PROJECT REPORT

On

Manufacturing of plastics packaging items

Prepared by

Mr. Sunil Kumar

Address: 135/2 Street 4, Hari Nagar, New Delhi 110044

Mobile: 9711956573

Email: [email protected]

1
 TABLE OF CONTENT

S. No. Description Page No.

1 Cover Letter 1

2 Executive Summary

3 Business Plan Report 3

4 Market Survey & Analysis

Copy of Machinery / Equipment Catalogue & Performa Invoice /

5
Quotation

6 Raw Material Price Evidence

7 Selling price Evidence

8 Part I registration under MSME

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 1.0 BUSINESS PLAN FORMAT FOR MSMEs

Name of the firm SavaroIndia

Name of Business/ Project Rigid Plastic Packaging manufacturing

Location Badarpur ( Delhi ), IMT Manesar ( HR )

Type of Organization PROPRIETRY

135/2 Street no. 4, Hari Nagar Ext, Badarpur,

New Delhi 110044
Address ( with Email Id and Phone No. )
Email: [email protected]
Contact: 9711956573

Name of Promoter(s) Sunil Kumar

Date of Birth 29/01/1990

Name of Partners N/A

1.1 Educational Qualification:

School / University /
Course Major Subject Yr. of Passing
Institute
D.C.Arya.
SSLC State Board ( CBSE) 2005
Sr.Sec.School
D.C.Arya.
Intermediate PCM 2007
Sr.Sec.School
Diploma GTB, Polytechnic Automobile 2012

B. Tech NIMS Mechanical 2015

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 1.2 Special Training:
Achievement /
Training In Institute Duration
Remark
Post Diploma in Certified for
NSIC 6 Months
CAD/ CAM CAD/CAM
Mold Design (NX) Siemens 30 Days Certified
Intellectual Property
NISUD (Noida) 4 Days Certified
Rights
PET Blowings Chumpower/ Quinko
10 Days Certified
Machine Training China

1.3 Work Experience:

Organization Position Nature of Work Duration
Design &
Shakti Indutries Excutive Designer Thermoform mold 1 Year
making
Design & mold
Sr. Executive
Varahi Ltd. making ( IM, 3 Years
Designer
BM,CM,IML )
Design & mold
Manjushree
Excutive NPD making ( IM, 6 Months
Technopack Ltd
BM,CM,IML )
Advisor for all new
Varahi Ltd. Asst. Maneger NPD 3 Years
Developments

1.4

Promoter’s Annual Income (Last Year) 6,00,000

Assets owned by the promoter(s)

Bike, Car,Gold, Silver
Movable

Immovable Land

1.5 COMPANY’S MAIN OBJECTIVE:

To become a leading company with focus on rigid plastic packaging, with pan-India presence,
and presence across world.

To be one of the best professionally run and high-performing organisation in India.

To be the most preferred rigid plastic packaging partner for our customers.

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 1.6 Financial Goal:
a. To have a sales revenue amounting to Rs. 2 Crores By March 2022
b. To obtain a profit margin of @20%
c. To obtain a profit per business partner of

1.7 DESCRIPTION OF THE PRODUCT:

We love rigid plastic packaging for all the benefits it offers consumers, its versatility and its
ever-advancing recycling possibilities. That's really cool that containers made out of rigid plastic
are able to be easily recycled. It seems like they could also safely hold a lot of heavy items
without the likelihood of them breaking. The focus of this product is ‘rigid’ plastic packaging
(bottles, tubs, jars) etc.

1.8 IDENTIFICATION OF THE CUSTOMERSES:

All the Consumers who all are in FMCG products. House holds Items, Storages , Transporters ,
Small Hotels ,Corporation Depots…….,,,
Needs satisfied by the product or service: Satisfying common peoples thirsty by
providing Genuine Plastics.

1.9 ADVANTAGES AND DISADVANTAGES OF THE PRODUCT AND

THE COMPANY:

Price - Economic Price for good and quality products.

Quality - Our Products will come under Food Grade plastics Symbol and Certification

Terms of Delivery - If once order is Confirmed the product will be delivered in a week

Customer Service - If any manufacturing Defected in our Product 100 % Replacement guarantee
is Insured

Others: Doing Quality Revolutionary in Plastic Products.

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 1.10 MESSAGE TO BE COMMUNICATED TO THE CUSTOMERS:
We must challenge the status quo and always aspire to 'Do more with less'.

1.11 MARKETING AND MEANS OF COMMERCIALIZATION:

Present demand As per the Survey report there is a demand for 1000 Pots/Day
& supply and the demand has been supplied by 3 Vendors.

Competition Due to high demand, they have not bothered about Quality.

Target clients Local vendors and Shop Keepers

Marketing Right choice for the right peoples.

strategy (USP) To save Health, Keep your food in Genuine Products.

1.12 MANUFACTURING PROCESS:

Outsourcing a experienced Person for trial

Technical know-how availability
running -1 month

Step-by-step description of the manufacturing Raw material- Coloring-Extrusion- Blowing –

process (raw materialfinished goods) Finished product

1.12 PRODUCTION PROGRAMMED:

No. of working days/annum 300

No. of working shift(10 hrs) / day 2

Installed Capacity (annual) No. 15,00,000
pieces
Utilized Capacity (%)
Year - I 50%
Year - II 90%
S.No. Items(s) Quantity produced/yr Capacity
1 Gallon 1L 60% 90000
2 Gallon 1.5L 75% 1125000

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 2.0 DETAILS OF THE PROPOSED PROJECT:
2.1 Land and Builing:

S.No. Particulars Area Required Total Value Remarks

1. Land 100 Sq meter 20,000 @ rent/ month
2. Building 25,000 One time
TOTAL 45,000

2.2 Machineries / Equipments:

S.No. Description Nos. required Rate (s) Total value (Rs)

1. Blowing machine (EBM) 1 9,00,000 9,00,000
2. Compressor 1 1,00,000 1,00,000
3. Cooling Tower 1 25,000 25,000
4. Chiller 1 75,000 75,000
5. Scrap Grinder 1 15,000 15,000
6 Oven 1 15,000 15,000
7. Mould 2 30,000 60,000
11,90,000

2.3 Misc Fixed Assets:

S.No. Particulars Nos. Required Rate(s) Total value (Rs)

1 Computer & Accesories 2 30,000 60,000

2 3D Printer (FDM) 1 50,000 50,000

1,11,000

2.4 Preliminary and Pre-operative Expenses:

S.No. Particulars Amount (Rs) Remarks

1 Establishment expenses 25,000
2 Start – up expenses 25,000
3 Misc. expenses 25,000
75,000

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2.5 Working Capital:

Total Value (Rs)

S.No. Item Duration
I YR II YR III YR IV YR V YR

Raw Material
1 10 Days 5,00,000 5,25,000 5,50,000 5,75,000 6,00,000
stock

Finished goods
2 5 Days 1,00,000 1,25,000 1,50,000 1,75,000 2,00,000
stock

3 Sales on credit 5 Days 1,00,000 1,25,000 1,50,000 1,75,000 2,00,000

Production
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expenses

7,00,000 7,75,000 8,50,000 9,25,000 10,00,000

2.6 Total Cost of the Project:

S.No. Particulars Total Value (Rs)

1 Fixed Capital (Sum of 2.1, 2.2 & 2.3) 11,75,000

2 Working Capital (Sum of 2.5) 7,00,000

3 Preliminary & Preoperative Expenses (Sum of 2.4) 75,000

Total 19,50,000

2.7 Means of Finance:

S.No. Particulars Amount (Rs) Remarks

1 Own Investment / Equity 3,00,000

2 Term Loan 10,00,000

3 Working Capital Loan 4,00,000

4 Any Other Source (Subsidy etc.) 2,00,000

Total 19,00,000

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3.1 Sales Revenue : ( Please refer item No. 5.1 (Pricing)

Sales
Quantity sold /
S.No. Item (s) Rate / Unit (Rs) Realizations
Yr
(Rs)
1 Gallon 1L 1,00,000 20 20,00,000
2 Gallon 1.5L 70,000 35 24,50,000

4.1 Raw Material (annual) Requirment:

S.No. Items(s) Quantity Rate (Rs) Total Value (Rs)

1 HDPE 20,000 90 18,00,000
2 Master Batch 200 500 1,00,000

19,00,000

4.2 Utilities:

S.No. Particulars Annual Expenditure Remarks

1 Power / Electricity 6,00,000
2 Water 50,000
3 Transport 1,00,000
4 Any other Item 50,000
Total 8,00,000

4.3 Man Power ( Salaries / Wages):

Wages / Salary
S.No. Particulars No. Annual Expenses (Rs)
p.m (Rs)
1 Skilled 1 12000 144000
2 Semi- skilled 0 0 0
3 Un skilled 1 8000 96000
4 Office Staff 1 12000 144000
5 Any Other 0 0 0
Total 3,84,000

4.4 Repairs and Maintanace:

S.No. Particulars Amount (Rs)

1 Heaters 25,000
2 Labour Assistance 25,000

50,000

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4.5 Selling and Distribution Expenses:

S.No. Particulars Amount (Rs) Remarks

1 Publicity Expenses 10,000
2 Traveling 20,000
3 Freight 10,000
4 Commission 30,000
5 Misc. 10,000
80,000

4.6 Administrative Expenses:

S.No. Particulars Amount Remarks

1 Stationery & Printing 5,000
2 Post / Courier/ Telephone 5,000
3 Entertainment Expenses 5,000
4 Miscellaneous 5,000
20,000

4.6 Intrest:

Loan amount
Year Intrest (Rs) Installment (Rs) Balance (Rs)
Outstanding (Rs)
I 10,00,000 1,20,000 4,00,000 6,00,000
II 6,00,000 72,000 4,00,000 2,00,000
III 2,00,000 24000 2,00,000 0

4.6 Depreciation:

Span
S.No. Types of Asset Cost of Asset Depreciation Scrap Value
Life
1 Machinery 11,90,000 9 5 4,16,500
Computer 30000
2 60,000 5 10
Accesories
3 3D Printer (FDM) 50,000 5 5 12500

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5.1 Pricing:

Product 1 Product 2 Product 3

( Gallon 1L) ( Gallon 1.5L) ( Gallon 2L)

Total Product cost per unit

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(Fixed cost / Variable cost) + tax

Desired Profit @20%

Sale Price / Market price (

13.20
Including all Taxes)

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