Operating Instructions
Operating Instructions
OPERATING INSTRUCTION
l\1ADE IN CHINA
We hall greatly thank for our option on CY
series lathe, and we should do our be t to rv ) ou !
The operator should carefully read through every section of the manual
before any operations!
Following safety precautions we are adopted to guard against mechanical and
electrical accidents:
1. All the drive chains are contained within closed cabinet to keep the operator
untouched. Only the main power is cut off can the closed part be opened for
repairing or maintenance.
2. The back <loor of the headstock cover should be closed before starting the
machine.
3. Before the lathe is tumed on, the sliding <loor should be closed to the
defending position to prevent the damage from splashing iron filings. (Apply to the
lathe equipped with the safety sliding <loor)
4. When the lead screw and feeding rodare running, the operator should keep
any part of the body and wearing away from the running part, to lessen the danger
or injury of be caught in it. Make sure the lathe is cut off before clean the lead
screw, remove the iron dust and keep it oiled.
5. Since many hazards exist in the operating, such as work piece rotating,
scratched on cutting tools, seared with iron filings, running part pressing and metal
chips splashing, the operator should be training to be a qualified person before the
operating.
6. The lathe equipped with the <loor open-power off protection device.
7. The lathe equipped with the red mushroom urgent stop pushbutton.
8. Warning signs are marked at the electrical elements positions on the lathe.
9. Equipped with the protective ground wiring.
On black metals, ferrous or non-ferrous metals work pieces can these lathes,
either used in roughing or finishing, perform all basic tuming operations, such as
external cylindrical, conical or any kind of rotary surfaces, grooving as well as
thread cutting in metric, whit worth, module and diametrical pitch, including
drilling, reaming and oil-groove broaching etc.
Machining accuracy of roundness error within O.Olmm, cylindricity error
within 300mm on measured length of 0.03mm, the surface finish is not less than
Ra 3.2µm, and thread pitch error within 0.06mm on measured length of 300mm.
Lathes of YUCY-series are suitable for production and maintenance
operations in single job and small batch works in machine shops, tool-rooms,
maintenance depots and laboratories.
2. Specifications
2
2.6.2 Motor power
ev Model: Y132M-4 Y160M-4 or Yl60L-4
ev Capacity: 7.5, 11 or 15 KW
156 2.6.3 Rapid travel motor of tool slide
Model: A02S5634
1_6 Capacity: (750, 1000, l 500mm) 250 w
(2000, 3000mm) 320 w
2.6.4 Coolant pump motor
Model: AOB-25
Capacity: 60 w
Flow rate: 25 L/min
2.6.5 Main drive V-belt ( 4 pieces)
YUCY6140B, YUCY6240B (Motor Yl 32) B-221 O (87")
(Motor Yl 60) B-2184 (86")
YUCY6150B, YUCY6250B (Motor Yl 32) B-2286 (90")
(Motor Yl 60) B-2261 (89")
YUCY6\65B, YUCY6\66B (Motor Yl 32) B-2436 (96")
2. 7 Outline dimensions and weight
ce 2. 7 .1 Outline dimensions (LX W X H)
YUCY6140B, YUCY6240B:
Max. Length of workpiece 750 2375x1043x1275 mm
1000 2625x1043x1275 mm
1500 3125xl043x1275 mm
2000 3625x.1043xl275 mm
o
YUCY6150B, YUCY6250B:
Max. Length of workpiece 750 2375x1077x1315 mm
.1000 2625x1077xl315 mm
1500 3125xl077xl315 mm
2000 3625x1077x1315 mm
YUCY6165B, YUCY6265B
Max. Length of workpiece 750 2375x1125xl400 mm
1000 2625xl125x1400 mm
1500 3125x1125x1400 mm
2000 3625x1125xl400 mm
3000 4625x1125x1400 mm
YUCY6265B, YUCY6266B
Max. Length of workpiece 750 2375x1125x1400 mm
1000 2625xll25x1400 mm
1500 3125xl125x1400 mm
2000 3625xll25x1400 mm
3000 4625x1125x1400 mm
.7.2 et weight
3
YUCY6140B, YUCY6240B: xe
Max. Length of workpiece (max.) 750 2175 Kg O.O
1000 2250 Kg �O
1500 2450 Kg 81
2000 2650 Kg • o
.
·.:::,
YUCY6150B, YUCY6250B: 11
Max. Length of workpiece (max.) 750 2250 Kg
1000 2300 Kg
1500 2500 Kg
2000 2700 Kg
YUCY6165B, YUCY6166B:
Max. Length of workpiece (max.) 750 2175 Kg
1000 2250 Kg
1500 2450 Kg :. 1
2000 2650 Kg
3000 2700 Kg
YUCY6265B, YUCY6266B:
Max. Length ofworkpiece (max.) 750 2250 Kg
1000 2300 Kg
1500 2500 Kg
2000 _700 Kg
3000 2750 Kg
4
keep the longitudinal level not over 0.04/1000, and the transversal lever not over
0.03/1000. Whenever an approximate leveling is being finished, full up the
foundation bolt housings with concrete to fix the bolts. After it is fully dry and
hardened, then carry on an accurate leveling, adjust the wedge gradually and
tighten up the foundation boll nuts evenly until the accurate leveling is obtained.
Finally pour cement between the ground and the base to fix the foundation
wedges, seal the surrounding area of the cabinet legs and smooth the ground
surface.
3 .4 Cleaning
Carefully remove the anti-corrosion coatings on all parts with kerosene.
Wash the inner part of the headstock with heated kerosene. All capillary woolen
yarns must be cleaned attentively one by one. Smear the sliding guide ways,
leads crew, feed shaft etc. the machine are cleaned thoroughly and perfectly,
then give a general lubrication sufficiently according to the lubricating system
diagram.
3.5 Trial running
Before putting the machine into trial running, the operator should carefully
read through every section of the instruction, understand the construction of the
machine and acquainted himself with the position of all the operation elements
and the details of operation.
Check the oiling condition of ali the lubricating points.
Check the working condition of each part of the machine manually.
Before power is supplied, check the electrical system to make sure whether
the system is in good condition and whether motor is damped. After power is
supplied, check whether the main motor is rotating in clockwise direction or
change the wiring directions.
I the When all parts in good condition, a trial running will be carried on. In
ruch the beginning of the trial the rnachine must be run a mínimum speed for sorne
)t to time and then gradually be accelerated. While the machine is in trial running,
!S or check the lubricating, electrical and cooling system as well as operating
condition of each part attentively.
pads Only when the machine is in normally operating, well-lubricating, reliable
l not manipulating and sensitively braking, can it start working.
ooth
hin e
ist.
ition
1e.
"JY a
el to
5
-
¡;;::::;
p.,
�
(O
:::,
C1t>
e-s-
:::::,-
to :J:> 8.. 250 Sting hole 4l25
:e¡
o
......
-8
¡:¡;·
(")
(1) ¡::::
C/l
(1)
1=
o
(1)
..........
N
<:.,.:)
.......... en
,C)
O')
+
-..J ...¡::,..
<:.,.:)
en o
15;...¡::,..
o o
+ o
..........
(Depending on
co en <:.,.:)
co
•
-3
n '<
'"O t::d 1
(1)
PJ
C/.l
(1)
n n
.-< .-< ¡::::
en O') C/l
(1)
CJl N .......... p..
-..J ..¡:,... ...¡::,..
CD o o
co to o
......
N
n n ==
O')
.-< .-<
en O') s=
.......... N ..........
z-o CJl CJl
�
s
o o
to to =
=
n n s=
.-< .-< s
en O')
N ..........
en O')
CJlCJl
to to
O')
O')
o n n
.-< .-<
en O')
N ..........
en O')
en O')
to to
6
4. Operating System
1 8 10 14 15 16 22 21 23 24 25
>
Fig.2
7
17. Operating lever of the split-nut
18. Start and stop pushbutton of the main motor
19. Operating lever for spindle start and stop
20. Operating lever for feeding direction
21. Top slide travel lever
22. Coolant flow regulating cock
23. Clamping lever of the tailstock sleever
24. Tailstock clamping lever
25. Sleeve travel lever
8
or federates from small to big.
d. The multiplying gear change lever (9) is used to connect the leadscrew or
the feeding rod, and multiply the threadpitches or the feedrates.
I , II, III, IV Used connect the leadscrew for tuming thread.
A, B, C, D Used to connect the feeding rod for getting feed.
The multiplying rate: I : II :III:IV=A: B: C: D=l :2:4:8
Various feeding motion as shown in F orm 2 are to be available through
match of above cranks.
The longitudinal motion of the leadscrew may be transmitted not via the
variable gear train in feedbag but driven directly by the transposing gears
between output shaft of headstock and input shaftl of feedbox to enable the
operator to cut threads of special pitch, the thread variety lever (6) has to be put
on position -{E- and the multiplying gear lever (9) put on N position.
4.2.2.2 The controlling of traveling of tool slide
is
a, The longitudinal and transversal travel of the tool slide is controlled by
operating lever for feeding direction (20), which also controls the rapid
movement of the tool slide. The operating of the lever keeps same directions
with the automate feeding. When rapid traveling is needed, shifting the lever
same with the feeding directions and push the top bottom of the lever until the
tool slide move to desired position. .
b , When Cutting threads, the tools longitudinal travel is controlled by the
operating lever of the split-nut (17). Tum the lever clockwise and the split-nut
should be open; on the contrary, the split-nut should be close.
m c , Manual operating of the tool slide is carry out by the saddle longitudinal
e. travel hand wheel (12), cross slide traverse ball crank handle (13) and top slide
:o travel lever (21 ), operating them according its respective indications.
4.2.2.3 Other operating functions are shown in the operating fig. When the
forward-backward-stop lever (11) or lever (19) ofthe spindle shift to the upward
position, the spindle forward running, downward for reversed running and in the
original position for stop. Only tum back the lever (14) less a circle, the tool rest
could be fixed after each tool setting.
>f
te
:s
9
Table 1 Spindle Speeds and O 1erational Capability
Spindle Spceds Nominal Capacity of Motor (KW)
Table 2 Fecds and Thread Pitches (Note: For YUCY6\40B and YUCY6\SOB Lathe)
- Sl
-
-1---f.-l=I.- mm/O mm/O
Jl\/ >�
)1 �
6 9,---
•/
\
• o • �� • o • �
n t m t n t m t 6 9\_ r
V\.,
\56
..J
A A B e D D B A A A B e D
0.028 0.063 0.09 0.18 0.36 O.71 2.86 O .O12 0.027 0.040 0.076 0.15 0.30 1.21 1
0.031 0.071 0.10 0.20 0.40 0.80 3.21 O.O13 0.030 0.043 0.085 0.17 0.34 1.36 2
0.033 0.073 0.21 0.42 0.83 3.33 O.O14 0.031 0.089 0.18 0.35 1.42 3
0.035 0.079 0.11 0.22 0.44 0.89 3.57 o.o15 0.033 0.047 0.095 0.19 0.38 1.52 4
0.081 0.23 0.46 0.92 3.67 0.034 0.39 1.56 5
0.037 0.084 0.12 0.24 0.48 0.95 3.80 O.O16 0.036 0.050 O.101 0.20 0.40 1.62 6
0.038 0.087 0.25 0.49 0.98 3.92 O.O17 0.037 0.052 0.104 0.21 0.42 1.67 7
0.042 0.13 0.27 0.53 1.07 1.68 4.28 O.O18 0.057 0.114 0.23 0.46 0.72 1.82 8
0.046 0.14 0.29 0.58 1.17 1.84 4.67 0.019 0.062 0.124 0.24 0.49 0.78 1.99 9
0.047 0.15 0.30 0.60 1.21 1.89 4.92 0.020 0.064 0.128 0.25 0.51 0.80 2.05 10
0.049 0.31 0.62 1.25 1.96 5.00 0.066 O.133 0.26 0.53 0.83 2.12 11
0.050 0.16 0.32 0.64 1.29 2.02 5.16 0.021 0.068 0.137 0.27 0.55 0.86 2.19 12
0.054 0.17 0.34 0.66 1.38 2.16 5.51 0.023 0.073 0.146 0.29 0.58 0.92 2.34 13
0.056 1.43 2.24 5.71 0.024 0.60 0.95 2.43 14
1.61 2.52 6.43 0.026 0.68 1.07 2.73 15
Ñ
1
Table2 (Continucd) Feeds and Thread Pitches (Note: For YUCY6\40B and YUCY6 250B Lathe)
·Xtv
�3/�� •� rm ••
• o.
�
� • rm •• �
• o•
� • rm �f!'o'!I � • rm
�
V ••
�
o
••
t m Dp n o n
I I Il IlI IV I Il IlI IV I Il IlI IV I Il IlI IV I ' Il IlI IV I Il IlI IV I I Il IlI IV I Il IlI IV I Il
1 2 4 8 16 32 64 128 0.5 1 2 4 8 16 32 64 1
0.5 225 4.5 9 18 36 72 144 2.25 4.5 9 18 36 72 72 2
3
1.25 2.5 5 10 20 40 80 160 1.25 2.5 5 10 20 40 80 4
¾ �8 �16
56 28 14 7 3½ 13/4 �8 �16 28 14 7 3½ 1 5 �
{w
l
6 %69 ..-C'fÍ6
1.5
2.75 5.5 11 22 44 88 176
3 6 12 24 48 96 192 1.5
2.75 5.5
3 6
11 22 44 88
12 2t1 48 96 48 2t1 12 6 3 1 � 3/4 3/o
44 22 11 5� 2�4 lft6
24 12 6 3 1½
22 11 5½ 23/4 lf16
% % 3/15
7
8 �
9
JB
0.75 48 10
1.75 3.5 7 14 28 56 112 m 1.75 3.5 7 14 28 56 112 11
40 20 10 5 2½ 1 ¼ % 5/16 20 10 5 2½ 1¼ % 5/16 12
42 13 19 11 ½
36 18 9 4¼ 2¼ /15 11/e 9
18 9 4¼ 2¼ 11/8 9/16 14
32 16 8 4 2 1 ½
¼ 32 16 8 4 2 1 ½¼ 1/8 15
�
l l T ---J=i -1=1- � (�1---------:-- --�
1
Table 2 FcccJs ami Thread Pitches (Note: For Synchrodriving of YUCY6 265B and YUCY6\66B Lathe)
- Qt
-
mm/O mm/O
-F-la- 1 4tr\
Jl\/
Í1 �
n
o • • �l\l\ •/ o • • ��
t m t n t m t
A A A B e D D B A A A B e D �
0.028 0.063 0.09 0.18 0.36 0.71 2.86 O.O12 0.027 0.040 0.076 0.15 0.30 1.21 1 1
0.031 0.071 0.10 0.20 0.40 0.80 3.21 O.O13 0.030 0.043 0.085 0.17 I 0.34 I 1 1.36 1 2
0.033 0.073 0.21 0.42 0.83 3.33 O.O14 0.031 0.089 I 0.18 1 0.35 1 1 1.42 1 3
0.035 0.079 O.11 0.22 0.44 0.89 3.57 O.O15 0.033 0.047 0.095 I 0.19 1 0.38 1 1 1.52 1 4
0.081 0.23 0.46 0.92 3.67 0.034
1I 1 0.39 1 1 1.56 1 5
0.037 0.084 0.12 0.24 0.48 0.95 3.80 O.O16 0.036 0.050 0.101 0.20 1 0.40 1 1 1.62 1 6
0.038 0.087 0.25 0.49 0.98 3.92 O.O17 0.037 0.052 0.104 0.21 0.42 1.67 1 7
0.042 O.13 0.27 0.53 1.07 1.68 4.28 O.O 18 0.057 O.114 0.23 0.46 0.72 1.82 1 8
0.046 0.14 0.29 0.58 1.17 1.84 4.67 O.O 19 0.062 0.124 0.24 0.49 0.78 1.99 9
0.047 O.15 0.30 0.60 1.21 1.89 4.92 0.020 0.064 0.128 0.25 Q .51 0.80 2.05 10
0.049 0.31 0.62 1.25 1.96 5.00 0.066 0.133 0.26 0.53 0.83 2.12 11
0.050 O.16 0.32 0.64 1.29 2.02 5.16 O.021 0.068 0.137 0.27 0.55 0.86 2.19 12
0.054 0.17 0.34 0.66 1.38 2.16 5.51 0.023 0.073 0.146 0.29 0.58 0.92 2.34 13
1 0.056 1.43 2.24 5.71 0.024 0.60 0.95 2.43 14
1.61 2.52 6.43 0.026 0.68 1.07 2.73 15
e ..::J o .....--,
N C0 -tj< lD e.o r-- co o:, e:,
.....--,
.....--, .....--, N
.....--, C0
.....--, :s!:: lD
.....--,
i:=; =
1 � .:::§!2
s = � � =
•
.:$'!:.
� Ln
'fi.
t:=l
� � ----< = � � =�
-
.::,;;:::::
-
o,
i
,_____.
2E � .:$'!:. .:::§!2
----< ----<
Q i:=; � = � � �
=
N
N N N
i::::
• s = �
t
,:... Ln .:$'!:. ...;<
Ln -e-
t:=l � � ----<
----< 9 o, co
,_____.
ss 2:$ ss 8 co
----< =
----<
�o >--< N
r-- � � �
i:=; co
� = �
1 s
�
� =
�
� =�
-s:
• � p,;:::: Ln o,
'
� �
-nu t:=l
----< � ----<
.:::§!2
----<
----<
a.;: D � = � � �
�I}) =
>--< N
P-.. N N N
o
011
i:=; ,:...
=� Ln .:$'!:. ...;<
fi: =-
...;<
-,D s � � ----<
'º
----< o, ex:,
t:=l ss � ss � ;S =
----<
,_____.
� � � =
-.:¡< � ss
i:=; � � 2 83 � �
1
----<
s � � � � = �
•
-.:¡<
'
t:=l � co
----< 8 ss � �
s
>--<
= o, 9 -
----<
ss �
i:=; ...;< lí.¡
...;< Ln lí.¡
Ln = ,:...
�
fi: s �
Ln
=
'º
lí.¡ lí.¡
-
....
Q)
N
N
N
l:'-;
N =
o
z;
'-"
t:=l
,_____.
=
lí.¡ -
� � �
1
i:=;
s
s§
<b �
3i §
2
-
t2 �
83 �
�
�
•
'e,
t:=l ss � � � =
-e- IB
��
........,
,_____.
i:=;
�
=
-=
o,
8
9
ss
----<
----<
c!i
�
ss
�
s =
f
lí.¡ lí.¡ ,:...
-.:¡<
...;< Ln Ln
� � � =
--
lí.¡
t:=l N
N N =
,_____. Ln
"O
Q)
----<
� � �
::,
�o
Ln
·- = =
,_____. lí.¡ l:'-;
....ee
o
u
'-"
14
r
'
CD
-- ---� �_) ....... "2 C'?
"""'
U":) CD z:-- co o:, =
.......
.......
....... "2
....... =
.......
...,..
.......
U":)
.......
��� �
....... z:-- o:, o:,
= ="""'
"2 C'\2 CD C'\2 "2 C'\2 C'?
� "2
CD
C'? CD CD co o:,
U":)
....... ....... ,:,-:)
z:--
j·
U":) U")
....... ....... """'
...... ....... ....... ....... ....... ....... ....... """'
o
"2 "2 "2 "2 C'\2 "2
7 s = co co z--
co
=
"2 C'? CD "2 U":)
z:-- z:-- co o:, o:,
= = = = = = = .......
= """' = = = eo
� ...,.. ......
s co eo
= = = = ==
o:, o:,
= = == = = ="""' ="""'
U") "2 CD C'? U")
C'? C'? C'? U":) U":) U") U":) CD
="""' = '=
Q
•
=- = = =
= ......
'º
t--eo o:, z:-- o:,
....... ....... ....... C'? CD
U":) U")
u "2 "2 "2 """'
"2 "2 "2 "2 "2
�
= = = = = = = =
.......
=- =- = =- =
-e-
= =
=......."""'
eo z:--
o:,
CD
z:-- co
U":) U":)
....... """'
C'? CD
-e-
• == == == ==
o::i
o:, "2
.......
"2
......
C'"J
.......
C'"J
.......
= = =
- =...,.. ...,..
C'? z:--
...,.. = C'\2 z-- ...,..
C'\2 CD
= z:-- C'?
== == == ==
== == == == == == ==
U":) U") U") CD CD CD CD
}
<
éIT z:--
==
......
== === ==
C'? ....;< CD z:--
== == == ==
"2 C'"J C'? C'? C'"J
<
p
< -
"2
==
C'?
.......
==
-
....;<
==
-= ==-
==
CD
-z:-- =....... ....... =
== == == ==
o:,
"2
....... C'?
"""'
== == == ==
C'\2 "2 "2
CD
"2
o -·
� o::i =
CD .......
"2
C'"J
C'"J
z:--
U":)
z:--
CD
==
"2
o:, =
"2
z:--
CD
...,..
"2
o:,
== - --
CD
U":) z:--
C'"J
-e-
7
"2 C'? C'"J C'? C'? C'? -et- U") U":) U":) CD
"""'
C'"J U":)
s =.......
-
o:,
=
CD
Q CD """'
eo eo o:,
"2
.......
CD
"""'
"2
"2
U":)
....... ....... C'\2 "2 "2 "2
�
s Q
-z:-- ro= ro
= = =
C'?
= = = = -= -- - ....... - .......
o:,
ro
"2
o:,
U")
o:, =
o:,
z:-- z:--
-
C'\2
U":)
"2
o:,
"2 =
C'?
C'?
"""'
.......
.......
=
.......
•
lo = =
ro ro
="""' ="""' ="""' ="""' = = = == = =
CD "2 CD o:, C'? "2
"""'
CD
u C'?
"""'
= ="""' ="""'
U":) U":) CD CD CD
= - = -
�
=- = =
ro "2 C'? z:-- ...,.. o:, "2
•
U":)
o::i C'\2 C'\2 "2 """'
C'\2 "2 "2 "2 "2 C'? C'? C'? C'?
= = = = = = = = = =
rn� == =
o:,
=
........
.......
....... "2
.......
= = =-
=....... """'
.......
U")
=- =
CD z:--
.......
}
<
1
= =
+ p
<
C'"J
==
CD
........
z:--
==
C'?
z:--
==
o:,
z:--
== = ==
.......
= """'ro
ro
z:--
ro
==
ro ........ C'? U":) z:--
= ...,.. ...,.. ...,..z:-- ...,.. = ...,..
"2 CD o:, CD
== == == == == == == == == == == == ==
C'\2 C'? C'? C'? C'? C'? U") U":) U":)
<
15
;r ��
1
e:,
= g /""' �� \::. ¿) .;:§:::!
1• l--I
___.
1
___.
-.. .:::;...... �v
�/<,E
o q
e:, r r\
1• ,____. º /'.'.'.� ����LI� O')
���eo
....---<
=t-r
��-.....:::::
e ::J o ....---< c-z C':) -tj< I.D CD l:'-- en O')
e::,
....---<
....---<
..--! SS C"')
....---< � �
i:::; =
1
....... ¿;,;::: .::?2
-"
.e
�
•
s =
es: � �
U")
= �
i 'I·-�
,_:¡ eo
= � �
� .......
co
� -s: �
=
�
�N
,____. � ...-< �
U")
�
.......
o,
.::?2
...-<
...-<
� q i:::; � C") ¿;,;:!:. .;:§:::! � C\2
>- s
C") C'\2 C'\2 C'\2
u
;:::¡
z:--
= � U") �
"""
""" =
s.
U")
ss .......
>-
"'O
= ::t: ....... 9 o,
e
�
,____.
� c'5 ss @ s SS
O:)
l/') �o ,____.
� � � �
�N i:::; = � �
ss»
�
�
>- 1 s
�
� .......
� =
U")
��=
• � :ffe
u o,
,.',�
;:::¡ � �
>- -1u = � ...-< ...-< ....... .::?2 ...-<
...-<
......
o =� D ,____. � � � �
"o:IS
C") C\2
p.. C") C'\2 C'\2 C'\2
o.o ¡:::::::¡
e
;.. º1
i:::; z:--
= �
U")
U") �
-e- """
'e -,t:J s ::t: � .......
...-< 9 o,
=
Q
1,.,
� = � c'5 ss ss s SS
Q)
e ,____.
f8 co
""" � � � �
o
1,.,
i:::; cE; � 8 � � ss
.......
�
- 1 s � � � � �
•
Q) f8
f ',�
o
2
'-"
= =....... s ss ss c'5 ss
....... ss
,.
,____. e:, ::t:
s
V)
eo o,
·--
...-<
"
...-<
.e
�
u i:::;
""" � U") LQ
U")
= z:--
"'O
s C'\2 � lQ
C\2
U")
l'": C") LC:¡
C")
� C'\2 C'\2
.e
Q)
1,., = .......
�
U")
......:¡ �
.......
¡.... ,____. LC:¡
e:,
"'O
e i:::; s§ =ª: g =
� � �
�
1 s
...-< ...-<
� � �
',.
�
V)
8 .......
•
"'O é1;
""
¡,... = � � � � � f8
.......
"'O
Q)
��
,____. SS s @ ss c'5 ss
-
::::, .......
e ........, i:::; = o, 9 ....... ss ::t:
s """
t
e
u
o � en LQ
U") = z:--
=
U")
'-"
N
C'\2 �
C'\2
LQ
C\2 �
C") LQ
C")
� ,____. ....... LQ
U")
.o � ...-<
�
� �o ,____. LQ
e:, �
e:,
16
z z
13::: 13::: e:::
[ l 8. J 8. l
o
......, E. g_ E.
("!)
g_
("!) ("!)
e+
� Hl -e,
� i �
-e
i 1;r
s: @ s= 1;r -e, �
s:
� � � ....o �
::::, Bl � j· � l=I
i· � l=I p..
f i· �
p.. ::::,
l=I ::::, :::,
s i
-si.
e-e-
s
� � s
� g.. l s 1
l ll f �
g_
�
g_
i �
g_
�
� �
[ !l Bl
p..
17
18
- .2 Dri ve cha in
7'
-.2.1 Main drive chain
Variety speeds of spindle are acquired according to the drive system diagram
and calculated with following formula:
7
28 30 16 20 .
x x = Low speed with 8 steps
44 48 60 80
D1 45 32 20 20 . . .
n- x x 0.99x
40
x
40
x
61 x 1 x
80
= M1d. Speed with 8 steps (r/mm)
178
� 36 36 60
1 x H1g . h 8 steps
. h spee d wit
40 .=
7 --EQ.
u:
36
40
45
> 32
'-
u:
In the formula:
:>'
-� ne: Main motor speed
� 't
D 1: Calculated diameter of driving belt pulley
e Power A. C. frequency f=50Hz Dl=l15mm
�
E Power A. C. frequency f=60Hz D 1 =96mm
gJ 0.99: Coefficient of belt driving
>--
�
n
=
Then, the 24 steps speeds of spindle can be determined Table 1 according to the
6 alculation.
cv: - .2.2 Feed drive chain
� - .2.2.1 According to drive system diagram, the required thread pitches are
alculated with following formula:
, orkpiece= 1 spindle x i fix x i change gear x i special x i basic x i multiple x T screw mm
Hence, the nominal values of variety thread are calculated according to following
ormula:
_ Ietric thread pitch:
.. = t workpiece=l spindle xi fix xi change gear xi special xi basic xi multiple x T screw mm
_ Iodules thread modulus:
t workpiece
::!} =
JI
pindle x i fix x i change gear x i special x i basic x i multiple x T screw
n
Thread number per inch:
= 25.4/t workpiece =
25.4
· spindle xi fix xi change gear xi special xi basic xi multiple xT screw
ead number per diametral thread pitch:
::> = 25 .4JI/t workpiece =
19
25.4)1
1 spindle xi fix xi change gear xi special xi basic xi multiple xT screw
In the formula: t workpiece: Required thread pitch of workpiece
48 31
i fix: Basic feeds: 48 X 31 = l
80 60 48 32 48 31
Enlarge feeds: 20 X 16 X 30 X 48 X 48 X 31 = 16
40 32 48 31 4
Contracted feeds: 60 X 48 X 48 X 31 = 9
60 69 15
i change gear: Ordinary: 69 X 56 = 14
60 69 20
19 per inch: 69 X 57 = 19
1 . 60 56 20
112 per me h : 56 x 69 = 23
28 27 14
i special: Metric thread: 27 X 30 = 15
28 41
Module thread: 27 X 29
30 30 27
Inch thread: 41 X 41 = 41
30 41 30
Diametral thread: x
41 29 29=
i basic: There are 7 groups of metric threads and module threads in total:
28 18 2 . . 28 3_ ..
x = (Lever position 1) x = 1 (Lever positionx)
36 21 3 32 28
28 20 21 21 7
x = 5 ( Lever posrtion
. .
4)
18 x 21 (Lever positionll)
6
32 21 6 =
28 18 3 . . 28 33 11 ..
x (L ever position 2) x (Lever position")
32 21
=
4 36 28
=
12
28 36 9 . .
x (Lever position 1 O)
32 28
=
8
There are 1 O groups of inch threads and diametral threads in total:
21 36 3 . . 21 32 4 ..
x (Lever position 15) x (Lever position 14)
18 28 2 =
18 28 = 3
21 36 9 . . 21 32 6 ..
x (Lever position 13) x (Lever position 12)
21 28 7 =
20 28
=
5
28 36 9 . . 28 36 12 . .
- x - = - (Lever posrtion 1 O) x (Lever position 9)
32 28 8 33 28
=
11
20
: 32 . . 28 32 8 . .
x =
:_ x 28 = 1 (Lever positton 8) 36 28 9 (Lever positron 6)
18 6 . . 28 18 3 . .
x = ( Lever posrtion 2 )
21 =
7 (Lever position 5) 32 21 4
.- en calcula te the amount of the feed, the following data should be added, totaled
groups:
_ 21 7 . .
7 21 x =
9 (Lever posrnon 3)
· ultiple: 4 groups in total:
==
.-
x
15
40
=
8
1 . .
( Lever positron I or A)
14
42
x
24
4
32
=
1 ..
(Lever posmon I1 or B)
== .;
x
33
22
=
2
1 . .
(Lever position U1 or C) Intemal-external gear lmk
. 22
22
= 1 (Lever
ition IV or D)
- rew: 12 mm
'ariety threads can be determined according to above calculations and the
_ culated errors lists as follow:
'etric thread: �t = O
.· odule thread: �t = 0.0540/1000
- h thread: �t =0.0291/1000
iametral thread: �t =0.0813/1000
: _. .2 The feed per revolution should be calculated according to the follow
formula:
ongitudinal: S longitude = 1 spindle x i fix x i change gear x i special x i basic x i multiple
i feeding rod i apron longitudinal x Jlmz (mm/rev)
ransversal: S transversal = lspindle xi fix xi change gear xi special xi basic xi multiple
11) · feeding rod i apron transversal x T screw (mm/rev)
:1 the formula:
17) 21 1
eeding rod = =
42 2
. . 36 32 2 32 45
apron longitudinal = x x x x
32 56 26 56 87
36 32 2 32 45 58
apron transversal:= x x x x x
32 56 26 36 35 18
= 2.5mm Z = 12 t screw = 5mm
e rest is the same as stated above .
. 'ariety feeds can be determined according to above calculations and shown on
ble 2.
21
5.3 Bearing list and scatter diagram
The bearings used in the lathe list on Table 4, and its scatter diagram shown on
Fig. 4.
Table 4 Bearing list
Serial
Model S pecifications Quantity Note
No.
1 16006 30X55X9 2 43, 49
..,..,
.).) ' 7, 1 O, 11, 21, 23, 32, 34,
2 6005 25X47Xl2 10
40, 41
..,
.) 6006 30X55Xl3 1 24
25, 29, 31, 35, 36, 37, 38, 39,
4 6203 17X40X 12 9
42
5 6205 25 X52X 15 3 13, 22, 27
7 6303 17X47X14 1 28
8 6304 20X52X 15 1 30
11 6307 35X80X21 2 8, 4
12 6308 40X90X23 1 19
17 30309 45X85X21 1 4
18 32308 40X90X35.5 1 2
21 51205 25 X47X 15 1 46
22
[
23
6 Electrical system
6.1 Toe machine can be provided optionally with electrical equipments in AC frenquency of 50Hz
in main voltage of 380V and in control voltage and illuminator voltage of 24V, in motor
power of .5KW, the machine capability of 8KVA º The electrical system has all-round
protection so the machine can safely and reliablely move º The users may maintain according
to following instructions and electrical arrange illustration (Fig.5) , the principie of electric
equipment (Fig.5-1) , and electrical component lists ( Table.5) º
6.2 The fuses haven't been provided with the machine and it should be choiced by the users
according to the data of the electrical tag º The power line should enter the machine through
the hole on the left side of the front leg, since the wiring board is also placed to left side of its
rear window º The ground wire should be tightened on the screw connecting to the ground
(PE) º
6.3 To start machine. while the power switch (QS) is in closing state, the graduation illuminato
( EL2) will be lighted up, it shows that circuit is being connected to network, at the same
time, the pilot lamps (HLl and HL2) mounted in green pushbutton (SB2 and SB3) of the
main motor will be lighted up, the operator may start the main motor (M2) º When the control
rod that linked with the clutch is placed in the neutral C even by pressing the swith SQ4) , b
pressing down the start-pushbutton C SB2 or SB3) , the pilot lamps C HLl and HL2) will
go out, it shows the command given by pressing green pushbutton is completed and the · »ain
motor is being started º Pulling the control rod , the spindle should be run in following or
reverse- After starting the main motor, the pilot lamp C HL3 ) mounted in green pushbutton
( SB5) of the coolant pump ( M3) will be lighted up, and by pressing the pushbutton SB5,
the coolant pump will be started º The pump will be stopped automatically or restarted followin . .
the switching-off-or-on of the motor, After connecting all the circuits, illuminating can be
controlled by the switch C SA) mounted on the pilot lamp C ELl ) º Toe rapid travel motor
M4) of slide can be controlled also by the black rapid travel pushbutton ( SB7) º
6.4 To stop machine: by pressing the red pushbutton C SB4) , the main motor will be stopped º
There are stop-pushbutton ( SB6) for coolant pump and urgent stop-pushbutton ( SB 1 ) on the
pushbutton plate º If pressing the stop-pushbutton C SB6) , the coolant pump will be stopped
24
TI1e urgent stop-pushbutton ( SB 1 ) can cut off all the circuits and beep the machine out of
running when occuring sorne unexpected accident º After removing the obstacle , make sure to
tum the urgent stop-pushbutton in direction of an arrow to 30 º reveration , then the machine can
be restarted , The machine has been assembled spacing switch SQl or SQ2 , once pressing the
on of e them, the spindle will be quickly stopped,
ni cal protection of the rnachine. thermal overload relay (FR2) is being protected for the
ain motor, thermal overload relay C FR3 ) is being protected for the coolant pump º The
fuses (FUI, FU2, FU3) are separately to be used for short circuit ofthe main circuit and the
control circuito A safety switch (SQ) is built in the belt cover, anda safety switch C SQ3) is
built in the protection cover of the chuck, anda safety switch C SQ5) is built in the electrical
case, the main motor can't be started when opening the one of them,
6.6 Befare the machine is started, you must completely check if the electrical circuit is complete
and reliable, and if the electrical insulation is fine , All of the electric components should be
cleaned, the electric door can't be opened arbitrary, When emerging electrical breakdown, it
must to be maintained by specialty maintenance worker,
6. 7 During the using everyday, electrical components should be checked periodically, to ensure
that the main motor can run normally º If the main motor must be maintained, first loosing
screw on the end cover, taking out the rotor and cleaning dirt in the motor,
6.8 The AC. contactar should be checked periodically after cutting off the power, cleaning dirt
and tightening the screws º When the joints were scorched seriously, must be changed in new
'by
joints.Electrical components should be cleaned once every month and got rid of the oxide.
will
25
SQ3
XCK 01
SQ5
XCK P1
SQ4
XCK p·
M3 OS M2
AOB 25 60W ve 1( 1) OR VC--0{1) Y16 O M 4 OR Y132M-4
or YSB 12 40W
SB7
Il
XB2-EA121
26
Fig.5 Electricol orronge illustrotion
. 3
01
n
• 5 _J
:::r::
: P1 l----· C'J
_J
:::r::
�
p· _J
:::r::
C'J
_J
LL...I
l----•::::::i
l.J..J
¡::::¡
..-
..-
,,...,
�
Ln =
= ...L.
C/)
=
=
=
><
�
C'J
1M n
c:i
L E
o C2...
Q)
_g .._
'?A �
L.í)
==�
L
.B -.::r 1n C'J
c:i
-o
·a.. E
o �
o :::::.:::: ll
)
O:::
3:: Cl)
:::::.::::
-.::r ..e
e ElM EM =
c:i
.._ E f-
-º
a..
o .._
C2...
o E
o :::,
u a..
ElA EA 3:: =
= '-'T LO
1
:::::.::::
t.O =
r-r,
ci,
n Elíl Eíl =
c:i
L._
�
¡:;::
:::::.::::
=
n
LL ll
o
�
i� E
:5 > 3 llM lM L
o
E
.._
C2...
(To
ltA lA
3::
=
:::::.:::: =
r---: �
L.í)
C'J an líl
�
:::::.::::
=
C'J
LL
ll
�..e
��
�- �
o·-
-- --- -1. �
<n
..-
_J :::::l '.::J
··--··--·· ------·· ------··
_
==
N>
=C'J
-.::r
u,
¡......¡..¡...._
e:
rl t �-1
1
__ J
28
Table.5 Electrical component lists
Cantid
Cod Tipo Nombre y especificación Observación
ad
Y132M-4 Motor asíncrono trifásico 7.5Kw 380V 50HZ Bomba 1
!.._fJ AOB-25 de refrigerante trifásica 380V 50HZ 60W 25L/min
limado de metales para uso en vehículos
pequeños Y�R-rn
29
7. Lubricating System
Inner rotor
Outer rotor
1 111 111 1 1
- -1 11 ·H �- L_
1 1 111 111 1
1
1 1 111 111 1
r
1
L
1- - - -1 11 -1-1
1 111 111 1
111 111
11
Toe waste oil limiling height sight gl� Oil drain hole
111
11 1 I ¡
\11\ ////J_
\ 11 //
\\ // 1
\\,//
33
9. Construction and Adjustments
(��
' -t. --+
-,____ / 1
9 .2 Headstock
Concentrated gear-driving system is used in the lathe. The main drive motor
transmits the motion to shaftl by v-belt, as the motion transmits through the
multy-slice friction clutch and all driving gears, the spindle is actuated. The forward
and reverse rotary of the spindle is controlled by the friction clutch. For the sake of
ensuring the normal working of the spindle, the friction clutch should be adjusted
properly. If the clutch is adjusted too loo se, the starting may failure or the output of
the spindle should be affected. If the clutch is too tight, the operating should get
harder and the protective function may failure. (Fig. 13)
34
Adjusting screw nut
The brake stops the main drive after the friction clutch is disconnected. If the
spindle can't stop in short time, the strap of the brake should be properly tightened
via the adjustment screw. Attention should be paid not to tum around the strap. (Fig.
14)
36
Fig.15 Diagrarn of main shaft bearing regulation
37
Chain
Tensile Wheel
T
Fig.16 Toe Chain Adjustmen asram
9.3 Tailstock
At the bottom of the tailstock sleeve countersink on e machine tool is a tool
stopper blocks ( 6), which is to prevent rotation the oo in the countersink, as well
as horizontal shift of the tailstock propped by unila eral onduct rail. Shift location
is adjusted by bolt (1). Relent the pressure and re e screw (2), add more
pressure after adjustment (Fig. 17), and le el at e J gging part (8) in time of
resto re.
After the tailstock goes through vertical shi re i ight with camshaft and
the pressure is controlled through the nut. s loa · g orce on the tailstock is
tremendous, nut is used to add more pressure.
After loosing the pressure shaft, four rolling e · with bouncing pedestal
make the whole assembly levitate far O.o- to O. - o that the push of the
tailstock upan the rail when shifting. Le itation i a · le right bolt (7). Due to
small weight, adjustment should be conduc ed as e • ock is clapped tight, in
arder to ensure the hardness of contact between the and the machine tool
and to protect the bearing from being crushed.
9.4 Toolslide
Toolslide ofYUCY6\40B and YUCY6\50B is reg a ed as follows:
The machine tool adopts unilateral tooth grapnel or the all-round revolving
toolslide to drive the bolt-raising camshaft. The tools are adjusted after the location
bolt is raised. In regulation of the tools, the toolpo · s lifted slightly and the
clearance remains after any times of setting. In an ase. ro ate the lever clockwise
and the toolpost can be set in place after less than a cir le. Fig. 18)
In regulation of the tools, if the tool is not set in la e loasen the steel ball
spring (5). On the contrary, if the toolspost is o er in pla e. s eel ball spring should
be tightened. However, it should not be set too tight. Otherwise if pressure of the
steel ball spring (5) is high above the location spring (6 . no only the manipulation
38
is too heavy, but also the accuracy of location of the toolslide can be affected.
Remove the bolt (1) and bolt (2) and remove the spring (3). Tum the lever
knob and the shaft and toolpost can be removed for cleaning. As the toolpost is
relocated, the section of (Fig. 18) must be followed in assemblage.
Toolslide ofYUCY6\65B and YUCY6\66B is regulated as follows:
The machine tool adopts unilateral thorn grapnel (4) and (5) for the all-round
revolving toolslide (Fig. 18-1) to drive the bolt-raising camshaft.
The blade is located with unilateral location bolt (3).
In any case, rotate the shaft clockwise and the toolslide can be set in place
after less than a circle. (Fig. 18-1) If the blade is intended to be set loose, tum the
shaft counterclockwise (Fig. 18-1)
In regulation of the blade, if it is not set in place, tum the shaft for less than
1/4 round and it can be restored.
Tum the shaft counterclockwise and remove it ( 1 ). Loo sen the steel ball spring
(2) and the toolslide, tool slide pincher bolt (3) and one-way thorny grapnel can be
removed for rinsing (3 ). As the tool slide is remount, section placement of
(Fig.18-1) must be followed for assemblage.
Moving of lower tool slide is conducted through screw driving. Half-open
en tire bolt is used in the machine too l. In regulation, loo sen the stopping peg (1) at
first; adjust the bolt (2) till the gap disappears. Then set down the stopper bolt (1)
(Fig. 19). After adjustment, remove the dust-proof cap (3).
If gap between the sliding-guide raíl of top and lower tool slide is too large or
inflexible, adjusting the two screws at two ends of strips can be used for regulation.
Upper and lower toolslide and the saddle are equipped with raíl clapping
devices. If the location of the movable parts screw down, set tight the bol t. (Fig. 2,
manipulating point 16 and Fig. 18)
9.5 Aprons
Feeding movement of the machine tool: As the feeding rod is driven into the
apron, worm gear is driven by safe clutch. Longitudinal and transversal moving of
the toolslide is realized through the driving gear.
To ensure that the toolslide move rapidly, a one-way surpassing clutch is
mounted on the worm gear.
To ensure the safe manipulation, as the toolslide conduct longitudinal moving
and automatic feeding, the moving shaft separate. After ceasing of above
movement, it links automatic.
As the cut feeding forcing is far from the regulated maximum, the capping can
_ eel ball be removed (1 ), regulated bolt (2) is used and regulation is made to the safe clutch
should (Fig. 20), or the safe protection will be void and the machine will get damaged.
To avoid the shaft, the shaft drives the driving apron simultaneously; there are
automatic mutual interlocking devices between the shaft and the nut.
39
3 5 2 8 1
aL aL
·4
a - a
7
40
use f or YUCY6 ¿40B, YUCY6 ¿50B
41
use f or YUCY6 ¿65B, YUCY6 ¿66B
42
r
3 L 2
43
9.6 Feeding box
The machine tool adopted common gear de ice of moving of three shafts",
added by thread type change and increment de ice. It conducts processing to
common thread without change of the hanging wheel.
To ensure accuracy of the bolt, axial running of the shaft should be eliminated.
Adjusting screw (1) can be used to adjust the push-stopping bearings (Fig. 21 ).
3 2 1
44
use f or YUCY6140B, YUCY6240B use f or YUCY6150B,
1 1
A08042 A 108042
m=2 z=60 m=2.25 z=60
A08043
m=2 z=69 A 108043
m=2.25 z=69
3
A08041 3
m=2 z=56 A 108041
m=2.25 z=56
A08044
A 108044
m=2 z=57
m=2.25 z=57
A08042
M=2 Z=60
A08042
M=2 Z=60
A08043
M=2 Z=69
A08041
M=2 Z=56
A08044
M=2 Z=57
In general
2 Block loop 35
J62-3
2 Bearing 60103
Pin B-8x6
J44-1
>
Ref eren ce line
Pull rod
50
<ti1714
co UJ
o
Taperizn .......
C\l
,...q o
ID +o �
oo
N e:, +
N N a:, ..---<
-e- w -e- l:'-
N a:,
-e- C'J
..---<
1
co -e-
0.8
48
-:
\ /
iagram
D
\/
4!
10. Maintaining
10.1 Lubricating
F or the sake of ensuring proper operation of the machine and decrease the
parts' worn-out, all friction surfaces of machine spares should be thoroughly
Iubricated on schedule, please pay appropriate attention to the following
suggestions:
(1) All lubrication points should be oiled according to the lubrication diagram . The
lubricants must be of a good quality and clean.
(2) The lubricating level should not under the center of the oil indicator to ensure
the full lubricating; on the contrary, too mach filling ma cause the leap of the oil,
hence, the lubricating level should be checked regularly.
(3) The oil-change of headstock and apron should be carried out after 2-3 months.
As the initial wearing value of new machine parts is greater, it is recommended that
the first and second oil-change should be carried out after about 1 O days and 20
days respectively, thus the impurities may be removed in due ítem. Flush the inner
parts in the box thoroughly with new kerosene after remo ing the impurities.
( 4) The fil ter in headstock and the oíl woolen yams or filters of other lubricating
points should be cleaned each month. The scrapping board of the guide way and
tail stock must be cleaned with kerosene every week; replacement will be made in
castoff worn-out parts being found.
10.2 Operation
Pay close attention to the following suggestions during operating:
(1) After the main motor is started, check the working condition of the oil pump
first through the oil sight glass of headstock. Only when oil appears in the window,
the spindle may be started.
(2) In any case the gear shifting levers should not be actuated when the spinals is in
rapid re, olution. Changing the speed of main spindle can only be done when the
spindle stops rotating. Changing the feedrates can be done in low-speed rotating or
in stopping condition of main spindle.
(3) Check whether the gear shifting levers, handwheel is put in their correct catch
position, thus ensuring smooth motion of gear box.
( 4) If the brake in headstock is out of order, it should be adjusted or repaired in time.
Don't use the reverse friction clutch instead of the brake for stopping.
(5) When actuating the main spindle forward-stop-reversing lever in operation, the
lever must be pulled or pressed to the proper position. It is not allowed to do
speed-down cutting when the lever is not yet brought into position.
10.3 Use ofthe machine
( 1) Adjust and check the working tensity of the v-belt on time to keep the working
life.
50
(2)Remove the impurities and coolant from the tool rest and the upper tool slide -
schedule for maintaining the resetting accuracy.
(3) When the taper bore in center sleeve of tailstock is used to hold the tool for
cutting, tool of M. T. No.5 taper shank with tang should be selected, and the tang
have to be plugged levelly close against the stop dog in the sleeve so as to prevent
the tool from rotating in operation and injuring the finished surface of taper bore.
( 4) The long leadscrew is u sed only for thread cutting. F or maintaining it 's
accuracy and prolongs the service life it is not allowed to use the leadscrew for
longitudinal feeding instead of feed rod.
The apron is directly by the leadscrew and nut in thread cutting and the overload
clutch in the apron is then no more a safeguard in this operating, for the reason of
avoiding damages of the machine parts, the cutting depth in thread cutting should
be attentively considered so as to keep the feeding force Px not exceed 350Kgf.
( 5) When the steady rest and the follow rest are used in operation, the supporting
surface of workpiece should be oiled lubricants.
( 6) The main power supply should be cut off when the operator lea ves away from
the machine or in case of loading or unloading the workpiece.
51
11. Equipments and Tools
11.1 Equipments
11.1.1 Standard equipments
The standard equipments are shown in Table 6.
Table 6 The standard equipments are shown
Cantidad
Part No. Nombre Especificacion Nota
(set)
1
mordazas ,.
I0.2-00 seguir descanso cb 20- cb 80mm 1 Para YUCY6\65B, YUCT6 1/2 66B
Husillo de
S77-l M5 2
contrapunto
52
11.1.2 Optional equipments
Optional equipments are as follows:
53
AB12000 Taper Copyrule
The taper copyrule is mounted at the rear of the saddle, the slide block linking
transverse leadscrew will make a transverse mo ement along the slanted guideway,
and longitudinally move the toolslide to obtain the resultant movement of
longitudinal and transverse, thus taper work machining can be realized.
The maximum title angle is 10º, maximum taper length is 300.
Replace the connecting point between the link rod of the slides table and fixed
bracket, remove the bracket, normal tuming can be performed.
Bearing
Oil cup
Slidin block
Cross-feed leadscrew
Re ulatin knob
Fixed supporter
Fixed handle
54
AB21000 Thread chasing dial
ng The thread-chasing dial is mounted on the right side of the saddle and i
ay, isometrically graduated in 15 lines to mark certain metric thread pitches and
of closing graduations positions shown in following table.
The depth for threadcutting is controlled and restricted by the transverse
limited dogs on the right side of lower tool slide.
When thread cutting is no longer performed, release the setscrew, make the
tread chasing dial disengaged from lead screw, then this device is out of function.
Tapón
55
AB22100 four-way longitudinal limited dogs
The four-way longitudinal limited dogs are moun ed on the left side of the
front guideway by the serratted holddowns, which i il into the rack. By rotating
the drum of the dogs and by the use of top portions o the pull ro
Maximum telescoping amount of pull rod is 125mm.
------------
- -
56
AB22200 Four-way Transversal Limited Dogs
the The four-way transversal limited dogs is fixed and mounted on the right sid
g of the guideway, by rooting the drum of limited dog and by use of top portions of
the four pull-rods, this limited dog is mounted on the right side of lower slide to
keep contact with the stop pins in the T-type groove. Thus the fore movements of
the lower slide are controlled and restricted.
Maximum telescoping amount of pull-rod: 125mm.
The longitudinal limited dog with micro-adj .......,.... u.... is mounted on the left
side of the front guideway by the sen-ated hold-do . ·hi h are built into the rack
according to the desired position of workpiece being hined. The movement of
the saddle is controlled and restricted by the op po ·on of pull-rods with
micro-adj ustment.
Maximum telescoping amount of pull-rod: 1
varilla de elevación
58
AB22600 Touch-stop Longitudinal Limited Dogs
Teeth plank embedded in the teeth bar shall be clapped at the left of the front
guide-way. There is only small adjustment of 6mm at the top shaft. As the nude
shaft is used to conduct automatic push, up to the s opper a the left of the saddle.
Then the safe clutch in the apron is overload. Restare b Yertical mo ing of shaft.
As the automatic feeding movement is disconnected and au omati s op realized.
When stopping, manipulate the vertical mo ing shaft again. ometimes there
may be the case that the moving is not in place. Turn the shaft in the opposite
direction and the phenomenon will disappear.
Maximum touch-stop force of the stopper equals to the maximal feeding force,
amounting 350Kgf.
59
�-
11.2 Tools
The cornmonly used operating tools and their applications table 7:
il
Llave de
S92-3 tubo 17 1 Sujete las herramientas en el
cuadrada portaherramientas cuadrado.
llave Adjust the longitudinal guide screw, and fix
45-48 1
S93-1 de the nut of taper role.
1
Ajuste el tornillo guía longitudinal y fije la tuerca del
garra 1 35-165 1 papel cónico.
GBII65-7 pistola de
aceite
I00cm 3 I Ajuste los resortes del pasador del embrague.
4
Apretar la polea de la cadena
Destornil 150 I
lador Atornille los tornillos de ajuste en las tiras
y otras partes de la máquina.
60
-
12. Brittle parts and spares parts on the machine tool
1
w
11 A06022 tuerca partida ZQSn6-6-3 1
15
Q99-I; 12
Q99-l; 16
Bloque deslizante
Bloque deslizante
HT200
HT200
1
1
1
Manga central del Arriba C59,
16 S77-I; M5 T8 2
contrapunto final C40
61
¡r--,_,________________________
5 A01024
Mecanismo de
engranaje
45
1 2.3
4.6
6 A01025
Mecanismo de
engranaje
45
1 1
7 A02051 Huso
yo ejecuto
45 T235 G-o
1 I
8 A02052 45 T2r 1
11
12
A02055
A02056
eje intravenoso
en el eje
45
45
Tir
T235 G48
1 1
62
Serie Número de Tratamiento
Nombre Material Pieza Nota
No. pieza térmico
15 A02059 eje x 45 Tir 1
-
16 A02061 VII eje 45 T2-, 1
17 A02062 eje IX 45 G 8
1 1
18 A02065 eje IV 45 G l
1
.
20 A02082 Engranaje 45 G48 l
32
A02094
A02095
Engranaje
Engranaje
45
45
G52 1
1
G48 1
33 A02096 Engranaje 45 G48 1
34 A02097 Engranaje 45 G48 1
35
36
A02098
A02099
Engranaje
Engranajer
45
45
G48
G48
1
1
1
37 A02101 Engranaje 45 G48 1
38 A02102 Engranaje 45 G48 1
39 A02103 Engranajer 45 G48 1
63
Serie Numero Tratamiento
Nombre Material Pieza Nota
No. de pieza térmico
40 A02104 Engranaje 45 G 8 1
43 A02107 Engranaje 45 G 8 1
44 A02108 Engranaje 45 G 8 1
45 A02109 Engranaje 45 G 8 1
46 A021 l 1 Engranaje 45 G 8 1
47 A02114 Engranaje 45 G 8 1
64
Serie número de Tratamiento
Nombre Material Pieza Nota
No. pieza térmico
63 A06022 tuerca partida ZQSn6-6-3 1
64 A06051 I eje 45 T2 1
69
70
A06056
A06057
Xll eje
VIIl eje
45
45
1
1
1
71 A06058 IX eje 45 Parcial G48 1
89 A06107A Pezón 45 1
90 A0703 l Eje 45 T235 1
T235 Parte de
91 A07032 Piñon 45 2
dientes G 2
92 A07033 eje 45 T23 l
Parte de
93 A07034 Piñon 45 1
diente G42
94 A07035 eje 45 T23 1
95 A07036 eje 45 T2 1
98 A07039 Eje 45 T2 5 1
66
Serie Número de Tratamiento
Nombre Material Piezas Notas
No. pieza térmico
100 A07062 Engranaje 45 Dientes G42 1
Engranaje
45 Dientes G42 1
1
106 A07068 45 Dientes G42 1
120
A08041
A08042
Engranaje
Engranaje
45
45 C35
1
1
1
121 A08043 Engranaje 45 1
67
Postscript:
This manufactory provides parts and fittings like right-hand
wheel aproo, ground line controlling sleev e. Due to limitation of
length, this manual of description keeps ba ically unchanged. For
necessary guidance, our factory will add the u er s guidance manual
for users' reference.
68