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Guide to FPSO Topside Process Modules Fabrication
February 25, 2020 Welcome
MENU
Offshore sub-sea oil & gas wells are highly productive in the modern Oil and Gas industry. According to.
tration (https:/Avww.eia gov/todayinenergy/detail,php?id=28492),
offshore oil & gas production has accounted for about 30% of global crude oil production over the past
decade
the U.S. Energy Information Adi
Semi-submersible platforms, fixed platforms, spar platforms, tension leg platforms, and FPSOs are used
extensively to harness the offshore oil & gas.
What Does FPSO Mean in Oil and Gas?
FPSOs are used most extensively for deepwater offshore oil & gas production. FPSO stands for Floating
Production, Storage, and Oificading. The term can refer to converted VLCCs (Very Large Crude Carriers),
or purpose-built vessels. Depending on world economic conditions, VLCC conversions may present a
more economical and time-saving solution. See below for a typical FSSO with 180,000 Barrel per Day
processing capacity.
We use cooki
to learn more. By using our site, you agree to our use of cookies, AcceptPurpose of a Floating Production Storage and Offloading Unit
Floating production, storage, and offloading vessels house oil and gas processing equipment and storage
These process systems are used in the separation, storage and offloading of oil and gas to shuttle tankers
or transportation pipelines that take the product onshore.
Shell was the first company to build what is today recognized as an FPSO. In 1977, the company
converted an oil tanker to help with oil production and storage.
Before FPSOs were common, only shallow-water oil and gas extraction was possible. Floating storage
and offloading tankers (FSOs) were used to store and transport oil and gas to land for further processing.
The Production part of an FPSO is what makes these units so valuable to the O&G Industry. Process skid
manufacturers (/) engineer, design, and build FPSO equipment used for separating oil, water, and gas that
help streamline the production process.
FPSO Safety
Several of the nitrogen generation and purge gas process systems onboard an FPSO help improve the
safety conditions on board. By using an inert gas like nitrogen to blanket and purge potentially hazardous
chemicals, explosive conditions are mitigated.
We use cookies to personalize and enhance your experience on our site. Visit our Privacy Policy (/privacy-policy/)
to learn more. By using our site, you agree to our use of cookies. AcceptIFS Provides FPSO Topside Process Systems
ED i200 FPSO EQUIPMENT PACKAGES SITE MAP
Process Packages
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Mechanical Packages
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Integrated Flow Solutions provides process packages, mechanical packages, and Utility Packages for
floating production, storage, and offloading units. Our team engineers and manufactures modular, skid-
mounted, “ready-to-plug-in” equipment packages for operating under the most extreme conditions.
Look at the following process, mechanical and utility solutions available from IFS.
Process Packages
These packaged systems are at the core of what FPSOs do for the Oil and Gas Industry. Process
simulation is key to selecting the most effective equipment. Our oil and gas process engineering and design
services (https://ifsolutions.com/services/engineering-design/) leverage the HYSYS software for
conceptual design, optimization, and performance modeling of proposed solutions to meet your
requirements.
Heating Equipment
Heating oil and gas is often performed to promote separation and improve the transfer of higher viscosity
Prodacts dF 6 offers the fdiltewingcnbating solutiongrience on our site. Visit our Privacy Policy (/privacy-policy/),
. to learn more, By using our site, you agree to our use of cookies. Accept
» Electric Well Stream Heater Package» Electric Glycol Reboiler Heater
» Heating Medium Package
» Crude Oil Heating Systems
For example, our industrial hot oil heater (httns.//ifsolutions.com/products/heat-transferhot-oil-package-
4/), HTHO-100 is designed to store and transfer heat medium fluids used to heat your O&G process
systems. The heat transfer fluids within are kept in an elevated insulated storage vessel that contributes to
FPSO safety measures.
Gus Conditioning
Fuel gas conditioning is used on floating production, storage, and offloading vessels to protect your power
generation and process equipment from solids, liquid slugs, and aerosols. These impurities could easily
cause downtime on your vessels, making it critical to condition your fuel. IFS offers the following Gas
Conditioning solutions:
» Fuel Gas Conditioning Package
» Buffer Gas Conditioning Package
» Seal Gas Conditioning Package
» Gas Dehydration System
» Sulfur Removal System
» Carbon Dio
le Removal System
» Gas BTU Reduction Systems
» HzS Removal System
The IFS fuel conditioning system (https://ifsolutions.com/products/fuel-gas-conditioning-package/) is one
example of a modular process solution that can help provide dry, clean fuel to help extend your equipment
life,
Nitrogen Generation
Nitrogen gas provides a fixed dew point for buffer gases, purging for export line commissioning, and
reduces oxygen concentrations in high ambient temperature environments. IFS provides the following
Nitrogen Generation solutions
» Nitrogen Generation Package
» Separation Gas Generating Packages
» Purge Gas Generation Packages
The IFS skid nitrogen generator (ht ://ifsolutions m/ pre initrogen-generation-: ms-4/) is an
example of a cost-effective process solution that can help improve the safety of your FPSO.
Visit our Bri
Pista aisageage”son2!ze and enhance your experience on our
to learn more. By using our site, you agree to our use of cookies, AcceptDiesel is commonly used to power diesel engines used for utility applications like cranes, firewater pumps,
emergency generators, etc. IFS offers the following Fuel Oil Conditioning solutions
» Crude Conditioning Systems
» Diesel Conditioning Systems
» Diesel Filtration Systems
» Diesel Forwarding Systems
Mechanical Packages
FPSOs utilize Mechanical Packages for many functions offshore.
Oil & Gos Pumps
FPSOs utilize centrifugal & positive displacement pump packages for crude oil shipping, water injection,
pigging pipelines, methanol injection, firewater, just to name a few. IFS offers pumping package solutions
for many offshore applications:
» Wet Oil Pump Package
» Dry Oil Pump Package
» Pigging Pump Package
» Equalizing Pump Package
» Sump Tank
» Sump Pump Package
» Seawater Injection Pump Package
» Seawater Injection Booster Pump Package
The crude oil pi rackage/) from IFS are
packaged with the suction/discharge piping, valving, instrumentation, and controls needed to pressurize
and transfer crude oil from storage to pipelines or shuttle tankers.
Injection
FPSOs utilize reliable dosing of specialty chemicals for corrosion control, foaming reduction, hydration,
separation, etc. IFS offers Chemical Injection solutions for:
» Subsea Methanol Injection Package
» Process Chemical Injection Package
The methanol injection package (https://ifsolutions.com/products/chemicalmethanol-injection-package/).
from IFS includes two metering/dosing pumps, along with the piping and instrumentation needed to
support your chemical injections.
We use cookies to personalize and enhance your exoerience on our
Visit our Pri
to learn more. By using our site, you agree to our use of cookies, AcceptUtility Packages
» Hot Water Washdown Clean in Place (CIP) Package
» Hydraulic Power Unit
Trust IFS with Your FPSO Module Fabrication Today
When it comes to reliable FPSO operation, IFS has the process equipment required to get the job done
right, every time. Our FPSO topside process systems are among the most reliable in the Upstream and
Midstream O&G Industry.
Contact us online today (https:/ifsolutions.com/contact-us/) for a quote or more information about our
FPSO components!
« [VIDEO] Steel (htths//ifsolutions.com/steel-frame-industrial-
:Uifsolutions com/what-is-chemical-injection-oll-and-gas-process/) »
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