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Aviation Installation Guide

This document provides installation instructions for an altitude preselect system. It includes: 1. Tables listing amendments to the document, abbreviations used, and the table of contents. 2. A general description of the system, including its configuration, specifications, certifications, and warranty. 3. Instructions for installing the system, covering restrictions, required components, wire routing and pinouts. It provides concise technical information to safely install the altitude preselect system according to regulations.

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raul
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0% found this document useful (0 votes)
88 views43 pages

Aviation Installation Guide

This document provides installation instructions for an altitude preselect system. It includes: 1. Tables listing amendments to the document, abbreviations used, and the table of contents. 2. A general description of the system, including its configuration, specifications, certifications, and warranty. 3. Instructions for installing the system, covering restrictions, required components, wire routing and pinouts. It provides concise technical information to safely install the altitude preselect system according to regulations.

Uploaded by

raul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1. List of Amendments

Pages Amendment changed


Rev. Description
changed date by
00 Initial Release all 06/07/2009 PL
01 Revision 01: 09/07/2009 LG
1.3 internally configured added 5
1.4 internally configured added 5
02 Revision 02: 27/09/2009 LG
1.3 Configuration table added 5
03 Revision 03: 03/08/2009 LG
3.2 Pins changed 11
04 Revision 04: 26/01/2010 MF
1.5 TSO added 6
2.2 Installation Restrictions added 8
05 Revision 05: 26/10/2010 MF
Description removed 1
1.3 Configuration changed 5
1.4 update technical specification 6
2.2 update Installation restrictions 9
3.1 pin 7 Description added 13
6.2 Update Wiring 15
06 Revision 06: 28/02/2012 RO
1.1 installation kit P/N: AS12-ALTPKT-00
4
added
07 Revision 07: 23/05/2012 RO
Change into new style sheet all
7.2 autopilot systems added 12
08 Revision 08: 20/06/2012 RO
6.3 Configuration changed 8
6.4 new chapter added 8
6.5 Technical Specification changed 10
02/11/2011

7.6.2 Altitude Interface Box changed 13


00

7.6.3 Indicator / Switch changed 13


7.3.6.1 and 7.6.3.2 added 13-17
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Figure 3: Title changed 15


8.2 Indicator / Switch changed 18
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09 Revision 09: 10.11.2016 PL


FAA statement 9
Note added 12
APPENDIX added 21

2. List of Abbreviations

Abbreviation Description

APS4A, ALTPRE Altitude Preselect System


AVSR, ASR AVIONIK Straubing
ETSO / TSO European Technical Standard Order
GND Ground
IMA Installation Manual
MDL Master Documents List
MIL Military
P/N Partnummer
RTCA Radio Technical Commission for Aeronautics
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3. Table of Content

1. List of Amendments ...................................................................................................... 3


2. List of Abbreviations ...................................................................................................... 4
3. Table of Content ........................................................................................................... 5
4. List of Figures ............................................................................................................... 6
5. List of Tables................................................................................................................. 6
6. General Description ...................................................................................................... 7
6.1. Introduction ................................................................................................................... 7
6.2. System Overview .......................................................................................................... 7
6.2.1. Block Diagram............................................................................................................... 7
6.3. Configuration................................................................................................................. 8
6.4. Indicator ........................................................................................................................ 8
6.5. Technical Specification ................................................................................................. 9
6.6. TSO / ETSO Limitations ................................................................................................ 9
6.7. Certification of Hardware ............................................................................................. 10
6.8. Certification of Software .............................................................................................. 11
6.9. Remarks for intrinsic safe installation .......................................................................... 11
6.10. Limited Warranty ......................................................................................................... 11
7. Installation................................................................................................................... 12
7.1. Introduction ................................................................................................................. 12
7.2. Installation Restrictions ............................................................................................... 12
7.3. Installation Considerations .......................................................................................... 13
7.4. Locations of Installation............................................................................................... 13
7.5. Wirings and Cables ..................................................................................................... 13
7.6. Installation Procedure ................................................................................................. 13
7.6.1. General ....................................................................................................................... 13
7.6.2. Altitude Interface Box .................................................................................................. 13
7.6.3. Indicator / Switch ......................................................................................................... 13
7.6.3.1 VIVISUN ..................................................................................................................... 13
7.6.3.2 EATON ....................................................................................................................... 16
8. System Interconnection............................................................................................... 18
02/11/2011

8.1. Altitude Interface Box .................................................................................................. 18


8.2. Indicator / Switch ......................................................................................................... 18
00

9. Post Installation Checkout ........................................................................................... 19


10. Troubleshooting .......................................................................................................... 19
Revision Level:
Date of Issue:

11. Dimensions and Wirings ............................................................................................. 20


11.1 Dimensions ................................................................................................................. 20
11.2 Wirings ........................................................................................................................ 20
12. APPENDIX .................................................................................................................. 21
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4. List of Figures

Figure 1: Block Diagram ......................................................................................................... 7


Figure 2: VIVISUN - Pushbutton Cap Extracted and Retained .............................................. 14
Figure 3: VIVISUN - Mounting the switch .............................................................................. 15
Figure 4: EATON - Mounting System .................................................................................... 16
Figure 5: EATON - Mounting the switch ................................................................................ 17
Figure 6: Connector Altitude Interface Box............................................................................ 18
Figure 7: VIVISUN Indicator .................................................................................................. 18
Figure 8: EATON Lamp Indicator .......................................................................................... 18
Figure 9: EATON LED Indicator ............................................................................................ 18
Figure 10: Dimensions ............................................................................................................ 20

5. List of Tables

Table 1: Configuration ............................................................................................................ 8


Table 2: Partnumber Definition Indicator ................................................................................. 8
Table 3: Environmental Tests ............................................................................................... 10
Table 4: Pin Description APS4A ........................................................................................... 18
Table 5: Pin Description Indicator ......................................................................................... 19
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6. General Description

6.1. Introduction
The Altitude Preselect System APS4A, P/N: AS01-ALTPRE-xx, is intended to be used as
an interface for Air Data Displays or Primary Flight Displays with Alerter function and a
variety of existing autopilot systems to supply altitude Preselect- and Hold-Function.
The System is mainly designed for retrofit installation and consists of a small lightweight
interface box, the Altitude Preselect Interface Box P/N: AS02-ALTPIB-XX, an Altitude
Preselect Indicator/Switch P/N: AS03-ALTPIN-XX and an installation kit P/N: AS12-
ALTPKT-00.

6.2. System Overview

6.2.1. Block Diagram


02/11/2011

Figure 1: Block Diagram


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6.3. Configuration
The Altitude Preselect System APS4A can be configured to match almost any given aircraft
installation needed.

Supply voltage: 14VDC or 28VDC (internally configured by jumper)


Output voltage to Indicator: 28VDC or GND (internally configured by jumper)
Relay action: wiping or latching (internally configured by jumper)
Altimeter on preselected altitude: GND or +10VDC (internally configured)

Only AVIONIK STRAUBING Entwicklungs GmbH is allowed to configure APS4A!

INPUT
Power Input ARM out
P/N° Relay action (JP3) From
(JP1) (JP2)
Altimeter
AS02-ALTPIB-00 14VDC Pin 3-4 LO Pin 3-4 Wiping Pin 3-4 GND
AS02-ALTPIB-01 14VDC Pin 3-4 LO Pin 3-4 Wiping Pin 3-4 10V
AS02-ALTPIB-10 14VDC Pin 3-4 LO Pin 3-4 Latching Pin 1-2 GND
AS02-ALTPIB-11 14VDC Pin 3-4 LO Pin 3-4 Latching Pin 1-2 10V
AS02-ALTPIB-20 14VDC Pin 3-4 HI Pin 1-2 Wiping Pin 3-4 GND
AS02-ALTPIB-21 14VDC Pin 3-4 HI Pin 1-2 Wiping Pin 3-4 10V
AS02-ALTPIB-30 14VDC Pin 3-4 HI Pin 1-2 Latching Pin 1-2 GND
AS02-ALTPIB-31 14VDC Pin 3-4 HI Pin 1-2 Latching Pin 1-2 10V
AS02-ALTPIB-40 28VDC Pin 1-2 LO Pin 3-4 Wiping Pin 3-4 GND
AS02-ALTPIB-41 28VDC Pin 1-2 LO Pin 3-4 Wiping Pin 3-4 10V
AS02-ALTPIB-50 28VDC Pin 1-2 LO Pin 3-4 Latching Pin 1-2 GND
AS02-ALTPIB-51 28VDC Pin 1-2 LO Pin 3-4 Latching Pin 1-2 10V
AS02-ALTPIB-60 28VDC Pin 1-2 HI Pin 1-2 Wiping Pin 3-4 GND
AS02-ALTPIB-61 28VDC Pin 1-2 HI Pin 1-2 Wiping Pin 3-4 10V
AS02-ALTPIB-70 28VDC Pin 1-2 HI Pin 1-2 Latching Pin 1-2 GND
AS02-ALTPIB-71 28VDC Pin 1-2 HI Pin 1-2 Latching Pin 1-2 10V
Table 1: Configuration

6.4. Indicator
The Altitude Preselect System APS4A can be configured installed with following indicator.

Partnumber Partnumber
Manufacturer LED Lamp
02/11/2011

Manufacturer AVSR
VIVISUN LED-41-12-BB-E07FE AS03-ALTPIN-00
00

EATON 58210A2B0C3F4L12N2(L,G),P11 AS03-ALTPIN-01


EATON 58220A2B0C3F84L5212N2(D,L),P11 AS03-ALTPIN-02
Revision Level:
Date of Issue:

Table 2: Partnumber Definition Indicator


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6.5. Technical Specification

Supply Input
Supply Voltage Range: 10 to 32 Volts DC (internally configured by jumper)
Current Consumption: max. 0.150 Ampere

Signal Input
Preselect Input: Active LOW/ +10V (internally configured)
Altitude Hold Input: Active LOW

Output to Indicator
Indicator Lighting: 28VDC
Indicator Lighting ARMED: 28VDC or GND (internally configured by jumper)
Output Current: 0.05 Ampere

Autopilot Output
Relay Contact: momentarily or continuous contact 1 Ampere resistive
(internally configured by jumper)

Mechanical characteristics
Connector: D-Sub IP67 Size9 / 9PIN
Weight: 250g
Dimensions: 105 x 72 x 39 (L x W x H; in mm)
Mounting: 4 ea. Screws 4mm or 6/32”
Cooling: Cooling not required
02/11/2011

6.6. TSO / ETSO Limitations


The System is certified and limited to TSO-C9c / ETSO-C9c and TSO-C52b / ETSO-C52b
00

standards.
Revision Level:

A FAA validation document is enclosed to the APPENDIX.


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6.7. Certification of Hardware


The system has been qualified according to RTCA DO-160F:

Section Description Category Remarks


4 Temperature and Altitude D2
5 Temperature Variation A
6 Humidity B
7 Operational Shocks and Crash Safety B
8 Vibration R, S 1
9 Explosive Atmosphere X
10 Waterproofness W
11 Fluids Susceptibility X
12 Sand and Dust X
13 Fungus Resistance X
14 Salt Fog X
15 Magnetic Effect Z
16 Power Input B
17 Voltage Spike A
18 Audio Frequency Conducted Susceptibility - B
Power Inputs
19 Induced Signal Susceptibility ZC
20 Radio Frequency Susceptibility (Radiated W
and Conducted)
21 Emission of Radio Frequency Energy L
22 Lightning Induced Transient Susceptibility A3C3X
23 Lightning Direct Effects X
24 Icing X
25 Electrostatic Discharge (ESD) A
02/11/2011

26 Fire, Flammability X
00

Remark 1) R: Curve B3&B4;


S: Curve M
Revision Level:
Date of Issue:

Table 3: Environmental Tests

Env. Cat: (D2)ABB(R,S)XWXXXXZBAB(ZC)WL(A3C3X)XXAX


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6.8. Certification of Software


No software used.

6.9. Remarks for intrinsic safe installation


None

6.10. Limited Warranty


The Altitude Preselect System is warranted to be free from defects in materials or
workmanship for two years from date of purchase. This warrant does not cover failures due
to abuse, misuse, accident or unauthorized alterations or repairs.
IN NO EVENT AVIONIK STRAUBING ENTWICKLUNGS GMBH WILL BE LIABLE FOR
ANY INCIDENTAL, SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES, WHETHER
RESULTING FROM USE, MISUSE OR INABILITY TO USE THIS PRODUCT OR
DEFECTS IN THE PRODUCT.
AVIONIK STRAUBING Entwicklungs GmbH retains exclusive right to repair or replace the
unit or offer a full refund of the purchase price at its sole discretion. This shall be a sole and
exclusive remedy for any breach of warranty.
To obtain warranty service contact AVIONIK STRAUBING Entwicklungs GmbH or the
aircraft Manufacturer (OEM).

AVIONIK STRAUBING Entwicklungs GmbH


Flugplatzstr. 5
D-94348 Atting
Germany
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7. Installation

7.1. Introduction
To achieve the desired reliability and performance of the APS4A careful planning of the
installation with all advices has to be considered.

7.2. Installation Restrictions


The Altitude Preselect System is an Incomplete System, therefore it is restricted to be used
with following autopilot systems only:
- ARC (Cessna) 400B
- ARC (Cessna) 800B
- ARC (Cessna) 1000
- Century 4
- Century 41
- Century 2000
- Collins AP106
- Bendix King KFC 200
- Bendix King KFC 250
- Bendix King KFC 300
- M4D
- S-TEC System 30
- S-TEC System 50
- S-TEC System 55
- S-TEC System 55X
- S-TEC System 60
- S-TEC System 65

The Altitude Preselect System can be used with any Air Data Display or Primary Flight
Display with Alerter function that provides a GND or a +10V signal when the desired
altitude is reached.

NOTE:
To install the Altitude Preselect System with GARMIN G500/600, SD card
GDU620, Altitude Preselect Enablement Card 010-00769-52 is required.
02/11/2011

For further information see GARMIN G600/G600 Installation Manual.


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7.3. Installation Considerations


The Altitude Preselect Interface Box can be mounted in any mechanical position.

7.4. Locations of Installation


Inside the aircraft not exposed to direct airflow.

7.5. Wirings and Cables


Use AWG 22 Tyco-Raychem MIL-C 22759/ or equivalent wires for the connection of the
Altitude Preselect System.

7.6. Installation Procedure

7.6.1. General
Use Installation Kit (P/N: AS12-ALTPKT-00), consisting of:

 P/N: ET000000000312 Connector female D-Sub 9 Pin


 P/N: ET000000000245 Crimp Socket HD-20
 P/N: ET000000001022 Shell D-Sub

7.6.2. Altitude Interface Box


Mounting the Interface Box:

Use four M4 screws or equivalent (e.g. 6/32”) with retainer for fixation. Bonding has to be
ensured.

7.6.3. Indicator / Switch

7.6.3.1 VIVISUN
02/11/2011
00

Panel Mounting Spacer:


A panel mounting spacer is supplied with each unit so as to place the switch mounting
Revision Level:
Date of Issue:

flange flush with a 0.235" thick edge lighted panel. For other switch applications the spacer
is discarded.
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Mounting Sleeve:
A reversible mounting sleeve is supplied with each unit so as to be usable with or without
the panel mounting spacer.

Mounting Plate Thickness:


The mounting sleeve allows the switch to be installed on mounting plates ranging from
0.032" to 0.187" thick.

Front Mounting:
The switch assembly is mounted from the front of the mounting plate by means of a
screwdriver only. All mounting screws are integral to the switch.

Mounting the Switch:


Using the extraction slots, pull the pushbutton cap fully out of the switch body and allow the
cap to rotate 90° where it is held by the retaining element as shown in Figure 2. Remove
the mounting sleeve and insert the switch body into the mounting plate cut-out. Then, from
behind the mounting plate, slide the mounting sleeve onto the switch body. Tighten the two
screws inside the switch body until the integral mounting hardware pulls the mounting
sleeve up tight against the mounting plate using typically 18 inch-ounces of torque. The
pushbutton cap is then reinserted and the QUIK-CONNECT™ plug can be plugged into the
switch housing. A side view of a properly mounted switch is shown in Figure 2.
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Figure 2: VIVISUN - Pushbutton Cap Extracted and Retained

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Figure 3: VIVISUN - Mounting the switch


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7.6.3.2 EATON

Panel Mounting Spacer:


Panel spacers are used to adjust the exposure of the switch in front of the panel and to
reduce the extension of the switch behind panel. When a light plate is used, it is common
for a spacer to be used above panel to mount the housing flange flush with the light plate.
In situations where behind panel depth is an issue, a panel spacer can be used to make the
unit fit the space available. Custom switches with a shorter switch housing that expose
more of the button can be designed for your specific application, if desired.

Mounting System:
Termination systems for the 582 include solder, PCB and plug-in interfaces. A rod mount
system is also available. In the rod mount version, the front housing flange is eliminated
and a semi-circular relief is provided in the switch body. These alterations allow the units to
be stacked together and configured within the smallest space possible. The units are
assembled together by fastening rods through the hole formed by aligning the two semi-
circular features on adjoining switches to end plates located on either end of the switch
stack.

Mounting Plate Thickness:


To calculate the actual behind panel depth for your application, subtract the thickness of the
panel, the thickness of spacers used above panel and 0.030 inches for the drip-proof panel
seal, if required, from the length of unit (see Figure 5).

Front Mounting:
The switch assembly is mounted from the front of the mounting plate by means of a
screwdriver only. All mounting screws are integral to the switch.
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Figure 4: EATON - Mounting System

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Figure 5: EATON - Mounting the switch

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8. System Interconnection

8.1. Altitude Interface Box

Figure 6: Connector Altitude Interface Box

APS4A connector socket: D-Sub 9 Pin, IP67 male


Corresponding cable connector : D-Sub 9 Pin, female

PIN Description
1 Relay NC
2 Relay C
3 Relay NO
4 Indicator Lighting (28VDC)
5 Indicator Lighting ARMED (28VDC or GND to Ind./Switch)
6 Altitude Preselect ARM (moment. GND, enable from Indicator/Switch)
Preselect Input (GND / +10V from Altimeter when reached preselected
7
Altitude
8 GND
Supply Voltage Range (10 to 32VDC Power Supply; internal straps for
9
14/28VDC operation)
Table 4: Pin Description APS4A

8.2. Indicator / Switch


02/11/2011

Figure 7: VIVISUN Indicator Figure 8: EATON Lamp Indicator Figure 9: EATON LED Indicator
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PIN Description PIN PIN PIN


Interface VIVISUN EATON EATON
Box Lamp LED
Indicator Lighting ARMED
5 A 12 12
(28VDC or GND to IND. / Switch)
GND B 2 2
N/C C 4 4
PTT Lamp Test D 11 11
4 Indicator Lighting (28VDC) F 9 9
28VDC / BRT DIM G 6 6
6 Altitude Preselect ARM A1 1 1
N/C A2 5 5
GND A3 8 8
N/C A4 7 7
N/C B1 10 10
N/C B2
N/C B3
N/C B4
GND - 3 3
Table 5: Pin Description Indicator

9. Post Installation Checkout


Perform Ground Test. (see Pilots Operating Manual).

10. Troubleshooting
For Troubleshooting see Altitude Preselect System APS4A Maintenance Manual or call
AVIONIK STRAUBING Entwicklungs GmbH.
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11. Dimensions and Wirings

11.1 Dimensions

all dimensions are in mm


02/11/2011

Figure 10: Dimensions


00

11.2 Wirings
Revision Level:
Date of Issue:

For wirings refer to APPENDIX.


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12. APPENDIX

APPENDIX
02/11/2011
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Table of APPENDIX

1. Wiring ARC400B_800BIFCS-Aspen (28VDC)…………………… APPENDIX 2


2. Wiring ARC400B_800BIFCS-GDU (28V)………………………… APPENDIX 3
3. Wiring Century2000-GDU (14V)…………………………………… APPENDIX 4
4. Wiring Century41-Aspen (14V)…………………………………….. APPENDIX 5
5. Century41-GDU (28V)………………………………………………. APPENDIX 6
6. Century4-Aspen(28V)……………………………………………….. APPENDIX 7
7. Century4-GDU(28V)…………………………………………………. APPENDIX 8
8. KFC200-Aspen(14V)………………………………………………… APPENDIX 9
9. KFC200-Aspen(28V)………………………………………………… APPENDIX 10
10. KFC200-GDU(28V)………………………………………………….. APPENDIX 11
11. M4D-Aspen(28V)…………………………………………………….. APPENDIX 12
12. S-TEC30-Aspen(14V)……………………………………………….. APPENDIX 13
13. S-TEC30-Aspen(28V)……………………………………………….. APPENDIX 14
14. S-TEC50-Aspen(14V)……………………………………………….. APPENDIX 15
15. S-TEC50-Aspen(28V)……………………………………………….. APPENDIX 16
16. S-TEC55X-Aspen(14V)……………………………………………… APPENDIX 17
17. S-TEC55X-Aspen(28V)……………………………………………… APPENDIX 18
18. S-TEC60-2-Aspen(14V)……………………………………………… APPENDIX 19
19. S-TEC60-2-Aspen(28V)……………………………………………… APPENDIX 20
20. FAA validation TSO document………………………………………. APPENDIX 21

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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
Doc. Title: Installation Manual Date of Issue: 10.11.2016 APPENDIX 3
Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
Doc. Title: Installation Manual Date of Issue: 10.11.2016 APPENDIX 4
Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09
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Doc. N°: ASR_1005_APS_900_IMA_09 Amendment Level: 09

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