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Operating Instructions

The document provides operating instructions for a series of lathes. It begins with an introduction to the lathes and applications. Safety precautions are emphasized, including keeping body parts away from moving parts and ensuring proper grounding. Technical specifications are then listed, such as maximum swing diameters, spindle specifications, feed rates, and threading capabilities. Maintenance instructions are provided to keep parts clean, lubricated, and adjusted properly.

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0% found this document useful (0 votes)
76 views73 pages

Operating Instructions

The document provides operating instructions for a series of lathes. It begins with an introduction to the lathes and applications. Safety precautions are emphasized, including keeping body parts away from moving parts and ensuring proper grounding. Technical specifications are then listed, such as maximum swing diameters, spindle specifications, feed rates, and threading capabilities. Maintenance instructions are provided to keep parts clean, lubricated, and adjusted properly.

Uploaded by

xionaraguerrero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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YUCY6140B YUCY6240B

YUCY6 l 50B YUCY6250B


YUCY6165B YUCY6265B SERJES LATHE
YUCY6166B YUCY6266B

OPERATING INSTRUCTION

l\1ADE IN CHINA
We hall greatly thank for our option on CY
series lathe, and we should do our be t to rv ) ou !

Please read this operating instru tio - oroughly


before starting the machine. The instru ion :ions and
description of the lathe 's installation, adjustme anee,
safety precautions and other information. ou g the
machine before starting and operating ac or i
otherwise, you should response to the ma hi - ety
accidents that may come along.
SAFETY CONSIDERATION

The operator should carefully read through every section of the manual
before any operations!
Following safety precautions we are adopted to guard against mechanical and
electrical accidents:
1. All the drive chains are contained within closed cabinet to keep the operator
untouched. Only the main power is cut off can the closed part be opened for
repairing or maintenance.
2. The back <loor of the headstock cover should be closed before starting the
machine.
3. Before the lathe is tumed on, the sliding <loor should be closed to the
defending position to prevent the damage from splashing iron filings. (Apply to the
lathe equipped with the safety sliding <loor)
4. When the lead screw and feeding rodare running, the operator should keep
any part of the body and wearing away from the running part, to lessen the danger
or injury of be caught in it. Make sure the lathe is cut off before clean the lead
screw, remove the iron dust and keep it oiled.
5. Since many hazards exist in the operating, such as work piece rotating,
scratched on cutting tools, seared with iron filings, running part pressing and metal
chips splashing, the operator should be training to be a qualified person before the
operating.
6. The lathe equipped with the <loor open-power off protection device.
7. The lathe equipped with the red mushroom urgent stop pushbutton.
8. Warning signs are marked at the electrical elements positions on the lathe.
9. Equipped with the protective ground wiring.

Attention must be paid to the operating:


1. Before switch-en, check whether the AC power frequency and voltage of
the machine be confirmed with that on the dataplate. Only when the datum is
exactly same and the protecti ve earth line grounding correctly can the machine be
started.
2. Remove chuck keys and adjusting wrenches before switching on. Make
ertain that the belt guard or cover is in place. Operators or other person are barred
orm the dangerous area.
3. Before switch-en, cut off the power or push the urgent stop button, rotate
the spindle by hand to make sure the whole drive chain tums freel . This helps
avo id seriously damage of the lathe or operator injury of possibili accidents from
transit.
4. Mechanical accidents: the power motor drive the machine running, the user
is obligated to keep the safety situation of the operating. The user should not ignore
or change the interlock and operation limitation of the electri al control system.
5. Electric accidents: ali the motor cabinet and the lath co -er should be
security electrically earthed according to the State Electrici afe · Regulations to
prevent the accidents. If the power is cut off, the restart should e taken after 5
minutes.
6. Keep ali the electric elements clean. Clase the electric <loor and should not
open it at random. In the event of electrical failure, professionals should be
appointed to check or repair the machine.
7. Make sure the three-jaw chuck has been securely mounted fore operating.
Check the operating state over a period time.
8. Thoroughly understand and known well the drive system and he function of
ali the levers before starting. Check whether the shifting levers are put in their
correct catch position.
9. Changing the levers only can be done in stopping conditions.
l O. Use the foot brake or electromagnetic brake for urgent stop of the spindle.
(If use the reverse friction clutch instead of the brake for stopping it shall have an
effect on the working life of gears in headstock or may it be break)
11. The brake device matches the lever 11 or lever 19 (Fig. 2 should used to
running the spindle forward and reverse continuous running.
12. In arder to ensure the working life of guide way please keep it clean and
oiled well. The scrapping board of the guide way should be cleaned regularly
especially after casting machining.
13. In arder to ensure the machining accuracy do not take apart or assemble
the key parts of the lathe at random.
14. The lubricating oil should be removed in due item and check the working
condition of the oil pump through the oil sight glass regularly.
15. Check the working condition of the driving belt on schedule, and properly
tighten it in arder to lessen the vibration.
16. The operator should keep any part of the body away from the running part
of the lathe, such as spindle, lead screw and feeding rod to lessen the danger or
injury of is caught in it. Operating wearing the gloves is forbidden.
Contents
1. A p plica ti o ns ----------------------------------------------------------------- 1

2. Specifications and Parameter ------------------------------------------- 1

3. Slinging, Handling and Installation ------------------------------------ 4

4. Operating System ---------------------------------------------------------- 7

5. Drive System ------------------------------------------------------------- 17

6. Electrical System -------------------------------------------------------- 24

7. Lubrica ting System ----------------------------------------------------- 30

8. Cooling System ---------------------------------------------------------- 33

9. Construction and Adjustments --------------------------------------- 34

1 O. Main taining ------------------------------------------------------------- 50

11. Attachments and Tools ----------------------------------------------- 52

12. Brittle Parts and Spare Parts --------------------------------------- 61


The instruction is used in universal engme lathe (YUCY6140B,
YUCY6150B, YUCY6165B, YUCY6166B) and universal gap lathe
(YUCY6240B, YUCY6250B, YUCY6265B, YUCY6266B).
l. Applications

On black metals, ferrous or non-ferrous metals work pieces can these lathes,
either used in roughing or finishing, perform all basic tuming operations, such as
external cylindrical, conical or any kind of rotary surfaces, grooving as well as
thread cutting in metric, whit worth, module and diametrical pitch, including
drilling, reaming and oil-groove broaching etc.
Machining accuracy of roundness error within O.Olmm, cylindricity error
within 300mm on measured length of 0.03mm, the surface finish is not less than
Ra 3.2µm, and thread pitch error within 0.06mm on measured length of 300mm.
Lathes of YUCY-series are suitable for production and maintenance
operations in single job and small batch works in machine shops, tool-rooms,
maintenance depots and laboratories.

2. Specifications

2.1 Main specification


2.1.1 Max. diameter swing over bed
YUCY6140B, YUCY6240B 400 mm
YUCY6 l 50B, YUCY6250B 500 mm
YUCY6165B, YUCY6265B 650 mm
YUCY6166B, YUCY6266B 660 mm
2.1.2 Max. diameter swing over cross slide
YUCY6140B, YUCY6240B 220 mm
YUCY6 l 50B, YUCY6250B 300 mm
YUCY6 l 65B, YUCY6265B 430 mm
YUCY6166B, YUCY6266B 430 mm
2.1.3 Max. diameter swing in gap
YUCY6240B 630 mm
YUCY6250B 710 mm
YUCY6265B 750 mm
YUCY6266B 850 mm
2.1.4 Length of gap 240 mm
2.1.5 Length of work piece (max.) 750, 1000, 1500, 2000, 3000 mm
2.1.6 Spindle thru-bore diameter 82 mm
__ 2 Spindle
-.2.1 Spindle type and model number (short taper flange with cam lock D-8)
_.2.2 Taper diameter and conicity of spindle 90mm 1 :20
_.2.3 Spindle speeds series 24 Steps
. .4 Range of spindle speeds 9-1600 r/min
--� Peed
2.3.1 Type and range of feed
Basic feeds: Longitudinal 65 steps 0.063 - 2.52 mm/rev
Transversal 65 steps 0.027 - 1.07 mm/rev
Decreased feeds: Longitudinal 13 steps 0.028 - 0.056
mm/re
Transversal 13 steps 0.012 - 0.026
mm/rev
Amplified feeds: Longitudinal 15 steps 2.86 - 6.43 mm/rev
Transversal 15 steps 1.21 - 2.73 mm/rev
2.3 .2 Rapid traveling speed
Longitudinal: 4.5 m/min (A. C. 50Hz) or 5.4 m/min (A. C. 60Hz)
Transversal: 1.9 m/min (A. C. 50Hz) or 2.3 m/min (A. C. 60Hz)
2.3.3 Varieties, steps and range of threading
Metric threads 48 steps 0.5 -224 mm
Inch threads 48 steps 72 - 1/8 tpi
Module threads 42 steps 0.5-112 mm
Diametral pitch threads 45 steps 56- 1/4 mm
2.3.4 Longitudinal thread pitch 12 mm
2.4 Cross slide
2.4.1 Vertical distance between the spindle centerline and tool-supporting surface
YUCY61240B, YUCY61250B 28 mm
YUCY6\65B, YUCY6\66B. 40 mm
2.4.2 Max. cross section of the tool admitted
YUCY61240B, YUCY6\50B 25x25 mm'
YUCY6\65B, YUCY6\66B 40x30 mm2
2.4.3 Rotary scales of middle tool slide clockwise 90º counterclockwise 90º
2.4.4 Max. travel of the top tool slide 145 mm
2.4.5 Max. travel of the low tool slide · mm
YUCY6140B, YUCY6240B 320 mm
YUCY6150B, YUCY6250B 360 mm
YUCY6165B, YUCY6265B 345 mm
YUCY6166B, YUCY6266B 470 mm
2.4.6 Permissible cutting edge (Pz) 14000 N
Max. main cutting edge: (Px) 3500 N
2.5 Tailstock
2.5.1 Diameter of tailstock sleeve 75 mm
2.5.2 Travel of tailstock 150 mm
2.5.3 Taper bore of the tailstock M5
2.5.4 travel of the cross slide in transverse ±15 mm
2.6 Motor power
2.6.1 A. C. power parameters
Frequency 50 or 60 Hz
Voltage 220, 380, 420 or 440 V

2
2.6.2 Motor power
ev Model: Y132M-4 Y160M-4 or Yl60L-4
ev Capacity: 7.5, 11 or 15 KW
156 2.6.3 Rapid travel motor of tool slide
Model: A02S5634
1_6 Capacity: (750, 1000, l 500mm) 250 w
(2000, 3000mm) 320 w
2.6.4 Coolant pump motor
Model: AOB-25
Capacity: 60 w
Flow rate: 25 L/min
2.6.5 Main drive V-belt ( 4 pieces)
YUCY6140B, YUCY6240B (Motor Yl 32) B-221 O (87")
(Motor Yl 60) B-2184 (86")
YUCY6150B, YUCY6250B (Motor Yl 32) B-2286 (90")
(Motor Yl 60) B-2261 (89")
YUCY6\65B, YUCY6\66B (Motor Yl 32) B-2436 (96")
2. 7 Outline dimensions and weight
ce 2. 7 .1 Outline dimensions (LX W X H)
YUCY6140B, YUCY6240B:
Max. Length of workpiece 750 2375x1043x1275 mm
1000 2625x1043x1275 mm
1500 3125xl043x1275 mm
2000 3625x.1043xl275 mm
o
YUCY6150B, YUCY6250B:
Max. Length of workpiece 750 2375x1077x1315 mm
.1000 2625x1077xl315 mm
1500 3125xl077xl315 mm
2000 3625x1077x1315 mm
YUCY6165B, YUCY6265B
Max. Length of workpiece 750 2375x1125xl400 mm
1000 2625xl125x1400 mm
1500 3125x1125x1400 mm
2000 3625x1125xl400 mm
3000 4625x1125x1400 mm
YUCY6265B, YUCY6266B
Max. Length of workpiece 750 2375x1125x1400 mm
1000 2625xll25x1400 mm
1500 3125xl125x1400 mm
2000 3625xll25x1400 mm
3000 4625x1125x1400 mm
.7.2 et weight

3
YUCY6140B, YUCY6240B: xe
Max. Length of workpiece (max.) 750 2175 Kg O.O
1000 2250 Kg �O
1500 2450 Kg 81
2000 2650 Kg • o
.
·.:::,

YUCY6150B, YUCY6250B: 11
Max. Length of workpiece (max.) 750 2250 Kg
1000 2300 Kg
1500 2500 Kg
2000 2700 Kg
YUCY6165B, YUCY6166B:
Max. Length of workpiece (max.) 750 2175 Kg
1000 2250 Kg
1500 2450 Kg :. 1

2000 2650 Kg
3000 2700 Kg
YUCY6265B, YUCY6266B:
Max. Length ofworkpiece (max.) 750 2250 Kg
1000 2300 Kg
1500 2500 Kg
2000 _700 Kg
3000 2750 Kg

3. Slinging, Handling and Installation

3 .1 Slinging and handling


When lifting the packed lathe, rope must be slung in accordance with the
marks on the packing case. In transporting and unloading don t let it too much
be tilted and the case should not be perused or shocked iolently so as not to ·1
damage the case bottom or the side plates. Placing the case on edged bodies or
upside down is strictly forbidden. ·
Follow the arrangements shown on (Fig. 1) to locate the rope, put soft pads
or fell between ropes and the painted surface of lathe and care must be taken not
to damage the lathe when lifting. By moving the saddle position, smooth
slinging and handling can be realized.
3 .2 Opening the case
After the case is opened, inspect the outward condition of the machine
immediately and check up the assessors and tools according to the packing list.
3 .3 Installation
The machine has been checked and tested before delivery, yet installation
should be carried out correctly to insure the machining accuracy for long time.
As show on (Fig. 1 ), the lathe is supported on pre-concreted base by a
number of foundation wedges. Adjust the wedges by using a precision level to

4
keep the longitudinal level not over 0.04/1000, and the transversal lever not over
0.03/1000. Whenever an approximate leveling is being finished, full up the
foundation bolt housings with concrete to fix the bolts. After it is fully dry and
hardened, then carry on an accurate leveling, adjust the wedge gradually and
tighten up the foundation boll nuts evenly until the accurate leveling is obtained.
Finally pour cement between the ground and the base to fix the foundation
wedges, seal the surrounding area of the cabinet legs and smooth the ground
surface.
3 .4 Cleaning
Carefully remove the anti-corrosion coatings on all parts with kerosene.
Wash the inner part of the headstock with heated kerosene. All capillary woolen
yarns must be cleaned attentively one by one. Smear the sliding guide ways,
leads crew, feed shaft etc. the machine are cleaned thoroughly and perfectly,
then give a general lubrication sufficiently according to the lubricating system
diagram.
3.5 Trial running
Before putting the machine into trial running, the operator should carefully
read through every section of the instruction, understand the construction of the
machine and acquainted himself with the position of all the operation elements
and the details of operation.
Check the oiling condition of ali the lubricating points.
Check the working condition of each part of the machine manually.
Before power is supplied, check the electrical system to make sure whether
the system is in good condition and whether motor is damped. After power is
supplied, check whether the main motor is rotating in clockwise direction or
change the wiring directions.
I the When all parts in good condition, a trial running will be carried on. In
ruch the beginning of the trial the rnachine must be run a mínimum speed for sorne
)t to time and then gradually be accelerated. While the machine is in trial running,
!S or check the lubricating, electrical and cooling system as well as operating
condition of each part attentively.
pads Only when the machine is in normally operating, well-lubricating, reliable
l not manipulating and sensitively braking, can it start working.
ooth

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6
4. Operating System

4.1 Operating elements


The operating elements and their location are shown in Fig. 2.

1 8 10 14 15 16 22 21 23 24 25

>

Fig.2

1. Coolant pump button


2. Control button of main drive motor
3. Main power switch
4. Pulley-guard clamping lever
5. Normal and amplified pitches forward and reverse feed lever
6. Thread variety dial knob
7. Feedbox basic gear ratio change lever
8. Shifting lever of the spindle speeds
9. Feedbox multiplying gear change lever
1 O. Shifting lever of the spindle speeds.
11. Forward-brake-reverse lever of the spindle
12. Saddle longitudinal travel hand wheel
13. Cross slide traverse ball crank handle
14. Clamping lever ter toolpost positioning
15. Illumination switch
16. Lock screw of saddle

7
17. Operating lever of the split-nut
18. Start and stop pushbutton of the main motor
19. Operating lever for spindle start and stop
20. Operating lever for feeding direction
21. Top slide travel lever
22. Coolant flow regulating cock
23. Clamping lever of the tailstock sleever
24. Tailstock clamping lever
25. Sleeve travel lever

4.2 Operating methods


4.2.1 Main drive system
The speed of the spindle is regulated by gearshift lever (8) and (1 O).
Matching the eight-gear position of lever (8) with the three gear positions
(Except the white point position) of lever ( 1 O) according to the same color, 24
steps of forward and reverse rotary speeds can be achieved.
When lever ( 1 O) is in white position, the spindle being in free state without
mechanical transmission, automate feeding motion resulted from spindle drive
will not produced. If take the amplified pitch cutting at the same time, the feed
motion without spindle running can be realized.
4.2.2 Feed system
4.2.2.1 Selection of thread pitches and federates is carried out by lever (5) on
headstock and lever ( 6), lever (7) and lever (9) on feeding box.
a. Normal and amplified pitches, forward and reversing feed lever (5) can
change amplify the pitch and the direction of thread or change the federate.
Since the apron is adapting a one-way overrunning clutch for transmission, so
automatic federate of the tool slide can be carried out only when the feed of the
toolslide is in "right-hand" position.
ii Shows right-hand normal pitch and feedrates
l1!1A Shows left-hand normal pitch, no feedrates
� Shows right-hand amplified pitch and amplified feedrates
fK» Shows left-hand amplified pitch, no feedrates
b. The major function of thread-type lever (6) is to select the required type
of thread, and certainly can be u sed to change the feedrates as well.
t. Shows metric thread cutting
n. Shows whitworth thread cutting
m. Shows module thread cutting
Dp. Shows diametrical pitch thread cutting
-{E- Shows the transmission is not passing through the mechanism of
thread type.
c. The basic gear-ratio selection lever (7), being actuated following the
sequence from No. 1-15 on the circular index plate, can change the threadpitches

8
or federates from small to big.
d. The multiplying gear change lever (9) is used to connect the leadscrew or
the feeding rod, and multiply the threadpitches or the feedrates.
I , II, III, IV Used connect the leadscrew for tuming thread.
A, B, C, D Used to connect the feeding rod for getting feed.
The multiplying rate: I : II :III:IV=A: B: C: D=l :2:4:8
Various feeding motion as shown in F orm 2 are to be available through
match of above cranks.
The longitudinal motion of the leadscrew may be transmitted not via the
variable gear train in feedbag but driven directly by the transposing gears
between output shaft of headstock and input shaftl of feedbox to enable the
operator to cut threads of special pitch, the thread variety lever (6) has to be put
on position -{E- and the multiplying gear lever (9) put on N position.
4.2.2.2 The controlling of traveling of tool slide
is
a, The longitudinal and transversal travel of the tool slide is controlled by
operating lever for feeding direction (20), which also controls the rapid
movement of the tool slide. The operating of the lever keeps same directions
with the automate feeding. When rapid traveling is needed, shifting the lever
same with the feeding directions and push the top bottom of the lever until the
tool slide move to desired position. .
b , When Cutting threads, the tools longitudinal travel is controlled by the
operating lever of the split-nut (17). Tum the lever clockwise and the split-nut
should be open; on the contrary, the split-nut should be close.
m c , Manual operating of the tool slide is carry out by the saddle longitudinal
e. travel hand wheel (12), cross slide traverse ball crank handle (13) and top slide
:o travel lever (21 ), operating them according its respective indications.
4.2.2.3 Other operating functions are shown in the operating fig. When the
forward-backward-stop lever (11) or lever (19) ofthe spindle shift to the upward
position, the spindle forward running, downward for reversed running and in the
original position for stop. Only tum back the lever (14) less a circle, the tool rest
could be fixed after each tool setting.

>f

te
:s

9
Table 1 Spindle Speeds and O 1erational Capability
Spindle Spceds Nominal Capacity of Motor (KW)

Nominal Calculating Value Calculating 7.5 11 15 The Weak Tink Ratio of


Serial
Value Efficiency of Output Output Output of Transmission Amplifie
No. Forward Reverse Transmission Torque Torque Torque
(Forward) power Power Power Chain d Pitches

Rev/min KW Kgf-M KW Kgf-M KW Kgf-M


1 9 9.06 9.2 1.4 1.4 1.4
2 11 11.4 11.6 1.8 1.8 1.8
3 14 14.2 14.4 2.2 2.2 2.2
150 Gear
4 18 17.8 18.1 2.7 2.7 2.7
0.773 150 150 13 16:1
5 22 22.1 22.4 3.4 3.4 3.4 (Fig. 3)
6 28 27.8 28.2 4.3 4.3 4.3
7 35 34.7 35.2 5.3 5.3 5.3
8 45 43.4 44.1 5.8 103.2 6.9 6.9
9 55 54.4 55.2 109.2 6.1 6.1
109.2
10 70 68.3 69.4 87 7.7 7.7
109.7
11 85 85.4 86.7 69.5 102 9.6
12 105 106.8 108.5 55.6 81.6 12
8:3
13 132 132.6 134.7 44.8 65.7 89.6
8.9
14 170 166.7 169.3 35.6 52.3 71.2
12.2
15 210 208.4 211.7 28.5 41.8 57
16 260 260.5 264.6 22.8 33.4 45.6
0.813 6.1 Friction Clutch
17 320 326.1 331.2 18.2 6.1 6.1
18.2
18 400 410.1 416.5 14.5 7.7 7.7
18.2
19 500 512.5 520.5 11.6 17 9.6
20 630 640.6 650.6 9.3 13.6 12
4:9
21 800 795.8 808.2 7.5 11 14.9
8.9
22 1000 1000.4 1016.0 5.9 8.7 11.9
12.2
23 1250 1250.5 1270.0 4.8 7 9.5
24 1563.1 1563.1 1587.5 3.8 6 7.6
4 1563.1 3.8 6

Table 2 Fecds and Thread Pitches (Note: For YUCY6\40B and YUCY6\SOB Lathe)

- Sl
-
-1---f.-l=I.- mm/O mm/O

Jl\/ >�
)1 �
6 9,---

•/
\
• o • �� • o • �
n t m t n t m t 6 9\_ r
V\.,
\56
..J
A A B e D D B A A A B e D
0.028 0.063 0.09 0.18 0.36 O.71 2.86 O .O12 0.027 0.040 0.076 0.15 0.30 1.21 1
0.031 0.071 0.10 0.20 0.40 0.80 3.21 O.O13 0.030 0.043 0.085 0.17 0.34 1.36 2
0.033 0.073 0.21 0.42 0.83 3.33 O.O14 0.031 0.089 0.18 0.35 1.42 3
0.035 0.079 0.11 0.22 0.44 0.89 3.57 o.o15 0.033 0.047 0.095 0.19 0.38 1.52 4
0.081 0.23 0.46 0.92 3.67 0.034 0.39 1.56 5
0.037 0.084 0.12 0.24 0.48 0.95 3.80 O.O16 0.036 0.050 O.101 0.20 0.40 1.62 6
0.038 0.087 0.25 0.49 0.98 3.92 O.O17 0.037 0.052 0.104 0.21 0.42 1.67 7
0.042 0.13 0.27 0.53 1.07 1.68 4.28 O.O18 0.057 0.114 0.23 0.46 0.72 1.82 8
0.046 0.14 0.29 0.58 1.17 1.84 4.67 0.019 0.062 0.124 0.24 0.49 0.78 1.99 9
0.047 0.15 0.30 0.60 1.21 1.89 4.92 0.020 0.064 0.128 0.25 0.51 0.80 2.05 10
0.049 0.31 0.62 1.25 1.96 5.00 0.066 O.133 0.26 0.53 0.83 2.12 11
0.050 0.16 0.32 0.64 1.29 2.02 5.16 0.021 0.068 0.137 0.27 0.55 0.86 2.19 12
0.054 0.17 0.34 0.66 1.38 2.16 5.51 0.023 0.073 0.146 0.29 0.58 0.92 2.34 13
0.056 1.43 2.24 5.71 0.024 0.60 0.95 2.43 14
1.61 2.52 6.43 0.026 0.68 1.07 2.73 15
Ñ
1
Table2 (Continucd) Feeds and Thread Pitches (Note: For YUCY6\40B and YUCY6 250B Lathe)

·Xtv
�3/�� •� rm ••
• o.

� • rm •• �

• o•
� • rm �f!'o'!I � • rm

V ••

o
••
t m Dp n o n
I I Il IlI IV I Il IlI IV I Il IlI IV I Il IlI IV I ' Il IlI IV I Il IlI IV I I Il IlI IV I Il IlI IV I Il
1 2 4 8 16 32 64 128 0.5 1 2 4 8 16 32 64 1
0.5 225 4.5 9 18 36 72 144 2.25 4.5 9 18 36 72 72 2
3
1.25 2.5 5 10 20 40 80 160 1.25 2.5 5 10 20 40 80 4
¾ �8 �16
56 28 14 7 3½ 13/4 �8 �16 28 14 7 3½ 1 5 �
{w
l
6 %69 ..-C'fÍ6

1.5
2.75 5.5 11 22 44 88 176
3 6 12 24 48 96 192 1.5
2.75 5.5
3 6
11 22 44 88
12 2t1 48 96 48 2t1 12 6 3 1 � 3/4 3/o
44 22 11 5� 2�4 lft6
24 12 6 3 1½
22 11 5½ 23/4 lf16
% % 3/15
7
8 �
9
JB
0.75 48 10
1.75 3.5 7 14 28 56 112 m 1.75 3.5 7 14 28 56 112 11
40 20 10 5 2½ 1 ¼ % 5/16 20 10 5 2½ 1¼ % 5/16 12
42 13 19 11 ½
36 18 9 4¼ 2¼ /15 11/e 9
18 9 4¼ 2¼ 11/8 9/16 14
32 16 8 4 2 1 ½
¼ 32 16 8 4 2 1 ½¼ 1/8 15

l l T ---J=i -1=1- � (�1---------:-- --�

1
Table 2 FcccJs ami Thread Pitches (Note: For Synchrodriving of YUCY6 265B and YUCY6\66B Lathe)

- Qt
-
mm/O mm/O
-F-la- 1 4tr\

Jl\/
Í1 �

n
o • • �l\l\ •/ o • • ��

t m t n t m t
A A A B e D D B A A A B e D �

0.028 0.063 0.09 0.18 0.36 0.71 2.86 O.O12 0.027 0.040 0.076 0.15 0.30 1.21 1 1
0.031 0.071 0.10 0.20 0.40 0.80 3.21 O.O13 0.030 0.043 0.085 0.17 I 0.34 I 1 1.36 1 2
0.033 0.073 0.21 0.42 0.83 3.33 O.O14 0.031 0.089 I 0.18 1 0.35 1 1 1.42 1 3
0.035 0.079 O.11 0.22 0.44 0.89 3.57 O.O15 0.033 0.047 0.095 I 0.19 1 0.38 1 1 1.52 1 4
0.081 0.23 0.46 0.92 3.67 0.034
1I 1 0.39 1 1 1.56 1 5
0.037 0.084 0.12 0.24 0.48 0.95 3.80 O.O16 0.036 0.050 0.101 0.20 1 0.40 1 1 1.62 1 6
0.038 0.087 0.25 0.49 0.98 3.92 O.O17 0.037 0.052 0.104 0.21 0.42 1.67 1 7
0.042 O.13 0.27 0.53 1.07 1.68 4.28 O.O 18 0.057 O.114 0.23 0.46 0.72 1.82 1 8
0.046 0.14 0.29 0.58 1.17 1.84 4.67 O.O 19 0.062 0.124 0.24 0.49 0.78 1.99 9
0.047 O.15 0.30 0.60 1.21 1.89 4.92 0.020 0.064 0.128 0.25 Q .51 0.80 2.05 10
0.049 0.31 0.62 1.25 1.96 5.00 0.066 0.133 0.26 0.53 0.83 2.12 11
0.050 O.16 0.32 0.64 1.29 2.02 5.16 O.021 0.068 0.137 0.27 0.55 0.86 2.19 12
0.054 0.17 0.34 0.66 1.38 2.16 5.51 0.023 0.073 0.146 0.29 0.58 0.92 2.34 13
1 0.056 1.43 2.24 5.71 0.024 0.60 0.95 2.43 14
1.61 2.52 6.43 0.026 0.68 1.07 2.73 15
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C'\2 �
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LQ
C\2 �
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� �o ,____. LQ
e:, �
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16
z z
13::: 13::: e:::
[ l 8. J 8. l
o
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("!)
g_
("!) ("!)
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i 1;r
s: @ s= 1;r -e, �
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i· � l=I p..
f i· �
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l=I ::::, :::,
s i
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p..

,_. c..:, en A08042 _2 c..:, N


A06061 en -.:z A1 08042 A02081 C)1
c.n 2.25 == c.n *""
,_. c..:, en !08043 _2_ en *""
c..:, s:
(1) N
-
N
A06062 N c.n :::::::¡ C)1
c.n A1 08043 2.25 e.o ,---,.-
A02082 c.n *""
,-... C)1 !08041 _2_ C)1 c..:,
=en o· N + c..:,
A06063 c.n en e.o A¡ 08041 2.25 en :::::::¡ A02083 c.n
N N -.:z A080.« _2_ C)1
=
c..:, N
=
c..:,
= A06057 c.n A1080H 2.25 -.:z -.:z A02084 c.n en *""
N c..:, N N
N N N C)1
=-.:z
,-...
A06021 c.n en � c:o c:o A02085 c.n c:o
,..._ A07061 .......
� c..:, -.:z c..:, c..:, N c..:,
e;, N N � e.o en
A06064 CJ1 A02086 c.n N
:::; c..:, -.:z
c..:,
N
=
N N
-.:z
e;, en A07062 � -.:z*"" A02106 c:o
c.n *""
,- =
A06065 � c..:, -.:z N c..:,
e;, en
::; ....... c:o
A07063 CJ1 *""
*"" ........ A02087 c.n N
,..._ *"" N
� -.:z c..:, N c..:,
e;, C)1 C)1 A02089 e.o
*"" � = N *"" c.n =
A06066 :::; )> A07064 ..... N .-+
CJ1 C)1 -.::, � � c..:, A02091 ::,
*"" o5 -, CJ1 *"" c.n :j;:: (1)
A06069
......

CJ1 =-.:z -.:z
-.:z
o
:::::::¡ c..:, N
A02088
N
c.n *""
-=
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A07066
*""
*"" = a.
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N ,-... -.:z N
- N c..:, ,_.
N C)1 N
A06052 c.n N *"" c.n en '.;2.
= N
=-.:z c..:,
=
N
A02092 N N ,_. 5·
A01024 e.o A07073 c..:,
c.n iif c.n = (JQ
:::; ,-... c..:,
=,_. en*"" N c..:, ,_. ()
A06071 CJ1 A07072 A02105 c.n N ::r:
= (1) o
,-...
== *""
N c..:, (1) N o
C)1
=,_.N *""-.:z --ri
A06072 .......... A07071 (1) A02093 C)1 U) 8
c.n = = *""
= o_ c.n *"" - U) '"O
,-... N c..:, N en ,_. ,---,.-
A06073 c.n N = A07069 N en *""co A02094 c.n ........ en o o
Lo o ::i
,-... c..:, C)1 c..:, "7' (1)
(1) .......
=c:o c..:, N c..:,
A06074 é..n e.o = A07068 N o -.:z g
:::; N
c..:,
=
C)1
--, A02095 c..:,
= ,_. (/)
e;, C)1
*"" A07067 c..:, ,_. -.:z c:o
,..._ o-
A06066
=*""
c..:, C)1 ,_.

e;,
,..._
C)1
*"" =c.n A07065 ::;
CJ1 = N o
X A02096 c..:,
-
c:o
*"" e.o

a.
� c..:, c..:, N c..:, ....... N ...
A06067 CJ1 c.n 8 en .-+
(/)
,..._
=en A02056t =
C)1
� c.n
A07066 N c..:, ...... N
A06068 CJ1 c:o =-.:z N A02097A -.:z ....... '"O

-=
,-... N *""
C)1
...,
,-... c..:, en N
A06022 N N> C)1 N �
CJ1 A02098B
== A07032 N
-*"" =
,-... C)1 s
,-... e.o en (1)
A01021 N = � � � 83
A02099 c..:, .-+
...... ,-... e.o N C)1 N N (1)
A05031 � N -.:z ....,
CJ1 A07076 � *"" A02104B c.n *"" (/)
---j N c..:, C)1
c.n
=,_. = e.o
=..,.. ..,..N
A05021 .......... o c..:, o C)1 �
....,
A07077 � A02102B c..:,
(1)
A05011 C)1 ,-... e.o
o
(/)
N ,_.
=
C)1 c:o N
N A07078 � C)1 e.o A02101B c..:, en
c.n .......... e.o
o.:
(1) N
N en
=
c..:, N (/)
.-+
A04011 c..:, A07079 N> A02114 N N -.:z
CJ1 c.n (1)
N *"" N
c.n ,-... e.o N N a.
=en,_.
A04031 N> N en c:o
CJ1 A02103 Nc.n
*"" N ..,.. o
e.o o' en N N ::i
A03022 c.n c.n uiº A07074 N> N c:o e.o
CJ1 *"" A02107 c.n
r-r =
N
!03005 c.n
- e.o
en a N>
CJ1
c..:,
N
en
c..:,
N
c.n
c..:,
........
c..:,

l3:J:t11/Tl!IJ
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=
c..:,
a-
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to � A07075 N N
,_. en (1)
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e -.:z ;=¡= N
*"" ....... c..:, w
CD N C)1
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.:::::, e
CD e.o en c..:, c..:,
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02003
= =� A07038
-
N
*"" en A02109 Nc.n ...... c..:,

17
18
- .2 Dri ve cha in

7'
-.2.1 Main drive chain
Variety speeds of spindle are acquired according to the drive system diagram
and calculated with following formula:

7
28 30 16 20 .
x x = Low speed with 8 steps
44 48 60 80
D1 45 32 20 20 . . .
n- x x 0.99x
40
x
40
x
61 x 1 x
80
= M1d. Speed with 8 steps (r/mm)
178
� 36 36 60
1 x H1g . h 8 steps
. h spee d wit
40 .=
7 --EQ.
u:
36
40
45

> 32

'-
u:
In the formula:
:>'
-� ne: Main motor speed
� 't
D 1: Calculated diameter of driving belt pulley
e Power A. C. frequency f=50Hz Dl=l15mm

E Power A. C. frequency f=60Hz D 1 =96mm
gJ 0.99: Coefficient of belt driving
>--

n
=
Then, the 24 steps speeds of spindle can be determined Table 1 according to the
6 alculation.
cv: - .2.2 Feed drive chain
� - .2.2.1 According to drive system diagram, the required thread pitches are
alculated with following formula:
, orkpiece= 1 spindle x i fix x i change gear x i special x i basic x i multiple x T screw mm
Hence, the nominal values of variety thread are calculated according to following
ormula:
_ Ietric thread pitch:
.. = t workpiece=l spindle xi fix xi change gear xi special xi basic xi multiple x T screw mm
_ Iodules thread modulus:
t workpiece
::!} =
JI
pindle x i fix x i change gear x i special x i basic x i multiple x T screw
n
Thread number per inch:
= 25.4/t workpiece =
25.4
· spindle xi fix xi change gear xi special xi basic xi multiple xT screw
ead number per diametral thread pitch:
::> = 25 .4JI/t workpiece =

19
25.4)1
1 spindle xi fix xi change gear xi special xi basic xi multiple xT screw
In the formula: t workpiece: Required thread pitch of workpiece
48 31
i fix: Basic feeds: 48 X 31 = l
80 60 48 32 48 31
Enlarge feeds: 20 X 16 X 30 X 48 X 48 X 31 = 16
40 32 48 31 4
Contracted feeds: 60 X 48 X 48 X 31 = 9
60 69 15
i change gear: Ordinary: 69 X 56 = 14
60 69 20
19 per inch: 69 X 57 = 19
1 . 60 56 20
112 per me h : 56 x 69 = 23
28 27 14
i special: Metric thread: 27 X 30 = 15
28 41
Module thread: 27 X 29
30 30 27
Inch thread: 41 X 41 = 41
30 41 30
Diametral thread: x
41 29 29=

i basic: There are 7 groups of metric threads and module threads in total:
28 18 2 . . 28 3_ ..
x = (Lever position 1) x = 1 (Lever positionx)
36 21 3 32 28
28 20 21 21 7
x = 5 ( Lever posrtion
. .
4)
18 x 21 (Lever positionll)
6
32 21 6 =

28 18 3 . . 28 33 11 ..
x (L ever position 2) x (Lever position")
32 21
=
4 36 28
=
12
28 36 9 . .
x (Lever position 1 O)
32 28
=
8
There are 1 O groups of inch threads and diametral threads in total:
21 36 3 . . 21 32 4 ..
x (Lever position 15) x (Lever position 14)
18 28 2 =
18 28 = 3
21 36 9 . . 21 32 6 ..
x (Lever position 13) x (Lever position 12)
21 28 7 =
20 28
=
5
28 36 9 . . 28 36 12 . .
- x - = - (Lever posrtion 1 O) x (Lever position 9)
32 28 8 33 28
=
11
20
: 32 . . 28 32 8 . .
x =
:_ x 28 = 1 (Lever positton 8) 36 28 9 (Lever positron 6)
18 6 . . 28 18 3 . .
x = ( Lever posrtion 2 )
21 =
7 (Lever position 5) 32 21 4
.- en calcula te the amount of the feed, the following data should be added, totaled
groups:
_ 21 7 . .
7 21 x =
9 (Lever posrnon 3)
· ultiple: 4 groups in total:

==
.-
x
15
40
=
8
1 . .
( Lever positron I or A)
14
42
x
24
4
32
=
1 ..
(Lever posmon I1 or B)

== .;
x
33
22
=
2
1 . .
(Lever position U1 or C) Intemal-external gear lmk
. 22
22
= 1 (Lever
ition IV or D)
- rew: 12 mm
'ariety threads can be determined according to above calculations and the
_ culated errors lists as follow:
'etric thread: �t = O
.· odule thread: �t = 0.0540/1000
- h thread: �t =0.0291/1000
iametral thread: �t =0.0813/1000
: _. .2 The feed per revolution should be calculated according to the follow
formula:
ongitudinal: S longitude = 1 spindle x i fix x i change gear x i special x i basic x i multiple
i feeding rod i apron longitudinal x Jlmz (mm/rev)
ransversal: S transversal = lspindle xi fix xi change gear xi special xi basic xi multiple
11) · feeding rod i apron transversal x T screw (mm/rev)
:1 the formula:

17) 21 1
eeding rod = =
42 2
. . 36 32 2 32 45
apron longitudinal = x x x x
32 56 26 56 87
36 32 2 32 45 58
apron transversal:= x x x x x
32 56 26 36 35 18
= 2.5mm Z = 12 t screw = 5mm
e rest is the same as stated above .
. 'ariety feeds can be determined according to above calculations and shown on
ble 2.

21
5.3 Bearing list and scatter diagram
The bearings used in the lathe list on Table 4, and its scatter diagram shown on
Fig. 4.
Table 4 Bearing list
Serial
Model S pecifications Quantity Note
No.
1 16006 30X55X9 2 43, 49
..,..,
.).) ' 7, 1 O, 11, 21, 23, 32, 34,
2 6005 25X47Xl2 10
40, 41
..,
.) 6006 30X55Xl3 1 24
25, 29, 31, 35, 36, 37, 38, 39,
4 6203 17X40X 12 9
42
5 6205 25 X52X 15 3 13, 22, 27

6 6208 40X80X 18 3 9, 14, 15

7 6303 17X47X14 1 28

8 6304 20X52X 15 1 30

9 6305 25 X62X 17 3 26, 16, 17

10 6306 30X72X 19 2 18., 12

11 6307 35X80X21 2 8, 4

12 6308 40X90X23 1 19

13 6019/P6 95X 145X24 1 20

14 '\"N3020K./P5W33 lOOX 150X37 1 1

15 ;-,rN3024K/P5W33 120X 180X46 1 5

16 30205 25X52X 16.5 2 44, 45

17 30309 45X85X21 1 4

18 32308 40X90X35.5 1 2

19 51106/P5 30X47Xll 2 50, 51

20 234424/SP5 120X 180X28 1 3

21 51205 25 X47X 15 1 46

22 607 7X 19X6 4 47, 48

22
[
23
6 Electrical system
6.1 Toe machine can be provided optionally with electrical equipments in AC frenquency of 50Hz
in main voltage of 380V and in control voltage and illuminator voltage of 24V, in motor
power of .5KW, the machine capability of 8KVA º The electrical system has all-round
protection so the machine can safely and reliablely move º The users may maintain according
to following instructions and electrical arrange illustration (Fig.5) , the principie of electric
equipment (Fig.5-1) , and electrical component lists ( Table.5) º
6.2 The fuses haven't been provided with the machine and it should be choiced by the users
according to the data of the electrical tag º The power line should enter the machine through
the hole on the left side of the front leg, since the wiring board is also placed to left side of its
rear window º The ground wire should be tightened on the screw connecting to the ground
(PE) º
6.3 To start machine. while the power switch (QS) is in closing state, the graduation illuminato
( EL2) will be lighted up, it shows that circuit is being connected to network, at the same
time, the pilot lamps (HLl and HL2) mounted in green pushbutton (SB2 and SB3) of the
main motor will be lighted up, the operator may start the main motor (M2) º When the control
rod that linked with the clutch is placed in the neutral C even by pressing the swith SQ4) , b
pressing down the start-pushbutton C SB2 or SB3) , the pilot lamps C HLl and HL2) will
go out, it shows the command given by pressing green pushbutton is completed and the · »ain
motor is being started º Pulling the control rod , the spindle should be run in following or
reverse- After starting the main motor, the pilot lamp C HL3 ) mounted in green pushbutton
( SB5) of the coolant pump ( M3) will be lighted up, and by pressing the pushbutton SB5,
the coolant pump will be started º The pump will be stopped automatically or restarted followin . .
the switching-off-or-on of the motor, After connecting all the circuits, illuminating can be
controlled by the switch C SA) mounted on the pilot lamp C ELl ) º Toe rapid travel motor
M4) of slide can be controlled also by the black rapid travel pushbutton ( SB7) º

6.4 To stop machine: by pressing the red pushbutton C SB4) , the main motor will be stopped º
There are stop-pushbutton ( SB6) for coolant pump and urgent stop-pushbutton ( SB 1 ) on the
pushbutton plate º If pressing the stop-pushbutton C SB6) , the coolant pump will be stopped

24
TI1e urgent stop-pushbutton ( SB 1 ) can cut off all the circuits and beep the machine out of
running when occuring sorne unexpected accident º After removing the obstacle , make sure to
tum the urgent stop-pushbutton in direction of an arrow to 30 º reveration , then the machine can
be restarted , The machine has been assembled spacing switch SQl or SQ2 , once pressing the
on of e them, the spindle will be quickly stopped,

ni cal protection of the rnachine. thermal overload relay (FR2) is being protected for the
ain motor, thermal overload relay C FR3 ) is being protected for the coolant pump º The
fuses (FUI, FU2, FU3) are separately to be used for short circuit ofthe main circuit and the
control circuito A safety switch (SQ) is built in the belt cover, anda safety switch C SQ3) is
built in the protection cover of the chuck, anda safety switch C SQ5) is built in the electrical
case, the main motor can't be started when opening the one of them,
6.6 Befare the machine is started, you must completely check if the electrical circuit is complete
and reliable, and if the electrical insulation is fine , All of the electric components should be
cleaned, the electric door can't be opened arbitrary, When emerging electrical breakdown, it
must to be maintained by specialty maintenance worker,
6. 7 During the using everyday, electrical components should be checked periodically, to ensure
that the main motor can run normally º If the main motor must be maintained, first loosing
screw on the end cover, taking out the rotor and cleaning dirt in the motor,
6.8 The AC. contactar should be checked periodically after cutting off the power, cleaning dirt
and tightening the screws º When the joints were scorched seriously, must be changed in new
'by
joints.Electrical components should be cleaned once every month and got rid of the oxide.
will

25
SQ3
XCK 01

SQ5
XCK P1
SQ4
XCK p·

M3 OS M2
AOB 25 60W ve 1( 1) OR VC--0{1) Y16 O M 4 OR Y132M-4
or YSB 12 40W

SB2 S85 EL1 SB4


XB2-EW3361 JC388 XB2-EA142
SB6 SB3
XB2-EA142 X82-EW3361
M4
A02S5634 )

SB7
Il
XB2-EA121

26
Fig.5 Electricol orronge illustrotion
. 3
01
n
• 5 _J
:::r::
: P1 l----· C'J
_J
:::r::

p· _J
:::r::
C'J
_J
LL...I
l----•::::::i
l.J..J
¡::::¡
..-
..-
,,...,

Ln =
= ...L.
C/)
=
=
=
><

C'J
1M n
c:i
L E
o C2...
Q)
_g .._
'?A �
L.í)
==�
L
.B -.::r 1n C'J
c:i
-o
·a.. E
o �
o :::::.:::: ll
)
O:::
3:: Cl)
:::::.::::
-.::r ..e
e ElM EM =
c:i
.._ E f-

a..
o .._
C2...
o E
o :::,
u a..
ElA EA 3:: =
= '-'T LO
1
:::::.::::
t.O =
r-r,
ci,
n Elíl Eíl =
c:i
L._

¡:;::
:::::.::::
=
n
LL ll
o

i� E
:5 > 3 llM lM L
o
E
.._
C2...
(To
ltA lA
3::
=
:::::.:::: =
r---: �
L.í)
C'J an líl

:::::.::::
=
C'J
LL
ll
�..e
��
�- �
o·-
-- --- -1. �
<n
..-
_J :::::l '.::J
··--··--·· ------·· ------··
_
==
N>
=C'J
-.::r
u,

¡uawd¡nb;i a4¡ ¡o au¡¡ uo¡¡oo1owaa


=�
o.....>
=
(To=
(To
27
s
cd
H
b.O
cd
..........
'""O
b.O

..........
H
..........
¡s::
si--,
-�°]
1
1
1
1
1

¡......¡..¡...._

e:
rl t �-1
1
__ J
28
Table.5 Electrical component lists
Cantid
Cod Tipo Nombre y especificación Observación
ad
Y132M-4 Motor asíncrono trifásico 7.5Kw 380V 50HZ Bomba 1
!.._fJ AOB-25 de refrigerante trifásica 380V 50HZ 60W 25L/min
limado de metales para uso en vehículos
pequeños Y�R-rn

A02S5634 Motor asíncrono trifásico en miniatura. 250W OR 320\f


� VC-0(1) Interruptor de alimentación 1
� LX19K Interruptor de viaje 1
�l XCK-P102 interruptor de espaciado 1
--.- 1 ensamblado en torno de 2m y más de 2m
-� JBK5-160 Transformador de control 380V / 24V 6V 1
160VA/ 150VA 10VA
;2f2 LC1-D1810*5N Contactar AC24V 1
':1f'
.__le LC1-D0610*5N Contactor AC24V 2
�_J!
. ......, LA1-DN11C Contactos auxiliares 1
• LA1-DN02C Contactos auxiliares 1
. ......, .,
::?.2 LR2-D1321N Relé de sobrecarga 1
.,....... :l3 LR2-D1306N Relé de sobrecarga 1
RT18-32X Portafusibles 5
.?1 interruptor encendido / apagado 6A 1
.u
......,
,i.?3 interruptor encendido / apagado 3A 1
u �:31 interruptor encendido / apagado 3A 1
&! XB2-ES542 Pulsador rojo de parada urgente 1
CD �I XB2-EW3361 Pulsador de inicio (verde) 3
. ......, IS:·1
lss'
::-,1 DL1-CB006 Bulbo 6V 1.5W 3
il __2
-_J
1� XCK-P121 Interruptor de espaciado 1
134 XB2-EA142 Pulsador de inicio (rojo) 2
1�
;3B7 XB2-EA121 Pulsador de control del motor de desplazamiento rápido 1
1E::J JC38B Iluminación de la máquina AC24V 50W 1
1-:J.11 1
·��-:
XD0-1 Iluminación de graduación 6V 1W
.TK-P102 interruptor de espaciado 2
I:�

29
7. Lubricating System

The I bricating system is shown on Fig. 7.


The O# machine oíl which the Engler viscosity is (3. 1°- .59° ESO) used as
the main I bricating oíl for the machine.
7 .1 Headstock
The 1 shaft driving the cycloid pump to supply the lu ri a ing oíl (Fig. 8).
Through the filter, the oil flows into the oíl pan or oíl tank cir a e lubricate the
Spindle bearings, headstock gearing, and shafts from the l bri · g points inside
the headstock (Fig. 9).
Evidence of supply is shown in an oíl sight glass lo a e on the headstock
front face and the lubricating level is shown in flow sigh g s located on the
headstock rear part.

Iurn round once per duly


Adding the oil per duly

'JJ# machine oil


--- 2/1 calcium lubricating grease ---
'JJ# machine oil

30 Fig.7 Lubricating diagram


-.2 Feed box
The lubricating oil stored in the oil tank of feed box (Fig. 1 O). The drop
bricating is carry out by the oil woolen yams. The waste oil should be replaced
after period time.

Inner rotor

Outer rotor

Oil drain hole

Fig.B The coolant pump working diagram

Filling oil from here �

1 111 111 1 1
- -1 11 ·H �- L_
1 1 111 111 1
1
1 1 111 111 1
r
1
L
1- - - -1 11 -1-1
1 111 111 1
111 111
11

Toe waste oil limiling height sight gl� Oil drain hole

Fig.10 Gear f eed box lubricating diagram


31
32
7.3 Aprons
The apron gears are splash lubricated from an oil tank that is part of the apro
The oil sheet should splash the machine oil to lubricate the inner driving parts when
the apron moved rapidly. Fill oil in the lubricating oil cup on the saddle or collect
the splashed oil, the oil groove, which located at the top of the apron should
lubricate the inner bearings via the capillary woolen yarns. The height of the oil
level should be observed through the oil sight glass of the apron (Fig. 11 ).

Filling oil from here --------------- 1

111

11 1 I ¡

\11\ ////J_
\ 11 //

\\ // 1

\\,//

Oil sigh l glas:;

Fig.11 Apron lubricating diagram


7.4 Fill oil in the front and rear oil cup, and the oil is filtered by fine woolen felt,
then the under guide way of the saddle is lubricated.
7.5 Fill oíl in the lubricating cups with oil gun on the upper guide way of the saddle,
transversal screw, top slide screw, tool post, sleeve and screw of tailstock to
lubricate all above part.
7.6 The lead screw, feeding rod and shifting rod are drop lubricated via the
capillary woolen yarns though the oil grooves, which on the tail bracket.
7.7 Fill 2# calcium based grease to lubricate the idler shift through axial plug screw.
8. Cooling System
The coolant is stored in the rear leg ( or in the middle leg when the max. Iength
of workpiece is 2m) of the lathe. The coolant is supplied by AOB-25 three-phase
coolant pump and its delivery regulated by the coolant flow knob on the cooling
pipe.

33
9. Construction and Adjustments

9.1 Lathe bed


The main drive motor and coolant pump are respecti ely located at the front
leg and rear leg ( or middle leg), and the cabinet panel distribution board are
equipped on the back of lathe bed.
The main driving belt should be tightened properly through the adjusting
screw nuts (Fig. 12).

(��
' -t. --+
-,____ / 1

Adjust.ing ocrew nut

Adjust.ing ocrew nut

Fig.12 Driving belt adjustments

9 .2 Headstock
Concentrated gear-driving system is used in the lathe. The main drive motor
transmits the motion to shaftl by v-belt, as the motion transmits through the
multy-slice friction clutch and all driving gears, the spindle is actuated. The forward
and reverse rotary of the spindle is controlled by the friction clutch. For the sake of
ensuring the normal working of the spindle, the friction clutch should be adjusted
properly. If the clutch is adjusted too loo se, the starting may failure or the output of
the spindle should be affected. If the clutch is too tight, the operating should get
harder and the protective function may failure. (Fig. 13)

34
Adjusting screw nut

Fig.13 Multi-slice friction clutch adjustrnents

The brake stops the main drive after the friction clutch is disconnected. If the
spindle can't stop in short time, the strap of the brake should be properly tightened
via the adjustment screw. Attention should be paid not to tum around the strap. (Fig.
14)

Adjusting screw nul

Adjusting screw nut

Fig.14 Diagrarn far Regulation Braker Carriage


35
The front bearing and middle bearing are used as main supporting and the rear
bearing is used as auxiliary supporting, the thrce-supporting method is used in the
spindle system.
F or the sake of ensuring machining accuracy and cutting character of the
spindle, the spindle (Fig. 15) bearing should be adjusted correctly and carefully, to
ensure the radial run-out and axial float do not exceed the limit.
If the spindle accuracy can 't meet above requirements, first remo ve the screw
plug (8), then insert the dog driver AB 13001. When the top of the dog driver
blocked in the adjustment hole of the screw (1 ), tum the spindle in reversa!
direction, loo sen the screw ( 1 ), remove the stop block, loo sen the screw (2), adjust
the front and middle bearings of the spindle via the screw (3) and screw ( 4 ). When
the adjustment finished, screw down the removed part and tighten the loosen part
one by one.
The tria! running test of 2 hours at maximum speed will be carried out after
spindle bearing readjust being finished. Final temperature of the spindle doesn't
excel 70º centigrade, if not, the bearing must be readjusted.
In arder to avoid the zero-Ioad shaking, there is balance slot on the spindle
gear (5) used to locate the balance block according as the situation requires. The
machine has been balance adjusted well before delivery.
The 48 index lines on the top projection of the spindle are corresponding to
the teeth number of gear (6). Fixed by the sliding indicator (7), the basic thread
pitches should be divided into 9 multi-start screw threads, and the number of the
start screw are 2, 3, 4, 6, 8, 12, 16, 24 and 48. When multiple threads cutting is needed,
put the shifting lever of the spindle speeds (1 O) in the white position (Neutral
position) firstly, and get a index number. Toen, disconnect the normal and amplified
pitches, forward and reverse feed lever (5), tum the spindle around the projection
index according to the required screw starting number z and its direction. When the
spindle tum to 48/z point, put lever (5) and Jever (10) and the thread cutting should be
take from the other end. (Note: the function is only for special arder)
Chain drive has been used as the speed shifting device of the main drive, if the
chain loasen, the working speed should not conform to the indicated speed, and it
should be adjusted through properly tighten the drive chain. (Fig. 16)

36
Fig.15 Diagrarn of main shaft bearing regulation
37
Chain

Tensile Wheel

T
Fig.16 Toe Chain Adjustmen asram
9.3 Tailstock
At the bottom of the tailstock sleeve countersink on e machine tool is a tool
stopper blocks ( 6), which is to prevent rotation the oo in the countersink, as well
as horizontal shift of the tailstock propped by unila eral onduct rail. Shift location
is adjusted by bolt (1). Relent the pressure and re e screw (2), add more
pressure after adjustment (Fig. 17), and le el at e J gging part (8) in time of
resto re.
After the tailstock goes through vertical shi re i ight with camshaft and
the pressure is controlled through the nut. s loa · g orce on the tailstock is
tremendous, nut is used to add more pressure.
After loosing the pressure shaft, four rolling e · with bouncing pedestal
make the whole assembly levitate far O.o- to O. - o that the push of the
tailstock upan the rail when shifting. Le itation i a · le right bolt (7). Due to
small weight, adjustment should be conduc ed as e • ock is clapped tight, in
arder to ensure the hardness of contact between the and the machine tool
and to protect the bearing from being crushed.
9.4 Toolslide
Toolslide ofYUCY6\40B and YUCY6\50B is reg a ed as follows:
The machine tool adopts unilateral tooth grapnel or the all-round revolving
toolslide to drive the bolt-raising camshaft. The tools are adjusted after the location
bolt is raised. In regulation of the tools, the toolpo · s lifted slightly and the
clearance remains after any times of setting. In an ase. ro ate the lever clockwise
and the toolpost can be set in place after less than a cir le. Fig. 18)
In regulation of the tools, if the tool is not set in la e loasen the steel ball
spring (5). On the contrary, if the toolspost is o er in pla e. s eel ball spring should
be tightened. However, it should not be set too tight. Otherwise if pressure of the
steel ball spring (5) is high above the location spring (6 . no only the manipulation

38
is too heavy, but also the accuracy of location of the toolslide can be affected.
Remove the bolt (1) and bolt (2) and remove the spring (3). Tum the lever
knob and the shaft and toolpost can be removed for cleaning. As the toolpost is
relocated, the section of (Fig. 18) must be followed in assemblage.
Toolslide ofYUCY6\65B and YUCY6\66B is regulated as follows:
The machine tool adopts unilateral thorn grapnel (4) and (5) for the all-round
revolving toolslide (Fig. 18-1) to drive the bolt-raising camshaft.
The blade is located with unilateral location bolt (3).
In any case, rotate the shaft clockwise and the toolslide can be set in place
after less than a circle. (Fig. 18-1) If the blade is intended to be set loose, tum the
shaft counterclockwise (Fig. 18-1)
In regulation of the blade, if it is not set in place, tum the shaft for less than
1/4 round and it can be restored.
Tum the shaft counterclockwise and remove it ( 1 ). Loo sen the steel ball spring
(2) and the toolslide, tool slide pincher bolt (3) and one-way thorny grapnel can be
removed for rinsing (3 ). As the tool slide is remount, section placement of
(Fig.18-1) must be followed for assemblage.
Moving of lower tool slide is conducted through screw driving. Half-open
en tire bolt is used in the machine too l. In regulation, loo sen the stopping peg (1) at
first; adjust the bolt (2) till the gap disappears. Then set down the stopper bolt (1)
(Fig. 19). After adjustment, remove the dust-proof cap (3).
If gap between the sliding-guide raíl of top and lower tool slide is too large or
inflexible, adjusting the two screws at two ends of strips can be used for regulation.
Upper and lower toolslide and the saddle are equipped with raíl clapping
devices. If the location of the movable parts screw down, set tight the bol t. (Fig. 2,
manipulating point 16 and Fig. 18)
9.5 Aprons
Feeding movement of the machine tool: As the feeding rod is driven into the
apron, worm gear is driven by safe clutch. Longitudinal and transversal moving of
the toolslide is realized through the driving gear.
To ensure that the toolslide move rapidly, a one-way surpassing clutch is
mounted on the worm gear.
To ensure the safe manipulation, as the toolslide conduct longitudinal moving
and automatic feeding, the moving shaft separate. After ceasing of above
movement, it links automatic.
As the cut feeding forcing is far from the regulated maximum, the capping can
_ eel ball be removed (1 ), regulated bolt (2) is used and regulation is made to the safe clutch
should (Fig. 20), or the safe protection will be void and the machine will get damaged.
To avoid the shaft, the shaft drives the driving apron simultaneously; there are
automatic mutual interlocking devices between the shaft and the nut.

39
3 5 2 8 1

aL aL

·4
a - a
7

Fig.17 Adjustment of Tailstock

40
use f or YUCY6 ¿40B, YUCY6 ¿50B

A-A B-B e-e

Fig.18 Adjustment of Screw Nut for Lower Toolslide

41
use f or YUCY6 ¿65B, YUCY6 ¿66B

A-A B-B e-e

Fig.18-1 Adjustment of Screw Nut for Lower Toolslide

42
r

3 L 2

Fig.19 Screw nut adjustment of lower toolslide

Fig.20 Adjustment of Safe Clutch

43
9.6 Feeding box
The machine tool adopted common gear de ice of moving of three shafts",
added by thread type change and increment de ice. It conducts processing to
common thread without change of the hanging wheel.
To ensure accuracy of the bolt, axial running of the shaft should be eliminated.
Adjusting screw (1) can be used to adjust the push-stopping bearings (Fig. 21 ).

3 2 1

Fig.21 Adjust the Push-stopping Bearings

9.7 Change gear train


Generally the machine tool .needs no change of change gear train. Only in case
of 19 teeth per inch cutting or two 11 ! teeth per inch cutting, the change is made
according to (Fig. 22 and Fig. 22-1 ).
By then loose the idler shaft (3) and bolt (2), unload, replace it, screw tight and
then loo se the bolt ( 1 ). In case synchronous belt is used, no change of gear train is
needed (Fig. 22-2).
9.8 Chuck, dial and main shaft
Short-cone flange coupling is used where the flange is locked tightly. In
installation, control line on the Chuck, dial and main shaft is set at a level and
evenly screw onto the flange, and then remove it (Fig. 23).
Fig. 24 shows the dimension of the main shaft.
9.9 Fig. 25 shows other parts for loading and unloading.

44
use f or YUCY6140B, YUCY6240B use f or YUCY6150B,
1 1

A08042 A 108042
m=2 z=60 m=2.25 z=60

A08043
m=2 z=69 A 108043
m=2.25 z=69
3

A08041 3
m=2 z=56 A 108041
m=2.25 z=56
A08044
A 108044
m=2 z=57
m=2.25 z=57

In general 19 teeth per inch t


11 leeth per inch

Fig.22 Replace of the change gear 45


Use for gear driving of YUCY6¿65B and YUCY6 66B¿lathe
1

A08042
M=2 Z=60

A08042
M=2 Z=60

19 leelh per inch 11-} teelh per inch

A08043
M=2 Z=69

A08041
M=2 Z=56

A08044
M=2 Z=57
In general

Fig.22-1 Replace of the change gear


46
Use for gear driving of YUCY6 ¿ 65B and YUCY6 ¿ 66B synchronous
1

2 Block loop 35
J62-3
2 Bearing 60103

Pin B-8x6
J44-1

Fig.22-2 Change gears of synchronous belt drives


Carn

>
Ref eren ce line

Pull rod

Fig.23 Chunk,driving plate and f aceplate installation diagrarn

50
<ti1714

co UJ
o
Taperizn .......
C\l
,...q o
ID +o �
oo
N e:, +
N N a:, ..---<
-e- w -e- l:'-
N a:,
-e- C'J
..---<
1
co -e-

0.8

Fig.24 Spindle head struclure diagrarn

48
-:
\ /
iagram
D
\/
4!
10. Maintaining

10.1 Lubricating
F or the sake of ensuring proper operation of the machine and decrease the
parts' worn-out, all friction surfaces of machine spares should be thoroughly
Iubricated on schedule, please pay appropriate attention to the following
suggestions:
(1) All lubrication points should be oiled according to the lubrication diagram . The
lubricants must be of a good quality and clean.
(2) The lubricating level should not under the center of the oil indicator to ensure
the full lubricating; on the contrary, too mach filling ma cause the leap of the oil,
hence, the lubricating level should be checked regularly.
(3) The oil-change of headstock and apron should be carried out after 2-3 months.
As the initial wearing value of new machine parts is greater, it is recommended that
the first and second oil-change should be carried out after about 1 O days and 20
days respectively, thus the impurities may be removed in due ítem. Flush the inner
parts in the box thoroughly with new kerosene after remo ing the impurities.
( 4) The fil ter in headstock and the oíl woolen yams or filters of other lubricating
points should be cleaned each month. The scrapping board of the guide way and
tail stock must be cleaned with kerosene every week; replacement will be made in
castoff worn-out parts being found.
10.2 Operation
Pay close attention to the following suggestions during operating:
(1) After the main motor is started, check the working condition of the oil pump
first through the oil sight glass of headstock. Only when oil appears in the window,
the spindle may be started.
(2) In any case the gear shifting levers should not be actuated when the spinals is in
rapid re, olution. Changing the speed of main spindle can only be done when the
spindle stops rotating. Changing the feedrates can be done in low-speed rotating or
in stopping condition of main spindle.
(3) Check whether the gear shifting levers, handwheel is put in their correct catch
position, thus ensuring smooth motion of gear box.
( 4) If the brake in headstock is out of order, it should be adjusted or repaired in time.
Don't use the reverse friction clutch instead of the brake for stopping.
(5) When actuating the main spindle forward-stop-reversing lever in operation, the
lever must be pulled or pressed to the proper position. It is not allowed to do
speed-down cutting when the lever is not yet brought into position.
10.3 Use ofthe machine
( 1) Adjust and check the working tensity of the v-belt on time to keep the working
life.

50
(2)Remove the impurities and coolant from the tool rest and the upper tool slide -
schedule for maintaining the resetting accuracy.
(3) When the taper bore in center sleeve of tailstock is used to hold the tool for
cutting, tool of M. T. No.5 taper shank with tang should be selected, and the tang
have to be plugged levelly close against the stop dog in the sleeve so as to prevent
the tool from rotating in operation and injuring the finished surface of taper bore.
( 4) The long leadscrew is u sed only for thread cutting. F or maintaining it 's
accuracy and prolongs the service life it is not allowed to use the leadscrew for
longitudinal feeding instead of feed rod.
The apron is directly by the leadscrew and nut in thread cutting and the overload
clutch in the apron is then no more a safeguard in this operating, for the reason of
avoiding damages of the machine parts, the cutting depth in thread cutting should
be attentively considered so as to keep the feeding force Px not exceed 350Kgf.
( 5) When the steady rest and the follow rest are used in operation, the supporting
surface of workpiece should be oiled lubricants.
( 6) The main power supply should be cut off when the operator lea ves away from
the machine or in case of loading or unloading the workpiece.

51
11. Equipments and Tools
11.1 Equipments
11.1.1 Standard equipments
The standard equipments are shown in Table 6.
Table 6 The standard equipments are shown
Cantidad
Part No. Nombre Especificacion Nota
(set)

ABl 301 I Mango de cola 90/5 I

Mandril de tres cp 255 Para YUCY61240B YUCY61250B


AB09101 I
mordazas
Mandril de tres cp 320 I ParaYUCY6\40BYUCY6 1250B
AB09102
mordazas

K 11 A/0-315-08 Mandril de tres cti315 I ParaYUCY62\0B, YUCY626\B

1
mordazas ,.

AB09201 Placa cti245 I


conductora
Portabrocas de cp 400 ParaYUCY6240B, YUCY6250B
AB09300 I
cuatro mordazas
Portabrocas de
KH/O8-400 cuatro mordazas
cp 400 I ParaY CY62\0B,YUCY6265 6B

AB09400 placa frontal cp 630 1 ParaY CY62\0B, YUCY6265 6B

AB10100 Descanso tranquilo cp 20- cp 130mm 1 ParaYUCY61240B

AIBI0I00 Descanso tranquilo cp 20- cb 130mm 1 ParaYUCY612 50B

10.1-00 Descanso tranquilo cb 20- cb 220mm 1 ParaYUCY6\65B, YUCY6\66B

ABI0200 cp 20- cp 80mm 1 ParaYUCY6\40B


seguir descanso

A1B10200 seguir descanso cb 20- cb 80mm 1 ParaYUY6\50B

I0.2-00 seguir descanso cb 20- cb 80mm 1 Para YUCY6\65B, YUCT6 1/2 66B
Husillo de
S77-l M5 2
contrapunto

52
11.1.2 Optional equipments
Optional equipments are as follows:

A1B04000/l Single Toolslide

YUCY6150B and YUCY6250B series lathe provide the Single tool-carrier


toolslide, it is used to hold standard single toolslide with its sectional dimensions !
x 1 f" (19.05x 41.275mm2), Vertical distance between reference surface of the too!
1;;
carrier and spindle center line is "(37.306mm), the max. Travel ofthe toolslide
is 146mm.
Dismount the original toolslide components, and mount this single toolslide in
the same way, then put it into operation.

53
AB12000 Taper Copyrule

The taper copyrule is mounted at the rear of the saddle, the slide block linking
transverse leadscrew will make a transverse mo ement along the slanted guideway,
and longitudinally move the toolslide to obtain the resultant movement of
longitudinal and transverse, thus taper work machining can be realized.
The maximum title angle is 10º, maximum taper length is 300.
Replace the connecting point between the link rod of the slides table and fixed
bracket, remove the bracket, normal tuming can be performed.

Bearing

Oil cup

Slidin block

Cross-feed leadscrew

Sliding table Guide rule

Re ulatin knob

Fixed supporter

Fixed handle

54
AB21000 Thread chasing dial

ng The thread-chasing dial is mounted on the right side of the saddle and i
ay, isometrically graduated in 15 lines to mark certain metric thread pitches and
of closing graduations positions shown in following table.
The depth for threadcutting is controlled and restricted by the transverse
limited dogs on the right side of lower tool slide.
When thread cutting is no longer performed, release the setscrew, make the
tread chasing dial disengaged from lead screw, then this device is out of function.

Número inicial por


pulgada de pieza de 0.5 0.75 1 1.2fi 1.5 1.75 2 2.25 2.5 2.75 3 3.5 4 4.5 5 5.5
trabajo
Número de hilo que
1 1 1 5 1 - 1 3 5 - 1 - 1 3 5 -
comienza

número inicial por


pulgada de pieza de 6 7 8 9 10 11 12 14 16 18 20 22 24 28 32 36
trabajo
Número de hilo
1 - - 3 5 - 1 - - 3 5 - - - - 3
que comienza

Tapón

Panel indicador giratorio

55
AB22100 four-way longitudinal limited dogs

The four-way longitudinal limited dogs are moun ed on the left side of the
front guideway by the serratted holddowns, which i il into the rack. By rotating
the drum of the dogs and by the use of top portions o the pull ro
Maximum telescoping amount of pull rod is 125mm.

Tuerca de bloqueo para varilla de elevación


varilla de elevación

------------
- -

Placa de presión bloque de elevación

56
AB22200 Four-way Transversal Limited Dogs
the The four-way transversal limited dogs is fixed and mounted on the right sid
g of the guideway, by rooting the drum of limited dog and by use of top portions of
the four pull-rods, this limited dog is mounted on the right side of lower slide to
keep contact with the stop pins in the T-type groove. Thus the fore movements of
the lower slide are controlled and restricted.
Maximum telescoping amount of pull-rod: 125mm.

Tapón Varilla de elevación Tuerca de bloqueo de la varilla de elevación


AB22500 Longitudinal Limited Dog "i h .. Iicro-adjustment

The longitudinal limited dog with micro-adj .......,.... u.... is mounted on the left
side of the front guideway by the sen-ated hold-do . ·hi h are built into the rack
according to the desired position of workpiece being hined. The movement of
the saddle is controlled and restricted by the op po ·on of pull-rods with
micro-adj ustment.
Maximum telescoping amount of pull-rod: 1

Tuerca microajustable de varilla de elevación bloque de elevación

varilla de elevación

Placa de presión Tornillo de bloqueo para varilla de elevación

58
AB22600 Touch-stop Longitudinal Limited Dogs

Teeth plank embedded in the teeth bar shall be clapped at the left of the front
guide-way. There is only small adjustment of 6mm at the top shaft. As the nude
shaft is used to conduct automatic push, up to the s opper a the left of the saddle.
Then the safe clutch in the apron is overload. Restare b Yertical mo ing of shaft.
As the automatic feeding movement is disconnected and au omati s op realized.
When stopping, manipulate the vertical mo ing shaft again. ometimes there
may be the case that the moving is not in place. Turn the shaft in the opposite
direction and the phenomenon will disappear.
Maximum touch-stop force of the stopper equals to the maximal feeding force,
amounting 350Kgf.

Tuerca de bloqueo de la varilla de elevación Varilla de elevación tapón

59
�-

11.2 Tools
The cornmonly used operating tools and their applications table 7:

Table 7 The commonly used operating tools are shown


Especificacio
No. Nombre Cantidad Uso
nes (mm)
varilla de Afloje o apriete el tornillo de cabeza del
ABI3001 empuje 1
husillo.
Llave
AB 13002 inglesa
14 1 instale el trozo, la placa impulsora y la placa frontal.
Fije el movimiento del sillín, sujete las
10xl 2 1
herramientas y ajuste la tabla trasera del sillín.
Ajuste el tablero trasero del sillín. Fijar la tuerca de
14xl7 1 bloqueo de perros limitados transversales.
Reemplace los engranajes de velocidad de cambio.
llave
S9-1 de Ajuste la correa del freno, fije la posición de
doble 19x2 2 1 rotación del portaherramientas medio y ajuste el
cabeza delantal del embrague de seguridad y la varilla de
empuje del bloque limitado longitudinal.
Fijar el contrapunto, ajustar el armario del
27x30 1 motor, transponer el portaengranajes, sustituir el
piñón de cambio de velocidad y fijar la luneta.
Fije el movimiento de las correderas
5 1 superiores e inferiores; ajustar el tope
transversal del carro inferior.
Ajuste los cojinetes del husillo y el
6 I
llave embrague del delantal.
hexagonal Ajuste los cojinetes del eje y la tuerca del
S91-7 interior 8 1 tornillo del sillín. Retire la cubierta del cabezal.
Ajuste el desplazamiento transversal del
10 1 contrapunto, instale y retire el sillín. ¡,

12 1 Instale y retire el sillín y el siguiente resto.

il
Llave de
S92-3 tubo 17 1 Sujete las herramientas en el
cuadrada portaherramientas cuadrado.
llave Adjust the longitudinal guide screw, and fix
45-48 1
S93-1 de the nut of taper role.
1
Ajuste el tornillo guía longitudinal y fije la tuerca del
garra 1 35-165 1 papel cónico.
GBII65-7 pistola de
aceite
I00cm 3 I Ajuste los resortes del pasador del embrague.
4
Apretar la polea de la cadena
Destornil 150 I
lador Atornille los tornillos de ajuste en las tiras
y otras partes de la máquina.

60

-
12. Brittle parts and spares parts on the machine tool

12.1 Brittle parts on the machine tool are listed in Table 8

Table 8 Wearing Parts List


he Serie número Tratamiento
Nombre Material térmico Pieza Nota
No. de pieza

1 A02041 Arbusto ZQSn6-6-3 2


nd

he 2 A02136 Aprovechar 45 G-l8 parcial 1


ce
3 A02192 pieza de fricción 15 S0.5-C60 16
:1g
he 4 A02193 pieza de fricción 15 S0.5-C60 1
1al
5 A02194 Correa de freno 65Mn 1
:!t,
ge Rotor exterior de
6 A0221 l iron base 1
bomba cicloide
1d
Rotor interno de
of 7 A02212 iron base 1
bomba cicloide
m Steel wire
8 A0223 l Pieza de fricción de freno 1
sailcloth
w tuerca de tornillo
9 A0501 l ZQSn6-6-3 1
k,
10 A0602 l gusano ZQSn6-6-3 1

1
w
11 A06022 tuerca partida ZQSn6-6-3 1

12 A0801 l Manga estriada ZQSn6-6-3 1


1
IX
13 J22-l Perno Ml6x40 35 8
1
14

15
Q99-I; 12

Q99-l; 16
Bloque deslizante

Bloque deslizante
HT200

HT200
1

1
1
Manga central del Arriba C59,
16 S77-I; M5 T8 2
contrapunto final C40

61
¡r--,_,________________________

12.2 The lathe spare parts are shown in Table 9.


Table 9. Spare Parts List
Serial Número de Tratamiento
Nombre Material Pieza Nota
No. pieza térmico
Volante
ubicado en el
o A01021/750 Tornillo Y40Mn 1
lado izquierdo
del delantal.
Volante ubicado
en el lado
1 A0I 021/1000 Tornillo Y40Mn l
izquierdo del
delantal.
Volante
ubicado en el
2 A01021/1500 Tornillo Y40Mn I
lado izquierdo
del delantal.
Volante
ubicado en el
3 A01021/2000 Tornillo Y40Mn l
lado izquierdo
del delantal.
Volante
ubicado en el
4 A01021/3000 Tornillo Y40Mn 1 lado izquierdo
del delantal.

5 A01024
Mecanismo de
engranaje
45
1 2.3
4.6
6 A01025
Mecanismo de
engranaje
45
1 1

7 A02051 Huso
yo ejecuto
45 T235 G-o
1 I

8 A02052 45 T2r 1

9 A02053 y el eje 45 Tir 1

10 A02054 eje malo 45 T2r l

11
12
A02055

A02056
eje intravenoso
en el eje
45
45
Tir

T235 G48
1 1

13 A02057 eje vertical 45 T235 1

14 A02058 eje IX 45 T2r l

62
Serie Número de Tratamiento
Nombre Material Pieza Nota
No. pieza térmico
15 A02059 eje x 45 Tir 1
-
16 A02061 VII eje 45 T2-, 1

17 A02062 eje IX 45 G 8
1 1

18 A02065 eje IV 45 G l

19 A02081 Engranaje 45 G48


1 1

1
.
20 A02082 Engranaje 45 G48 l

21 A02083 Engranaje 45 G52 l

22 A02084 Engranaje 45 G52 l


1
23 A02085 Engranaje 45 G52 1

24 A02086 Engranaje 45 G52 1

25 A02087 Engranaje 45 G52 1


26 A02088 Engranaje 45 G52 1

27 A02089 Engranaje 45 G52 1


28 A02091 Engranaje 45 G52 1
29 A02092 Engranaje 45 G52 1
30 A02093 Engranaje 45 G52 1
31

32
A02094

A02095
Engranaje

Engranaje
45

45
G52 1
1
G48 1
33 A02096 Engranaje 45 G48 1
34 A02097 Engranaje 45 G48 1
35

36
A02098
A02099
Engranaje
Engranajer
45

45
G48

G48
1

1
1
37 A02101 Engranaje 45 G48 1
38 A02102 Engranaje 45 G48 1
39 A02103 Engranajer 45 G48 1

63
Serie Numero Tratamiento
Nombre Material Pieza Nota
No. de pieza térmico
40 A02104 Engranaje 45 G 8 1

41 A02105 Engranaje 45 G48 1

42 A02106 Engranaje 45 G48 1

43 A02107 Engranaje 45 G 8 1

44 A02108 Engranaje 45 G 8 1

45 A02109 Engranaje 45 G 8 1

46 A021 l 1 Engranaje 45 G 8 1

47 A02114 Engranaje 45 G 8 1

48 A03005 Tuerca HT150 1

49 A03021 Manga 45 Parcial G 8 1

50 A03022 Tornillo Y40Mn 1

51 A04011 Tuerca ZQSn6-6-3 l

52 A04031 Tornillo Y40Mn l

53 A04043 Leva 40Cr Parcial G 1

54 A04044 Alfiler 20Cr S0.9-C-9 1


Asiento del
55 A04046 45 1
mango
56 A04048 Anillo 45 G48 parcial 1

57 A04059 Manga 20Cr S0.9-C-9 4

58 A04061 Conjugando 40Cr G48 parcial 1

59 A05011 Tuerca ZQSn6-6-3 1


YUCY6 1250B
60 A05021 Tornillo Y40Mn 1
usos A105021
Parte de dientes
61 A05031 Engranaje 45 1
G48
45 Parte de
61 A0503 l Engranajer 1
dientes G48
62 A06021 Gusano ZQSn6-6-3 1

64
Serie número de Tratamiento
Nombre Material Pieza Nota
No. pieza térmico
63 A06022 tuerca partida ZQSn6-6-3 1

64 A06051 I eje 45 T2 1

65 A06052 II eje 45 Parte de dientesG48


1

66 A06053 III eje 45 _3


1
67 A06054 IV eje 45 T235 l

68 A06055 V eje 45 T235 1

69
70
A06056
A06057
Xll eje
VIIl eje
45

45
1

1
1
71 A06058 IX eje 45 Parcial G48 1

72 A06061 Engranaje 45 Parcial G48 1

73 A06062 Engranaje 45 Parcial G48 1


74 A06063 Engranaje GCr15 Y60 l
75 A06064 Engranaje 45 Parcial G48 l
76 A06065 Engranaje 45 Parcia!G48 2
Externo
77 A06066 Engranaje 45 -dienteG52 4
Diente finalG48
Parte de
78 A06067 Engranaje 45 dientesG48 1
Parte de
79 A06068 Engranaje 45 l
dientesG48
'\. Parte de
80 A06069 Engranaje 45 l
dientesG48
81 A06071 Engranaje 45 Diente FinalG48 1
82 A06081 Eje de cambio 45 T235 4
83 A06082 Manga de varilla 45 1
84 A06083 Embrague GCr15 Parcial G60 1
1 1
85 A06084 Conjugando 40Cr Parcial G52 1
1 1
65
Serie Tratamiento
Número de pieza Nombre Material Pieza Nota
No. térmico
86 A06085 Conjugando 45 PaciaJ G48 1
pasador de
87 A0609 45 1
bloqueo
88 A06107 Pezón 45 1

89 A06107A Pezón 45 1
90 A0703 l Eje 45 T235 1
T235 Parte de
91 A07032 Piñon 45 2
dientes G 2
92 A07033 eje 45 T23 l
Parte de
93 A07034 Piñon 45 1
diente G42
94 A07035 eje 45 T23 1

95 A07036 eje 45 T2 1

96 A07037 eje 45 T23 l

97 A07038 Piñon 45 Dientes G _ 1

98 A07039 Eje 45 T2 5 1

99 A07061 Engranaje 45 Dientes G-1 1

100 A07062 Engranaje 45 Dientes G4 1

1O 1 A07063 Engranaje 45 Dientes G4 1

102 A07064 Engranaje 45 Dientes G4 1

103 A07065 Engranaje 45 Dientes G4 1

104 A07066 Engranaje 45 Dientes G42 2

100 A07062 Engranaje 45 Dientes G42 1

1O 1 A07063 Engranaje 45 Dientes G42 1

102 A07064 Engranaje 45 Dientes G42 1

103 A07065 Engranaje 45 Dientes G42 1

104 A07066 Engranaje 45 Dientes G42 2

66
Serie Número de Tratamiento
Nombre Material Piezas Notas
No. pieza térmico
100 A07062 Engranaje 45 Dientes G42 1

1O 1 A07063 Engranaje 45 Dientes G42 1

102 A07064 Engranaje 45 Dientes G$" 1

103 A07065 Engranaje 4' Dientes G42 l

104 A07066 Engranaje 45 Dientes G42 - 1


105 A07067 Engranaje

Engranaje
45 Dientes G42 1
1
106 A07068 45 Dientes G42 1

107 A07069 Engranaje 45 Dientes G42 1


1
108 A07071 Engranaje 45 Dientes G42 1

109 A07072 Engranaje 45 Dientes G42 1

11O A07073 Engranaje 45 Dientes G42 1


111 A07074 Engranaje - 45 Dientes G42 1

112 A07075 Engranaje 45 Dientes G42 1


A07076 Engranaje 45 Dientes G42 1
114 A07077 Engranaje 45 Dientes G42 1
115 A07078 Engranaje 45 Dientes G42 1
116 A07079 Engranaje 45 Dientes G42 1
117 A08011 Engranaje ZQSn6-6-3 1
118 A08021 Eje 45 C35 1
1
119

120
A08041

A08042
Engranaje

Engranaje
45

45 C35
1

1
1
121 A08043 Engranaje 45 1

122 A08044 Engranaje 45 1

67
Postscript:
This manufactory provides parts and fittings like right-hand
wheel aproo, ground line controlling sleev e. Due to limitation of
length, this manual of description keeps ba ically unchanged. For
necessary guidance, our factory will add the u er s guidance manual
for users' reference.

68

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