wat? - Spec No: 277 4482576 © Z2TT Revision: 1.0 oS DRAB Your Partner in Cablo TECHNICAL SPECIFICATION Optical Ground Wire penme ore Senior Technical Manager ZTT International Division Approver Felice Chew Chief Technical Engineer ZTT International Division SMITED $1 City, Satyaveds Maral, Chittoor Dist, AP. S788 L | © scanned with OKEN Scannercca cua cae AVE 2TT 1.GENERAL 1.1 SCOPE This specification covers Optical Ground Wire Cables (OPGW) forthe installation on high voltage overhead power lines. The cable contains optical fibers for data transmission and telecom purposes and is installed instead of a ground wire, .5 the basic design of an OPGW-cable with its main components: the re this specification contains the final acceptance tests, the specification serve for ‘The specification describes fibers, the optical fiber unit and the cable armoring. Furthermor information concerning the quality assurance during manufacturing, type tests and the packaging. Any technical data mentioned in this product si describing the product only and should not be understood as an assurance of properties. 41.2 Cable Description Cable which has the dual performance functions of a conventional ground wire with telecommunication capabilities. 1.3 Quality ZIT ensures a continuing level of quality in our cable products through several quality contro! programs including ISO 9001. 1.4 Reliability ZIT ensures product reliability through rigorous qualification testing of each product family. Both initial and periodic qualification testing are performed to assure the cable's performance and durability inthe field environments. 1.5 Reference “The cable which ZTT offered are designed, manufactured and tested according to international standards as follows: ‘Optical fiber Part 1: Generic specifications TEC 60793-1_ [TEC 60793-2. |. | Optical fiber Part 2: Product specifications TTu-1G.652 | Characteristics of a single-mode optical fiber cable Characteristics of a non-zero dispersion-shifted single-mode optical fiber and cable ‘Color code of fiber optic cables ‘eral optical cables along electrical power lines - Family specification for OPGW T Optical fiber cables-Part 1-2: Generic specification-Basie optical cable test “| procedures IEEE Standard for testing and performance for optical ground wire (OPGW) for use on electric utity powerlines ‘Aluminum ~ clad steel wire for electrical purposes ‘Aluminum magnesium-silicon alloy wire for overhead line conductors ena | TEEEI138-2009 TEC 61232) [TEC 60104 | [Hec61089° || Round wire concentric lay overhead electrical stranded conductors Wwneaiicabiecom TALL Rights Reserved Copyiight © 2008 page Tar h pages © scanned with OKEN Scannerg im doped silica. UV curable acrylate material tive coating, The detail data of optical fiber FESTUS ISTIC 2. OPTICAL FIBER ‘The optical fiber is made of high pure silica and germaniut is applied over fiber cladding as optical fiber primary protec performance are shown in the following table. Optical fiber uses special spun device successful ccan keep stable in cabling. ily controlled the value of PMD, and makes sure that it 6.652 Fiber in cable © Category Description Specifications ‘Attenuation @1310 nm 720.35 eB/kr ‘Attenuation @1383 nm £0.35 Bk ‘Attenuation @150 nm ‘/<0.21 aB/km/ | Attenuation @1625 nm £0.28 aBikm Zero Dispersion Wavelength 1900-1324 nm Optical | Zero Dispersion Slope 5 0.092 ps/nm?-km SSpecinetione | 220 Deveson Spe PMD 0.2 ps/vkm ‘| Cable Cutoff Wavelength (Ac) $1260 nm i ‘Macro bending Loss ~ | 100 turns; ©50.mm) — @1850 nm 0.05 6B | (100 tums: ©60:mm)__@16250m 0.10.68 ‘Mode Field Diameter @1310 nm 9,280.44 Cladding Diameter 125 44.0um! Dimensional | coreiciad tricity error <0.6um Specifications | Comiciad concen ae 2 —| 5 Cladding Non-Circularity | 51.0% Mechanical | proof stress 20.69Gpa Specifications Frejecom & IT chief cont ‘goudha, ansco, Visyut Pre peyteNS Aenadata, Vie ada-520 004 Grr Varwraiicable com TALL Rignis Reserved Copyright© 2014 page 2 oF 8 pages © scanned with OKEN Scannerg iii E STRUCTURAL DRAWING Z2TT SorialNo: | 2772014 DAR an OPGW Cable Specifications Bid No: opcw Cable Type: OPGW - 2481-71 [64.9;40.0] AS wire Cross Section: ‘Optica fbers and Gel Loose tube FRE Thermal barrier ‘AL-covered layer @ranc) @ co Tg: No] Material | No. Material Da Material Fiber] 6.6520] 24] Structure [AL tube| _ oI Taner se pa weal 7] STHAS wel —_ | _ Diameter Zao] OuterDia| 7.10 mm 2.40 mm, [according fo 1EC60794-4-1, JEEE-1138 standards 409 kg/km 54.20 _mme [cable diameter = [Cable Weight “Tolal cross-section for load bearing stranding direction of outer ayer iso hand'S-Standng) _ a el ate Tanaie Seng (UTS) Technical Data|M Thermal Elongation Permissible Maximum Working Siress (40% UTS) 365.5 Nimm® 182.8 Nim Everyday Stress (EDS) (20% UTS) DC Re: 0.764.0%Km_| _ 6.32 KA oc Re sz0Cee [Short Time Current (is) 2 476 mm [Short Time Current Capacity t_ [inimum Bending Radi instalation Operating: 357 mm. Temperature instalation “ge = 150°C Range: Transpotaion and Operation “a0 = 80°C Femarks: Al Sizes and Values ae Nominal Values Lemon Lu | rivoraes Miller Zhang] 20109 Chucod. At. chiot enon cs &IT aura es ee Gunadala, vides eBe7bO4. rn cae ae B/¢)2023. ferro omnes © scanned with OKEN Scanner| a 4, COLOR IDENTIFICATION OF FIBER IN OPGW 4.1 Color code of fiber in OPGW shall be identified referring to the following table: Typical number of fiber:/24 Fiber units Fiber No. & Color 1 1 2 3 4 5 6 Fiera Bh Or Gr Br Gr Whi ue | Orange | Green | Brown | Gray ite —- 7 3 2 | 1 2 Orange tube ‘ sue | Orange | Green | Brown | Gray | White 8 4 6 | 6 | 7 18 Green tube sue | onge | Green | srown | Grey | wie | 9 2 2 2 | 2 | Brown tube Blue | orange | Green | Brown | Gray | White Ee Chews be APTRANSCO, Vidyut Soudha, Ree eRe Srila Viayanade-$20 004 ge [6)2023 ‘worw.tteable.com FLL Rights Rosorved Copyright © 2014 page + of pages © scanned with OKEN Scanner5, TEST REQUIREMENTS FOR OPGW 5.1 General ‘There are different test series to assure the quality of OPGW: > Routine test (in-process testing according to internal quality plan) >» Factory acceptance test (FAT, witnessed by customer) > Type test (only in case of a basic new design, repetition in exceptional cases) OP GW tests shall be in accordance with applicable standards or agreements between purchaser and manufacturer. ‘As a general rule the tests will be performed according IEC 60794-4-10.However, if necessary tests can be done according to IEEE Std1138. Type test ‘Type test may be waived by submitting maker's certificate of the similar product performed in an internationally acknowledged independent test organization or laboratory. If type test should be performed, it will be carried out according to an extra type test procedure reached to an agreement between purchaser and manufacturer. Routine test The optical attenuation coefficient on all production cable lengths is measured according to IEC 60793-1-CIC (Back-scatlering technique, OTDR). Standard single-mode fibers are measured at 41310nm and at 1850nm. Non-zero dispersion shifted single-mode (NZDS) fibers are measured at 1550nm. Factory test Factory acceptance test is carried out on one sample per order in the presence of the customer or his representative. The requirements for quality characteristics are determined by relevant standards and agreed quality plans. 5.2 Test items ‘The following table shows that the test items will be carried out according to corresponding references. ‘worn iicablo com ‘ALL Rights Resorved Copyright © 2014 age 5 of 8 pages © scanned with OKEN Scannerg Ee i Routine FAT ‘Type Test Test Procedure [Test on fibers Mode field diameter TEC 60763-1-45 Geometric parameter TEC 60793-1-20 [Attenuation (OTOR) a : TEC 60793-1-40 Chromatic dispersion TEC 60793-1-42 Cutoff wavelength (cable cut off) 1EC 60793-1-44 Test on wires before stranding Diameter : . 1EC61252/ 1EC6O104 Tensile strength : . 1EC61232/ 1EC6O104 ‘Sirass at 1% extension (Only ACS wire) : ° 1E061232 Elongation at break . 1E061232/ IEC60104 Wrapping test (Only AA wire) . lece0104 Conductivity ° 1E061232/ IEC6O104 ‘Thickness of Arcladding (Only ACS wire) . . 1061232 FTorsion test_(Only ACS wire) : ° 1E061232 Tests on OPGW : ‘Quality of surface esas ° TEC 60794-4-10 Direction of lay outer : : tec 60704410 | Lay length : : IEC 60794-4-10 Diameter of cable ° : IEC 60794-4-10 ‘Weight of Cable . : TEC 60794-4-10 DC-resistance : ieceo7e4-4-10__| Breaking strength test : : TEC 60794-4-10 | ‘Stress Strain Test : EC 60794-4-10 Tensile performance test . TEC 60794-4-10 Sheave test : TEC 60794-8-10 ‘Aeolian vibration simulation : 1EC 60794-4-10. Galloping test : TEC 60794-4-10 (Groep test ea : TEC 60794-4-10 [Temperature cycle test : TEC 60794-4-10 | Water penetration aes estat . IEC 60794-4-10 uit curren a if . 1E0 60794-4-10 2 . 1EC 60794-8-10 Notes: The mark"®” means different test items which belongs to different test serie we aiicabiecom TLL Rights Resorved Copyright © 2018 page 6 of pages, © scanned with OKEN Scannera a es 4 6, PACKING AND DRUM PGW shall be wound round a nor-elumable wooden drum or on-woeden Gr Both ends of 7 Seew shall be securely fastened to drum and sealed witha shrinkable €2P. The required marking cr be printed with a weatherproof material on the outsides of um secording to customer's requirement. Ouiside diameter i <“nside diameter Wooden _ Wooden stip seal fron L Inner tub Iron Drum diameter . . ‘Arbor hole” Ikon page 7 of 8 pages FLL Rights Reserved Copyright @ 2014 ‘won altcabie com \ © scanned with OKEN Scanner© Drum Dimensions & Weights Drum Length(m) | 0 | b | B | d | A | welght em | cm| em | cm | cm | kg 2000 120 | 90 | 110 | 0 | 11 | 200 3000 430 | 90 | 110 | ao | 141 | 210 4000 ya0 | 90 | 110 | ao | 4 | 210 5000 yao | 90 | 110 | eo | 14 | 220 Che cto : BBs, gente as St ae je: APTA. vijyaada-S20 004 giclars: FLL Rights Reserved Copyright © 2014 page of & pages : i © scanned with OKEN Scanner