TechWeb E DL SiC
TechWeb E DL SiC
Agenda
high temp.
operation,
Energy Gap : EG (eV) 1.12 3.26 3x 1.43 3.5
emission
wavelength
High frequency
Electron Mobility: μn (cm2/Vs) 1400 900 8500 1250
devices
Hole Mobility: μp (cm2/Vs) 600 100 400 200
Breakdown Field; EB (V/cm) x106 0.3 3 10x 0.4 3 Power devices
High heat
Thermal Conductivity (W/cmK) 1.5 4.9 3x 0.5 1.3
dissipation
Saturation Drift Velocity: High frequency
1 2.7 3x 2 2.7
vS (cm/s) x107 devices
Relative Dielectric Constant: εS 11.8 9.7 12.8 9.5
p, n Control Good Good Good Average
Thermal Oxide Good Good Behind Behind MOS structure
Properties Si 4H-SiC
Crystal Structure Diamond Hexagonal
Lattice Constant (Å) 5.43 a=3.09, c=10.08
Band Structure Indirect Indirect
Energy Gap : EG (eV) 1.12 3.26 3x
Electron Mobility : μn (cm2/Vs) 1400 900
Hole Mobility : μp (cm2/Vs) 600 100
Breakdown Field : EB (V/cm) x106 0.3 3 10x
Thermal Conductivity (W/cmK) 1.5 4.9 3x
Saturation Drift Velocity : vS (cm/s) x107 1 2.7 2x
Relative Dielectric Constant : εS 11.8 9.7
p, n Control Good Good
Thermal Oxide Good Good
SiC has excellent parameters which are important for power devices.
Factory
Convert to suitable
voltage/current at
Power Loss: 3 to 5% power supply of equipment
Power Loss: 5 to 10%
If SiC
Possible greatly to
Si SiC
reduce energy losses
Switching Excellent properties at power conversion
Loss beyond Si
85% processes
Reduction
Comparison IGBT Module with full SiC Module
1
ー
10
10
12V
10V
150
8V
6V
100 4V
2V
0V
50
0
0 5 10 15 20
Application:
Abrasive 2 Breakthroughs
Covering material
Fireproof material
③ SiC-MOSFET
④ Full SiC Module
© 2017 ROHM Co.,Ltd. P. 10
② SiC-SBD(Schottky barrier diode)
SiC-SBD 耐圧
Vr
PND
6.5kV
3.3kV
Anode Schottky electrode
PND, FRD
1.7kV
SBD
• Great
1.2kV reduction of
recovery loss
・リカバリロス
SiC n-epi • Downsizing
の大幅削減of
equipment
900V ・高周波化による
due to higher
機器の小型化
frequency
600V operation
SBD
Siに対しメリットが
100V merit
小さい領域 for Si
PND
(Raise Vf)
6.5kV
Minority carrier devices
少数キャリアデバイス
Low Ron but slow
:低オン抵抗だが低速
3.3kV
Majority carrier devices
PND, FRD
1.7kV 多数キャリアデバイス
Fast
:高速
SBD
1.2kV
・リカバリロス
の大幅削減
© 2017 ROHM Co.,Ltd. 900V ・高周波化による P. 11
機器の小型化
② SiC-SBD: Comparison with Si-SBD
Si Breakdown Field SiC Breakdown Field
0.3 MV/cm 3 MV/cm (10x of Si)
Anode Anode
Electron Electron
n
n-
n+
substrate
Ohmic junction
Cathode
n+
Ohmic junction
Cathode
For achieving high voltage Si-SBD, thicker n- layer and low carrier density are needed.
Anode Anode
n- (i layer)
n+ substrate
Ohmic junction
Cathode
n emitter
n+ substrate
Ohmic junction
Cathode
Constructing PN diode with Si, as holds as minority carrier are injected into n- layer,
n- layer resistance becomes small.
Transition to
reverse bias Electron
n Emitter n Emitter
n+ substrate n+ substrate
Ohmic junction Ohmic junction
Cathode Cathode
Due to sweep out many holes in n- layer to p layer and also sweep out may electrons to
n layer, the recovery time is long and the amount of recovery charge is large.
* Part of carrier disappears due to the life time.
© 2017 ROHM Co.,Ltd. P. 14
② SiC-SBD: Comparison with Si PN Diode
SiC Schottky Barrier Diode(SBD)
reverse bias
Electron Electron
n n
n+ substrate
n+ substrate
Cathode Cathode
Only sweeping out a few electrons in n layer is enough, the recovery time is
short and the amount of recovery charge is small.
Si PN Diode
SiC-SBD
Time
Si PN diode has to sweep out accumulated carriers in n- layer when bias is reversed,
therefore, reverse current flows until they are disappeared.
0 0
-10 -10
-20 -20
-30 -30
0 100 200 300 400 500 0 100 200 300 400 500
Time (nsec) Time (nsec)
10
parts No reverse recovery current
Vin
8
Vout 6
SiC-SBD
電流 ( A )
4
Current
2
Si MOSFET
-2
650V -4 Si-FRD
-6
0 20 40 60 80 100 120 140 160 180 200
Time
時間 ( nsec )
Si-FRD SiC-SBD
Forward current
Forward current
(A)
(A)
Forward voltage (V) Forward voltage (V)
Due to high temperature, Fermi level Due to high temperature, lattice vibration
moves and then barrier height lowers, increases and mobility decreases,
therefore VF decreases. therefore, resistance raises.
Company A
ROHM Company A
2G SBD ROHM
SCS210A 2G SBD
SCS210A
Company B
Company B
Company C
Company C
Note: These data are just reference based on ROHM’s evaluation result at the same conditions.
The characteristics above are not guaranteed by ROHM
Note: These data are just reference based on ROHM’s evaluation result at the same conditions.
The characteristics above are not guaranteed by ROHM
100
Ta=25℃
SiC-SBD
2nd Generation
SiC-SBD
SiC-SBD
(ROHM 1G & Other
(ROHM 1G,CREE,Infineon)
10 company’s)
1 1.5 2 2.5
Rated VF (V)(V)
定格電圧Vf [IF=10A]
[If=10A]
Conduction Loss Reduction
Hold promise the lowest loss between power diodes (Si-FRDs and SiC-SBDs)
K A K A N/C A
A K A
K A K A N/C A
A K A
SiC-SBD Summary
Fast recovery
→ Reduce switching loss and noise
SiC-MOSFET Vr
耐圧
IGBT
6.5kV
少数キャリアデバイス
3.3kV 耐圧 :低オン抵抗だが低速
IGBT
6.5kV
MOSFET
• Great reduction of Minority carrier devices
多数キャリアデバイス
1.7kV ・ターンオフロス
turn off loss 少数キャリアデバイス
Low Ron but slow
IGBT
3.3kV • Downsizing
の大幅削減 of :高速
:低オン抵抗だが低速
equipment
・高周波化による due to
1.2kV higher frequency Majority carrier devices
MOSFET
1.7kV 機器の小型化 多数キャリアデバイス
・ターンオフロス
operation Fast
IGBT
の大幅削減 :高速
・高周波化による
SJ-MOSFET
900V 1.2kV 機器の小型化
•・チップ面積の削減
SJ-MOSFET
Reduction of chip size
MOSFET
900V
Great reduction of recovery loss
•・リカバリロスの大幅削減
600V ・チップ面積の削減
MOSFET
・リカバリロスの大幅削減
600V
Producible
作製できるが
400V 400V but few
作製できるが
Siに対し
Siに対し
merit
メリットが for
メリットが
100V Si小さい領域
小さい領域
100V
Si SiC
Si SiC
© 2017 ROHM Co.,Ltd. P. 29
③ SiC-MOSFET:600~2000V Power Devices
Source Gate Anode Source Gate Anode Source Gate Source Gate
Si-SJ MOS
Si-DMOS
Anode
Metal
Metal Gate Metal Metal Metal Gate Metal
Metal Metal Gate Metal Metal Gate Metal
MetalMetal Metal Metal Metal Metal Metal
p n+ p+ n+
p p n+ p
p+ n+ p n+ pp+ n+ n+ p+ n+
p-well
JTE JTE p-well JTE p-well p-well
Si-IGBT
Si n-epi
n-epi n n-epi Si p n
n-epi Si n-epi SiC n-epi
Ron
Si n+sub
n+sub n+sub Si n+sub n+sub Si p+sub SiC n+sub
Metal
Metal Metal Metal Metal Metal Metal
Metal
Metal Metal Metal Metal
Metal Metal
Cathode
Drain Cathode Drain Cathode Drain Drain
SiC-DMOS
Si DMOS Si Super-Junction MOS Si IGBT SiC
DMOS Withstand Voltage Withstand Voltage Withstand Voltage
Withstand Voltage Withstand Voltage (V)
Vds-Id Characteristics
Vd – Id 25℃ Vd – Id 150℃
25 ROHM 25
SiC MOSFET
1200V ROHM
Si SJMOS 20
20 SiC MOSFET
900V
1200V
15 15
Id (A)
Id (A)
Si SJMOS
10 900V
10
Si IGBT
5 5 Si IGBT
1200V
1200V
0 0
0 1 2 3 4 5 0 1 2 3 4 5
Vds (V) Vds (V)
Note: These data are just reference based on ROHM’s evaluation result at the same conditions.
The characteristics above are not guaranteed by ROHM
Turn-off Loss
Vdd=400V、Ic=20A
Ta=25℃、Vgs=+18V/0V IGBT+FRD SCH2080KE(SiC-MOS+SBD)
100ns 100ns
Vge (5V/div) Vgs (5V/div)
Eoff
Eoff=890.2uJ 88% Reduced Eoff=109uJ
Large Loss from tail current With high internal Rg, recommend
Become worth with high temp external Rg 0 to 5Ω for fast operation
Note: These data are just reference based on ROHM’s evaluation result at the same conditions.
The characteristics above are not guaranteed by ROHM
© 2017 ROHM Co.,Ltd. P. 33
③ SiC-MOSFET: Comparison with IGBT
Turn-on Loss
Vdd=400V、Ic=20A
Ta=25℃、Vgs=+18V/0V IGBT+FRD SCH2080KE(SiC-MOS+SBD)
100ns 100ns
Vge (5V/div) Vgs(5V/div)
Ic (5A/div)
Id (5A/div)
Eon
Eon=498.4uJ 34% Reduced Eon=331uJ
*Including diode recovery loss *Including diode recovery loss
0 Vgs=0V Vgs=18V
-10 -8 -6 -4 -2 0
Irr=28A→
Err=41.0uJ Err=0.3uJ
36 ROHM Co.,Ltd.
© 2017 P. 36
③ SiC-MOSFET: Reliability of ROHM’s SiC-MOSFET
ROHM
SiC-MOSFET 1.0
SiC-MOSFET
SiC-SBD
Gate Gate
Body-Diode
Source of SiC-MOS
Source
As of Sep 5, 2014
© 2017 ROHM Co.,Ltd. P. 38
③ SiC-MOSFET: Next Generation SiC-MOSFET
3500
Ciss(pF)
3000 2G DMOS
Ciss (pF)
2000
1500
Same chip size
1000
500
0
0 20 40 60 80 100 120 140 160
Ron@25℃ (mΩ )
Ron@25℃(mΩ)
Discrete
TO247N
BVDSS RDSon
1200V 40mΩ
1200V 30mΩ
1200V 22mΩ
650V 30mΩ
DC in DC out
800V 800V
Transformer Full-bridge Inverter
Full-wave Rectifier
95% 95%
SiC 2G DMOS
Si IGBT
94% 94% 80mΩ 8pcs
25kHz3kW
100kHz10kW
93% 93%
92% 92%
20% 40% 60% 80% 100% 20% 40% 60% 80% 100%
Ratio for the rating of the output electricity Ratio for the rating of the output electricity
Pulse Power
•Use: System momentarily to provide power with short time
•Application: Gas laser, accelerator, X-ray and plasma power
•Requirements: High voltage and fast switching
Present Future
Slow Si switch or vacuum tube High voltage high speed switch by SiC
Klystron Thyratron
withstand voltage
Ultra High voltage high
Serial connection
2.4m
speed switch
SiC’s high voltage and high
makes high
speed are key
IGBT is non-competitive
High energy medical Gas laser power supply, from high speed point of
accelerator, radar, radiotherapy equipment, view
industrial microwave switch applied more than
accelerator 20kV
Increase
voltage
with 4
serial SiC 100ms
MOSFET 431mm
21.3ns
20kV
ROHM
SiC MOSFET
8kV 240Apeak 32kV 240Apeak
SiC switching PCB SiC switching module
• Part of the result is supported by “Kyoto Super Cluster Program of the Ministry of Education, Culture, Sports, Science and Technology.
Optical fiber
To Source terminal at
front side of module
SiC-MOSFET
Achieved 13.2kV rated
SiC switch using 12
pcs of 1.1kV rated SiC
switch board
connected serially.
150℃
• Saturation will progress gradually
when Vgs is more than 20V.
100
• General drive voltage, Vgs for IGBT
and Si-MOSFET is from 10 to 15V.
0
• Recommended Vgs for SiC-MOSFET
5 10 15 20 25 is around 18V to obtain enough
Vgs (V) low Ron
SiC-MOSFET Summary
Fast switching
→ Significant reduction of switching loss, compared with IGBT
Body diode characteristics
→ Fast recovery
→ High Vf due to wide bandgap semiconductor
Developing next generation devices
SiC-SBD
FA Power Supply
SiC-SBD
C type
2nd
Generation 1200V 180A BSM180D12P2C101
DMOSFET
E type
Switching Loss
Comparison of Data Sheet Loss Simulation (Assumed PWM inverter)
100
Switching Loss
Conduction Loss
Switching Energy Losses (mJ)
80
Eon Reduced
totally
60%
60 at hi freq.
▲77% Eoff Reduced
40 totally
22%
Simulation Condition
20
Eon Err
Eoff
Err
0
1200V/300A
BSM300D12P2E001 Market Available
BSM300D12P2E001 IGBT Module
Note: These data are just reference based on ROHM’s evaluation result at the same conditions. The characteristics above are not guaranteed by ROHM
SiC-DMOSFET
Switching Loss
Reduction
•77% of switching loss reduction 77%
for IGBT Module
Switching Loss
•42% of switching loss reduction 60%
Reduction
for full SiC module using ROHM’s
2nd generation SiC planar 42%
MOSFETs
Reduction
Trench MOS
BSM180D12P3C007
Internal
Block
SiC-SBD
SiC-MOSFET
Trench MOSFET
BSM180D12P3C007
C type
Oscillation VgsH
15
UpperVgs High-side
10 MOSFET
5
Ringing
0 LowerVgs
-5 VgsL
-10
700 0 0.2
18V 0.4 0.6 0.8 1
600 time (us)
500 Low-side
MOSFET
400 Vd
Vds (V)
300 VCC2
200
100 5V OUT displacement
0 current
-100
V in
0 0.2 0.4 0.6 0.8 1
0V time
G N D(us)
2
VEE2
Erroneous on-operation due to gate voltage oscillation (upper arm)
and gate voltage0 Vstep-up (lower arm) is considered.
-3 V
© 2017 ROHM Co.,Ltd. P. 59
④ Full SiC Module: Utilizing Full SiC Module
35
30 30
25 ROHM 25
Full SiC Module ROHM
20 20 Full SiC Module
15 15
IGBTModule
10 10
5 5
IGBTModule
0 0
1 10 100 1 10 100
Gate resistance Rg (Ω) Gate resistance Rg (Ω)
On-switching speed in direct relation As SiC MOSFET has no tail current,
to erroneous on-operation is almost off-switching speed depends on
the same for the both and it depends external Rg setting as same as
on external Rg setting. on-switching.
1.E-10 0.001
0.1 1 10 100
0.1 1 10 100
Drain-source voltage VDS(V)
Drain-source voltage VDS(V)
Small
Turn
ON
18V
D
VCC2
5V OUT
G
Conditions that lower arm V
gate voltage step-up becomes larger:
in
S
1. Upper arm switching speed, dVds /dt becomes faster (Rg_H is small)
0V GND2
2. Lower arm external gate resistor, Rg_L is larger
0V
© 2017 ROHM Co.,Ltd. P. 62
④ Full SiC Module: Utilizing Full SiC Module
① ② Parasitic Cg ③
Adding mirror clamp
-Vgs RG MOSFET
Adding CGS
Gate
resistors External capacitor
2.2Ω
5600pF
3.9Ω
Power
Module
Gate
Driver IC
Push-pull amp Mirror clamp MOSFET
Note: Component values are just reference. Adjustment of Rg is needed, checking surge voltages.
8 1.0Ω
Parasitic Cg
2.2Ω RG
7
ΔVgs (V)
6
3.9Ω
5
5.6Ω SiC Module 1200V 120A
(BSM120D12P2C005)
4 • VPN = 600V
• Id= 100A
3
0 2 4 6 8 10
Eon + Eoff (mJ)
Note: External resistors for high-side and low-side and capacitance of external capacitor is the same for all (no change).
6
3.9Ω Add CGS
5
5.6Ω SiC Module 1200V 120A
(BSM120D12P2C005)
4 • VPN = 600V
• Id= 100A
3
0 2 4 6 8 10
Eon + Eoff (mJ)
Note: External resistors for high-side and low-side and capacitance of external capacitor is the same for all (no change).
8
Parasitic Cg
RG
7
ΔVgs (V)
6
Add CGS
5
SiC Module 1200V 120A
(BSM120D12P2C005)
Non-effective
4 • VPN = 600V
to increase
• Id= 100A
capacitance
3
0 2 4 6 8 10
Eon + Eoff (mJ)
Note: External resistors for high-side and low-side and capacitance of external capacitor is the same for all (no change).
(V)
Vsurge (V)
6 150
3.9Ω 5.6Ω
ΔVgs (V)
Vsurge
5.6Ω
4 100
2 50
0 0
0 2 4 6 8 10 0 2 4 6 8 10
Eon + Eoff (mJ) Eon + Eoff (mJ)
DS
400
— — Before Ta (℃) 25
300
— — After
200 VDS(V) 600
100 ↓V (low)
0
DI
VGS(V) 18
-100
20 ID(A) 100
0.1 0.23.5 V 0.3 0.4 0.5 0.6 0.7 0.8
15 ↑Gate(high) Power Module BSM120D12P2C005
time (us)
10 7.7 V — — Before Gate Driver BW9499H
VGS (V)
5
1.1 V 5.9 V — — ↓Gate(low)
After
0
VDS
-5
-10
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
PN bus bar
• Utilizing fast switching performance, need to reduce parasitic inductance of electric wiring
as small as possible.
• Reducing line inductance, to connect the capacitors closely to the power terminal
(red circle on the schematic).
Connection Example:
2-serial/5 parallel x2
Note: Surge wave form depends on capacitor mount position, and also difference of parasitic
inductance from structure.
© 2017 ROHM Co.,Ltd. P. 73
④ Full SiC Module: Utilizing Full SiC Module
Soshin LC78P801D127K-AA
+ Murata EVSM1D72J2-145MH14
VDD=600 V
815V ID=300 A A 270nF 2-s/1-p x2 = 270mF
806V B 47nF 2-s/4-p x2 = 188mF
798V t1 t2 C 270nF 2-s/5-p x2 = 1350mF
Ex.
5-para Condition C
2-seri
As for ceramic cap, lower number of parallel line and larger capacitance are effective.
Presence Absence
VDD=600 V
ID=300 A
806V
798V
temperature 25
(℃)
Rgon (Ω) 0.2
(Dedicated driver: 0)
Rgoff (Ω) 0.2
Gate drive 18 / 0
voltage (V) Power
Supply
Turn on 180 600 V
current (A)
Turn off 200 Electrolytic cap:2200 µF SiC Power Module
current (A) Film cap: 120 µF 1200V300A
External Inductor: 100 µH BSM300D12P2E001
Countermeasure for erroneous on-operation will be required if dedicated driver is not used.
– Add CGS(µF order)
– Use minus bias for VGS (-5V)
Gate Driver
Film Capacitor
(1600V / 120µF)
Snubber
Module
Heater
plate
Electrolytic cap
(1800V 2200µF)
© 2017 ROHM Co.,Ltd. P. 77
④ Full SiC Module: Utilizing Full SiC Module
Effect of Gate Driver & Snubber Module: Turn-on
300
Before
250
IDI
Current (A)
200
150
100
After Before
50 IDS
0
-50
After
-100
0 0.3 0.6 0.9 1.2 1.5
1000
Before time (us)
800
Voltage (V)
600
After
400 VDS
200
VDI Before After
0
Gate driver board Absence Presence
-200
25 0 0.3 0.6 0.9 1.2 1.5 Snubber Module Absence Presence
20 time (us)
Voltage (V)
15 Highside Result:
10 After Before •Surge voltage suppression: 1000V to 650V
5 Lowside
0 •Oscillation of all wave forms is suppressed
-5 •Achieved breakthrough as same as µF
-10 capacitance.
0 0.3 0.6 0.9 1.2 1.5 •Loss, Eon is increased: 4.3 mJ to 5.3 mJ
time (us)
Note: Eon is larger and Eoff is smaller if inductance becomes small.
© 2017 ROHM Co.,Ltd. P. 78
④ Full SiC Module: Utilizing Full SiC Module
150 IDS
100
50 After Before
IDI
0
-50
-100 After
1200 0 0.3 0.6 0.9 1.2 1.5
1000
Before time (us)
Voltage (V)
800
VDI
600
400
After Before After
200 VDS
0 Gate driver board Absence Presence
-200 Snubber Module Absence Presence
25 0 0.3 0.6 0.9 1.2 1.5
20 Highside Before
Voltage (V)
time (us)
15
10
After Result:
5 •Surge voltage suppression: 1000V to 650V
0 •Oscillation of all wave forms is suppressed
-5
-10 Lowside •Loss, Eoff is decreased: 5.3 mJ to 3.8 mJ
* 0.4 mJ of total loss (Eon+Eoff) is reduced
0 0.3 0.6 0.9 1.2 1.5
time (us)
Note: The SiC Module Evaluation Board is only for evaluation purpose, not to support any mass production use.
280nF 560nF
(2-parallel)
Input Output
• Loss simulations for Full SiC Modules and IPM products is possible.
• Useful for initial consideration work.
Fast switching
→ Significant switching loss reduction comparing
with IGBT Module
Developing with next generation devices
→ Faster switching type
→ Larger current type (under development)
Understanding characteristics for utilizing
Gate Drive
→ Mirror Clamp, component value consideration,
evaluation with driver board
Snubber
→Lowest parasitic inductance and use of effective
components
© 2017 ROHM Co.,Ltd. P. 84
SiC Power Devices
Understanding & Application Examples Utilizing the Merits
Future Developments
Full SiC Power Module
Rates Voltage: 1200V Rates Voltage: 1200V
Rated Current: 120A / 180A Rates Current: ~300A Developing
Larger Voltage/Current Module
Rates Voltage: 1200V, 1700V
Rates Current: ~600A(1200V)
Discrete Products ディスクリート部品
Rates Voltage: 650V, 1200V Rates Voltage: 650V, 1200V
Rates Current: ~40A Rates Current: ~118A(650V)
~95A(1200V)
Date
Industrial FA Automotive
Center
Inverter Robotics Power Train
Wind Power
Generation
Railroad
Power
Supply Solar Power Product
UPS Equipment