X-Ray Film Processors

Mini NDT

Installation, Operation, Service & Parts Manual

www.AFPmanufacturing.com
(914) 592-6665
September 2016 0000061122 REV 05
About this Product

Performance
Mini NDT processors develop, fix, wash and dry industrial X-ray film that has been
exposed by X-rays for the purpose of non-destructive testing. Sensors present on this feed
tray detect the presence of film and automatically initialize the process cycle. The machines
automatically maintain solution temperature (developer), drying temperature, and chemi-
cal strength through automatic replenishment of the working soutons from reservoirs.
The system is designed and manufactured to perform in accordance with the manufac-
turer's specifications. Performance qualification criteria is available from the manufacturer.

Disposal
The Mini NDT processor may be disposed of by any means appropriate for the discard of
electro-mechanical devices.
 WARRANTY

AFP Manufacturing Corporation warrants to the original purchaser that each new AFP product is free from
defects in workmanship and material for 24 months from the date of sale. In the event any product or
component of equipment is replaced by AFP under this warranty, such item is covered by this same warranty
for the remainder of the original period or ninety days from the date of installation, whichever is longer.
AFP’s obligation during this warranty period is expressly limited to repair or, at its discretion, replacement of
non-expendable original equipment or components which it finds defective. Upon authorization from AFP,
a proper party asserting a claim under this warranty shall prepay all transportation costs and return
the equipment to a location specified by AFP. That party shall also bear all reasonable service and labor
charges incident to any warranty claim. This warranty does NOT APPLY (1) to any expendable parts
including, but not limited to lamps, photocells, or consumable supplies (2) to any AFP product or
component which has been repaired or altered with parts or by persons not approved in writing by AFP,
provided, however, that such approval is not to be unreasonably withheld, or (3) to any product on which the
serial number or name has been altered, defaced, or removed. This warranty also shall NOT APPLY to
any AFP product whose unsatisfactory performance or condition is due to:

• Instability of sensitized materials or chemical concentrations and replenishing rates of chemical

and wash water immersions or sequences;
• Lack of applied adequate quality production control procedures as recommended by the sensi-
tized material and chemical suppliers;
• Changes in characteristics or process procedures made by suppliers of sensitized materials or
chemicals after delivery of the AFP product to the purchaser;
• Lack of sufficient volume of sensitized materials for economical AFP product operation;
• Failure to follow the installation, maintenance, venting, or safety procedures recommended for
AFP product operation;
• Unusual physical or electrical stress;
• Accident, neglect, misuse, failure of electric power, air conditioning, humidity control, transpor-
tation or causes other than ordinary use in the purposes for which the product was intended;

THE ABOVE EXPRESS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED AND THERE ARE NO WARRANTIES BEYOND THOSE STATED IN THIS DOCUMENT.
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, OR INFERABLE FROM THE COURSE OF
DEALING OR USAGE OF TRADE, ARE EXCLUDED AND SHALL NOT APPLY TO THIS PRODUCT.

THE PROVISIONS FOR REPAIR OR REPLACEMENT OF DEFECTIVE PARTS PROVIDED IN THIS WAR-
RANTY SHALL BE THE EXCLUSIVE AND SOLE REMEDY OF THE PURCHASER. AFP SHALL NOT BE
LIABLE FOR ANY OTHER DAMAGES (WHETHER IN TORT, DUE TO NEGLIGENCE OR OTHERWISE)
INCLUDING BUT NOT LIMITED TO, LOSS OF LABOR, TIME, MATERIALS, CUSTOMER PROFITS,
GOODWILL, OR ANY OTHER INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES
IN CONNECTION WITH THE FURNISHING, OPERATION OR FAULTY PERFORMANCE OF THIS
PRODUCT. THIS EXCLUSIVE REMEDY SHALL NOT BE DEEMED TO HAVE FAILED OF ITS ESSENTIAL
PURPOSE SO LONG AS AFP IS WILLING AND ABLE TO REPAIR OR REPLACE DEFECTIVE PARTS IN
THE PRESCRIBED MANNER

THIS WRITING CONSTITUTES THE FINAL COMPLETE AND EXCLUSIVE EXPRESSION OF THE TERMS
OF WARRANTY AND REMEDY AS AGREED TO BY THE PARTIES TO THIS SALE. AFP NEITHER AUTHO-
RIZES NOR ADOPTS ANY STATEMENT MADE BY ANY REPRESENTATIVE WHICH DIFFERS FROM THE
TERMS OF THIS WRITING AND ALL SUCH STATEMENTS ARE SUPERSEDED BY THIS DOCUMENT.

Go to www.AFPmanufacturing.com/product-registration/ to register your Mini-Med Now

0000061122

3
 AFP Mini NDT
X-Ray Film Processor

TABLE OF CONTENTS

Section 0 - Safety Information

Section 1 - Introduction
Content 1-1
Description 1-1
Operation 1-2
Capabilities 1-2
Transport System 1-2
Developer System 1-4
Fixer System 1-4
Developer & Fixer Replenishment 1-4
Anti-Crystallization 1-4
Wash System 1-5
"No Plumbing" System (Optional) 1-5
Dryer System 1-5
Cover Interlock Switches 1-5
General Specifications 1-6

Section 2 - Installation
Introduction 2-1
Pre-Installation 2-1
2-1
2-2
2-2
2-2
2-3
2-3

Installation 2-4
Set Up 2-4
Assemble Stand 2-4
Position Processor 2-4
Connect Replenishment 2-4
Replenish Mode 2-4
Batch Mode 2-6
Connect Plumbing 2-7
"No Plumbing" Option 2-7
Control Panel Position 2-8

I
Section 2 - Installation (continued)
Processor Checkout 2-9
Operational Checkout 2-9
Transport Film 2-11
Complete Checkout 2-11
Processor Set Up Checklist 2-12
Operational Checklist 2-13
Notes 2-14
Section 3 - Operation
Controls and Indicators 3-1
User Controls 3-1
Power Switch 3-1
Manual Replenishment Switch 3-2
Power ON LED 3-2
Dev Temp LED 3-2
Wait LED 3-2
Low Dev LED 3-2
Drain Valves 3-2
Overflow Lines 3-2
Top Cover Interlock Switch 3-2
Loading Chemicals 3-3
Daily Start Up 3-4
Processor ON, Fill Wash Tank 3-4
Check Developer and Fixer Levels 3-4
Check Drive 3-4
Processing Film 3-5
Shutdown and Daily Cleaning 3-5
Drain Wash Tank 3-5
Clean Top Cover, Guides & Rollers 3-5
Wipe Off Processor 3-5
Quality Control 3-6
Developer 3-6
Fixer 3-6
Replenishment 3-7
Checklists for Daily Use 3-8
Startup 3-8
Operation 3-8
Shutdown and Daily Cleaning 3-8
Section 4 - Maintenance
Maintenance Program 4-1
Maintenance Records 4-1
Cleaning 4-1

II
Section 4 - Maintenance (continued)
Mini NDT Processor Maintenance Schedule 4-2
Daily 4-2
Weekly 4-2
Monthly 4-2
Yearly 4-2
Mini NDT Processor Maintenance Log 4-3
Weekly Cleaning 4-4
Monthly Cleaning 4-5
Clean Tanks 4-6
Inspect Processor 4-6
Prepare Fresh Chemicals 4-7
Lubrication 4-7
Annual Maintenance 4-7
Removing Old Lubricants 4-8
Lubrication Points 4-8
Section 5 - Service
Content 5-1
Troubleshooting 5-1
Service Procedures 5-2
Service Procedures Index 5-2
Schematics 5-2
Troubleshooting Processor Problems 5-3
Service Procedure 5-1, Main Drive Belt 5-6
Service Procedure 5-1a, Film Sensors/Adjustments 5-7
Figure 5-1, Film Sensor Location Configurations 5-8
Service Procedure 5-2, Servicing Circulation Pumps 5-9
Figure 5-2, Recirculation Pump Head, Early Style 5-11
Figure 5-3, Recirculation Pump, Later Style 5-11
Service Procedure 5-3, Servicing Replenisher Pumps 5-12
Service Procedure 5-4,Circuit Descriptions &
Calibration Procedures 5-13
Developer Temperature Control 5-13
Developer Temperature Calibration 5-14
Dryer Temperature Control 5-14
Over Temperature Protection 5-15
Dryer Temperature Calibration 5-15
Replenishment Operation 5-16
Replenishment Calibration 5-16
Triacs & SCRs 5-17
Outputs 5-17
Fuses 5-17

III
Section 5, Service (continued)
Service Procedure 5-5, Theory of Operation 5-18
Solution Temperature Control 5-18
Dryer Temperature Control 5-18
Solution Level Sensor 5-19
Automatic Shut-Off 5-19
AC Interface Board 5-19
Waveforms & Voltages 5-20
Schematics & Wiring Diagrams 5-22
Main Wiring Diagram 5-22
Dryer Rack Wiring Diagram 5-23
AC Interface Board Schematic 5-24
Logic Board Schematic 5-25
Logic Board Layouts 5-26
AC Interface Board Layout 5-28
Ready Tone Generator Layouts & Schematics 5-29
LED Board Layout & Schematic 5-30
Section 6 - Parts
Introduction 6-1
How Parts Are Listed 6-1
When Ordering Parts 6-1
Maintenance Kit 6-1
Documentation 6-1
Part Listings
General Assembly 6-2
Figure 6-1, General Assembly 6-3
Figure 6-2a, Feed Tray & Control Chassis Assembly 6-4
Figure 6-2b, Feed Tray & Control Chassis Assembly 6-5
Figure 6-3, Drive System 6-6
Figure 6-4, Tank/Frame Assembly 6-7
Wet Rack Assembly 6-8
Figure 6-5, Wet Rack Assembly, Top Roller Group 6-9
Figure 6-6, Wet Racks, Bottom Roller Group 6-10
Figure 6-7, Wet Racks, Film Guide Group 6-11
Figure 6-8, Wash Rack, Squeegee Roller Group 6-12
Dryer Assembly, Front Exit 6-13
Figure 6-9, Dryer Assembly, Full View 6-14
Figure 6-10, Dryer Assembly, Side View 6-14

IV
Section 6 - Parts (continued)
Plumbing Schematic (Early Style Parts Listing) 6-15
Figure 6-11, Plumbing Schematic (Early Style) 6-16
Plumbing Schematic, (Later Style Parts Listing) 6-17
Figure 6-12, Plumbing Schematic (Later Style) 6-18
Notes 6-19

Section 7 - Accessories
Processor Support Stand 7-1
Support Stand Parts 7-2
Notes 7-4

V
 Section 0
Safety Information
 IMPORTANT SAFETY INFORMATION
TO REDUCE THE RISK OF INJURY OR ILLNESS, READ, UNDERSTAND, AND HEED THE INFORMATION ON THIS SHEET, ALL PRECAUTION-
ARY LABELS ON THE EQUIPMENT, AND ALL INSTRUCTIONS INCLUDED WITH THE EQUIPMENT BEFORE ATTEMPTING INSTALLATION,
USE, OR MAINTENANCE.

WARNING: SERIOUS BODILY INJURY can result from improper handling or usage.

WARNING: NEVER move the equipment without enough help and/or lifting tools.

WARNING: ALWAYS use care when opening the shipping carton. Strapping bands can snap and injure you.

WARNING: NEVER operate the equipment without its protective panels and guards installed. Beware of rotating gears and belts, rollers,
and chains, and keep from becoming entangled in them.

DANGER: POTENTIALLY FATAL VOLTAGES ARE PRESENT IN THIS EQUIPMENT.

CAUTION: NEVER make electrical connections to the equipment unless you are a qualified electrician.

WARNING: ALWAYS route power supply wiring through a nearby disconnect device.

WARNING: NEVER attempt electrical service on the equipment unless you are a qualified electronics technician.

CAUTION: ALWAYS shut off power at the disconnect device before making electrical connections or servicing electrical components.

CAUTION: ALWAYS replace fuses with those of the same type and rating.

WARNING: NEVER touch supply voltages; THEY CAN BE LETHAL.

CAUTION: NEVER operate the equipment until it is reliably electrically grounded, NOT through the water system.

CAUTION: "DEV" indicates "developer solution".

PROCESSORS AND PROCESSOR ACCESSORIES

 DANGER! POISON!  PROCESSING CHEMICALS MAY BE HARMFUL OR FATAL IF SWALLOWED. KEEP OUT OF REACH OF
CHILDREN. Always review and follow the hazard warnings and the ventilation, use, and disposal instructions of the chemical's manufacturer.
Install all fluids correctly before operating.

CAUTION: TO AVOID POSSIBLE DRINKING WATER CONTAMINATION, make certain that all plumbing complies with local codes.

WARNING: PROCESSING CHEMICALS CAN CAUSE SEVERE BURNS. Do not get in eyes, on skin, or on clothing. Avoid breathing vapor,
mist or dust, and use only with adequate ventilation. ALWAYS FOLLOW THE SAFETY RECOMMENDATIONS OF THE CHEMICAL'S
MANUFACTURER.

LITERATURE
The following publications relate to safety in film processing.
PUBLICATION AVAILABLE FROM

ANSI.PH 4.37 Photographic Processing Effluents American National Standards Institute

1430 Broadway
New York, N.Y. 10018

Technical Data Sheet, Photographic Processing Wastes ( 6 pages) E.I. DuPont DeNemours and Co., Inc.
Photo Products Dept.
Wilmington, Delaware 19898

J4: Safe Handling of Photographic Chemicals Eastman Kodak Co.

J28: Disposal of Photographic Processing Effluents and Solutions 343 State Street
J43: A Simple Waste-Treatment System Dept. 412-L
J50: Sampling and Flow-measurement Methods Rochester, N.Y. 14650
J52: Disposal of Small Volumes of Photographic Processing Solutions
K13: Photolab Design
S39: Water Conservation in Photographic Processing

The preceding information is presented as a guide to precautions associated with photographic processing. No claim is made as to the currency, accuracy
or completeness of the listed information. Please do not fail to contact your chemicals supplier to obtain additional advice and assistance.

0000061122 REV 05
 Section 1
Introduction

11
 INTRODUCTION

Figure 1-1, AFP Mini NDT X-Ray Film Processor

Content
This manual contains instructions for installing, using and maintaining the AFP Mini NDT
X-Ray film processor.

Description
The Mini NDT system includes the processor with daylight tight film feed tray, replenish-
ment tanks, necessary hoses, and this manual.

Major processor sections and components are shown in Figure 1-1.

1-1
INTRODUCTION

Operation
The processor is operated from the control panel. Basic processor functions are described in
the following paragraphs. Figure 1-2 is a diagram of the transport system.

Capabilities
Mini NDT processors develop, fix, wash and dry exposed RP type medical X-ray films of all
sizes, from 4" X 4" (10 X 10 cm) to 14" X 36" (35 X 91 cm).

Transport System
Four removable roller rack modules transport the material being processed through the
developer, fixer, wash and dryer sections.

The developer, fixer and wash sections make use of “Deep Tank” racks to maintain develop-
ing quality and improve productivity. The dryer section includes a long path length vertical
dryer to assure material drying at short developing times, reduce space requirements and
return the film to the operator’s position for ease of pick-up.

All racks and rollers in the wet sections and dryer are driven from a common drive shaft by
a fractional horsepower AC motor.

For ease of use, and accuracy of processing, developing times and developing temperatures
are factory set at the following values:

Model Dev. Time Developer Temp.

Mini NDT 2 min 85°F (28°C)

Before processing film, the processor must first be turned ON and allowed to bring the de-
veloper up to operating temperature.

As the processor warms up, it runs for one (1) process cycle (approximately 5 minutes) and
then remains in the Stand-By mode. In this mode, only the developer heater, one dryer
blower and the circulation pumps operate.

Film being fed into the processor is detected by a dual film sensor assembly located in the
feed slot. When film is sensed, the Wait lamp will illuminate and stay illuminated until
shortly after the trailing edge of the film has passed the sensor(s).

1-2
 INTRODUCTION

Transport System (continued)

Figure 1-2, Transport System

The above activation of the film feed sensor(s) also places the processor into Process mode,
starting the transport system, the dryer heaters and blowers and, as long as the feed switch
is tripped, operating the replenishment system.

Shortly after the Wait lamp extinguishes, an audible signal will sound, indicating to the op-
erator that additional film may be fed into the processor.

An electronic holding circuit will keep the processor in Process mode for approximately
4 minutes after the feed switch is released. This will allow complete processing of the film,
after which time the processor will return to the Stand-By mode to conserve energy, water
and wear on the processor.

Film is pulled into the processor by the input roller set on the developer rack. The film then
passes through the recirculating developer bath. As it leaves the developer, excess chemicals
are squeegeed off by the exit rollers. This process is repeated in the fix, wash and dryer
sections.

Processed and dried film is then deposited in the film delivery area on top of the processor.

1-3
INTRODUCTION

Developer System
As the film passes through the developer tank, developer is continuously circulated and
agitated around the rollers in the developer rack.
This developer circulation and agitation is provided by the developer chemistry being drawn
down into the developer circulation pump, located in the base of the tank, and then being
pumped back through the side of the tank, at a rate of approximately 2 gallons per minute.
The developer is replenished during operation by chemicals being drawn from the replen-
ishment tank by a pump controlled by the replenishment circuit. This circuit operates the
pump continuously, with the actual output rate, in ml/minute, being electronically con-
trolled by the processor’s circuitry.
Developer heat is provided by a 500 watt heater located in a heat-exchanger below the tank.
Developer temperature is sensed by a temperature sensor, located in the bottom of the
developer tank.
Developer temperature is factory set at the values shown on Page 1-2, and may be re-adjust-
ed by the installing technician to temperature values from ambient to 115°F (46°C)

Fixer System
The film is fixed in the fix tank. Fixer is agitated, circulated and replenished in the same
manner as the developer. The fixer is not heated.

Developer & Fixer Replenishment

Mini NDT processors are designed to operate in either “Batch” or “Replenishment” mode.
As such, replenishment chemicals may be replenished as necessary, with tank overflow be-
ing directed into a drain or collection container for disposal, or recycled until exhausted,
then discarded and fresh chemicals installed. For additional information refer to the Opera-
tion and Maintenance sections of this manual.

Anti-Crystallization
To prevent the build-up of chemicals on the processing rollers, an anti-crystallization or
“Jog” feature is built into all Mini NDT processors.
This feature automatically runs the drive system at process speed for 20 seconds every 4
minutes, allowing fresh chemistry to be washed over the air-exposed rollers, effectively pre-
venting crystallization of chemistry on the roller surfaces.

1-4
 INTRODUCTION

Wash System
The film being processed is washed in the wash tank before entering the dryer. The wash
water solenoid is actuated during the processing cycle and refreshes the water in the wash
tank with tempered water from an external source.

“No Plumbing’’System (Optional)

The available “No Plumbing” wash water recirculation system P/N 9992305003 (110 VAC)
or P/N 9992305004 (240 VAC) allows the installation of Mini NDT processors without ex-
ternal plumbing connections.

When using this option, wash water is recirculated from a 7 gallon reservoir, to the proces-
sor, and then back into the 7 gallon reservoir.

Processing chemistry (developer & fixer) is recirculated through each respective processing
tank and replenishment container until its activity level is no longer satisfactory, at which
time it is drained and replaced.

Dryer System
As film passes through the dryer, it is subjected to warm air from two linear infrared quartz
heating elements and a pair of fans.

Upon leaving the dryer the film is deposited in the receiving bin.

Cover Interlock Switch

To prevent accidental injury from moving parts, a mechanical safety switch is interlocked
with the processor’s top cover. If the top cover is removed, the processor automatically shuts
down.

1-5
INTRODUCTION

General Specifications

Films
RP type medical X-Ray films and compatible chemicals designed for RP type processing.

Film Size
Minimum Size: 4" X 4" (10 X 10 cm)
Maximum Size: 14" X 36" (35.6 x 91.4 cm)
Base thicknesses 0.004 - 0.008"

Developing Time
Factory set as follows:

Model Dev. Time Leading Edge to Leading Edge

Mini NDT 2 min 8 min (approximate)

Developer, Fix, & Wash Systems

Capacity: 1.9 gallons (7.2 L.)

Temperature Control:

Factory Set as follows:

Mini NDT 85°F (28°C)

Fixer: Heated by heat exchanger

Wash: Controlled by incoming water supply, .25 GPM (.95 LPM) during process and anti-
crystallization cycle. There is no water flow in standby mode.

Dryer System
Temperature: Factory set at 105°F (40.5°C).

1-6
 INTRODUCTION

General Specifications (continued)

Environmental Conditions
Temperature: 40° - 80°F (5°- 26°C)
Humidlty: 40% - 60% RH

Electrical Requirements
120 VAC, 15 amps, 60 Hz
220 VAC, 7.5 amps, 50 Hz (optional)
220 VAC, 7.5 amps, 60 Hz (optional)

Dimensions
Width 22" (56.1 Cm) Stand Only: Width 22.875"
Height: 24.5" (62.2 Cm) Height 29.5"
Length: 33" (84.1 Cm) Length 22.125"
(Including feed tray) Allow approximately 1" for leveling

Weight
Approximate Shipping Wt.: 110 lbs.
Approximate Operating Wt.: 160 lbs.

Air Conditioning Heat Load (approximate)

Total Heat @ 60Hz Process Mode Standby Mode
2800 B.T.U./Hour 1800 B.T.U./Hour
Darkroom venting is required. Use a blower and vent combination that allows for approxi-
mately 300 CFM air flow through the darkroom.

Component Power Requirements

Component Amperage @ 115VAC
Solenoid 0.10
Developer Heater 4.55
Recirculation Pumps (3) 0.22 Ea.
Replenisher Pumps (2) 0.35 Ea.
Dryer Lamps (2) 2.17 Ea.
Fan Motors (2) 0.44 Ea.
Drive Motor 0.76
Total: 11.99 Amps
Specifications are subject to change without prior notice.

1-7
 Section 2
Installation
 ATTENTION:

When testing or operating the processor with water (as opposed to

chemistry), there will be a LOW LEVEL condition in effect which will
disable the solution heater. This is due to the fact that water by itself can-
not conduct well enough. To prevent this, add 1 to 2 tablespoons of salt
or a cup of used or fresh developer to the developer tank.
 INSTALLATION

24"

22"
33"

Figure 2-1, Processor Dimensions

Introduction
This section includes instructions for Pre-Installation, Installation and Check Out of AFP
Mini NDT X-Ray film processors.

Pre-Installation
Pre-installation includes instructions for preparing the processor operating site.

Have these operations completed before the scheduled installation date.

If the installing technician is delayed by incomplete site preparation, you may be charged
for costs during the delay.

Location
AFP Mini NDT processors must be operated in a darkroom suitably safelighted for the film
being used.

2-1
INSTALLATION

Pre-Installation (continued)

Dimensions
Mini NDT Processors occupy 8.0 square feet (22.5" X 24") (57 X 61 cm.) of floor or counter
space. The processor should be positioned to allow easy access to all sides of the unit for
routine cleaning and preventive maintenance. Drain tubes, leading out of the “front” of the
processor, below the feed tray, must be readily accessible.

Weight
The Mini NDT Processors weigh approximately 110 lbs. when empty, and approximately
160 lbs. when operating.

To support this weight a Processor Stand Assembly (P/N 9995100004 - sold separately)
is recommended. Instructions for the assembly of this stand can be found in Section 7,
Accessories. If the stand is not used, a sturdy, stable and level stand, table or counter must
be provided.

Ventilation
WARNING: Some processing chemical fumes may irritate eyes and/or respiratory systems
when used in a poorly ventilated area. If the processor is to operate in a confined area, pro-
vide for at least ten complete changes of air per hour.

Provide adequate ventilation for proper machine operation and operator comfort. The pro-
cessor generates a moderate amount of heat when operating and must not be placed in a
confined space, such as a closet.

For best processing results, relative humidity should be between 40% and 60%.

Electrical
Electrical connections must include a ground and conform to local codes. The processor
plugs into a standard 120 VAC, 60 Hz, 15 amp., 3 wire outlet. As a factory installed option,
Mini NDT Processors may also be configured for 220 VAC, 50 Hz and 220 VAC, 60 Hz
operation.

2-2
 INSTALLATION

Pre-Installation (continued)

Plumbing
WARNING: Obey all instructions of the chemicals manufacturer, and follow all recom-
mended safety precautions when handling, using and disposing of chemicals.

The following plumbing requirements are recommended for installation of the Mini NDT
Processors:

1. A flow controlled water source for wash water and for cleaning the processor.
2. A sink, with running tempered water, approximately 12" X 16", for use when cleaning
rack modules.
3. A drain suitable for dumping photographic chemical wastes.

CAUTION: In some locales, environmental regulations may require the capturing and safe
disposal of photographic processing wastes other than in the sanitary sewer system. Check
with your local authorities if you are unsure of regulations in your area.

NOTE: The replenisher and drain connections may be run out of the front of the processor
in standard configuration or, using the optional Side Drain Kit P/N 9992305002, these lines
may be routed out either the right or left side of the processor. See Section 7, Accessories,
for additional details.

No Plumbing" System Option

The available “No Plumbing” wash water recirculation system, P/N 9992305003 (110 VAC)
or P/N 9992305004 (220 VAC), allows the installation of Mini NDT Processors without
the need for an external water supply or drains. If this system is being installed with the
processor, refer to the instructions packed with that unit and to Section 7, Accessories, in
this manual.

This concludes the pre-installation preparations you are expected to have completed
before the processor installation date.

2-3
INSTALLATION

Installation
NOTE: Do not unpack the processor until you have thoroughly inspected the shipping
container for evidence of damage. If there is any damage, contact your shipper immediately
for instructions on filing a claim.

Set Up
Unpack the processor and accessory boxes and inspect for any visible shipping damage. As
above, if any damage is discovered after unpacking, contact the shipper immediately for
instructions on filing a claim.

Remove the processor side covers. Remove each of the rack modules and any packing mate-
rial from the tanks. Inspect each of the racks for loose parts or screws.

Position Processor
Using two people, carefully position the processor on its stand if purchased, or a sturdy,
stable and level stand, table or counter.

Using a level placed across the walls of the processing tanks, adjust the leveling feet until the
processor is level in both directions.

Connect Replenishment
The processor may be set up to operate its replenishment system in either “Replenish” or
“Batch” mode.

In “Replenish” mode the chemicals will be replenished with fresh chemicals from the re-
plenisher supply and the overflow will be collected for disposal or routed directly to a drain.

In “Batch “ mode the developer and fixer chemicals will be recycled from the replenisher
supply to the processing tank and back to the replenisher supply.

Replenish Mode
In “Replenish” mode, fresh replenisher will be pumped from the replenisher supply to the
processing tank. Excessive chemicals in the processing tank will flow out of the tank at an
overflow port and into either a container for disposal or an appropriate drain line. In this
manner, constant processing chemical strength may be maintained for longer periods of
operation.

2-4
 INSTALLATION

Replenish Mode (continued)

To install the processor for “Replenish” mode replenishment operation proceed as follows:
(See Figure 2-2)

1) Attach the red developer replenisher pickup tube from the developer replenisher pump
to the developer replenisher reservoir fitting.

2) Route the red developer drain line and red overflow line from the processor to an over-
flow container or drain line.

3) Attach the blue fixer replenisher pickup tube from the fixer replenisher pump to the fixer
replenishment reservoir fitting.

4) Route the blue fixer developer drain line and blue overflow line from the processor to the
overflow container or drain line.

 




Figure 2-2, Replenish Mode Operation

2-5
INSTALLATION

Batch Mode
In “Batch” mode the replenisher will be recycled from the replenisher supply to the process-
ing tank and will then, via the tank overflow port, return to the replenisher supply to be
recycled again. As the chemical's processing strength becomes depleted, the entire batch is
disposed of and new chemistry installed.

To install the processor for “Batch” mode replenishment operation proceed as follows: (See
Figure 2-3)

1) Route the red developer replenisher pickup tube from the developer replenisher pump to
the developer replenishment reservoir or to a container of developer replenisher.

2) Route the red developer drain line and red overflow line from the processor to the same
container as the developer replenisher pickup tube.

3) Route the blue fixer replenisher pickup tube from the fixer replenisher pump to the fixer
replenishment reservoir or to a container of fixer replenisher.

4) Route the blue fixer developer drain line and blue overflow line from the processor to the
same container as the fixer replenisher pickup tube.








Figure 2-3, Batch Mode Operation

2-6
 INSTALLATION

Connect Plumbing
Wash water into the processor is controlled by the water solenoid valve. When the proces-
sor is in the process mode the solenoid is actuated, allowing wash water to flow into the
bottom of the wash tank. Excess water in the wash tank flows over the overflow port and
down the drain.

To connect the wash water proceed as follows: (See Figures 2-2 and 2-3)

1) Route the supplied reinforced water hose from the output of your water panel to the fit-
ting on the wash water solenoid under the right side of the processor.

2) Route the clear wash water drain line and the clear overflow line from the utility section
of the processor to the building drain or a suitable overflow container.

CAUTION: If you are draining your processor directly into a sanitary sewer, be certain that
such connections are in accordance with local plumbing codes and comply with all local
and federal EPA anti-pollution requirements.

DO NOT drain the processor into any drain lines that are made of copper pipe as chemical
reactions will quickly damage the pipes.

"No Plumbing" System Option

The available “No Plumbing” wash water recirculation system, P/N 9992305003 (110 VAC)
or 9992305004 (220 VAC), allows the installation of Mini NDT processors without the need
for an external water supply or drains. If this system is being installed with the processor,
refer to the instructions packed with that unit and to Section 7, Accessories, in this manual.

2-7
INSTALLATION

Control Panel Positioning

In some installations, such as with the right side of the processor against a wall, it may be
difficult for the processor operator to view the LED’s on the Display Panel to the left of the
feed tray.

If this is the case, to make the LED Display Panel more visible, use the following procedure
to reverse the positions of the Power Switch/Circuit Breaker and the LED Display Panel.

1) Disconnect the processor power cable from its outlet.

2) Remove the two screws holding the control chassis panel to the front of the processor.
Carefully lower the panel until it is supported by its restraining straps.

3) Locate the small screw(s) that holds the LED Display Panel and the Power Switch panel
in place. Remove the screws.

4) Carefully unlace the cables for each panel from the retaining clips back as far as the
center of the loom.

5) Re-install the panels in the desired position,taking care to replace the cables through the
retaining clips.

6) Replace the panel securing screws and close the control chassis and secure it with its two
screws.

7) Return the processor to service.

2-8
 INSTALLATION

Processor Checkout
Following set up, inspect the processor as described below to make sure it is ready for use.

WARNING: During this inspection, be sure that the processor power is disconnected at
the wall plug.

Inspect and clean the processor tanks, racks and hoses as described below:

1) Open the drain valves on the front of the processor for the developer, fixer and wash
tanks. Use warm water to rinse each tank clear of dust and debris. Close all drain valves.

2) Shine a light through all hoses to check for foreign matter. To remove anything, discon-
nect hose at one end, flush with water, and reconnect.

3) Check, and tighten if necessary, loose hose clamps and/or hardware on the processor.

4) Check that processor is level from front-to-rear and side-to-side. Correct as necessary.

Operational Checkout
Read these instructions completely before starting the processor.

WARNING: Never operate the processor without an electrical ground connection.

1) Close the tank drain valves.

2) If not already done, remove the three racks and set aside.

3) Carefully pour about 1.5 gallons of warm water into each of the solution tanks. Do Not
attempt to fill the tank to the overflow.

Attention: When testing or operating the processor with water (as opposed to chemistry),
there will be a LOW LEVEL condition in effect which will disable the solution heater. This
is due to the fact that water by itself cannot conduct well enough. To prevent this, add 1-2
tablespoons of salt or a cup of used or fresh developer to the developer tank

4) Install all three racks in their appropriate tanks.

5) With the Power Switch OFF, plug in the power cord.

CAUTION: Never attempt to operate the processor without liquid in the tanks.

2-9
INSTALLATION

Operational Checkout (continued)

6) Switch the Power Switch to ON.

7) The transport system will run at Process speed for the duration of one processing cycle,
the recirculation pumps will operate and the dryer heaters and fans will be activated.

NOTE: If either of the recirculation pumps do not prime, squeeze the rubber elbow on the
inlet side of the pump(s) to purge the air from the line.

8) Inspect all rack modules to verify that they are turning freely.

9) Carefully inspect the underside of the processor for any signs of leakage. Correct if neces-
sary.

10) Operate the Manual Replenishment switch to run the replenishment pumps until the
developer and fixer tanks are full of water to the overflow port.

11) Activate the Film Feed switch with a piece of film. The Wait light will turn ON and every
few seconds the replenishment pumps will cycle. Remove the film from the sensor. In a few
seconds the Wait light will go out and the beeper will sound.

12) When the Dev Temp lamp turns OFF, check the temperature of the developer with a
metal stem or digital thermometer*. If it is not correct for the film you will be using, adjust
the temperature as outlined in Section 5, Service.

WARNING: Do not use a mercury thermometer. If a mercury thermometer breaks, it will

contaminate the machine.

2-10
 INSTALLATION

Transport Film
Transport several pieces of film of your usual size(s) through the processor. Inspect and, if
necessary, correct for the following:

1) Film Feed switch operation. The Wait lamp should stay on continuously until a few sec-
onds after the trailing edge of the material being processed is clear of the Film Feed switch.

As the Wait light turns off, an audible beeper will sound indicating it is safe to feed in an-
other piece of material.

The processor will remain in the process mode for approximately 5 minutes after the film
feed switch is released.

2) Drift or Skewing. The film should feed through the processor in a straight line. If it drifts,
skews or wrinkles, check the racks for proper seating or loose assembly screws. Be certain
you are feeding the film in straight before checking racks.

3) Drying. Be sure the dryer is operating properly. Film processed in water alone may still
be slightly tacky or damp when exiting the processor.

Complete Checkout
1) Turn the Power Switch OFF. Unplug the power cord.

2) Drain each of the processing tanks and the replenishment containers for the developer
and fix replenishment systems. Close all drain valves.

3) Wipe any excess water from the racks and tanks.

The processor is now ready to be charged with fresh chemistry as instructed in Section 3,
OPERATION.

2-11
INSTALLATION

Processor Set Up Checklist

___ 1) Uncrate processor. Inspect for shipping damage.

___ 2) Assemble processor stand.

___ 3) Set processor on stand.

___ 4) Level processor.

___ 5) Inspect tank and racks for loose parts.

___ 6) Install replenisher system, replenish or batch mode.

___ 7) Connect wash water system and drain.

___ 8) Rinse out wet tanks, inspect recirculation lines.

___ 9) Perform Operational Checkout.

2-12
 INSTALLATION

Operational Checklist

___ 1) Close drain valves.

___ 2) Remove racks.

___ 3) Partially fill tanks with warm water.

___ 4) Replace racks.

___ 5) Plug in processor, apply Power.

___ 6) Inspect transport drive system.

___ 7) Check recirculation plumbing for leaks.

___ 8) Top off tanks using Manual Replenishment switch.

___ 9) Check Film Feed switch and “Beeper” operation.

___ 10) Check temperature control systems.

___ 11) Check developing time.

___ 12) Check for dryer heat and operation of both fans.

___ 13) Check transport of material.

___ 14) Drain Processor.

___ 15) Charge with fresh chemistry.

2-13
INSTALLATION

Notes:

2-14
Section 3
Operation
 OPERATION

9 1

3
4
5
NOTE: For operator convenience, the LED Display
6 Panel and the Power Switch Panel may be switched,
right to left during installation of the processor. See
Page 2-8 for details.
2

8
7
Figure 3-1, User Controls

Controls and Indicators

All of the user controls and indicators for operation of Mini NDT Processors are located on
the front of the processor. These controls are described below and on the following page.

User Controls
1. Power Switch
OFF All power to processor is OFF.
ON Processor is ON, (runs one approximate 5 minute process cycle initially), then re-
verts to standby mode. Circulation pumps, developer heater and air circulation fan
are ON. Transport, replenishment system and dryer will operate when Film Feed
switch is activated. Power On lamp will light.
CENTER This switch also serves as the circuit breaker for the processor. If tripped to the
center position reset to OFF, then turn ON. If the switch trips again, the processor
probably needs a service call. Do not use the processor if it trips off repeatedly.

3-1
OPERATION

User Controls (continued)

2. Manual Replenishment Switch
Provides for manual operation of replenishment pumps. Use to “top off ” tanks or to turn
over chemistry when activity levels have dropped.

3. Power ON LED
Lights when Power Switch is ON.

4. Dev Temp LED

Lights when developer heater is ON. Wait for light to cycle OFF before first use each day.

5. Wait LED
Illuminates when Film Feed switch is activated. To prevent fogging of film, wait until lamp
goes OFF or beeper sounds before opening feed tray.

6. Low Dev LED

Lamp ON indicates that developer is too low for safe operation. To prevent damage to the
processor, the developer heat function is turned OFF when a low level condition exists.

7. Drain Valves
Drains the Developer, Fixer, Wash tank and recirculation pumps.

8. Overflow Lines
Drain lines from developer, fix & wash overflow ports.

9. Top Cover Interlock Switch

To prevent accidental injury from moving parts, a safety switch is interlocked with the
processor’s top cover. If the top cover is removed, the processor automatically shuts down.
This interlock may be overridden for service use only by using the service hold down tool
included in the Maintenance Kit provided with each unit.

CAUTION: DO NOT attempt to process film in this unit when the interlock is overridden.

3-2
 OPERATION

Loading Chemicals
Always begin with a clean processor. The processor should have been cleaned in the normal
course of installation or maintenance.

With the developer and/or fixer tank cleaned and drained, add processing chemicals as
described below:

WARNING: Read and heed safety precautions given by your chemical manufacturer in
mixing, using and disposing of processing solutions.

To prevent chemical splashing and the risk of contamination follow these instructions care-
fully.

1) Close the tank drain valves at the front of the processor.

2) If not already done, remove the three racks and set aside.

3) Cover the developer tank with a sheet of newspaper to protect it from accidental splashes
of fixer.

4) Carefully pour about 1.5 gallons of fixer working solution into the fix tank. Do Not at-
tempt to fill the tank to the overflow.

5) Cover the fixer tank with a sheet of newspaper to protect it from accidental splashes of
developer.

6) Carefully pour about 1.5 gallons of developer working solution into the developer tank.
Do Not attempt to fill the tank to the overflow.

7) Carefully pour about 1.5 gallons of warm water into the wash tank. Do Not attempt to fill
the tank to the overflow.

8) Replace the racks. Lower them into the tanks slowly to prevent splashing. Check for cor-
rect seating on the locating pins and driveshaft.

9) Attach the replenisher hoses to the fittings on the replenisher supply containers.

10) Turn the Power Switch-ON. Operate the Manual Replenishment switch to run the re-
plenishment pumps until the developer and fixer are seen in the overflow drain tubes.

3-3
OPERATION

Daily Start Up
The daily start up procedure is as follows:

Processor ON, Fill Wash Tank

1) Close the wash tank drain valve.

2) Switch the Power Switch to the ON position. The processor will start in the process mode
and run for approximately 5 minutes, filling the wash tank. If, at the end of the process
cycle, the wash water has not reached the overflow port, trip the Manual Replenishment
switch to initiate another processing cycle.

3) Allow the developer to warm up to operating temperature (Dev Temp light will cycle
OFF). Check for leaks around all hose fittings.

CAUTION: Always inspect to see that all drain tubes are properly positioned and draining
correctly. All drain tubes must be routed in a continuously downward direction, without
dips or loops that can cause airlocks.

CAUTION: A kink or twist in a drain tube can cause a serious chemical or water spill in
the processor.

Check Developer and Fixer Levels

If not previously done, check the developer and fix tanks to see that they contain adequate
solution. Prepare fresh replenisher if necessary and using the Manual Replenishment
switch, top off each tank with chemistry to the overflow port.

Check Drive
With the Power Switch in the ON position, check all turning drive gears to see that they
mesh properly and turn without binding. Make sure the transport rollers are turning freely,
without interference or binding.

3-4
 OPERATION

Processing Film
Feed film into the processor. As it actuates the feed sensor, the WAIT lamp on the control
panel will light.

If you turn the room lights on after feeding film, to prevent fogging the end of your film, do
not open the daylight cover until after the Wait light goes out or the beeper sounds.

After the processor completes its processing cycle it will automatically return to Stand-By
mode.

Shutdown and Daily Cleaning

Basic care of the processor goes hand-in-hand with its operation. Following each day’s
work, allow 15 minutes to clean the processor as described below.

Drain Wash Tank

Open the wash tank drain valve and allow the wash water to drain. Rinse out the wash tank
with fresh warm water, then close the drain valve.

Clean Top Cover, Guides & Rollers

Using a separate wet cloth for developer and fixer, wipe the exposed rollers on each rack.

CAUTION: Do not use the same cloth for fixer and developer racks. Fixer may contami-
nate the developer.

Wipe off Processor

Thoroughly wipe the inside and outside surfaces of the top cover and side panels with a
damp cloth. Replace the top cover, leaving a slight opening over the drive shaft to prevent
condensation of chemistry vapors.

3-5
OPERATION

Quality Control

A good quality control program is essential to the production of quality radiographs.

It is recommended that a quality control program for your processor be established and
maintained to assure the quality of your output.

Following are some suggestions for those areas that should be monitored. Contact your film
and chemistry technical representative for additional information and assistance.

Developer
Developer activity can be monitored by use of pre-exposed control strips, available from
your film supplier, or by careful monitoring of your production work.

Fixer
Exhausted fixer will usually result in dark streaks in your film’s emulsion that may appear
immediately after processing or may not appear until hours or even days after processing.

Exhausted fixer can also contribute to transport problems such as jams and will frequently
prevent proper drying from taking place, resulting in sticky film surfaces.

The general health of your fixer can be determined by monitoring the pH of the chemistry.

When pH is too high, films may jam in the wash tank and the dryer. To determine pH,
immerse pH test strips, available from your dealer, in the fixer and read its pH value from
the resultant color change on the strip. If the pH rises toward the chemical manufacturer’s
recommended upper limit, dump the old fixer and replace with fresh chemicals.

NOTE: Only terminal-type silver recovery systems are recommended for use with this pro-
cessor. Do not try to re-use fixer after silver has been removed.

3-6
 OPERATION

Replenishment
Replenishment in Mini NDT Processors consists of “topping” off the developer and fixer
tanks with fresh working solution at the start of each shift and automatic replenishment by
the replenishment system.

Automatic replenishment is accomplished by the film tripping one or both of the Film Feed
Switches which, in turn, actuates the electronic replenishment circuitry. Depending on
technician set adjustments, the developer and fixer pumps will cycle on and off during film
feeding to replenish the working solution in the developer and fixer tanks.

Manual Replenishment may be required for one of three reasons. They are:

1) To top off the tanks at start-up.

2) To restore chemical strength after several days of shut down.

3) To compensate for a basic under-replenishment condition. (See NOTE below)

NOTE: Chemistry requirements vary by the type of work and average size of films you are
processing. If you find that you must frequently use the Manual Replenishment switch to
add fresh chemistry, it is recommended that you have your technician adjust the replenish-
ment control circuits as required to allow for adequate automatic replenishment.

3-7
OPERATION

Checklists for Daily Use

Startup
___ 1) Check solution levels.
a. Top off processing tanks and fill wash tank.

___ 2) Power Switch to ON, check drive gears for meshing;

allow 15-30 minutes warm up.

___ 3) Clean feed tray, receiving bin.

___ 4) Check developer activity, fixer pH.

Operation
___ 1) Feed material, trip Film Feed switch to start processing cycle.

___ 2) Wait until Wait light goes out or beeper sounds before opening film feed tray.

Shutdown and Daily Cleaning

___ 1) Switch off power.

___ 2) Drain and rinse wash tank, close valve.

___ 3) Clean:
a. roller surfaces, rack and tank area
b. splashes from inside top cover.

___ 4) Wipe outside surfaces of the processor, inside surfaces of feed tray and
cover box and both side panels.

___ 5) Leave top cover slightly open to prevent condensation.

NOTE: Duplicate these checklists and post them near the processor.

3-8
 Section 4
Maintenance
 MAINTENANCE

Maintenance Program
Maintenance of Mini NDT Processors consists of cleaning and adjustment operations, rou-
tinely performed, to keep the processor operating correctly. Early in the life of your proces-
sor set up a maintenance program, with specific people responsible for performing each
maintenance task.

Maintenance Records
Good preventive maintenance is essential to assure a long and trouble free life for your
processor. Keeping on-going records of maintenance will help assure that the work is per-
formed when scheduled.

Figure 4-1 is a Maintenance Schedule that lists tasks to be performed at prescribed main-
tenance intervals.

Figure 4-2 is a Maintenance Log for keeping monthly records of maintenance performed.
Make additional copies and post near the processor.

Cleaning
Cleaning is the most important form of maintenance. If chemicals are allowed to accumu-
late on processor parts they can cause corrosion or other damage which may seriously affect
production and output quality.

Perform daily cleaning, as outlined on the Maintenance Schedule, Figure 4-1, as part of the
shutdown procedure.

Weekly cleaning, described below, should take about thirty minutes following the last shut-
down and daily cleaning.

Do not replace items removed for daily cleaning until after weekly cleanup has been com-
pleted.

CAUTION: Never use harsh abrasive material to clean racks or processing tanks. Never
use scrub pads such as "Scotchbrite" on rollers.

4-1
MAINTENANCE

Mini NDT Processor Maintenance Schedule

DAILY Clean:
99 Developer Rollers
99 Top Covers, Side Panels
99 Feed Tray, Receiving Bin

Check:
99 Chemical Levels
99 Replenisher Levels

WEEKLY Clean:
99 Developer Rack
99 Fix Rack
99 Wash Rack
99 Wash Tank
99 Tank Exteriors

MONTHLY Clean:
99 Developer Tank, Circulation & Replenishment System
99 Fixer Tank, Circulation & Replenishment System
99 Wash Tank, Drain & Overflow System

Check:
99 Hose Clamps & Plumbing
99 Rack Bearings
99 Lubrication Points

YEARLY Clean:
99 Developer & Fixer Circulation Pumps

Check:
99 Drive Belt
99 Drive Motor Brushes
99 Lubrication Points Figure 4-1, Maintenance Checklist

4-2
 MAINTENANCE

Mini NDT Processor Maintenance Log

NOTE: If Processor is run 80 hours or more a week, perform maintenance twice as often. 1. Duplicate this copy to provide a supply of log sheets.

2. Perform operations as instructed in User's Manual.

3. List operating hours at each operation and initial.

4. Retain completed log sheets for continuing history.

* Where applicable

Figure 4-2, Maintenance Log

4-3
MAINTENANCE

Weekly Cleaning

1) Remove the developer, fixer and wash racks. To prevent chemical contamination, wash
off each rack separately with clean, lint-free cloths and warm water. Clean each roller over
its entire surface. Use isopropyl alcohol if necessary to remove traces of adhesives.

NOTE: Soft scrub pads, such as nylon net over sponge, work well on rollers. Metallic, or
non-metallic, scrub pads such as "Scotchbrite", must not be used on rollers as they will
damage the roller surface.

2) Inspect each rack thoroughly. Verify that the rollers turn freely and that all guides and
baffles are properly in place. Carefully set each rack aside to drain and dry while you are
cleaning the rest of the processor.

3) Clean the outside surfaces of the processing tank, using warm water with a sponge or
non-metallic scrub pad.

CAUTION: Never use steel wool on any part of the processor as its residue may cause
rust to form on the metallic parts of the processor.

4) Clean the dryer rollers and rack parts with a damp cloth and wipe dry.

5) Replace all removed racks and other parts.

4-4
 MAINTENANCE

Monthly Cleaning
As film is processed, by-products are released into the developer, fix and wash systems.
These must be removed by regular cleaning. Every month, schedule two hours of processor
downtime to thoroughly clean the developer, fixer and wash systems.

NOTE: This cleaning will replace the scheduled Weekly Cleaning due on the same date.

1) Open the drain valves, drain and dispose of the used developer, fixer and wash water.
Allow the tanks and recirculation systems to drain completely.

CAUTION: When filling or rinsing the processor tanks, use water no hotter than 120°F
(54°C).

2) Rinse out each tank and then close the drain valves and fill the wash tank with warm
water.

3) Systems Cleaning.
The use of Developer Systems and Fixer Systems Cleaners are recommended for cleaning
the developer and fixer system. Carefully follow the manufacturer’s instructions and pre-
cautions. Dissolve any powdered chemicals in water before adding to the tank. Be sure to
accomplish the neutralizing and rinsing steps recommended by the systems cleaner manu-
facturer.

WARNING: Beware of all rotating gears, shafts and drive belts when operating the pro-
cessor with its access panels removed.

4) After the developer and fixer systems are thoroughly cleaned, neutralized and rinsed, fill
each tank with fresh warm water and install the racks. Switch processor ON and allow the
transport and recirculation systems to run for about 15 minutes as a final rinse.

4-5
MAINTENANCE

Monthly Cleaning (continued)

5) Systems cleaning will remove most, if not all, of the chemical residue from the transport
racks. For additional cleaning and inspection, proceed as outlined below:
a. Remove the rack from the tank.
b. Clean the developer and fix racks without disassembling them.
c. Appropriate Systems Cleaner may be used to remove stubborn deposits. Never use
“Scotchbrite” type pads on roller surfaces. Rinse the rack thoroughly after it has been
cleaned.
d. Inspect all rack end plates for wear. Be sure the rollers turn freely.
Bearing wear differs according to the solution in which the rack is used. Since bearings
tend to wear more quickly in the fixer solution, the fixer rack end plates should be checked
more frequently for wear.

Clean Tanks
Inspect the empty processing tank for foreign matter and, if necessary, use a soft scrub pad
or brush and warm water to clean the tank interior. Flush the tank with warm water and
drain.

Inspect Processor
Check the hose clamps on the developer, fixer and wash pumps and the base of each pump
for leaks. Secure as necessary.

CAUTION: Do not over-tighten clamps. This can cause leakage or damage to the pump
heads.

4-6
 MAINTENANCE

Prepare Fresh Chemicals

When the developer and fixer systems are clean, prepare and load fresh chemicals in ac-
cordance with instructions in Section 3, Operation, and the manufacturer’s instructions
and precautions.

Monthly Lubrication
Refer to Figure 4-2 (Page 4-3), Maintenance Log and Figure 4-3 (Page 4-8), Lubrication
Points and lubricate as indicated. Be sure to clean off all old lubricants and any excessive
new lubricants.

Annual Maintenance
Once a year, following a routine monthly cleaning, perform the following tasks on the pro-
cessor:

1) Inspect the drive gears on each rack and replace any gears that are excessively worn or
damaged.

2) Refer to Service Procedure 5-1. Inspect, and adjust or replace if necessary, the main drive
belt.

3) Refer to Service Procedure 5-2. Inspect and clean the fixer circulation pump. The de-
veloper pump is usually cleaned adequately by systems cleaning and does not require ad-
ditional servicing.

4) Refer to Service Procedure 5-3. Inspect and clean the developer and fixer replenishment
pumps.

5) Refer to Figure 4-2 (Page 4-3), Maintenance Log and Figure 4-3 (Page 4-8), Lubrication
Points and lubricate as indicated. Be sure to clean off all old lubricants and any excessive
new lubricants.

4-7
MAINTENANCE

Removing Old Lubricants

Dust and dirt, mixed with oil or grease, can prevent fresh lubricants from reaching the sur-
faces that need it most.

Before applying new lubricant, clean accumulations of grease from the gears. Hold a rag
alongside each gear, and brush debris from the gear onto the rag. Clean as much of every
drive gear as possible, then run the processor transport system very briefly, and clean again
until all portions of the gears have been exposed for cleaning.

After the drive gears have been cleaned, lubricate them as indicated in Figure 4-3.

Lubrication Points

Location Interval Lubricant

Drive Shaft Bearing Monthly Oil/Teflon Oiler
& Worm Gears

Dryer Gears Monthly Oil/Teflon Oiler

NOTE: DO NOT lubricate any gears or other parts that
come in contact with solutions or water.

Figure 4-3, Lubrication Points

4-8
Section 5
Service
 SERVICE

Content

This section contains information on trouble-shooting and repairing AFP Mini NDT
Processors.

Always consult the Troubleshooting Chart before attempting service or repair, or before
calling a service representative.

Even if you do not plan to service the processor yourself, the chart will help you explain the
problem to a service representative.

WARNING: Be extremely careful when trouble-shooting or servicing the processor with the
power on. Dangerous, potentially lethal, electrical voltages are present at several points.

Following the Troubleshooting Charts are instructions for performing adjustment and re-
pair procedures that may be required to keep the processor functioning.

Also in this section is a description of the control electronics in the processor, with applica-
ble schematics and a wiring diagram. These will enable users who are trained and equipped
for electronics trouble-shooting to trace failures in the electronics.

NOTE: The circuit cards in this processor are not considered field repairable and in the
event of a component failure, should be replaced.

Attempting to repair them could invalidate any remaining warranty, or may cancel the ex-
change credit value that some cards may have.

Troubleshooting
The Troubleshooting Charts are divided into three columns. To use either chart, find on the
left, under Symptom, a problem that sounds like yours. In the middle column, in dimin-
ishing order of likelihood, are the Probable Causes for such a symptom. The right-hand
column, Remedy, provides corrective action(s) for each probable cause.

5-1
SERVICE

Service Procedures
Following the Troubleshooting Charts are service procedures for repair and maintenance
of the processor.

Below is an index to those procedures:

Procedure Title
5-1 Inspecting, Adjusting & Changing the Main Drive Belt
5-lA Film Sensors and Adjustments
5-2 Servicing Circulation Pumps
5-3 Servicing Replenisher Pumps
5-4 Calibration Procedures
5-5 Circuit Descriptions

Schematics
The following schematics are included for servicing AFP Mini Medical Series X-Ray film
processors.

Figure 5-1 AC Interconnect Diagram

Figure 5-2 Dryer Rack Wiring Diagram
Figure 5-3 AC Interface Board
Figure 5-4 AC Interface Board Schematic
Figure 5-5 Logic Board Schematic
Figure 5-6 Logic Board Layout
Figure 5-7 Ready Tone Generator Schematic

5-2
 SERVICE

Troubleshooting Processor Problems

SYMPTOM PROBABLE CAUSE REMEDY

1. Developing time not A. Excessive load on drive motor. A. Check that racks are seated
constant. B. Solution levels low. and turn freely.
B. Add chemicals as required.

2. Solution temperature A. Temperature control setting A. Restore correct setting.

too high. moved.
B. Shorted heater triac. B. Replace heater triac.
C. Defective temperature sensor. C. Replace temperature sensor.
(open)
D. Logic failure. D. Replace logic board.

3. Solution temperature A. Heater failed. A. Replace heater.

too low. B. Heater triac failed. (open) B. Replace heater triac.
C. Temperature control setting C. Restore correct setting.
moved.
D. Shorted temperature sensor. D. Replace sensor.
E. Logic failure. E. Replace logic board.

4. Dryer temperature A. Failed heating element. A. Replace element.

too low. B. Open overtemp switch on B. Will reset when cool. Inspect
dryer. for cause: fan not running, dirt
buildup, etc.
C. Shorted temperature sensor. Replace sensor.

5. Dryer temperature A. Open temperature sensor. A. Replace sensor.

too high. B. Blower failure. B. Replace blower.
C. Logic failure. C. Replace logic board.

6. Film jams. A. Film not fed in squarely. A. Feed film in carefully, leading
edge parallel to rollers.
B. Improper fixing, fixer too B. Check pH. If pH is above 5.0,
old, pH too high, or improperly dump and mix fresh. Follow
mixed fixer or fixer replenisher. the manufacturer's instructions
exactly.

5-3
SERVICE

Troubleshooting Processor Problems (continued)

SYMPTOM PROBABLE CAUSE REMEDY

7. Films overlap or A. Bound rollers. A. Clean each roller; check for
become skewed during causes of binding.
transport. B. Rack end plate bearings worn. B. Replace bearings.
C. Missing rack springs. C. Replace springs.

8. Film is tacky, wet A. Improper fixing. A. See 5B.

or curled when leaving B. Dryer temperature too low. B. Check dryer for proper
dryer. operation.

9. Dirt particles A. Foreign particles in dryer or A. Run several outdated sheets

on film. on squeegee rollers. of unexposed film.
B. Algae deposits on film. B. Clean wash tanks and racks
with nylon scrub brush and
warm water. Drain wash tank
each night.
C. Foreign particles on squeegee. C. Clean squeegee roller(s).

10. Scratches on A. Dirt on feed rollers. A. Clean feed rollers.

film emulsion. B. Chemicals crystallized on B. Clean film guides.
underside of top film guides.
C. Dirt or silver accumulation C. Clean rollers using a nylon
on rollers. scrub pad and warm water, or
developer systems cleaner for
developer racks/fixer systems
cleaner for fixer racks.
D. Roller in rack not turning. D. Check all rollers for
operation; repair as required.
E. Dirty feed tray surface. E. Clean feed tray.

5-4
 SERVICE

Troubleshooting Processor Problems (continued)

SYMPTOM PROBABLE CAUSE REMEDY

11. Increase in image A. Film is overexposed. A. Coordinate exposure with
density. developing time.
B. Developer temperature is B. Have service technician
too high. troubleshoot developer
temperature.
C. Excessive developing time C. See Symptom 1.
due to mechanical binding.
D. New developer improperly D. Dump and mix fresh,
mixed. following manufacturer's
instructions exactly.

12. Decrease in image A. Film is underexposed. A. Coordinate exposure.

density. B. Developer under- B. Change developer. Check
replenished or exhausted. replenishment rates.
C. Developer temperature C. See Symptom 3.
too low.
D. Developer time too short. D. Check developer for low
level.
E. New developer improperly E. Dump developer and mix
mixed. fresh.

13. Over-replenishing. A. Shorted film presence A. Replace switch.

switch.
B. Shorted manual B. Replace switch.
replenishment switch.
C. Pendulum magnet weak C. Clean or replace pendulum.
or stuck in the up position.
D. Logic Failure. D. Replace logic board.

14. No functions. A. Interrupter switch A. Put top cover in place.

not activated.
B. Interrupter switch defective. B. Replace switch.

NOTE: The interrupter switch may be bypassed for troubleshooting purposes only
by either utilizing the hold down tool (P/N 0000021801) to keep the switch activated.
Jumping the pins on J-14 on the logic board is an alternate method.

5-5
SERVICE

Service Procedure 5-1

Inspecting, Adjusting and Changing the Main Drive Belt

The main drive belt requires only minimal maintenance and normally lasts many years with
normal use.

Inspection
The belt should be inspected yearly. Replacement is indicated if any of the following condi-
tions are found:

1) Excessive slack that cannot be corrected.

2) Frayed or badly worn edges.
3) Missing or damaged drive lugs on the belt surface.

Adjustment
CAUTION: Overtightening the belt will cause the belt to jump on the wormshaft pulley
and will cause the saddle bearing nearest the pulley to become excessively hot.

Adjusting slots to tension the drive belt are provided in the motor mounting plate. Adjust
in the following manner:
1) Unplug the processor from its power outlet.
2) Loosen the four motor mounting plate screws. These are accessible on the back
of the processor, below the dryer.
3) Slide the motor until the belt has approximately 1/2" of play. With no racks in
place, you should be able to rotate the driveshaft with your fingers approximately
1/8" back and forth.
4) Tighten the four screws.
5) If most of the slack cannot be removed, the belt is worn excessively and should
be replaced.

Replacement
The following procedure is to be followed when replacing a worn drive belt:
1) Unplug the processor from its power outlet.
2) Remove all four racks (dev, fix, wash & dryer) and carefully set aside.
3) Loosen the four drive motor mounting plate attaching screws on the rear of the
processor. Move the motor to remove the drive belt.
4) Remove the cotter pin holding the drive belt pulley to the driveshaft.
5) Slide the driveshaft pulley forward far enough to allow removal of the belt around
the end of the driveshaft.
6) Install the new belt in the reverse order.
7) Adjust the new belt as described above.

5-6
 SERVICE

Service Procedure 5-1a

Film Sensors and Adjustments

Mini NDT processors up to and including S/N MM1899-90
Film sensing for Mini NDT processors up to and including S/N MM1899-90 was accom-
plished by mounting a magnetic reed switch assembly in the center of the upper edge inside
the molded feed tray adapter.
When film is not present in the feed tray, a magnetic pendulum assembly is in close proxim-
ity to the reed switch, wired in a normally closed configuration. This means that it is held
open by the magnet when film is not present. When film is inserted in the feed slot, the
pendulum is pushed upward and away from the reed switch, causing it to close. This puts a
short across pins 1 and 2 of J13 on the ready tone generator board, putting the machine into
the process mode. When the pendulum returns to its position of rest, the reed switch opens
initiating timers for the beeper, wait light and cycle time. Approximately 8 seconds after the
reed switch opens the beeper should sound and the wait light should go out.
If a machine fails to go into standby, the magnet may have weakened, or the switch may be
stuck in the closed position; or the switch may be adjusted too far away from the pendulum
to activate the switch.
First, unplug J13 from the ready tone generator board. If the wait light goes out and the
beeper sounds after approximately 8 seconds, the switch is either shorted or the magnet is
failing to activate it.
To test the switch, first remove the switch from the machine. Use a magnet to activate the
switch while looking across the switch with a meter set on Ohms. If the switch fails to open
it should be replaced. If it does open, try adjusting it as close to the pendulum assembly as
possible. If this doesn’t help replace the pendulum assy.
If the machine remains in the process mode after unplugging the switch from the J13 con-
nector on the ready tone board, unplug the ready tone board from J13 on the main logic
board. If the wait light goes out after approximately 8 seconds, the ready tone generator
board should be replaced. If unplugging the ready tone board does not clear up the prob-
lem, a rare problem on the logic board itself is indicated.

Mini NDT processors S/N MM1900-90 and above

Starting with S/N MM-1900-90, Mini NDT processors feature a new style of film sensing.
This is in the form of two hall-effect magnetic digital sensors (P/N 21878) located approxi-
mately three inches in from the inner right and left sides of the feed tray. There are now two
magnetic pendulum assemblies (P/N 21893), located above the feed tray, that are used in
conjunction with these sensors.
Activation of either switch will put the machine into the process mode. The purpose of the
dual switch arrangement is to accommodate smaller size films. The feed tray assembly has
changed to P/N 21876. (The part numbers given above are for 1 each of the parts.)

5-7
SERVICE

Service Procedure 5-1a

Film Sensors/Adjustments (continued)

Film sensor location configuration (See figure 5-1)
Film Sensor Adjustment: These sensors are adjusted at the factory and normally do not
need adjustment. However, should adjustment be required, follow this procedure:
1) Loosen the screw on each small bracket securing the sensors to the molded feed tray
adapter; the sensors may be moved up or down.
2) Locate each sensor upward close enough to the magnet opposing it so that the machine
remains in standby. Raising either magnet by inserting a film should put the machine
into the process mode. If this does not occur in either case, lower the sensor in question
until it does.
Another Method of Adjustment: Since the two Hall-Effect switches are wired in parallel,
simply short out one and position the other until it activates (allow 10 seconds after reposi-
tioning the switch for the beeper to sound and the wait light to go off).
The easiest way to short out one switch while adjusting the other is to open the front electri-
cal panel and locate the beeper board. It is the smaller of the three boards, and is located in
the upper middle section of the electrical panel. Each switch is connected to the board by
means of a plug at the end of a 3 wire ribbon cable.
Unplug one switch from the board and jump the second and third pins (count left to right)
together. This completes the circuit for this switch. Now you can adjust the position of
the other one. Once this is done, plug the other switch back into the board and adjust its
position. There is no need to unplug the other one while doing this since you have already
repositioned it. The addition of some silicone caulking to each switch will help assure that
they both stay in position.

Figure 5-1, Film Sensor Location Configurations

5-8
 SERVICE

Service Procedure 5-2

Servicing Circulation Pumps

The circulation pumps are easily removed for cleaning and/or servicing. For the early style
pump (Figure 5-2, Serial #'s below 8724), proceed as follows:

Removal
1) Unplug the processor from its power outlet.
2) Drain the tank from which the pump is to be removed.
3) Disconnect the pump power cable from the junction box.
4) Disconnect the outlet hose from the pump body.
5) Remove the drain filter disk from the bottom of the processing tank to expose the four
pump mounting screws.
6) Carefully remove the four screws and lower the pump.
NOTE: There are five “O” rings between the bottom of the tank and the mounting surface
of the pump (see Figure 5-2). Be sure to locate and save all 5 “O” rings when removing the
pump.

Disassembly & Cleaning

Developer recirculation pumps are usually cleaned adequately by systems cleaning and do
not require disassembly.
Fix and wash pumps should be disassembled for cleaning at least once a year to remove
hardened residue build up.
Disassemble and clean as follows:
1) Remove the four pump head assembly screws, (Figure 5-2).
2) Gently separate the pump head assembly. Locate and save the internal “O” ring seal
inside the pump head.
3) Remove the impeller from the pump head and thoroughly clean all pump head parts in
warm water.

Assembly
1) Reassemble the pump in reverse order. Lubricate the internal “O” ring with a silicone
base lubricant before installing. Do not over tighten the self-tapping assembly screws.

Installation
1) Carefully install the pump in reverse order of removal. Lubricate the 5 “O” rings that
seal the pump to the tank base with a silicone base lubricant before installing.
2) Test the pump for operation with water before installing chemistry.

5-9
SERVICE

Service Procedure 5-2

Servicing Circulation Pumps (continued)

The circulation pumps are easily removed for cleaning and/or servicing. For the later style
pump (Figure 5-3, Serial Numbers starting at 8724 and above), proceed as follows:

Removal
1) Unplug the processor from its power outlet.
2) Drain the tank from which the pump is to be removed.
3) Disconnect the pump power cable from the plug channel.
4) Disconnect the inlet elbow and output hose from the pump body.
5) Loosen the two (2) screws securing the pump mounting feet to the bracket. Slide the
pump mounting feet out from under the tabs provided on the bracket and remove.

Disassembly & Cleaning

Developer recirculation pumps are usually cleaned adequately by systems cleaning and do
not require disassembly.

Fix and wash pumps should be disassembled for cleaning at least once a year to remove
hardened residue build up.

Disassemble and clean as follows:

1) Remove the four pump head assembly screws, (Figure 5-3). Be careful to note the
orientation of the outlet nozzle for reassembly.
2) Gently separate the pump head assembly. Locate and save the internal “O” ring seal
inside the pump head.
3) Remove the impeller from the pump head, taking care to not lose the small green
spacer located on the inside of the indentation of the impeller and thoroughly clean all
pump head parts in warm water.

Assembly
1) Reassemble the pump in reverse order. Lubricate the internal “O” ring with a silicone
base lubricant before installing. Take care to not lose the lock washer and flat washer
provided with each screw and do not over tighten the screws.

Installation
1) Carefully install the pump in reverse order of removal. Lubricate the 5 “O” rings that
seal the pump to the tank base with a silicone base lubricant before installing.
2) Test the pump for operation with water before installing chemistry.

5-10
 SERVICE

Figure 5-2, Recirculation Pump Head, Early Style (Up to S/N 8723)

Front View Top View

Figure 5-3, Recirculation Pump, Later Style (For S/N's 8724 and higher)

5-11
SERVICE

Service Procedure 5-3

Cleaning and Servicing Replenisher Pumps

Mini NDT Processors utilize high reliability, low maintenance oscillating pumps to deliver
replenishment to the developer and fix tanks. The following steps will correct most prob-
lems that may occur.

NOTE: These pumps operate on half-wave DC. Attempting to operate them on full wave
AC (without a blocking diode in place) will lead to overheating and failure of the pump
solenoid.

If the pumps run but deliver little or no chemistry.

1) Inspect replenishment lines between replenisher tanks and pump inputs for kinks or
other damage. If installed, disassemble and clean in-line filter(s). Check all hose clamps
for security.

2) Replenishment lines should not be lengthened, nor should the tanks be positioned such
that more than 36" of chemical lift is required.

3) Check valves may be obstructed with debris or crystallized chemistry.

A) If pump will move any chemistry, try cleaning valves in place by placing pickup tube
in a container of warm water, not over 120°F (49°C) and activatlng the pumps wlth
the Manual Replenishment switch. The warm water will usually remove hardened
chemical residue.

B) Stubborn deposits and larger pieces of foreign material may require that the pump
be disassembled for cleaning. Figure 5-4, below, details disassembly of the pumps.

Clean the valves, using hot water if necessary to remove any chemical residue. Older
valves may require replacement.

When assembling, take care to install the pump valves exactly as they were removed.

Figure 5-4, Disassembly of Replenisher Pump

5-12
 SERVICE

Service Procedure 5-4

Circuit Descriptions and Calibration Procedures

WARNING: The following calibration adjustments are made on the Logic Board. As
potentially fatal voltages are present and easily contacted, these adjustments must be
performed only by qualified service technicians.
Access to the circuit cards may be gained by removing the two mounting screws from the
underside of the feed tray, then lowering the control box door assembly.
All calibrations are done on the Logic Control Board located on the right half of the opened
control box door.

Developer Temperature Control

The developer is heated by a single 500 watt heating element located under the developer
tank in a heater exchange assembly.
Developer temperature is controlled by an IC temperature sensor mounted on the bottom
of the developer tank. This sensor is a constant current generator who’s output is directly
proportional to the temperature of the tank.
The temperature control is a proportional controller that allows full power to be sent to the
heating element during warm-up, when the processor is first turned ON. This will be indi-
cated by the DEV TEMP light on the control panel or LED L-2 on the logic board being ON.
When the temperature in the tank is within 2°F (1.1°C) of the desired temperature, the
controller will start cycling the power to the heater to prevent temperature over run. At this
point the LEDs’ mentioned above will blink, indicating that the temperature is very near its
set point.
The temperature controller signals the triac switch Q2 through opto-isolator U-2 on the AC
interface board. The triac switches line voltage to the heater.
The desired temperature set point is adjusted with trim pot R-20 on the logic board.
NOTE: Clockwise rotation increases temperature. See Calibration Procedure below.
In the unlikely event of an electronic failure, providing continuous full power to the heating
element, an overtemp safety thermostat located on the heater exchange assembly will open,
thus disabling heat. In addition, a protective internal fusible link is present in the heating
element as an added safety feature. When an open heating element is found, the operation
of the triac should also be checked. (The heating element has a nominal resistance value of
approximately 25 ohms).
Note that the temperature controller is disabled if a low level condition exists in the devel-
oper tank.

5-13
SERVICE

Service Procedure 5-4

Circuit Descriptions and Calibration Procedures (continued)

Developer Temperature Calibration
1) Verify that there is enough conductive liquid in the developer tank to cover the low level
sensor, located in the front wall of the tank. (About 1.5 gallons [6 L.])
2) Turn the processor ON.
3) Rotate trim pot R-20 on the Logic Board several turns clockwise to force the heater ON.
The DEV HEAT LED and LED L-2 must be on steady, if not, continue turning R-20
clockwise until both LEDs’ are ON steady.
4) Place a known accurate metal stem thermometer into the developer solution.
CAUTION: Do Not use a glass/mercury thermometer in the processor. If a glass ther-
mometer should break, the resultant mercury leakage would permanently contaminate
the processor.
5) As the temperature of the solution reaches the desired value, slowly adjust trim pot R-20
counterclockwise until LED L-2 starts to blink. When the desired temperature is reached
the LED should flash ON only occasionally to indicate temperature is being maintained.

Dryer Temperature Control

The dryer uses two 275 watt infra-red lamps (heaters), and airflow provided by 2 fans, to
dry the film as it passes through the dryer section.
A thermistor in the dryer section is used as a temperature sensor. Control is provided by the
logic board. LED L-1 on the logic board will light when the dryer is calling for heat.
The temperature controller signals the Triac switch Q-1 through opto-isolator U-l on the
AC interface board. The triac switches line voltage to the heaters.
Trim pot R-21 on the logic board adjusts the set temperature of the dryer.
NOTE: Counterclockwise rotation of the trim pot increases the set temperature of the
dryer.
The upper dryer blower is controlled by opto-isolator U-3 and triac Q-3. The lower, or back
blower is on continuously

5-14
 SERVICE

Service Procedure 5-4

Circuit Descriptions and Calibration Procedures (continued)

Over Temperature Protection
The dryer is equipped with over temperature protection in the form of a safety switch lo-
cated on one of the lamp reflectors. If temperature inside the dryer exceeds 155 f (68 C), the
safety will open and remain open until the temperature drops below 105 f (41 C).
If this should happen the dryer should be checked for dirt build up, nonoperating fans or
shorted triac.
CAUTION: In no event should the processor ever be operated with this safety device
shorted or bypassed. Severe equipment and/or personal injury could occur.

Dryer Temperature Calibration

Dryer temperature should be checked by inspecting the film being processed. If the film is
exiting the dryer damp, temperature may need to be increased. If the processed film shows
heat marks (wavy horizontal lines across the film) the dryer temperature should be reduced.
1. Inspect a piece of processed film.
NOTE: All covers and panels must be on the processor when checking operation of the
dryer.
2. Adjust trim pot R-21 as follows to adjust dryer operating temperature:
Counterclockwise = Increase Dryer Temperature
Clockwise = Decrease Dryer Temperature
3. Process another piece of film and inspect for proper drying.

5-15
SERVICE

Service Procedure 5-4

Circuit Descriptions and Calibration Procedures (continued)

Replenishment Operation
The replenishment system operates in two modes. The first is by the film feed sensor being
tripped, indicating that material is being processed. This is called automatic replenishment.
The other method is via the manual replenishment button located at the front of the proces-
sor, known appropriately as manual replenishment.
Two trim pots on the logic board allow the adjustment of cycle length for the developer and
fixer replenishment pumps, thus allowing adjustment for differing processing loads, mate-
rials and other variable conditions.
Before attempting adjustment of the replenishment system, verify that the replenisher lines
are clear and not bent or kinked. If replenishment seems to be below earlier performance,
clean the check valves as outlined in Service Procedure 5-3 before proceeding.
Replenishment Calibration
The following outlines basic calibration for the replenishment system. Depending on the
customer’s materials, film sizes and production, it may be necessary to make further adjust-
ments to the replenishment rate(s).
1) Turn the processor ON.
2) Lift the developer or fixer “J-Hook” out of the processing tank far enough to hang it into
a graduated container.
3) Press the manual replenishment button until all air is purged out of the replenishment
line.
4) Empty the graduated container.
5) Feed in a piece of 14" X 17" film and measure the amount of replenishment delivered
into the container. The recommended starting point amounts are:
Developer = 110 ml
Fixer = 120 ml
If these amounts are not delivered adjust the appropriate trim pot(s) shown below until the
1 minute delivery amount for each pump is as recommended or as required for your appli-
cation. NOTE: Counterclockwise rotation increases output per minute.
Developer = R-47
Fixer = R-28

5-16
 SERVICE

Service Procedure 5-4

Circuit Descriptions and Calibration Procedures (continued)

Triacs & SCRs
There are 5 Triac’s and 2 SCRs on the AC interface board. Their functions are:
Ql Controls dryer heaters (lamps).
Q2 Controls developer heater.
Q3 Controls dryer blower.
Q4 Controls drive motor and water solenoid.
Q5 Not used on thls processor.
Q6 Controls fixer replenishment pump.
Q7 Controls developer replenishment pump.

Outputs
The output of the AC interface board to the main harness is via connector J1 on the follow-
ing pins:
Pin 1 Dryer lamps (heaters).
Pin 2 Developer heater.
Pin 3 Drive motor, wash water replenishment pump or solenoid.
Pin 4 Dryer blower.
Pin 5 Not used.
Pin 6 Fixer replenishment pump.
Pln 7 Developer replenishment pump.

Fuses
The following fuses on the AC interface board protect the indicated circuits:

Fuse Type/Rating Protects

F1 3AGC 1 amp Developer & fixer replenishment pumps.
F4 3AGC 5 amp Developer heater.
F5 3AGC 8 amp Dryer lamps, 115V(heaters).
F5 3AGC 5 amp Dryer lamps, 220V(heaters).
F6 3AGC 5 amp Drive motor, wash water solenoid.
F7 3AGC 5 amp Dryer Blower

5-17
SERVICE

Service Procedure 5-5

Theory of Operation
Solution Temperature Control
Temperature in the developer tank is sensed by an integrated circuit temperature sensor
which generates a current that is directly proportional to temperature.
The signal from temperature sensor is sent to I.C. U2, an LM 3900 quad current-differenc-
ing amp. The amplifiers in this package amplify differences in current at its inputs. Two
of the amplifiers are connected as comparators comparing the current generated by the
temperature sensor with the current set by the front panel temperature control. R20 sets
the maximum temperature at which the front panel control can be set. R20 is preset at the
factory for approximately 110°F maximum temperature.
When replacing the Logic board or when replacing U2 or the temperature sensor, R20 must
be re-calibrated (see calibration Procedures). The other two amplifiers in U2 are used as a
triangle wave signal which is mixed with the current from the controls. This gives propor-
tional temperature control supplying less heat as the temperature approaches the set tem-
perature, and automatically adjusts the amount of heat supplied to maintain temperature
as closely as possible. The action of the temperature control is indicated by the LED lamp
on the front panel and L2 on the Logic Board. When the lamp is on, the heater is activated.
As the tank temperature approaches the set temperature, the LED will begin blinking and
will remain on for less time as the temperature comes closer to the set temperature.
Drive to the heater is disabled if the solution level in the developer tank drops below the
level sensor probe.

Dryer Temperature Control

Temperature in the dryer transport is sensed by an integrated circuit temperature sensor
which generates a current that is directly proportional to temperature.
The signal from the temperature sensor is sent to I.C. U2, an LM 3900 quad current-dif-
ferencing amp. The amplifiers in this package amplify differences in current at its inputs.
Two of the amplifiers are connected as comparators comparing the current generated by
the temperature sensor with the current set on the board. R21 sets the temperature for the
dryer. R21 is preset at the factory for 135°F maximum temperature.
When replacing the Logic board or when replacing U2 or the temperature sensor, R21 must
be re-calibrated (see calibration Procedures). The other two amplifiers in U2 are used as a
triangle wave signal which is mixed with the current from the controls. This gives propor-
tional temperature control supplying less heat as the temperature approaches the set tem-
perature, and automatically adjusts the amount of heat supplied to maintain temperature as
closely as possible. The action of the temperature control is indicated by the LED L1 on the
logic board. When the lamp is on, the heater is activated.
As the dryer temperature approaches the set temperature, the LED L1 will begin blinking
and will remain on for less time as the temperature comes closer to the set temperature.

5-18
 SERVICE

Service Procedure 5-5

Theory of Operation (continued)

Solution Level Sensor
A metal screw located in the developer tank detects when the solution level becomes so
low that there is a danger of the heater becoming dry. If the developer level drops below the
end of the metal screw, the red Low Solution light will turn on to warn the operator. When
the red light is on, the heater is turned off to prevent tank damage. If an attempt is made to
run the processor, it will turn on as usual but the red Low Solution light will begin to blink,
drawing attention to the problem. When the solution level in the tank is again at the proper
level, the red light will go out and heating will automatically resumes.

Automatic Shut-Off
The processor is preset at the factory to shut off and go into a standby mode approximately
5 minutes after the sensor(s) in the film entry lip is released by the trailing edge of the
film.

This time interval is controlled by adjusting Pot R29. R29 adjusts the frequency of an os-
cillator in U6. The output of the oscillator is sent to U5 which divides the frequency by
16,384. The oscillator is adjusted so that after division, one pulse is output by U5 after ap-
proximately 4 minutes. When the sensor is triggered by film presence, it resets U5 to zero
and holds it there. When the sensor is released, U5 again functions and outputs its pulse
after approximately 5 minutes. The output of U5 goes to a flip flop (U4) which turns off all
machine functions except solution temperature control, recirculation pumps and one (1)
dryer blower.

When the reset pushbutton is depressed, the timer is disabled and all machine functions
run continuously.

AC Interface Board
This board connects the low voltage signals from the main logic board and uses them to
switch the various AC components in the machine on and off.

The low level signals are interfaced by six optically isolated TRIAC TRIGGERS (Ul-U7).
These contain an LED which is optically coupled to a small TRIAC Trigger. The LED in
the Trigger is connected in series with the appropriate control panel LED which indicates
whether each component is operating. If either the trigger LED is bad or the control panel
LED is bad, the circuit will not operate.

5-19
SERVICE

Waveforms & Voltages

5-20
 SERVICE

Waveforms & Voltages (continued)

5-21
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Dryer Rack Wiring Diagram

FAN

HEATERS

HEAT
SENSOR

OVER TEMP
SAFTY

1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1

WHT BLK BRN GRN ORN WHT

22AWG
RIBBON

35310 DRYER DRYER

P4 HEAT FAN BROWN 1 4 BLACK 22AWG
ORANGE 2 5 WHITE 22AWG
WHITE 3 6 GREEN
WHT BLK 1 2 3 1 2 3
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5-23
SERVICE
AC Interface Board Schematic

S4004
SCR
A

C
GATE

GATE
ANODE
CATHODE
SC146D
TRIAC
MT2

MT1
GATE

MT1

MT2

GATE

Figure 5-7, AC Interface Board Schematic

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Figure 5-8, Logic Board Schematic

     

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SERVICE

                    
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 SERVICE

Logic Board Layout (110v)

YELLOW WIRE
SINGLE ULTRAVIOLET TO MAIN HARNESS BOARD (BK3)
WIRE TO HARNESS BOARD
WHITE WIRE SINGLE BLACK
TO HARNESS WIRE TO HARNESS SINGLE BLACK WIRE TO TERM 1 OF AC BOARD

       CR9
CR8



C4A
+ C32
C2 C3

R8
J1 U1
R1A

C5A VR1 VR2

R1

T1
JOG ONLY R3 TO INTERRUPTER
SWITCH

MOV 
R2
C17
R2A TO MAIN SWITCH
 C5 
 CR1
(Two individual
CR18
CR19

   R52 
C4 Yellow & Orange
C12 R10
 C33 CR27 Q2
C14
Wires - NOT ribbon)
CR25

R37

C8 
TO READY TONE
R47
GENERATOR BOARD
R11
R46
R45
R27
R42

U7 

R35





R29


R12

TO LED BOARD


R32

R36

 U3 R28 U6 (Purple/Grey
C6 Ribbon)
CR21
CR20
R38
R39
R40
R41
R42
R43
R44

 -
 C16







 C10 U5 C9
R26
R25

   C7
R30 U4
 L3 L4
  CR23

 C17A
CR24
R31
    
 

DEV TEMP DRYER TEMP LED LEVEL SENSOR

SENSOR SENSOR BOARD
TO LED BOARD
(Blue/Green Ribbon)

Figure 5-9, 110v Logic Board Layout

5-26
 SERVICE

Logic Board Layout (220v)

Figure 5-10, 220v Logic Board Layout

5-27
SERVICE

AC Interface Board Layout

     

    
               

   
   
         

  

  
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Figure 5-11, AC Interface Board Layout

5-28
   

5-29



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(For Serial #'s 1900 And Higher)


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Figure 5-12, Ready Tone Generator Layout & Schematic

  

   
 

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Ready Tone Generator Layout and Schematic

  
 
  
 
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SERVICE
SERVICE

LED Board Layout and Schematic

LED PCB MINI MED

L1 J2 J7
POWER
BROWN
RED
L2 ORANGE
R2
750 DEV YELLOW
GREEN
BLUE
VIOLET
L3 GRAY
R1 WAIT

LOW LEVEL

J20

(TO J9 & J20)

Figure 5-13, LED Board Layout & Schematic

5-30
Section 6
Parts
 PARTS

Introduction
This section is an illustrated catalog of repair and replacement parts for the Mini NDT
Processors. Illustrations show the locations of replaceable parts and corresponding lists
give the part number, description and quantity per assembly for each.

How Parts Are Listed

Most parts shown in the illustrations are identified with reference numbers which are re-
peated on the accompanying parts list(s). The list(s) will include the part number, descrip-
tion and quantity of the parts.

Attaching parts, when listed, are shown below the listing for that part or assembly.

When Ordering Parts

Give the part number, description and quantity required for each part. Give also the model
and serial number of the processor for which the parts are needed.

Maintenance Kit
The following items are found in the Maintenance Kit (P/N 9992302604) included with
each Mini NDT processor.

Item Part Number Description No.

Used
1 0000021306-K Worm Gear 1
2 0000021467 Drive Gear, 24P, 24T 1
3 0000021346 Retaining Ring, 1/4 Noryl 3
4 568-007004-1 Washer, Retaining, .640 Dia 3
5 0000047802 Spring, Extension, Racks 4
6 0000021085 Gear, Idler, W4P 18T, 3/4 PD 1
7 883-055-55 Oiler, 1/4 Ounce 1
8 0000084407 Beaker, Graduated, Tri 2
9 800-089210 Scrub Brush 2
10 0000021658 Key, Side Plate, Double Hole 1
11 0000041406 Clamp, Hose, Worm Gear, 3/8-7 8
12 0000046285-C Tee, 1/2" X 1/2" X 1/2" Barb 2
13 0000046251-C Elbow, !/2" Barb X 1/2" Barb 1
14 0000021801 Service Tool, Hold Down 1

Documentation
Mini Medical Series Manual, P/N 0000061122

6-1
PARTS

General Assembly

Item Part Number Description No.

Used
1 0000021257-2 Tank/Frame Unit 1
2 0000021421-1 Side Cover 2
3 See Pgs 4 & 5 Cover, Elect. Door 1
4 0000021700 Panel, Drain 1
5 0000021701 Clamp, Panel, Drain 1
6 568-007074 Tank, 7 Gal. Replenisher 2
7 0000022120 Dip Tube Assy, Repl. Tank 2
8 N/A N/A N/A
9 0000021845 Front Top Cover 1
10 0000021846 Rear Top Cover 1
11 N/A N/A N/A
12 0000021881 Rear Top Cover (Rear Exit - NotShown) 1
13 0000022003 Foot, Molded 4
14 See Pgs 4 & 5 Film Feed Tray 1
15 0000021442 Feed Tray Cover 1
16 568-007064-1 Floating Lid 1
17 0000037112 Manual Replenishment Switch 1
18 0000037283 Circuit Breaker, 15 Amp 1
19 0000044755 Leveling Foot 4
20 0000037051 Interrupter Switch, Rear 1
21 0000046251-C Elbow, 1/2" 3
22 0000047833 Spring, Compression 4
23 0000087222 Ball Valve, Drain (Gray W/Blue Handle) 3
0000087220 Ball Valve, Drain (Black older style) 3
24 0000046191-E Nipple, 1/4 X 2 In Toe 3
25 0000046291-B Wash Water Hose 1
26 0000046300-A Hose Gasket 2
27 9526062640 Tubing, 1/2" I.D. X 11/16" O.D. Clear 4 ft.
28 9527062640 Tubing, 1/2" I.D. X 11/16" O.D. Red 4 ft.
29 9528062640 Tubing, 1/2" I.D. X 11/16" O.D. Blue 4 ft.
30 0000032679 Cover, interrupter switch, harness 1
31 0000021795 Plate, interrupter switch 1
32 000-09000-AA-H Flat washer, switch 1
33 000-05400-AM-H Mounting screws, switch 1
34 9992305005 Replenisher Tank Set, 7 Gal. 1

6-2
 PARTS

         

 
   



 

 

 


   

 
        


NOTE: ITEMS
27, 28 & 29 (TUBING)
NOT SHOWN    
 

 

Figure 6-1, General Assembly

6-3
PARTS









 

 

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Figure 6-2a, Feed Tray & Control Chassis Assembly

Item Part Number Description No.

Used
1 0000021441 Film Feed Tray, (1 Sensor) 1
2 0000021442 Cover Assy, Feed Tray 1
3 0000020692 Roller Assy, Feed Tray 1
4 0000021440 Adaptor, Feed Tray, Molded 1
5 0000021539 Pendulum Assy, (1 Sensor) 1
6 0000021618 Assy, Film Presence Switch 1
7 0000037283 Switch, Circuit Breaker, 15 Amp 1
8 0000021461-3 Bracket, L.E.D. 1
9 0000035299 P.C.B. Assy, L.E.D. 1
10 0000032651 Harness, Logic/L.E.D., 4-Pin 1
11 0000032650 Harness, A.C./L.E.D., 8-Pin 1
12 0000045584 Label, Control Panel, MM 1
13 0000021703 Strap, Cover 1
14 0000021459-1 Cover, Front, Electronic, Mounting 1
15 0000035306 P.C.B. Assy, Ready Tone Board, (1 Sensor) 1
16 0000035302 P.C.B. Assy, Logic Board (115V) 1
0000035304 P.C.B. Assy, Logic Board (230V)
17 0000035233 P.C.B. Assy, Power Board 1
18 0000037112 Switch, Manual Replenishment 1

6-4
 PARTS



 





    

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Figure 6-2b, Feed Tray & Control Chassis Assembly

Item Part Number Description No.

Used
1 0000021876 Film Feed Tray, (2 Sensor) 1
2 0000021442 Cover Assy, Feed Tray 1
3 0000020692 Roller Assy, Feed Tray 1
4 0000021893 Pendulum Assy, (2 Sensor) 2
5 0000021874 Adapter, Feed Tray, (2 Sensor) 1
6 0000021462-3 Bracket, Switch 1
7 0000037283 Switch, Circuit Breaker, 15 Amp 1
8 0000031713 Mount, Tie 2
9 000-00706-BA-H Screw, 6-32 X 3/8", Slot Pan Head 2
10 0000021878 Film Presence Switch Assy (2 Sensor) 2
11 0000021461-3 Bracket, L.E.D. 1
12 0000035299 P.C.B. Assy, L.E.D. Board 1
13 0000045584 Label, Control Panel 1
14 0000032651 Harness, Logic/L.E.D. 1
15 0000032650 Harness, A.C./L.E.D., 8-Pin 1
16 0000021875 Cover, Front, Electrical, Mounting 1
17 0000035302 P.C.B. Assy, Logic Board (115V) 1
0000035304 P.C.B. Assy, Logic Board (230V) 1
18 0000035233 P.C.B. Assy, Power Board 1
19 0000035306-1 P.C.B. Assy, Ready Tone Board (2 Sensor) 1
20 0000037112 Switch, Manual Replenishment 1
21 0000021703 Strap, Cover 1
22 0000038096 Assy, Transformer, Dryer Harness (230VAC Only) 1
S/N 8676 and below
23 0000038095 Assy, Transformer, Drive Motor (230V/60Hz Only) 1

6-5
PARTS

   

 


    

NOTE:
                 
               
                
            
Figure 6-3, Drive System

Model (115/230 Volt 60Hz) Motor Pulley Timing Belt Developer Dwell
Mini NDT/90 0000021671 (35T) 0000041028 22 Seconds
Mini NDT/EP 0000021645 (16T) 0000041026 44 Seconds

Model (230 Volt 50Hz)

Mini NDT/90 0000046462 (42T) 0000041030 22 Seconds
Mini NDT/EP 0000046465 (20T) 0000041023 44 Seconds

Item Part Number Description No.

Used
1 0000021302 Driveshaft 1
2 0000020145-1 Worm 6
3 0000021720 Saddle Bearing, Flanged 3
4 0000021002 Pulley, Driveshaft 1
5 0000041552-B Cotter Pin 6
6 0000083764 Bearing, Thrust Ball 1
7 0000041550-B Cotter Pin 1
8 9992305311 Drive Motor Kit* (115V 60Hz) 1
9992305312 Drive Motor Kit* (230V 60Hz) 1
9992305313 Drive Motor Kit* (230V 50Hz) 1
8a 0000021308 Nut Bar, Motor bracket 1
9 0000021465 Motor Bracket 1
10 See Note Motor Pulley (See Note) 1
12 L3081901041 Bead Shield (Not Shown) 1
13 00130506251 Capacitor, Motor Start (Not Shown) 1
14 0000022005 Sleeve, Bearing (Not Shown) 1
15 9992305036 Drive Shaft Assembly 1
* Drive Motor Kits consist of all three belts and motor pulleys.

6-6
 PARTS

Figure 6-4, Tank/Frame Assembly

Frame/Tank Assembly
Item Part Number Description No.
Used
1 0000021869 Overtemp Safety Thermostat 1
2 0000021848-1 Heater Weldment, 500W (115V) 1
0000020864 Heater Assembly, (115V, S/N 1534 and Lower) 1
0000021848-2 Heater Assembly, (230V) 1
3 0000038150 Temperature Sensor 1
4 0000045805 "O" Ring, Temperature Sensor 1
5 000-06000-AA-R Nylon Nut, Temperature Sensor 2
6 0000045822 "O" Ring, Size 008, Recirculation Pump 8
7 0000045825 "O" Ring, Size 025, Recirculation Pump 2
8 0000020995 Replenisher Pump (115V) 2
00000f20995-1 Replenisher Pump (230V) 2
9 0000083915 Poppet Valve, Replenisher Pump 2
10 (See Pg. 6-8) Recirculation Pump 2
11 0000021436 Rubber Tee 2
12 0000021642 Restrictor For Dev Inlet Elbow (Not Shown) 1
13 9992305311 Drive Motor Assembly (115V, See Fig 6-3) 1
0000021507 Drive Motor (230V, See Fig 6-3) 1
14 0000038904 Line Cord Assy, 14/3, 6' W/Plug 1
15 0000021308 Nut Bar For Motor Mount Bracket 1
16 0000021668 Rear Cover 1
17 0000021666 Dryer Support 2
18 0000020354 Replenishment Gooseneck (Not Shown) 2
19 0000021210 Diffuser, (Curved Baffle Dev - Not Shown) 1
20 568-007038 Recirc. Dev. Inlet Elbow (Not Shown) 1
21 0000045824 "O" Ring For Above Elbow (Not Shown) 1
000-06702-AA-R Nut, Union, 3/4-20 X 1/4 1
22 0000049008 Solenoid Valve (115V, Not Shown) 1
0000049013 Solenoid Valve (230V, Not Shown) 1
23 0000048326 Recirc. Pump Screen (Inlet - Not Shown) 2

6-7
PARTS

Wet Rack Assembly

Item Part Number Description No.

Used
1 000-15304-AE-H Pin, Plain, 3/32" X 5/8" Long 2
2 0000040803 Bushing, Nyliner 1/4" 4
3 000-00808-BQ-H Drive Screw 8 X 1/2" 2
4 0000047802 Spring, Extension 8
5 0000021468 Driveshaft 2
6 0000020474 Roller, 3/4" Rubber 8
7 0000020433 Bushing, Grooved 16
8 000-09500-AA-H Washer, Flat, 1/4" (Exit, Wash Only) 2
9 0000048205 Spacer, 1/4" I.D. X 3/8" O.D. (Entrance & Exit, Dev 2
and Fix)
10 0000020576 Gear, Drive, 24P, 18T D Bore 8
11 568-007004-1 Washer, Retaining, .640 Dia 8
12 0000021306-K Worm Gear 2
13 0000021467 Gear, Drive, 24P, 24T 2
14 0000021085 Gear, Idler, 24P, 18T 2
15 0000047701 Ring, Retaining, 5/16" Noryl 4
16 000-09200-AF-H Washer, #6 Split Lock, S.S. 4
17 000-00706-AM-H Screw, 6-32 X 3/8" Phil Pan Head 4
18 0000020654 Idler Post 4
19 0000021346 Ring, Retaining, 1/4" Noryl 2
20 0000048204 Spacer, 1/4" I.D. X .084 (Entrance, Wash Only) 1
21 0000021796 Gear, Idler, 54T 1
22 0000021797 Gear, Idler, 60T 1
23 0000021238-1 Roller, 3/4" Dia. Polyurethane (Bottom Roller Group, 4
Wash Rack / Fix Rack [Exit] Only)
24 0000021546 Film Guide, Entrance/Exit, (Dev & Wash) 1
24 0000021546 Film Guide, Entrance/Exit (Fix) 2
25 0000021602 Diffuser (Dev Rack Only) 1
26 0000021603-1 Side Plate (Dev & Fix) 2
27 0000021705 Side Plate (Wash Only) 2
28 0000020652 Shaft, Film Guide 2
29 000-05100-AA-H Nut, Hex, 8-32 18
30 0000020577 Guide, Film 10
31 0000021493-2 Guide, Film 4
32 000-00808-AM-H Screw, 8-32 X 1/2", Philips Pan Head 19
33 000-00816-BL-H Screw, 8-32 X 1", Philips Pan Head 4
34 0000021616 Rack Support, Molded 2
35 000-00810-AM-H Screw, 8-32 X 5/8" Philips Pan Head 2
36 0000021492-R Handle, Red, Developer Rack 1 Ea
37 0000021492-B Handle, Blue, Fixer Rack 1 Ea
38 0000021492-BK Handle, Black, Wash Rack 1 Ea
801-030761 Screw, Rack Handle 2
39 0000021658 Key, Rack Locater, 2-Hole, Non Drive Side 1 Ea
40 0000020664 Key, Rack Locater, 1-Hole, Drive Side 1 Ea
41 0000020576-1 Gear, Roller, Entrance 1 Ea

6-8
 PARTS

Developer Rack P/N 0000021764

Fixer Rack P/N 0000021765
Wash Rack P/N 0000021766

  

   


 

 
 
 


  


 
 

   
 

 
 

Figure 6-5, Wet Rack Assembly, Top Roller Group

6-9
PARTS

Developer Rack P/N 0000021764

Fixer Rack P/N 0000021765
Wash Rack P/N 0000021766

Figure 6-6, Wet Racks, Bottom Roller Group

6-10
 PARTS

Developer Rack P/N 0000021764

Fixer Rack P/N 0000021765
Wash Rack P/N 0000021766

 

 

 
 
       
 
 
 

 
 

 
   

   

 

 
 
 

Figure 6-7, Wet Racks, Film Guide Group

6-11
PARTS

Figure 6-8, Wash Rack, Squeegee Roller Group

Wash Rack Squeegee Roller Group

Item Part Number Description No.

Used
1 0000020261-4 Rubber Roller, Driven 1
2 0000021704 Bracket, Squeegee Roller, Reworked 2
3 0000021346 Retaining Ring, 1/4" Noryl 2
4 0000021759 Worm Gear, Reworked 2
5 000-15304-AE-H Pin, Plain, 3/32" Dia X 5/8" Long 1
6 0000021562 Gear, Dryer Drive 1
7 0000040803 Bushing, Nyliner, 1/4" Dia 4
8 0000020261-5 Roller, Driving, Long Shaft 1
9 0000021705 Side Plate, Modified, Wash Rack 2
10 000-00510-BR-H Screw, #4 X 5/8" Self-Tap, Phillips 4
11 000-00514-BR-H Screw, #4 X 7/8" Self-Tap, Phillips 2
12 000-09500-AA-H Washer, 1/4 Flat, Small O.D. 2

6-12
 PARTS

Dryer Assembly, P/N 0000021767

Item Part Number Description No.
Used
1 0000020572 Bushing, Spring Groove, 3/8" 12
2 0000047802 Spring, Extension, Racks 6
3 568-007095 Spacer, Film Guide 4
4 0000021678 Block, Dryer Adjustment 2
5 0000021493-2 Guide, 1-Piece Film, Dryer 1
6 0000021175-1 Lamp Assy, I.R., 14", 275W, 115V 2
0000021175-2 Lamp Assy, I.R., 230V 2
7 0000021575 Wire, Film Guide 10
8 0000021726 Reflector Assy 2
9 0000021728 Bracket, Air Knife 4
10 0000088981 Terminal Strip 2
11 0000081993 Strip Marker, MS601-0 2
12 575-007028 Cover, Terminal Strip 2
13 0000037800 Thermostat, Dryer, High Limit 1
14 568-004095 Hold Down, Temp Sensor, Dryer 2
15 0000021781 Sensor, Dryer 1
16 0000021734 Bracket, Connector 1
17 0000032676 Harness, Dryer Rack 1
18 0000021690 Air Knife Assy, Rear 1
19 0000021675 Duct, Plenum 1
20 0000037760 Jumper 2
21 0000020260-2 Roller, Rubber 2
22 000-01108-AW-R Screw, Thumb 1/4-20 X 1/2" 2
23 0000021463 Side Plate 2
24 0000021579 Pivot Stud, Dryer 2
25 0000020417-1 Bearing, Roller, 3/8" 4
26 0000021564 Gear, Driving 2
27 086-000228 Ring (Collar), Hub Tap, 8/32" 2
28 0000021563 Gear, Idler, 24P, 24T 1
29 0000021797 Gear, 24P, 60T 3
30 0000020575 Gear, Idler, 24P, 48T 1
31 0000020654 Stud, Idler 5
32 0000021086-3 Gear, 24P, 24T 6
33 0000021686 Air Knife Assy, Front 1
34 0000021730 Bracket, Blower Mount 1
35 0000021569 115V Dryer Fan Assy (2 Per Machine, 1 Per Dryer) 1
0000021637 230V Dryer Fan Assy (S/N 8677 and higher) 1
36 0000021771 Vertical Duct 2
37 0000021231 Roller Assy 6
38 0000021679 Coupler Duct, Fan 1
39 0000021493-1 Guide, 1-Piece Film, Dryer 1
40 0000041550-B Pin, Cotter, 1/16" X 1" 6
41 0000021879 Cover, Blower Motor, Mini-Med 1
43 000-00805-AQ-H Screw, 8-32 X 5/16", Soc. Set 2
44 0000047701 Clip, Retaining, 5/16" Noryl 5
45 0000048280 Spacer, .200 I.D. X .375 I.D. X 1/4" 4
46 0000021760 Cover, Rear, Dryer, Mini-Med 1

6-13
PARTS

Figure 6-9, Dryer Assembly, Full View

000-009200-AF-H
000-00706-AM-H

000-10801-AA-R (2)
000-10801-AC-R (2)
Figure 6-10, Dryer Assembly, Side View

6-14
 PARTS

Plumbing Schematic, (Figure 6-12)

Item Part Number Description No.

Used
1 0000035316 P.C.B Assy, Main Harness 1
2 0000021483 Motor, Main Drive, (115VAC/230VAC-60Hz) 1
3 0000021507 Motor, Main Drive, (230VAC/50Hz) 1
4 0000021145 Pump, Recirculation, (115VAC) 2
5 0000021101 Pump, Recirculation, (230VAC) 2
6 0000020995 Pump, Replenisher, (115VAC) 2
7 0000020995-1 Pump, Replenisher, (230VAC) 2
8 0000021436 Tee Fitting, Rubber 2
9 0000021904 Clamp, SNP 22 2
10 0000021569 Fan Assy, Lower, (115VAC) 1
11 0000021637 Fan Assy, Lower, (230VAC) 1
12 0000021903 Nipple, Heat Exchanger 2
13 0000041405 Clamp, Hose, Worm Gear 12
14 0000046251-C Elbow, 1/2" Barb X 1/2" Barb 3
15 800-070391 Clamp, SNP 28 2
16 0000049008 Valve, Solenoid, 115VAC 1
17 0000049013 Valve, Solenoid, 230VAC 1
18 0000021880 Jacket, Heat Exchanger 1
19 0000021848-1 Heater, 500W, 115VAC 1
20 0000021848-2 Heater, 550W, 230VAC 1
21 0000021869 Sensor Assy, Overtemp Safety 1
22 0000021851 Bracket, Heater Mounting 1
23 0000087220 Valve, Drain, Specialty FN 3
24 0000046243-B Elbow, 90Deg, 1/4 FPT X 1/4 FPT 3
25 0000046191-E Nipple, 1/4 MPT X 3" PVC 3
26 0000046303-C Spring, Replenisher Pump Mount 8
27 0000021051 Hanger, Replenisher Pump 4
28 0000021701 Clamp, Drain Panel 1
29 0000021700 Drain Panel 1
30 0000041449 Clamp, SNP 12 (Not Shown) 11
31 0000041450 Clamp, SNP 14 (Not Shown) 6

6-15
PARTS

Figure 6-11, Plumbing Schematic

Machines Sr/Nr 8723 and Lower

6-16
 PARTS

Plumbing Schematic, (Figure 6-13)

Item Part Number Description No.

Used
1 0000035316 P.C.B Assy, Main Harness 1
2 0000021483 Motor, Main Drive, (115VAC/230VAC-60Hz) 1
3 0000021507 Motor, Main Drive, (230VAC/50Hz) 1
4 0000022100 Pump, Recirculation, (115VAC) 2
5 0000022101 Pump, Recirculation, (230VAC) 2
6 0000020995 Pump, Replenisher, (115VAC) 2
7 0000020995-1 Pump, Replenisher, (230VAC) 2
8 0000021436-2 Elbow, Rubber 2
9 0000021904 Clamp, SNP 22 2
10 0000021569 Fan Assy, Lower, (115VAC) 1
11 0000021637 Fan Assy, Lower, (230VAC) 1
12 0000021903 Nipple, Heat Exchanger 2
13 0000021436 Tee Fitting, Rubber 2
14 0000041406 Clamp, Hose, Worm Gear 15
15 0000046251-C Elbow, 1/2" Barb X 1/2" Barb 5
16 800-070391 Clamp, SNP 28 2
17 0000049008 Valve, Solenoid, (115VAC) 1
18 0000049013 Valve, Solenoid, (230VAC) 1
19 0000021880 Jacket, Heat Exchanger 1
20 0000021848-1 Heater, 500W, 115V 1
21 0000021848-2 Heater, 550W, 230V 1
22 0000021869 Sensor Assy, Overtemp Safety 1
23 0000021851 Bracket, Heater Mounting 1
24 0000087220 Valve, Drain, Specialty FN 3
25 0000046243-B Elbow, 90Deg, 1/4 FPT X 1/4 FPT 3
26 0000046191-E Nipple, 1/4 MPT X 3" PVC 3
27 0000046303-C Spring, Replenisher Pump Mount 8
28 0000041114 Bracket, Pump Mounting 1
29 0000084771 Spring 2
30 0000021051 Hanger, Replenisher Pump 4
31 0000021701 Clamp, Drain Panel 1
32 0000021700 Drain Panel 1
33 0000041449 Clamp, SNP 12 (Not Shown) 13
34 0000041450 Clamp, SNP 14 (Not Shown) 8
35 0000041405 Clamp, Hose, Worm Gear (Not Shown) 6

6-17
PARTS

Figure 6-12, Plumbing Schematic

Machine Sr/Nr 8724 and higher

6-18
 PARTS

Notes:

6-19
 Section 7
Accessories
 ACCESSORIES

Support Stand Assembly - P/N 9995100004

SQUARE BOSS
1
INSIDE (4 PL)
3 LOCATOR CUP
2 21508
(4 PL)

2
CRO
* 2150 SS PAN
4-2 ( EL
2)

BRACE 1 END LEG

* 21484 21409
(2 PL)

2 BASE PANEL
* 21489-2

* Part of larger assembly P/N 799-001083-1BK

Figure 7-1, Base Stand Exploded View

Item Part Number Description No.

Used
1 0000021409 End Legs, Black 2
2 799-001083-1BK Base Stand Parts Kit - Includes: 1
N/A 0000021489-2 Base Panel (Not Available Separately) 1
N/A 0000021504-2 Cross Panel (Not Available Separately) 2
N/A 0000021484 Cross Brace (Not Available Separately) 1
3 0000021508 Processor Foot Cups 4
4 000-01108-AM-H Screw, 1/4-20 X 1/2" Long P.P.H. (Not Shown) 25
5 000-05400-AA-H 1/4-20 Hex Nuts 2

7-1
ACCESSORIES

Support Stand (continued)

These instructions cover assembly of the support stand used for all
AFP Mini NDT processors.

B
E

1. Assemble the Base Panel (Item A) to both End Legs (Item B) using six (6) of
the 1/2" Philips screws provided. Do not tighten.
2. Hang the Cross Panels (Item D) over the square bosses on the End Legs (Item
B) and secure with four (4) Philips screws, one on each boss.
3. Determine the positions of the Locator Cups (Item C) depending on whether
it is to be a Standard or Right/Left Side installation (refer to the illustrations on
the next page). Attach the Locator Cups (Item C) and use four (4) additional
Philips screws to finish attaching the Cross Panels.
4. Attach the Cross Brace (Item E) between one of the holes common to the
Cross Panel and the square boss and one of the threaded holes in the flange of
the Base Panel. Tighten all screws.

7-2
 ACCESSORIES

Standard Installation Left Side Installation

Chemical tank access is from Chemical tank access is from
front of processor. Four (4) cups the left side of processor. Two (2)
screwed on inboard top leg holes cups are screwed on the outboard
top leg holes (at the front of the
processor). Two (2) cups are
mounted on the open slots on the
cross panel using the screws and nuts
provided.

Right Side Installation

Chemical tank access is from
the right side of processor. Two (2)
cups are screwed on the outboard
top leg holes (at the front of the
processor). Two (2) cups are
mounted on the open slots on the
cross panel using the screws and nuts
provided.

7-3
ACCESSORIES

Notes:

7-4
REVISION RECORD
Title: AFP X-Ray Film Processors Mini NDT
Document #: 0000061122

Revision Effective Date Description

01 August 1, 1992 Initial Release
02 January 1, 1997 Total Publication Revision
03 April 26, 2001 Warranty Page Revised
04 December 15, 2001 Total Publication Revision
05 September 6, 2016 Total Publication Revision