SEN03710-00 40 Troubleshooting

Failure codes table 1

Failure Action Category of Reference
Trouble part Trouble Controller
code code record manual
Mechanical
1500L0 Dual engagement TM E03
system
Mechanical
15B0NX Transmission oil filter Clogging TM E01
system
Mechanical
15F0KM R o F shifting abuse 1 Mistake in operation TM —
system
Mechanical
15F0MB R o F shifting abuse 2 Mistake in operation TM —
system
Mistake in operation or Mechanical
15F7KM Forward clutch disk abuse TM —
setting system
Electrical
15G0MW R clutch Slipping TM E03
system
Mistake in operation or Mechanical
15G7KM Reverse clutch disk abuse TM —
setting system
Electrical
15H0MW Hi clutch Slipping TM E03
system
Electrical
15J0MW Lo clutch Slipping TM E03
system
Electrical
15K0MW 1st clutch Slipping TM E03
system
Electrical
15L0MW 2nd clutch Slipping TM E03
system
Electrical
15M0MW 3rd clutch Slipping TM E03
system
Electrical
15N0MW 4th clutch Slipping TM E03
system Troubleshooting
Fill signal is ON when Electrical by failure code,
15SBL1 R clutch solenoid TM E03
command current is OFF system Part 1
Electrical SEN03712-00
15SBMA R clutch solenoid Malfunction TM E03
system
Fill signal is ON when Electrical
15SCL1 Hi clutch solenoid TM E03
command current is OFF system
Electrical
15SCMA Hi clutch solenoid Malfunction TM E03
system
Fill signal is ON when Electrical
15SDL1 Lo clutch solenoid TM E03
command current is OFF system
Electrical
15SDMA Lo clutch solenoid Malfunction TM E03
system
Fill signal is ON when Electrical
15SEL1 1st clutch solenoid TM E03
command current is OFF system
Electrical
15SEMA 1st clutch solenoid Malfunction TM E03
system
Fill signal is ON when Electrical
15SFL1 2nd clutch solenoid TM E03
command current is OFF system
Electrical
15SFMA 2nd clutch solenoid Malfunction TM E03
system
Fill signal is ON when Electrical
15SGL1 3rd clutch solenoid TM E03
command current is OFF system
Electrical
15SGMA 3rd clutch solenoid Malfunction TM E03
system
Command current is OFF Electrical
15SHL1 4th clutch solenoid TM E03
and fill signal is ON system
Electrical
15SHMA 4th clutch solenoid Malfunction (MA) TM E03
system

2 HD325-7R, HD405-7R
40 Troubleshooting SEN03710-00

Failure Action Category of Reference

Trouble part Trouble Controller
code code record manual
Electrical
15SJMA Lockup clutch solenoid Malfunction TM E03
system
Engine over run prevention
(989A00) Operating MON E02 —
command signal
Rear section tipping over
(989D00) Alarm is activated MON — —
alarm
Mistake in operation or Mechanical
2F00KM Parking brake TM E03
setting system
Mechanical
2G42ZG Front accumulator Lowering of oil pressure TM E03
system
Mechanical
2G43ZG Rear accumulator Lowering of oil pressure TM E03
system
Mechanical
A570NX Engine oil filter Clogging BK E01
system
Mechanical
AA10NX Air cleaner element Clogging MON E01
system Troubleshooting
Electrical by failure code,
AB00MA Alternator Malfunction MON E03
system Part 1
Abnormal lowering of Mechanical SEN03712-00
B@BAZG Lowering of oil pressure ENG E02
engine oil pressure system
Mechanical
B@BAZK Engine oil Level too low BK E01
system
Lowering of radiator Mechanical
B@BCZK Lowering of level TM E01
coolant system
Mechanical
B@BCNS Engine Overheat ENG E02
system
Mechanical
B@C7NS Rear brake oil Overheat MON E02
system
Mechanical
B@CENS Torque converter oil Overheat MON E02
system
Mechanical
B@GAZK Battery electrolyte level Lowering of level BK E01
system
Mechanical
B@JANS Steering oil Overheat TM E02
system
Electrical
CA111 Engine controller Abnormal ENG E03
system
Abnormal engine Ne and Both sensors have trouble Electrical
CA115 ENG E03
Bkup sensors simultaneously system
Charge (boost) pressure Electrical
CA122 Too high ENG E03
sensor system
Charge (boost) pressure Electrical
CA123 Too low ENG E03
sensor system
Electrical
CA131 Throttle sensor Too high ENG E03
system Troubleshooting
Electrical by failure code,
CA132 Throttle sensor Too low ENG E03
system Part 2
Electrical SEN03713-00
CA135 Oil pressure sensor Too high ENG E01
system
Electrical
CA141 Oil pressure sensor Too low ENG E01
system
Coolant temperature sen- Electrical
CA144 Too high ENG E01
sor system
Coolant temperature sen- Electrical
CA145 Too low ENG E01
sor system
Charge (boost) tempera- Electrical
CA153 Too high ENG E01
ture sensor system

HD325-7R, HD405-7R 3
SEN03710-00 40 Troubleshooting

Failure Action Category of Reference

Trouble part Trouble Controller
code code record manual
Charge (boost) tempera- Electrical
CA154 Too low ENG E01
ture sensor system
Electrical
CA187 Sensor power source 2 Too low ENG E03
system
Atmospheric pressure sen- Electrical
CA221 Too high ENG E01
sor system
Atmospheric pressure sen- Electrical
CA222 Too low ENG E01
sor system
Electrical
CA227 Sensor power source 2 Too high ENG E03
system
Mechanical
CA234 Engine over speed Over speed ENG E02
system
Electrical
CA238 Engine Ne speed sensor Abnormal power source ENG E03
system
Electrical
CA263 Fuel temperature sensor Too high ENG E01
system
Electrical
CA265 Fuel temperature sensor Too low ENG E01
system
Electrical
CA271 PCV1 short circuit Short circuit ENG E03
system
Electrical
CA272 PCV1 disconnection Disconnection ENG E03
system
Electrical
CA273 PCV2 short circuit Short circuit ENG E03
system
Electrical
CA274 PCV2 disconnection Disconnection ENG E03
system
Electrical Troubleshooting
CA322 Injector No. 1 system Disconnection or short circuit ENG E03
system by failure code,
Electrical Part 2
CA323 Injector No. 5 system Disconnection or short circuit ENG E03 SEN03713-00
system
Electrical
CA324 Injector No. 3 system Disconnection or short circuit ENG E03
system
Electrical
CA325 Injector No. 6 system Disconnection or short circuit ENG E03
system
Electrical
CA331 Injector No. 2 system Disconnection or short circuit ENG E03
system
Electrical
CA332 Injector No. 4 system Disconnection or short circuit ENG E03
system
Engine controller data Electrical
CA342 Abnormal ENG E03
consistency system
Electrical
CA351 Injector drive circuit Abnormal ENG E03
system
Electrical
CA352 Sensor power source 1 Too low ENG E03
system
Electrical
CA386 Sensor power source 1 Too high ENG E03
system
Electrical
CA431 Idle validation switch Abnormal ENG E01
system
Process with idle validation Electrical
CA432 Abnormal ENG E03
switch system
Electrical
CA441 Power source voltage Too low ENG E03
system
Mechanical
CA442 Power source voltage Too high ENG E03
system
Electrical
CA449 Common rail pressure Too high 2 ENG E03
system

4 HD325-7R, HD405-7R
40 Troubleshooting SEN03710-00

Failure Action Category of Reference

Trouble part Trouble Controller
code code record manual
Common rail pressure Electrical
CA451 Too high ENG E03
sensor system
Common rail pressure Electrical
CA452 Too low ENG E03
sensor system
Electrical
CA553 Common rail pressure Too high 1 ENG E03
system
Common rail pressure Electrical
CA554 In-range error ENG E03
sensor system Troubleshooting
Loss of pressure feed from Electrical by failure code,
CA559 Abnormal 1 ENG E03
supply pump system Part 2
Electrical SEN03713-00
CA689 Engine Ne speed sensor Abnormal ENG E03
system
Engine Bkup speed sensor Electrical
CA731 Abnormal ENG E03
phase system
Electrical
CA757 All engine controller data Loss ENG E03
system
Electrical
CA778 Engine Bkup speed sensor Abnormal ENG E03
system
Electrical
CA1633 KOMNET Abnormal ENG E03
system
Throttle sensor power Electrical
CA2185 Too high ENG E03
source system
Throttle sensor power Electrical
CA2186 Too low ENG E03
source system
Loss of pressure feed from Electrical
CA2249 Abnormal 2 ENG E03
supply pump system
Electrical
CA2555 Intake air heater relay Disconnection ENG E01
system
Electrical
CA2556 Intake air heater relay Short circuit ENG E01
system
Stop lamp relay output Electrical
D19HKB Short circuit BK E01
system system
Disconnection or short circuit
Front brake cut-off Electrical
D5ZKKZ or short circuit to power BK E01
solenoid valve system
source line
Wrong operation or wrong Electrical Troubleshooting
DAF9KM Machine monitor MON E03 by failure code,
setting system
Part 3
Abnormal CAN communi- Electrical SEN03714-00
DAFRKR Abnormal communication MON E03
cation (machine monitor) system
Transmission controller Electrical
DAQ0KK Lowering of source voltage TM E03
direct power supply system
Transmission controller Electrical
DAQ0KT Abnormality in controller TM E01
nonvolatile memory system
Transmission controller Power source voltage too Electrical
DAQ2KK TM E03
solenoid power source low system
Disagreement of model Electrical
DAQ9KQ Transmission controller TM E03
selection system
CAN communication Electrical
DAQRKR Abnormal communication MON E03
(transmission controller) system
Transmission controller
(DAQRMA) Malfunction MON E03 —
option setting
Retarder controller nonvol- Electrical
DB10KT Abnormality in controller BK E01
atile memory system
Retarder controller sole- Power source voltage too Electrical
DB12KK BK E03
noid power source low system

HD325-7R, HD405-7R 5
SEN03710-00 40 Troubleshooting

Failure Action Category of Reference

Trouble part Trouble Controller
code code record manual
Retarder controller direct Power source voltage too Electrical
DB13KK BK E03
power source low system
Retarder controller model Disagreement in model Electrical
DB19KQ MON —
selection selection system
CAN communication Electrical
DB1RKR Communication disabled TM E03
(retarder controller) system
Retarder controller option Disagreement of option
DB1RMA MON E03 —
setting setting
Electrical
DB1SKQ Model selection Wrong information BK E03
system
CAN communication Electrical
DB2RKR Communication disabled TM E03
(engine controller) system
Trouble in travel speed
Electrical
DDD7KX setting switch system Out of input signal range BK E03
system
(If equipped)
ARSC system switch sys- Electrical
DDD8KA Disconnection BK E03
tem system
ARSC system switch sys- Electrical
DDD8KB Short circuit BK E03
tem system
ASR system switch Electrical
DDDAKA Disconnection BK E01
(If equipped) system
Electrical
DDDAKB ASR system switch Short circuit BK E01
system
Electrical Troubleshooting
DDTHKA Hi clutch fill switch Disconnection TM E03 by failure code,
system
Part 3
Electrical SEN03714-00
DDTJKA Lo clutch fill switch Disconnection TM E03
system
Electrical
DDTKKA 1st clutch fill switch Disconnection TM E03
system
Electrical
DDTLKA 2nd clutch fill switch Disconnection TM E03
system
Electrical
DDTMKA 3rd clutch fill switch Disconnection TM E03
system
Electrical
DDTNKA R clutch fill switch Disconnection TM E03
system
Electrical
DDTPKA 4th clutch fill switch Disconnection TM E03
system
Electrical
DF10KA Gear shift lever Disconnection TM E03
system
Electrical
DF10KB Gear shift lever Short circuit TM E03
system
Transmission oil tempera- Electrical
DGF1KX Out of input signal range TM E03
ture sensor system
Retarder oil temperature Disconnection or short Electrical
DGR2KZ BK E01
sensor circuit system
Steering oil temperature Electrical
DGR6KX Input signal out of range TM E01
sensor system
Torque converter oil tem- Electrical
DGT1KX Out of input signal range TM E01
perature sensor system
Suspension pressure sen- Electrical
DHP6KA Disconnection BK E01
sor system (Rear right) system
Troubleshooting
Failure in suspension pres-
Electrical by failure code,
DHP6KX sure sensor system trouble Out of input signal range BK E03
system Part 4
(Rear right)
SEN03715-00
Suspension pressure sen- Electrical
DHP7KA Disconnection BK E01
sor system (Rear left) system

6 HD325-7R, HD405-7R
40 Troubleshooting SEN03710-00

Failure Action Category of Reference

Trouble part Trouble Controller
code code record manual
Failure in suspension pres-
Electrical
DHP7KX sure sensor system trouble Out of input signal range BK E03
system
(Rear left)
Torque converter oil pres- Electrical
DHT5KX Out of input signal range TM E01
sure sensor system
Torque converter oil pres- Disagreement of run and Electrical
DHT5L6 TM E01
sure sensor stop condition with signal system
Front accumulator oil pres- Electrical
DHU2KX Out of input signal range TM E01
sure sensor system
Rear accumulator oil pres- Electrical
DHU3KX Out of input signal range TM E01
sure sensor system
Electrical
DJF1KA Fuel level sensor Disconnection TM E01
system
Potentiometer signal is
Retarder lever potentiome- Electrical
DK51L5 inconsistent with switch BK E03
ter system
signal
Failure in hoist lever Electrical
DK52KX Out of input signal range BK E03
potentiometer 1 system
Failure in hoist lever Disagreement of analog Electrical
DK53L8 BK E03
potentiometer 2 signal system
Electrical
DK54KX Body positioner sensor Out of input signal range BK E03
system
Failure in steering speed Disagreement of run and Electrical
DKD0L6 — E01
sensor (If equipped) stop condition with signal system
Pitch angle sensor Electrical
DKH0KX Out of input signal range TM E01
(If equipped) system
Transmission input shaft Electrical Troubleshooting
DLF1KA Disconnection TM E03
speed sensor system by failure code,
Transmission input shaft Disagreement of revolution Electrical Part 4
DLF1LC TM E03 SEN03715-00
speed sensor speed signal system
Transmission intermediate Electrical
DLF2KA Disconnection TM E03
shaft speed sensor system
Transmission intermediate Disagreement of revolution Electrical
DLF2LC TM E03
shaft speed sensor speed signal system
Transmission output shaft Electrical
DLT3KA Disconnection TM E03
speed sensor system
Transmission output shaft Disagreement of revolution Electrical
DLT3LC TM E03
speed sensor (If equipped) speed signal system
Transmission output shaft Electrical
DLT4KA Disconnection BK E03
speed sensor (If equipped) system
Transmission output shaft Electrical
DLT4MA Malfunction BK E01
speed sensor (If equipped) system
Electrical
DV00KB Warning buzzer output Short circuit MON E01
system
Failure in output system of
Electrical
DW35KZ auto suspension solenoid Disconnection or short circuit BK E01
system
1 (If equipped)
Failure in output system of
Electrical
DW36KZ auto suspension solenoid Disconnection or short circuit BK E01
system
2 (If equipped)
Failure in kick-out sole- Electrical
DW72KZ Disconnection or short circuit TM E01
noid output system system
Failure in hoist select valve Electrical
DW73KZ Disconnection or short circuit TM E03
output system system
Failure in rear brake BCV Electrical
DW78KZ Disconnection or short circuit BK E01
command output system system

HD325-7R, HD405-7R 7
SEN03710-00 40 Troubleshooting

Failure Action Category of Reference

Trouble part Trouble Controller
code code record manual
Rear brake proportional
Electrical
DX11K4 pressure reducing sole- Out of control BK E03
system
noid valve
Rear brake proportional
Electrical
DX11KA pressure reducing sole- Disconnection BK E03
system
noid valve output circuit
Rear brake proportional
Electrical
DX11KB pressure reducing sole- Short circuit BK E03
system
noid valve
Rear brake proportional Troubleshooting
Short circuit to power source Electrical by failure code,
DX11KY pressure reducing sole- BK E03
line system Part 4
noid valve
SEN03715-00
Rear brake proportional
Mechanical
DX11MA pressure reducing sole- Malfunction BK E03
system
noid valve
Output circuit of hoist EPC Electrical
DX13KA Disconnection TM E03
valve system
Output circuit of hoist EPC Electrical
DX13KB Short circuit TM E03
valve system
Output circuit of hoist EPC Short circuit with power Electrical
DX13KY TM E03
valve source line system
Lockup clutch solenoid Electrical
DXH1KA Disconnection TM E03
output circuit system
Lock-up clutch solenoid Electrical
DXH1KB Short circuit TM E03
output circuit system
Lockup clutch solenoid Short circuit to power source Electrical
DXH1KY TM E03
output circuit line system
Hi clutch solenoid output Electrical
DXH2KA Disconnection TM E03
circuit system
Hi clutch solenoid output Electrical
DXH2KB Short circuit TM E03
circuit system
Hi clutch solenoid output Short circuit to power source Electrical
DXH2KY TM E03
circuit line system
Lo clutch solenoid output Electrical
DXH3KA Disconnection TM E03
circuit system
Lo clutch solenoid output Electrical
DXH3KB Short circuit TM E03
circuit system
Lo clutch solenoid output Short circuit in power source Electrical Troubleshooting
DXH3KY TM E03
circuit line system by failure code,
1st clutch solenoid output Electrical Part 5
DXH4KA Disconnection TM E03 SEN03716-00
circuit system
1st clutch solenoid output Electrical
DXH4KB Short circuit TM E03
circuit system
1st clutch solenoid output Short circuit to power source Electrical
DXH4KY TM E03
circuit line system
2nd clutch solenoid output Electrical
DXH5KA Disconnection TM E03
circuit system
2nd clutch solenoid output Electrical
DXH5KB Short circuit TM E03
circuit system
2nd clutch solenoid output Short circuit in power source Electrical
DXH5KY TM E03
circuit line system
3rd clutch solenoid output Electrical
DXH6KA Disconnection TM E03
circuit system
3rd clutch solenoid output Electrical
DXH6KB Short circuit TM E03
circuit system
3rd clutch solenoid output Short circuit to power source Electrical
DXH6KY TM E03
circuit line system

8 HD325-7R, HD405-7R
40 Troubleshooting SEN03710-00

Failure Action Category of Reference

Trouble part Trouble Controller
code code record manual
R clutch solenoid output Electrical
DXH7KA Disconnection TM E03
circuit system
R clutch solenoid output Electrical
DXH7KB Short circuit TM E03
circuit system
R clutch solenoid output Short circuit to power source Electrical Troubleshooting
DXH7KY TM E03
circuit line system by failure code,
4th clutch solenoid output Electrical Part 5
DXHHKA Disconnection TM E03 SEN03716-00
circuit system
4th clutch solenoid output Electrical
DXHHKB Short circuit TM E03
circuit system
4th clutch solenoid output Short circuit to power source Electrical
DXHHKY TM E03
circuit line system

a Failure codes:
The failure code table is written in alphabetical order and also starting from small number.
The failure code in parentheses is not recorded in the failure history for both electrical system and
mechanical system.
a Applicable equipment:
Applicable equipment indicates in which controller system the failure has occurred.
MON : Machine monitor system
ENG : Engine controller system
TM : Transmission controller system
BK : Retarder controller system
a Action codes:
Action codes indicate what is displayed in the operator mode when a failure is detected.
a History classification:
History classification indicates in which system, either electrical system or mechanical system in the fail-
ure history display function, a failure has been recorded.

HD325-7R, HD405-7R 9