 E5 6

1 PREMIXER FOR SPONGE CaKE 13 SyRUP DOSING UNIT 24

2 COOLWHIPPER WITH bUFFER FOR SPONGE CaKE 14 jaM TaNK E6 2 2

3 DyNaMIC COLOR 15 jaM/CREaM DIFFUSOR 4 E8 E5 6

4a SPONGE DEPOSITOR 16/17 PREMIXER FOR SPONGE CaKE

4b SPONGE DEPOSITOR COLOR 18 COOLWHIPPER WITH bUFFER FOR CREaM 24

5 DECORaTING bEFORE OvEN 19 CREaM DIFFUSOR WITH DOUbLE REGUL 60

6 TUNNEL OvEN 20 TWO LayER FOLDING DEvICE
7 aUTOMaTIC baND OILER 21 PRESSING ROLLER 60 45

8 GaS bURNER 22 ROLLERS DEvICE MINI ROLLS n.5 row s

9 TaKE OFF 22a ROLLERS DEvICE FaMILy ROLLS . 70 pc/h 17.100

10 CONvEyOR FOR COOLING 23 TRaSvERSaL CUTTER

n.4 row s n.5 row s
11 COMPLETE WORKING bENCH 24 CURvE 180° CONvEyOR . 65 1 0 pc/h 4.600 pc/h 5.700
12 bRUSH aND LONGITUDINaL CUTTER
www.ttitaly.com

tt italy Srl

viale G. Mangiarotti, 15- 33033 Codroipo (UD) - Italy

TT
tel. +39 0432 820141 -S.r.l.
fax +39 0432 901770
www.ttitaly.com - [email protected]
via XXIX Ottobre, 15 -33033 Codroipo (UD) - Italy
Tel. +39 0432 820141 - Fax +39 0432 901770
www.ttitaly.com - [email protected]

© Proprieta’ della TT s.r.l e’ vietata la riproduzione o la divulgazione senza autorizzazione.

©©TTProprietà
Srl reserves all Italy
della TT rights
Srl,in this document
è vietata and oinlathe
la riproduzione information
divulgazione contained
senza therein.
autorizzazione.
Reproduction, use or disclosure to third parties without express authority is strictly
© TT Italy Srl reserves all rights in this document and in the information contained therein. forbidden.
Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
 tt italy Srl

viale G. Mangiarotti, 15- 33033 Codroipo (UD) - Italy

tel. +39 0432 820141 - fax +39 0432 901770
www.ttitaly.com - [email protected]

© Proprietà della TT Italy Srl, è vietata la riproduzione o la divulgazione senza autorizzazione.

© TT Italy Srl reserves all rights in this document and in the information contained therein.
Reproduction, use or disclosure to third parties without express authority is strictly forbidden.