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3-1. Control Devices

Hynudai HX210 control device

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volvo
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© © All Rights Reserved
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0% found this document useful (0 votes)
29 views87 pages

3-1. Control Devices

Hynudai HX210 control device

Uploaded by

volvo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 87

CONTROL DEVICES

1. CAB DEVICES

1) The ergonomically designed console box and suspension type seat provide the operator with com-
fort.
2) ELECTRONIC MONITOR SYSTEM
(1) The centralized electronic monitor system allows the status and conditions of the machine to be
monitored at a glance.
(2) It is equipped with a warning system for early detection of machine malfunction.

Large cup holder


Service socket Air vent
Switch panel Speaker
Radio & USB player Seat
Haptic controller switch Luggage space
Horn switch
RH control lever
Breaker operation sw
Small cup holder
& ashtray
Master switch
Cluster
Starting switch Fuse & relay box

Storage box
Sunglasses case
Travel lever Aircon and heater
outer filter room
Single pedal (option) One touch decel switch
Travel pedal Power max switch

Foot rest LH control lever


Safety knob

220A3CD01

3-1
2. CLUSTER

1) STRUCTURE
The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case
of abnormal machine operation or conditions for the appropriate operation and inspection. The
LCD is to set and display for modes, monitoring and utilities with the switches.
The switches or touch screen are to set the machine operation modes.
※ The cluster installed on this machine does not entirely guarantee the condition of the
machine. Daily inspection should be performed according to chapter 6, Maintenance.
※ When the cluster provides a warning immediately check the problem, and perform the
required action.

Time display

Warning lamps
(see page 3-6)
Gauge(see page 3-3)
Main menu(see page 3-20)
Tripmeter
(see page 3-35)
Pilot lamps
(see page 3-13)

Switches
(see page 3-16)

220A3CD20A

※ The warning lamp pops up and/or blinks and the buzzer sounds when the machine has a
problem.
The warning lamp blinks until the problem is cleared. Refer to page 3-6 for details.
※ This cluster is adjustable. Forward
· Vertical (forward/backward) : each 15°
· Horizontal (left only) : 8°

Left

Backward
290F3CD47

3-2
2) GAUGE
(1) Operation screen
When you first turn starting switch ON, the operation screen will appear.

1
2
4
7
5 3
6

8
300A3CD21A

1 RPM / Speed gauge 5 DEF/AdBlue® level gauge


2 Engine coolant temperature gauge 6 Tripmeter display
3 Hydraulic oil temperature gauge 7 Eco guage
4 Fuel level gauge 8 Accel dial gauge

(2) RPM / Speed


peed gauge
① This displays the engine speed.

300A3CD22

(3) Engine coolant temperature gauge


① This gauge indicates the temperature of coolant.
·White range : 40-107˚C (104-225˚F)
·Red range : Above 107˚C (225˚F)
② If the indicator is in the red range or lamp pops up and the
buzzer sounds, turn OFF the engine and check the engine
cooling system.
※ If the gauge indicates the red range or lamp blinks in
290F3CD53
red even though the machine is in the normal condition
range, check the electric device as this can be caused by
poor connection of sensor.

3-3
(4) Hydraulic oil temperature gauge
① This gauge indicates the temperature of hydraulic oil.
·White range : 40-105˚C (104-221˚F)
·Red range : Above 105˚C (221˚F)
② If the indicator is in the red range or lamp pops up and the
buzzer sounds reduce the load on the system. If the gauge
stays in the red range, stop the machine and check the cause
290F3CD54
of the problem.
※ If the gauge indicates the red range or lamp blinks in
red even though the machine is in the normal condition
range, check the electric device as this can be caused by
poor connection of electricity or sensor.

(5) Fuel level gauge


① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when in the red range, or lamp pops up and
the buzzer sounds.
※ If the gauge indicates the red range or lamp blinks in
red even though the machine is on the normal condition
range, check the electric device as this can be caused by
290F3CD55
poor connection of electricity or sensor.

(6) DEF/AdBlue® L
Level
evel gauge
① This gauge indicates the amount of liquid in the DEF/AdBlue®
tank.
② Fill the DEF/AdBlue® when in the red range, or lamp
pops up and the buzzer sounds.
③ Do not overfull DEF/AdBlue®.
※ Refer to page 3-11.
290F3CD57
※ If the gauge indicates the red range or lamp blinks in
red even though the machine is in the normal condition
range, check the electric device as this can be caused by
poor connection of electricity or sensor.

(7) Tripmeter display


① This displays the engine the tripmeter.
※ Refer to page 3-35 for details.
290F3CD56

3-4
(8) Eco gauge
① This gauge indicates the fuel consumption rate and machine
load status so that the operators can operate the machine effi-
cient in regards to fuel consumption.
② Fuel consumption rate or machine load is higher if the number
of segments are increased.
③ The color of Eco gauge indicates operation status.
·White : Idle operation
290F3CD58
·Green : Economy operation
·Yellow : Non-economy operation at a medium level.
·Red : Non-economy operation at a high level.

(9) Accel dial gauge


① This gauge indicates the level of accel dial.

290F3CD59

3-5
3) WARNING LAMPS
Engine oil filter warning lamp
Check engine warning lamp Battery charging warning lamp
Engine oil pressure warning lamp Air cleaner warning lamp
Coolant level warning lamp Overload warning lamp
Emergency warning lamp

Engine stop warning lamp Water in fuel warning lamp

Fuel level warning lamp Engine coolant


temperature warning lamp
DEF/AdBlue R
level warning lamp Hydraulic oil temperature
warning lamp

HEST warning lamp

Exhaust system cleaning


inhibit warning lamp
Seat belt reminder warning lamp Exhaust system cleaning warning lamp
Fail in SCR system warning lamp
300A3CD23B
※ Warning lamps and buzzer
Warnings When error happened Lamps and buzzer
All warning lamps Warning lamp pops up on · The pop-up warning lamp moves to the original position,
except below the center of the LCD and blinks and the buzzer stops when;
the buzzer sounds - the buzzer stop switch is pushed
- the knob of the jog dial module is pushed
- the lamp of the LCD is touched
Warning lamp pops up on · The pop-up warning lamp moves to the original position,
the center of the LCD and lights up or blinks and the buzzer stops when;
the buzzer sounds - the buzzer stop switch is pushed
- the knob of the jog dial module is pushed
- the lamp of the LCD is touched
※ Refer to page 3-11 for details.
Warning lamp pops up on · The pop-up warning lamp moves to the original position,
the center of the LCD and lights up and the buzzer stops after 2 seconds elapses.
the buzzer sounds
Warning lamp pops up on · The pop-up warning lamp moves to the original position,
the center of the LCD and blinks and the buzzer stops after 2 seconds elapses.
the buzzer sounds
Warning lamp pops up on · Cluster displays this pop-up when it has communication
the center of the LCD and error with MCU.
the buzzer sounds · If communication with MCU become normal state, it will dis-
appear automatically.
Warning lamp pops up on ※ Refer to page 3-7 for details.
the center of the LCD and
the buzzer sounds
Warning lamp lights up ※ Refer to page 3-11 for details.
and the buzzer sounds
※ Refer to page 3-17 for the buzzer stop switch and page 3-66 for the jog dial module.
3-6
(1) Engine coolant temperature warning lamp
① Engine coolant temperature warning is indicated in 2 steps.
- 103˚C over : The lamp pops up and the buzzer sounds.
- 107˚C over : The lamp pops up and the buzzer sounds.
② The pop-up , lamps move to the original position and blinks
290F3CD61
when the buzzer stop switch is pushed. The buzzer will stop
and , lamps will blink.
③ Check the cooling system when the lamps keep blinking.

(2) Hydraulic oil temperature warning lamp


① Hydraulic oil temperature warning is indicated in 2 steps.
- 100˚C over : The lamp pops up and the buzzer sounds.
- 105˚C over : The lamp pops up and the buzzer sounds.
② The pop-up , lamps move to the original position and blinks
when the buzzer stop switch is pushed. The buzzer will stop
290F3CD62
and , lamps will blink.
③ Check the hydraulic oil level and hydraulic cooling system.

(3) Fuel level warning lamp


① This warning lamp pops up and the buzzer sounds when the fuel
level is below 52ℓ(13.7 U.S. gal).
② Fill the fuel immediately after the lamp blinks.

290F3CD63

(4) Emergency warning lamp


① This warning lamp pops up and the buzzer sounds when each of
the below warnings occurs.
- Engine coolant overheating (over 107˚C)
- Hydraulic oil overheating (over 105˚C)
290F3CD64
- MCU input voltage abnormal
- Cluster communication data error
- Engine ECM communication data error
※ The pop-up warning lamp moves to the original position and
blinks when the buzzer stop switch is pushed. The buzzer
will stop.
② When this warning lamp blinks, machine must be checked and
serviced immediately.

3-7
(5) Engine oil pressure warning lamp
① This warning lamp pops up and the buzzer sounds when the
engine oil pressure is low.
② If the lamp lights up, shut OFF the engine immediately. Check
oil level.
290F3CD65

(6) Check engine warning lamp


① This warning lamp pops up and the buzzer sounds when the
communication between MCU and engine ECM is abnormal,
or if the cluster received specific fault code from the engine
ECM.
290F3CD66
② Check the communication line between the two.
If the communication line is OK, then check the fault codes on
the cluster.

(7) Battery charging warning lamp


① This warning lamp pops up and the buzzer sounds when the
battery charging voltage is low.
② Check the battery charging circuit when this lamp blinks.

290F3CD67

(8) Air cleaner warning lamp


① This warning lamp pops up and the buzzer sounds when the
air cleaner is clogged.
② Check, clean or replace filter.

290F3CD68

(9) Overload warning lamp (opt)


① When the machine is overloaded, the overload warning lamp
pops up and the buzzer sounds when the overload switch is
ON. (if equipped)
② Reduce the machine load.
290F3CD69

3-8
(10) Engine stop warning lamp
① This warning lamp pops up and the buzzer sounds after 30
minutes of run time elapses, when the DEF/AdBlue® tank has
reached it's minimum level. Stop engine immediately and
check actual DEF/AdBlue® level.
290F3CD252
② Fill the DEF/AdBlue® immediately.
※ Refer to page 3-11.
③ This lamp pops up and the buzzer sounds when the maual
(stationary) exhuast system cleaning is not performed.
※ Refer to page 3-9.
※ Please contact your HD Hyundai Construction Equipment
service center or local dealer.
※ "Engine shutdown" cluster message pops up when the
exhaust gas temperature reaches above 800 800℃.

(11) Exhaust system cleaning warning lamp


① This warning lamp lights up or blinks when exhaust system
cleaning is needed as seen in the table below.

290F3CD70

Warning lamp
Exhaust Check engine Stop engine
Description

Off Off Off · Automatic exhaust system cleaning


· The status of a manual (stationary) exhaust system cleaning
Blink Off Off when the exhaust system cleaning switch has been activated.
※ Refer to page 3-10.
· The aftertreatment exhaust system needs to be cleaned immedi-
ately.
· Engine power will be reduced automatically if action is not taken.
On On Off
※ The exhaust system cleaning can be accomplished by:
- Changing to a more challenging duty cycle.
- Performing a manual (stationary) exhaust system cleaning.
· These lamps will be ON when a manual (stationary) exhaust
system cleaning is not performed.
On On On · Stop the engine immediately.
· Please contact your HD Hyundai Construction Equipment ser-
vice center or local dealer.

(12) Exhaust system cleaning inhibit warning lamp


① This warning lamp indicates the exhaust system cleaning
switch is pushed to the inhibit position, therefore automatic and
manual exhaust system cleaning can not occur.
※ Refer to page 3-42 for the exhaust system cleaning switch.

2609A3CD20

3-9
※ Manual exhaust system cleaning

※ Manual exhaust system cleaning must be operated in a


fireproof area.
※ To stop a manual exhaust system cleaning before it has
completed, set to the exhaust system cleaning switch to
the inhibit position or turn OFF the engine.
① Stop and park the machine.

Safety button
1
2
② Pull the safety button and push the switch to position ② to
initiate the manual exhaust system cleaning.
※ Refer to the page 3-42 for the exhaust system cleaning
switch operation.
※ The engine speed may increase to 950~1050 rpm and exhaust
system cleaning begins and it will take approximately 20~30
minutes.
Exhuast warning HEST warning ③ The exhaust system cleaning warning lamp will blink and
lamp blink lamp ON HEST warning lamp will light up during the exhaust system
cleaning operation.

④ The exhaust system cleaning and/or HEST warning lamp light


Exhuast warning HEST warning will go off when the exhaust system cleaning is completed.
lamp OFF lamp ON OFF
220A3CD73B

(13) HEST (High exhaust system temperature) warning lamp


① This warning lamp indicates, when illuminated, that exhaust
temperatures are high due to exhaust system cleaning.
② The lamp will also illuminate during a manual exhaust system
cleaning.
③ When this lamp is illuminated, be sure the exhaust pipe outlet
2609A3CD21 is not directed at any surface or material that can melt, burn, or
explode.
When this lamp is illuminated, the exhaust gas temperature
could reach 800
800˚C [1500
[1500˚F],
], which is hot enough to ignite or
melt common materials, and to burn people.
※ The lamp does not signify the need for any kind of equipment
or engine service; It merely alerts the equipment operator to
high exhaust temperatures. It is common for the lamp to illumi-
nate on and off during normal equipment operation as the
engine completes exhaust system cleaning cycles cycles.

3-10
(14) DEF/AdBlue® level warning lamp
① This warning lamp when ON or blinking, indicates that the
DEF/AdBlue® level is low as per the table below.
※ It is recommended that the DEF/AdBlue® tank be filled
completely full of the DEF/AdBlue® in order to correct any
fault conditions.
290F3CD257

Warning lamp
Fail in SCR DEF/AdBlue®
Check engine Stop engine
system level
Description

· The DEF/AdBlue® level has fallen below the


On On Off Off
initial warning level (10%).
· The DEF/AdBlue® level has fallen below the
initial derate level (2.5%).
On On On Off
· The engine power will be limited automati-
cally.
· This happens when 30 minutes has elapsed
with empty conditions (0%) of the DEF/
AdBlue® tank.
· The engine will enter the final derate level
On Blink On On which may include low idle lock or engine
shutdown with restart limitations.
· In order to remove the final derate, the DEF/
AdBlue® tank must be filled to above 10%
gauge reading.

(15) Water in fuel warning lamp


① This warning lamp lights up and the buzzer sounds when the
water separator is full of water or malfunctioning.
※ When this lamp lights up, stop the machine and drain water
from the separator.
300A3CD24A

3-11
(16) Seat belt reminder warning lamp
① When operator does not fasten the operator's seat belt, the
seat belt reminder warning lamp pops up and the buzzer
sounds.
② Fasten the seat belt.
300A3CD25

(17) Coolant level warning lamp


① This warning lamp indicates lack of coolant.
② Check and refill coolant.

760F3CD58

(18) Fail in SCR system warning lamp


① This warning lamp indicates there are faults related to SCR
system.
② The lamp lights up when each of the below warnings is hap-
pening.
300A3CD15
a. Low DEF/AdBlue® level
b. Poor quality of DEF/AdBlue®
c. Tempering or malfunction in the aftertreatment system
③ Once the lamp lights up, the engine will derate soon.
※ Please contact your HD Hyundai Construction Equipment ser-
vice center or local dealer.
Warning lamp

Torque reduction
Time

On Fault detected -

On After 2 h 30 min · Torque is reduced to 75% of the highest torque.

Blink After 3 h 45 min · Torque is reduced to 50% of the highest torque.

Blink rapidly After 4 hours · Torque is reduced to 0% (low idling) of the hightest torque within 2~10 min.

※ If a new fault occurs within 40 hours of operation since the first fault, the warning lamp will
come ON. After 3 hours of operation, the warning lamp will blink rapidly and torque will be
reduced to 0%
0 (low
low idling) within 2~10 min.
※ Once the fault has been remedied and the engine control unit has received an indication that it
is working, torque returns to the normal level.

3-12
(19) Engine oil filter warning lamp
① This warning lamp pops up and the buzzer sounds when the
engine oil filter is clogged.
② Check, clean or replace filter.

300A3CD306

3-12-1
4) PILOT LAMPS
RMCU signal strength pilot lamp

Auto safety lock pilot lamp Auto engine shutdown


pilot lamp

Warming up pilot lamp Decel pilot lamp


Preheat pilot lamp
Power max pilot lamp Fuel warmer pilot lamp
Maintenance pilot lamp

Power/User mode pilot mode Auto idle pilot lamp


Work tool mode pilot lamp Travel speed pilot lamp
Smart key pilot lamp
300A3CD26A

(1) Mode pilot lamps


No Mode Pilot lamp Selected mode

Heavy duty power work mode

1 Power mode Standard power mode

Economy power mode

2 User mode User preferable power mode

General operation - IPC speed mode

General operation - IPC balance mode

General operation - IPC efficiency mode


3 Work mode
Breaker operation mode

Crusher operation mode

Lifting mode

Low speed traveling


4 Travel mode
High speed traveling

5 Auto idle mode Auto idle

(2) Power max pilot lamp


① The lamp will be ON when pushing power max switch on the
LH RCV lever.
② The power max function operates for a max period of 8 sec-
onds.
※ Refer to page 3-44 for power max function.
300A3CD32

3-13
(3) Preheat pilot lamp
① Turning the start key switch to the ON position starts preheat-
ing in cold weather.
② Start the engine after this lamp goes OFF.

290F3CD79

(4) Warming up pilot lamp


① This lamp lights up when the coolant temperature is below
30℃ (86℉).
② The automatic warming up is cancelled when the engine cool-
ant temperature is above 30℃ (86℉), or when 10 minutes
have passed since starting the engine.
290F3CD80

(5) Decel pilot lamp


① Operating one touch decel switch on the RCV lever makes the
lamp light up.
② Also, the lamp will light up and engine speed will be reduced
automatically to save fuel when all levers and pedals are in the
neutral position, and the auto idle function is selected.
300A3CD33 ※ One touch decel is not available when the auto idle pilot
lamp is turned ON.
※ Refer to page 3-44.

(6) Fuel warmer pilot lamp


① This lamp lights up when the coolant temperature is below
10℃ (50℉) or the hydraulic oil temperature is 20℃ (68℉).
② The automatic fuel warming is cancelled when the engine
coolant temperature is above 60℃ (140℉), and the hydraulic
oil temperature is above 45℃ (113℉) since the start switch
300A3CD34 was ON position.

(7) Maintenance pilot lamp


① This lamp lights up when consumable parts are in need of
replacement. It means that the change or replacement interval
of parts is 30 hours from the required change interval.
② Check the message in maintenance information of main menu.
Also, this lamp lights up for 3 minutes when the start switch is
300A3CD35 switched to the ON position.
※ Refer to page 3-28.

3-14
(8) RMCU signal strength pilot lamp (mobile only)
① This lamp indicates RMCU signal strength as below.
: Searching
: Bad
: Normal
: Good
220A3CD200 : Excellent

(9) Smart key pilot lamp (opt)


① This lamp lights up when the engine is started by the start but-
ton.
② This lamp is red when the a authentication fails, it will be green
when it authentication is successful.
※ Refer to the page 3-29.
300A3CD36A

(10) Auto safety lock pilot lamp


① Auto safety lock system prevents unintended operation of the
machine in order to improve safety.
A ② Engine will only start if safety knob is locked.
③ If operator unlocks safety knob when RCV lever is pressed,
machine is not controlled by RCV lever.
300A3CD37A If operator unlocks safety knob while any control/function is
being operated, the machine will move violently. This could
cause serious injury, death or damage to property.
④ The function is released only by turning the safety knob to the
UNLOCK position and the LOCK position again.

knob

300A3CD38A

3-15
(11) Auto engine shutdown pilot lamp
① This lamp is turned ON when the auto engine shutdown is
activated.
※ Refer to the page 3-24.

AUTO
220A3CD202A

(12) Engine rpm state


Auto Idle Mode One Touch Decel
Function Safety Knob RPM State

State 1 Unlock OFF OFF High rpm


State 2 Unlock OFF ON Low rpm
State 3 Unlock ON OFF Auto Idle rpm
State 4 Lock ON OFF Low rpm
State 5 Lock OFF ON Low rpm
State 6 Unlock ON ON Low rpm
Low → High
State 7 Lock → Unlock ON ON
→ Low rpm (few seconds later)
State 8 Lock ON OFF Low rpm
State 9 Lock ON ON Low rpm

3-15-1
5) SWITCHES

Main menu quick Aircon quick touch switch


touch switch

Work mode
pilot lamp Travel speed pilot lamp
Power/User mode Auto idle pilot lamp
pilot lamp
User mode switch Travel speed switch
Power mode switch Auto idle/Buzzer stop switch
Work mode switch Escape(previous or parent menu)
Rear camera(option)
Work light switch
Cab light switch Overload switch(option)
Head light switch Travel alarm switch
Intermittent wiper switch Beacon switch(option)
Washer switch Wiper switch

300A3CD39A

※ When some of the switches are selected, the pilot lamps are displayed on the LCD. Refer to
the page 3-13 for details.

(1) Power mode switch


① This switch is to select the machine power mode and when
pressed, the power mode pilot lamp will be displayed on the
section of the monitor.
·P : Heavy duty power work.
·S : Standard power work.
290F3CD76
·E : Economy power work.
② The pilot lamp changes E → S → P → E in this order.

(2) Work mode switch


① This switch is to select the machine work mode, which shifts
from general operation mode to optional attachment operation
mode.
· : General operation mode
· : Breaker operation mode (if equipped)
290F3CD88
· : Crusher operation mode (if equipped)
· : Lifting mode
·Not installed : Breaker or crusher is not installed.
※ Refer to page 2-7 for details.
② If you press this switch for a time (1 second), quick pop-up will
appear. When you select an attachment from the popup, the
operation mode will immediately switch to selected attach-
ment.

300A3CD168

3-16
(3) User mode switch
① This switch is used to select the user mode.
② Refer to page 3-21 for another set of the user mode.

290F3CD89

(4) Travel speed switch


① This switch is used to select the travel speed alternatively.
· : Low speed
· : High speed
※ Do not change the setting of the travel speed switch while
290F3CD91
machine is moving. Machine stability may be adversely
affected.
Serious injury or death can result from sudden changes in
machine stability.

(5) Auto idle/ buzzer stop switch


① This switch is used to activate or cancel the auto idle function.
·Pilot lamp ON : Auto idle function is activated.
·Pilot lamp OFF : Auto idle function is cancelled.
② The buzzer sounds when the machine has a problem.
In this case, push this switch and buzzer stops, but the warn-
290F3CD90
ing lamp blinks until the problem is cleared.

(6) Escape/Camera switch


① This switch is used to return to the previous menu or parent
menu.
② In the operation screen, pushing this switch will display the
view of the camera on the machine (if equipped).
Please refer to page 3-35 for the camera.
290F3CD92
③ If the camera is not installed, this switch is used only ESC
function.

(7) Work light switch


① This switch is used to operate the work light.
② The pilot lamp lights up when this switch is pressed.

290F3CD93

3-17
(8) Head light switch
① This switch is used to operate the head light.
② The pilot lamp lights up when this switch is pressed.

290F3CD94

(9) Intermittent wiper switch


① When this switch is pressed, wipers operate intermittently.
② The pilot lamp lights up when this switch is pressed.

290F3CD95

(10) Wiper
iper switch
① This switch is used to operate the wiper.
② Note that the wiper will self-park when switched off.
③ The pilot lamp lights up when this switch is pressed.
If the wiper does not operate with the switch in ON position,
turn the switch OFF immediately. Check the cause. If the
290F3CD96 switch remains ON, motor failure can result.

(11) Washer
asher switch
① Washer fluid is sprayed and the wiper is operated only when
this switch is pressed.
② The pilot lamp lights up when this switch is pressed.

290F3CD100

(12) Cab
ab light switch
① This switch turns on the cab light.
② The pilot lamp lights up when this switch is pressed.

290F3CD99

3-18
(13) Beacon
eacon switch (opt)
① This switch activates the rotary light on the cab.
② The pilot lamp lights up when this switch is pressed.

290F3CD97

(14) Overload
verload switch (opt)
① When this switch is activated, buzzer makes sound and over-
load warning lamp lights up in the event that the machine is or
becomes in an overloaded situation.
② When the switch is inactivated, buzzer stops and warning lamp
goes off.
290F3CD98 Overloading the machine could impact the machines stabil-
ity which could result in tipover hazard. A tipover hazard
could result in serious injury or death. Always activate the
overload warning device before you handle or lift objects.

ravel alarm switch


(15) Travel
① This switch is to activate travel alarm function surrounding
when the machine travels.
·ON : The travel alarm function is activated.
·OFF : The travel alarm function is not activated.

290F3CD101

(16) Air
ir conditioner quick touch switch
① This switch used to select air conditioner control mode.
※ Refer to page 3-37.

290F3CD216

(17) Main
ain menu quick touch switch
① This switch is to activate the main menu in the cluster.
※ Refer to page 3-20.

290F3CD217

3-19
6) MAIN MENU
※ You can select or set the menu by the jog dial module or touch screen.
On the operation screen, tap MENU to access the main menu screen.
On the sub menu screen, you can tap the menu bar to access functions or applications.
· Operation screen
Main menu screen Sub menu screen

Tap

+
Press
300A3CD40A

※ Please refer to the jog dial module, page 3-66 for selection and change of menu and input value.
(1) Structure
No Main menu Sub menu Description
Work tool Breaker, Crusher, Not installed
U mode power User mode only
Combination speed setting Load sensitivity, Trucking balance, Boom/Arm balance,
Arm speed
Auto power boost Enable, Disable
1
IPC mode Speed mode, Balance mode, Efficiency mode
Mode Auto engine shutdown One time, Always, Disable
290F3CD103 Initial mode Key on initial mode / initial work mode, Accel initial
mode / step
Emergency mode Switch function
Active fault MCU, Engine ECM, FATC, AAVM (option)
Logged fault MCU, Engine ECM, FATC, AAVM (option)
2 Delete logged fault All logged fault delete, Initialization canceled
Monitoring Machine information, Switch status, Output status,
Monitoring
290F3CD104

Fuel rate information General record, Hourly, Daily, Mode record


Maintenance information Replacement, Change interval oils and filters
Machine security ESL mode setting, Password change
Machine information Model, MCU, Monitor, jog dial module, switch controller,
RMCU, Relay drive unit, FATC, AAVM (option)
3 Contact A/S phone number, A/S phone number change
Service menu Power shift, Operating hour, Breaker mode pump
Management
290F3CD105
acting, EPPR current level, Overload pressure,
Optional piping pressure removal, Fine swing
Clinometer Clinometer setting
Update Cluster, ETC device
Display item Engine speed, Tripmeter A, Tripmeter B, Tripmeter C
Clock Clock
Brightness Manual, Auto
4
Unit setup Temperature, Pressure, Flow, Distance, Date format
Display Language selection Korean, English, ETC
290F3CD106 Screen type A type, B type
Tripmeter 3 kinds (A, B, C)
Camera Camera setting, Auto mode (travel)
5 Auto idle time setting Time setting

Utilities
290F3CD107

3-20
(2) Mode setup
① Work tool

300A3CD41A

300A3CD42A 300A3CD43A

A B

· Select installed optional attachment


- A : It can set the user's attachment.
It is available in setting #1~#10.
- B : Max flow - Set the maximum flow for the attachment.
Relief pressure - Set the relief pressure.

② U mode power

Step Engine Idle speed Power


speed
( ) (rpm) (rpm) shift
1 1300 750 10%
2 1400 800 20%
3 1500 850 30%
300A3CD44A 4 1600 900 40%
300A3CD45B 5 1700 950 50%
· Engine high idle rpm, auto idle rpm and pump torque 6 1800 1000 (auto decel) 60%
(power shift) can be modulated and memorized sepa- 7 1850 1050 70%
rately in U-mode. 8 1900 1100 80%
· U-mode can be activated by user mode switch. 9 1950 1150 85%
10 2000 1200 90%
※One touch decel & low idle : 850 rpm

③ Combination speed setting

220A3CD300A

220A3CD301A 220A3CD302A

· Load sensitivity
- It changes fine control sensitivity. (boom up or arm out operation)
- When the segment is close to high, the fine operation speed is increased. (Load sensitivity is
high.)
- It is reccomended to set high segment when lifting heavy duty equipment or load.
The fine control speed is able to be unexpectedly fast by high setting and load condition. Do use
the function through fine control test considering the condition.

3-21
· Trucking balance
This is control the swing and boom up speed when
the combined operation is activated.
- It adjusts the ratio of relative speed in the boom
up and swing combination operation.
- The segment is close to swing, the swing speed
has a priority. 220A3CD303A
- The segment of swing is recommended for use in
work environments that require high swing speed
and acceleration, some slow boom up, and more
than 45 degrees.
- The segments are close to boom, the boom up
speed has a priority.
- The segment of boom is mainly used in work en-
vironments that require high boom up work at a
short swing angle of about 45 degrees.

· Boom / Arm balance


This is control the boom up and arm in speed when
the combined operation is activated. It is effective in
work place mainly for leveling work.
- When the level is closer to arm, arm in operation
speed has more priority than boom up operation.
- When the level is closer to boom, boom up opera- 220A3CD304A
tion speed has more priority than arm in operation.

· Arm speed
This provides ON and OFF of the regeneration
function of the arm in operation.
- Enable means that regeneration is ON, and an
energy can be used efficiently through automatic
regeneration according to the load.
- Disable means that regeneration is always OFF, 220A3CD305A

and it can be effective for heavy digging work.

3-22
④ Auto power boost

300A3CD49A

300A3CD50A

· The power boost function can be activated or cancelled.


- Enable : The digging power is automatically increased as working conditions by the MCU. It is
operated max 8 seconds
- Disable : Not operated.
※ The auto power boost function is activated in P mode. It does not work in S mode and E mode.

⑤ IPC mode

300A3CD51A 300A3CD52A 210A3CD53A

300A3CD54A 210A3CD55A

300A3CD56A 210A3CD57A

· The operator can improve fuel consumption and working speed through IPC mode.
· IPC mode is working by using inertial energy in specific case.
· The IPC mode can be selected by this menu.
- Speed mode / Balance mode / Efficiency mode
· The effect of IPC mode is different at power mode. The fuel efficiency is about 5% in P mode and
about 3% in E mode based on Balance mode against Speed mode.
· The manufacturer recommends using the balance mode in IPC mode.
※ The effect is the result of the standard operation. Depending on the operator’s working conditions
and machine options, the results could be different.
※ Please update the cluster programs if this mode is not displayed in the mode setup menu. Refer
to page 3-31.

3-23
⑥ Automatic engine shutdown

300A3CD58A

300A3CD59A 300A3CD60A

· The automatic engine shutdown function can be set by this menu.


- One time
- Always
- Disable
- Wait time setting : Max 40 minutes, min 2 minutes

⑦ Initial mode

300A3CD61A

300A3CD62B

· Key on initial mode


- Selected the power mode is activated when the engine is started.
· Key on initial work mode
- Not installed
- Last setting
- Work mode
· Accel initial mode
- Last setting value
- User setting value
· Accel initial step
- 0~9 step

⑧ Emergency mode

300A3CD63A

300A3CD64A

· This mode can be used when the switches are abnormal on the cluster.
· The cluster switches can be selected by touching each icon.

3-24
(3) Monitoring
① Active fault

300A3CD65A

300A3CD66A 300A3CD67A

· The active faults of the MCU, ECM, FATC, AAVM (option) can be checked by this menu.

② Logged fault

300A3CD68A

300A3CD72A 300A3CD69A

300A3CD70A

· The logged faults of the MCU, ECM, FATC, AAVM (option) can be checked by this menu.

③ Delete logged fault

300A3CD71A

300A3CD72A 300A3CD73A

· The logged faults of the MCU, ECM, FATC, AAVM (option) can be deleted by this menu.

3-25
④ Monitoring

300A3CD74A

300A3CD75A 300A3CD76A

· The machine status such as the engine rpm, oil temperature, voltage and pressure etc. can
be checked by this menu (Analog input).
· The switch status or output status can be confirmed by this menu (Digital input & Digital
output).
· The activated switch or output pilot lamps will light up.

(4) Management
① ECO report
This reports the machine’s inefficient operation status in order to improve operator’s improper
working habit.

High idle

300A3CD77A

300A3CD78A

Idle
·Shows a breakdown of high idle, idle and relief opera-
tion when monitor is on.
·Gives a daily usage breakdown record for a 7 day pe-
riod and an overall accumulated record from the first
operation.

300A3CD79A

Relief operation

300A3CD80A

3-26
② Fuel rate information

300A3CD81A

300A3CD82A

A
·General
General record (A)
- Average fuel rate (left) (from "Reset" to now)
Fuel consumption divided by engine run time
(service meter time).
- A days fuel used (right)
Fuel consumption from 24:00 (or "Reset" time) to 300A3CD83A

now (MCU real time).


B
·Hourly
Hourly record (B)
- Hourly fuel rates for past 12 hours (service meter
time).
- No record during key-off time.
- One step shift to the right for every one hour.
- Automatic deletion of data from 12 hours and earlier.
300A3CD84A
- ''Reset'' deletes all hourly records.

C
·Daily
Daily record (C)
- Daily fuel consumption for past seven days (MCU
real time).
- No record during key-off time.
- One step shift to the right at 24:00 for every day.
- Automatically deletes data from 7 days and earlier.
300A3CD85A
- All daily records deletion by "Reset".
D
·Mode
Mode record (D)
- Average fuel rate for each power mode/accel dial (at
least 7) from "Reset" till present.
- No record during idle.
- All records can be deleted by ''Reset''.

300A3CD86A

3-27
③ Maintenance information

300A3CD87A

300A3CD88A 300A3CD89A

· Alarm lamp ( ) is ON when oil or filter needs to be changed or replaced.


· Replacement : The elapsed time will be reset to zero (0).
· Change interval : The change intervals can be changed in hour increments of 50.
※ Refer to the maintenance chart for further information of maintenance interval.

3-28
④ Machine security

300A3CD90A

300A3CD91A 300A3CD92A
· ESL mode setting
- ESL : Engine Starting Limit
- ESL mode is desingned to be a theft deterrent or will pre-
vent the unauthorized operation of the machine.
- When you Enable the ESL mode, the password will be re-
quired when the starting switch is turned to the on position.
- Machine security
Disable : ESL function is disabled and password is not
300A3CD93A
required to start engine.
Enable (always) : The password is required whenever the
operator starts engine.
- Interval : The password is required when the operator starts
engine first. But the operator can restart the en-
gine within the interval time without inputting the
password. The interval time can be set to a maxi-
mum 4 hours.
※Default
Default password : 00000+
00000 300A3CD94A

※Password
Password length : (5~10 digits)
digits)+
- Smart key (option) : Refer to next page.

· Password change
- The password is 5~10 digits.

300A3CD95A

300A3CD96A 300A3CD91A

Enter the current password

300A3CD98A 300A3CD99A
Enter the new password again Enter the new password

※ Before first use, please set user password and owner password in advance for machine se-
curity.
3-29
- Smart key

300A3CD90A

300A3CD91A 300A3CD001

· Smart key is registered when equipped with optional smart


key. If smart key is not inside of the cabin, authentication
process fails and the password is needed.
· Tag management menu is activated when the Smart key
menu is Enabled.
You can register and delete the tags.
- Tag management
300A3CD002
· When registering a tag : Only the tag you want to register
must be in the cabin.
· When deleting a tag : All registered tags are deleted.

300A3CD003

Deleting

300A3CD006 300A3CD004
Registering

300A3CD005

3-29-1
⑤ Machine Information

300A3CD100A

300A3CD101A

· This can confirm the identification of the model information (ECU), MCU, monitor, jog dial mod-
ule, switch controller, RMCU, relay driver unit, FATC (air conditioner controller), AAVM (opt).
⑥ Contact (A/S phone number)

300A3CD102A

300A3CD103A 300A3CD104A

Enter the new A/S phone number


⑦ Service menu

300A3CD105A

300A3CD106A 300A3CD107A

※ This menu can be used only HCE service man and can not be accessible by the owner and the
operator.
· Power shift (standard / option) : Power shift pressure can be set by option menu.
· Operating hours : Operating hours since the machine line out can be checked by this menu.
· Breaker mode pump acting (1 pump / 2 pump)
· EPPR current level (attach flow EPPR 1 & 2, boom priority EPPR, attach relief pressure EPPR 1& 2)
· Overload pressure : 100 ~ 350 bar
· Opitonal piping pressure removal (Disable / Enable)
It is removing the residual pressure remaining in the option line when the quick coupler is oper-
ated.
· Fine swing (Disable / Enable)
⑧ Clinometer

300A3CD108A

300A3CD109A

· When the machine is on the flatland, if you touch ''initialization'' on cluster, the values of X, Y
will reset to ''O''.
· You can confirm tilt of machine in cluster's operating screen.
3-30
⑨ Update (cluster & ETC devices)

300A3CD110A

300A3CD111A 300A3CD112A

380F3CD06 300A3CD114A

· ETC devices and cluster can be updated through CAN 2 network.


· Insert USB memory stick which includes program files, start download.

⑩ OME (owner menu editing)


The owner of machine can restrict operator access to set functions.

300A3CD115A 300A3CD115B
300A3CD115C

· Owner can set the status of the function.


- Enable
- Disable
· In the menu, owner can set the list of functions in
which they would like to lock or leave unlocked.
· Owner password (default password : 11111) 300A3CD116A

- Owner can manage and change the password.


- Necessary to input the password to access function
menu.

300A3CD117A

300A3CD118A
3-31
· Password change
- The password is 5~10 digits.

210WF3CD190A

290F3CD140A 290F3CD135A

Enter the current password

290F3CD143A 290F3CD142A
Enter the new password again Enter the new password

※ Before first use, please set user password and owner pasworrd in advance for machine
security.

(5) Display
① Display item

300A3CD119A

300A3CD120A 300A3CD121A

· The center display type of the LCD can be selected by this menu.
· The engine speed or the tripmeter menu (A,B,C) is displayed on the center display.

② Clock

300A3CD122A

300A3CD123A

· The first row of boxes indicate Year/Month/Day.


· The second row shows the current time. (0:00~23:59)

3-32
③ Brightness

300A3CD124A

300A3CD125A 300A3CD126A

300A3CD127A 300A3CD128A

300A3CD129A

· If "Auto" is chosen, brightness for day and night can be set accordingly. Also by using the
bar in lower side, users can define which an operation interval belongs to day and night.
(in bar figure, white area represents night time while orange shows day time)

④ Unit

300A3CD130A

300A3CD130B 300A3CD130C

300A3CD130D 300A3CD130E

3-33
300A3CD130F 300A3CD130G

300A3CD131A

300A3CD132A

· Temperature : ˚C ↔ ˚F
· Pressure : bar ↔ MPa ↔ kgf/cm2
· Volume :ℓ↔ gal
· Flow : lpm ↔ gpm
· Distance : km ↔ mile
· Date format : yy/mm/dd ↔ mm/dd/yy ↔ dd-mm-yy

⑤ Language

300A3CD133A

300A3CD134A

· User can select preferable language and all displays are changed to the selected language.

3-34
(6) Utilities
① Tripmeter

300A3CD143A

300A3CD144A

· A maximum of 3 types of tripmeters can be used at the same time.


· Each tripmeter can be turned on by choosing "Start". It can be turned off by choosing "Stop".
If the tripmeter icon is activated in the operation screen, it can be controlled directly in this
· screen.

② Camera setting
· If the rear camera is not installed on the machine, set disable.
· If the rear camera is installed on the machine, set enable.

300A3CD145A

300A3CD146B 300A3CD147A

· Auto Mode (Travel) : Enable


The cluster will automatically show camera view while machine is traveling.
· In the operation screen, rear camera screen shows up when ESC/CAM switch is pushed.

300A3CD97A

290F3CD221

③ Auto idle time setting

300A3CD166

300A3CD167

· The auto idle time is can be set by this menu.


· Time : 3~30 seconds

3-35
④ AAVM (Advanced Around View Monitoring, option)
· The AAVM switchs of the cluster consist of ESC/CAM and AUTO IDLE/Buzzer stop.

Buzzer stop switch

Escape switch
300A3CD149A

- Escape switch
· Activates AAVM mode from the beginning if AAVM is installed.
· While in the AAVM mode, select the ESC switch to return to the home screen.

300A3CD97A

Home screen 235SA3CD222A


AAVM mode

- Buzzer stop switch


· AAVM mode detects surrounding pedestrians or objects and the warning buzzer sounds.
· User can turn OFF the warning sound by pressing the buzzer stop switch.
· When a worker/pedestrian reaches the green line,
which is an external danger area equipped on the
cluster, warning buzzer sounds and it displays a
blue rectangular box recognizing the worker/pedes-
trian.
Stop work immediately. Stop the buzzer by pressing
the buzzer stop switch. Then resume work after you
confirm that the area is safe and clear of workers/
220A3CD246 objects.

· When a worker/pedestrian reaches the red line,


which is an internal danger area equipped on the
cluster, warning buzzer sounds and it displays a red
rectangular box recognizing the worker/pedestrian.
Stop work immediately. Stop the buzzer by pressing
the buzzer stop switch. Then resume work after you
confirm that the area is safe and clear of workers/
objects.
220A3CD247

Failure to comply may result in serious injury or death.


※ In AAVM mode, a touch screen of the LCD is available only. The multimodal dial of the jog
dial module is not available.

3-36
7) AIR CONDITIONER AND HEATER
Full auto air conditioner and heater system automatically keeps the optimum condition in accor-
dance with operator's temperature configuration sensing ambient and cabin inside temperature.

· Location of air flow ducts

B
B

B
B

D
C

Cluster : or
Jog dial module :

Setting temperature
Power switch Temperature switch
Air conditioner switch Fersh air/air recirculation switch

Auto switch Air mode switch

Fan speed Fan speed switch


220A3CD21A
※ Jog dial module : Refer
efer to page 3-66.

3-37
(1) Power switch
① This switch turns the system ON and OFF.
Just before powering OFF, set values are stored.
② Default setting values
Function Air conditioner In/outlet LCD Temperature Mode
Previous sw Previous sw
290F3CD251 Value OFF Inlet OFF
OFF OFF

(2) Air conditioner switch


① This switch turns the compressor ON/OFF.
※ Air conditioner operates to remove vapor and drains water
through a drain hose. Water can be sprayed into the cab in
case that the drain cock at the ending point of drain hose
has a problem.
290F3CD203 In this case, exchange the drain cock.

(3) Auto switch


① Auto air conditioner and heater system automatically keeps
the optimum condition in accordance with operator's tempera-
ture configuration sensing ambient and cabin inside tempera-
ture.

290F3CD223

(4) Setting temperature


① Displays the temperature setting.

290F3CD224

(5) Temperature switch


① Setting temperature indication
· Lo (17˚C), 17.5~31.5˚C, Hi (32˚C)
② Max cool and max warm beeps 5 times.
③ The max cool or the max warm position operates per the fol-
lowing table.
290F3CD225
Temperature Compressor Fan speed In/outlet Mode
Max cool ON Hi (8 step) Recirculation Face
Max warm OFF Hi (7 step) Fresh Def/Foot
④ Temperature unit can be changed between celsius (˚C) and
fahrenheit (˚F)
a. Default status (˚C)
b. The temperature unit can be changed (℃ ↔ ℉) by pressing
temperature switchs (Up/Down) simultaneously for more than
5 seconds.
3-38
(6) Fan speed switch
① Fan speed is controlled automatically by set temperature.
② This switch controls fan speed manually.
· There are 8 up/down steps to control fan speed.
· The maximum step or the minimum step beeps 5 times.

290F3CD226

(7) Fan speed


① Steps 1 through 8 to display the amount of air being circulated.

290F3CD227

(8) Fresh air/air recirculation switch


① It is possible to change the air-inlet method.
a. Fresh air ( )
Inhaling air from the outside.
b. Air recirculation ( )
It recycles the heated or cooled air to increase the energy
290F3CD228 efficiency.
※ Change air occasionally when using recirculation for a
long periods of time.
※ Check condition of an outer filter and an inner filter period-
ically to maintain good efficiency of the system.

(9) Air mode switch


① Operating this switch, it beeps and displays symbol of each
mode in the following order. (Face → Face/Rear → Face/Rear/
Foot → Foot → Def/Foot)
Face Face/Rear Face/Rear/Foot Foot Def/Foot
Mode
switch
290F3CD229

A ● ● ●
B ● ●
Outlet
C ● ● ●
D ●

② When operating defroster, FRESH AIR/AIR RECIRCULATION


switch turns to FRESH AIR mode and air conditioner switch
turns ON.

3-39
(10) Self diagnosis function
① Diagnostic methods : Diagnostic information window, select
② Diagnostic indication (Displays fault)

Fault code Description Fail safe function


F01 Ambient temperature sensor open
20˚C alternate value control
F02 Ambient temperature sensor short
F03 Cab inside temperature sensor open
25˚C alternate value control
F04 Cab inside temperature sensor short
F05 Evaporate temperature sensor open
0˚C alternate value control
F06 Evaporate temperature sensor short
F07 Null -
F08 Null -
F09 Mode 1 actuator open/short The alternate value is face
F10 Mode 1 actuator drive circuit malfunction If not, the alternate value is Def/Foot
F11 Intake actuator open/short The alternate value is air recirculation
F12 Intake actuator drive circuit malfunction The alternate fresh air
F13 Temperature actuator open/short If opening amount is 0 %, the alternate value is 0 %
F14 Temperature actuator drive circuit malfunction If not, the alternate value is 100 %
F15 Null -
F16 Null -

3-40
3. SWITCHES

Travel straight switch(opt) Quick coupler switch(opt)


Lower wiper & washer switch(opt) Exhaust system cleaning switch
Swing lock switch(opt)
Free/fine swing switch(opt)

Horn switch
Quick coupler switch(opt)
Seat heater switch
Breaker operation switch (see 3-70)
Starting switch
Starting button(opt) Master switch

One touch decel switch


Emergency engine stop switch
Power max switch

210A3CD02B

1) STARTING SWITCH & STARTING BUTTON (OPT)


STARTING SWITCH (1) There are three positions, OFF, ON and START.
· (OFF) : No of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when starting the engine.
Release key immediately after starting.
※ If you turn ON the starting switch in cold weather, the fuel warmer
2609A3CD146
is automatically operated to heat the fuel by sensing the coolant
STARTING BUTTON
temperature. Start the engine in 1~2 minutes after turning ON the
starting switch. More time may be required according to ambient
PUSH
OFF temperature.
OFF
ON ※ Key must be in the ON position with engine running to maintain
START
electrical and hydraulic function and prevent serious machine
damage.

2609A3CD142

Starting button with


smart key tag (opt)

3-41
2) MASTER SWITCH
(1) This switch is used to shut off the entire electrical system.
Purging lamp

(2) I : The battery remains connected to the electrical system.


O : The battery is disconnected from the electrical system.
※ Never turn the master switch to O (OFF) with the engine running.
DISCONNECT
OFF SWITCH Engine and electrical system damage could result.
290F3CD77 ※ Turn OFF the master switch after purging lamp gose OFF
OFF..

3) QUICK COUPLER SWITCH (option)


(1) This switch is used to engage or disengage the moving hook on
Safety button
quick coupler.
※ Refer to page 8-6 for details.
Lock
Unlock
290F3CD04

4) EXHAUST SYSTEM CLEANING SWITCH


(1) This switch is used to select the exhaust system cleaning.
Safety button
1 3 (2) Inhibit position (①)
2
① The inhibit position disallows any automatic or manual exhaust sys-
tem cleaning.
② This may be used by operator to prevent exhaust system cleaning
290F3CD06
when the machine is operating in a hazardous environment and is
concerned about high exhaust temperatures.
③ It is strongly recommended that this position is only activated when
high temperatures may cause a hazardous condition.
(3) Auto position (③)
This position will initiate an automatic exhaust system cleaning.
(4) Manual position (②)
① This position will only initiate a manual exhaust system cleaning
when the machine is in non-mission condition, engine must run at
low idle speed and exhaust system levels are high enough to allow
cleaning.
② HEST lamp will be illuminated during the entire exhaust system
cleaning.
※ Refer to page 3-10 for ditails.
※ This switch can be moved to the manual position (②)( ) only when
the safety button is pulled backward.
※ Also, this switch returns to the auto position when released from
the manual position ((②).).

3-42
5) LOWER WIPER AND WASHER SWITCH (option)
(1) The washer fluid is sprayed and the wiper is operated only while
pressing this switch.
(2) The pilot lamp lights up when this switch is activated.

290F3CD07

6) SWING LOCK SWITCH (option)


(1) This switch is used to lock the swing parking brake.
(2) Swing control is not available when this switch is activated.

290F3CD07

7) FINE SWING SWITCH (option)


(1) When the switch is pressed to the ON position, the fine swing valve
is operated and swing parking brake is released with below condition.
① Swing lever operated
Enhanced soft swing is implement to allow smooth start and stop.
② Boom up lever operated
Further control is possible by allowing free spins in lifting operation
290F3CD07A
for offset loads.
③ Travel lever operated
Reduces the shaking of an object that is lifted.
If the machine is operating on a slope with the switch in the ON posi-
tion, swing motion may become uncontrollable which could result in
property damage, serious injury or death. Do not select ON position
when the machine is operating on a slope.

3-43
8) TRAVEL STRAIGHT SWITCH (option)
(1) When the travel straight switch is in the ON position, the machine will
travel straight by use of only the left pedal or the left lever.

290F3CD11

9) EMERGENCY ENGINE STOP SWITCH


(1) This switch is used to stop the engine in the event of an emergency.
Emergency ※ Be sure to return the emergency switch to the release or run
stop
position before trying to restart the engine.

Release
210N93CD46R

10) LH RCV LEVER SWITCH


(1) Button type

2
The switches on the LH RCV lever is function as below.
① None
3 1
② None
③ One touch decel switch
a. This switch is used to actuate the deceleration function quickly.
b. The engine speed is increased to previous setting value by press-
ing the switch again or operating state (working/travel).
4
④ Power max switch
140WA3CD620A
a. This switch activates power max function.
When this switch is pressed and held, hydraulic power of work
equipment will be increased to approx 110 percent for a period of 8
seconds.
b. After 8 seconds, function is cancelled automatically even if the
switch remains pressed.
※ Do not use for craning purposes.

(2) Proportional type (option)


2 The switches on the LH RCV lever is function as below.
1
4 ① CW rotating switch
3 When this switch is pressed, the clockwise rotating will operate.
② CCW rotating switch
When this switch is pressed, the counterclockwise rotating will oper-
ate.
③ One touch decel switch : Refer to (1)-
(1)-③ above.
④ None.
5
140WA3CD621
⑤ Power max switch : Refer to (1)-
(1)-④ above.

3-44
11) RH RCV LEVER SWITCH
(1) Button type
The switches on the RH RCV lever is function as below.
2
① Quick coupler switch
1 3 This switch is used to engage or disengage the moving hook on
quick coupler.
Refer to the page 8-6.
② None
③ Horn switch
4 When this switch is pressed, the horn will sound.
④ Breaker switch
130A3CD622
When this switch is pressed, the breaker will only operate when the
breaker operation mode is selected.

(2) Proportional type (option)


2 The switches on the RH RCV lever is function as below.
1
4 ① 2-way clamp switch
3 When this switch is pressed, the clamp will only operate when the
crusher operation mode is selected.
② 2-way release switch
When this switch is pressed, the release or breaker will operate when
the crusher operation mode or breaker operation mode is selected.
5
③ Quick coupler switch
130A3CD623
This switch is used to engage or disengage the moving hook on
quick coupler.
Refer to the page 8-6.
④ Horn switch : Refer to (1)-
(1)-③ previous page.
⑤ Breaker switch : Refer to (1)-
(1)-④ previous page.

3-45
4. LEVERS AND PEDALS

Console box height adjust knob

RH control lever
Travel lever

Singlel pedal (option)


Travel pedal LH control lever
Seat & console box adjust knob Safety knob
(forward / backward)

220A3CD16

1) LH CONTROL LEVER
(1) This joystick is used to control the swing and the arm.
※ Refer to operation of working device in chapter 2 for
details.
(2) The switch functions are as below.

No. Button type Proportional type (opt)


Button type Proportional type ① N.A Rotating-CW
2 4
2
1 ② N.A Rotating-CCW
3 1
3 ③ One touch decel One touch decel
④ Power max N.A
⑤ - Power max
※ Refer to page 3-44 for the details of the switch function.
4
5

140WA3CD17A

3-46
2) RH CONTROL LEVER
(1) This joystick is used to control the boom and the bucket.
※ Refer to operation of working device in chapter 2 for
details.
(2) The switch functions are as below.

No. Button type Proportional type (opt)


Button type Proportional type ① Quick coupler 2-way clamp
1
2
4
② N.A 2-way release
2

1 3
3 ③ Horn Quick coupler
④ Breaker Horn
⑤ - Breaker
※ Refer to page 3-45 for the details of the switch function.
4 5

130A3CD18

3) SAFETY KNOB
(1) All control levers and pedals are disabled from operation by locating
the safety knbo to the LOCK position as shown.
※ Be sure to turn the safety knob to LOCK position when entering
Unlock or leaving from operators seat/cabin.

Safety Lock Safety


(2) The machine is operational by turning the safety knob to UNLOCK
bar knob position.
300A3CD19
※ Do not use the safety abr for handle when getting on or off the
machine.

4) TRAVEL LEVER
(1) This lever is mounted on travel pedal and used for traveling by hand.
The operation principle is same as the travel pedal.
(2) Refer to traveling of the machine in chapter 2 for details.

220A3CD22

5) TRAVEL PEDAL
(1) This pedal is used to move the machine forward or backward.
(2) If left side pedal is pressed, left track will move.
If right side pedal is pressed, right track will move.
(3) Refer to traveling of machine in chapter 2 for details.

220A3CD23

3-47
6) SEAT AND CONSOLE BOX ADJUST KNOB (forward/backward)
(1) This knob is used to move the seat and console box to fit the
contours of the operator's body.
(2) Pull the knob to adjust forward or backward over 150 mm (5.9").
PULL

220A3CD25

7) CONSOLE BOX (CONTROL LEVER) HEIGHT ADJUST KNOB


(1) This knob is used to move the LH and RH control levers to fit the
contours of the operator's body.
UP
PU
(2) The control levers can be moved upward and downward at 45˚ over
LL
80 mm (2.4").
DO
WN
220A3CD26

8) SINGLE PEDAL (option)


(1) This pedal is used to operate the 2nd boom.
(2) If the pedal is pushed front, the 2nd boom will be going down. And
the pedal is pushed rear, the 2nd boom will be going up. Refer to
operation of working device in chapter 2 for details.

300A3CD11

3-48
5. OTHERS

Seat
12V socket
Cigar lighter MCU
Radio & USB player RS232 & J1939
service socket
Haptic controller

Service meter EMERGENCY

CN-16 &16B

CN-16A

Fuse & relay box

CN-16 &16A
CN-16B
Emergency
engine speed
control connector

220A3CD24

1) CIGAR LIGHTER
(1) This can be used when the engine starting switch is ON.
(2) The lighter can be used when it springs out in a short while after
being pressed down.
※ Service socket
13033CD69 Use cigar lighter socket when you need emergency power.
Do not use the lighter exceeding 24 V,, 100 W.

3-49
2) RADIO AND USB PLAYER (WITH BLUETOOTH)

1 LCD 2

3 12

4 13

5 14

17 6 7 8 9 10 11 15 16

9403CD100

■FRONT
FRONT PANEL PRESENTATION

1 -------- Power ON/OFF, 10 ------- Station preset 5


Volume UP/DOWN button DIR- ----------- Directory down button
2 -------- Manual UP/DOWN Tuning, 11 -------- Station preset 6
File search, SEL button DIR+ ---------- Directory up button
3 -------- Mode button, 12 -------- Scan play button (SCAN)
Audio mute button Best station memory (BSM) button
4 ------- Call & Pair button 13 -------- Auto tune up, Seek up button

5 ------- Call end button 14 -------- Auto tune down, Track down button

6 ------- Station preset 1 15 -------- USB connector


DIS ------------ Display button
16 -------- AUX IN Jack
7 ------- Station preset 2
17 -------- MIC hole
8 ------- Station preset 3
RPT ------------ Repeat play button
9 ------- Station preset 4
RDM ----------- Random play button

3-50
RADIO AND USB PLAYER (WITHOUT BLUETOOTH)

1 LCD 2

3 12

4 13

5 14

6 7 8 9 10 11 15 16

9403CD101

■FRONT
FRONT PANEL PRESENTATION

1 -------- Power ON/OFF, 10 ------- Station preset 5


Volume UP/DOWN button DIR- ----------- Directory down button
2 -------- Manual UP/DOWN Tuning, 11 ------- Station preset 6
File search, SEL button DIR+ ----------- Directory up button
3 -------- Mode button, 12 -------- Scan play button (SCAN)
Audio mute button Best station memory (BSM) button
4 ------- Radio seek up button 13 -------- Track up button

5 ------- Radio seek down button 14 -------- Track down button

6 ------- Station preset 1 15 -------- USB connector


DIS ------------- Display button
16 -------- AUX IN Jack
7 ------- Station preset 2
8 ------- Station preset 3
RPT ------------ Repeat play button
9 ------- Station preset 4
RDM ----------- Random play button

3-51
■GENERAL
GENERAL
(1) Power and volume button
① Power ON / OFF button
Press power button (1) to turn the unit on or off.
② Volume UP/DOWN control knob
Turn VOL knob (1) right to increase the volume level.
Turn VOL knob (1) left to decrease the volume.
9403CD102
After 5 seconds the display will return to the previous display mode.
③ Initial volume level set up
I-VOL is the volume level the unit will play at when it is next turned
on. To adjust the I-VOL level, press and hold VOL button (1) for lon-
ger than 2 seconds. The current volume level displays on the display
panel.
Then turn button (1) right or left to set the volume level as the I-VOL
level.
④ Clock ON/OFF control
The CLOCK was default at off status. To turn CLOCK ON, press
and hold VOL button (1) for longer than 2 seconds to display I-VOL,
then short press VOL again, turn VOL knob while CLOCK OFF dis-
play, then the CLOCK ON will be displayed.
※ Due to time tolerance, the clock display on the Audio unit might
have slight difference.
⑤ Clock adjustment
With CLOCK ON selected, press VOL knob again after CLOCK ON
display, the hour will blink, turn VOL knob right or left to adjust hour.
Simply press VOL again, the minute will blink, turn VOL knob to
adjust minute. Then press VOL again to confirm the clock once
finished.

3-52
(2) Menu Selection
① This button can adjust the effect of the sound and other things.
Each time you press this button (2), LCD displays as follows :
BAS TREB BAL L=R FAD F=R EQ LOUD ON
BEEP 2ND
9403CD103 On each setting, the level can be controlled by turning TUNE knob (2).
When the last adjustment is made, after 5 seconds, the display will
automatically return to the previous display mode.
② Bass
ass control
To adjust the bass tone level, first select the bass mode by pressing
SEL button (2) repeatedly until BASS appears on the display panel.
Then turn knob (2) right or left within 5 seconds to adjust the bass
level as desired. The bass level will be shown on the display panel
from a minimum of BASS-7 to a maximum of BASS+7.
③ Treble
reble control
To adjust the treble tone level, first select the treble mode by
pressing SEL button (2) repeatedly until TREB appears on the
display panel. Then turn knob (2) right or left within 5 seconds to
adjust the treble level as desired. The treble level will be shown on
the display panel from a minimum of TREB -7 to a maximum of
TREB +7.
④ Balance control
To adjust the left-right speaker balance, first select the balance
mode by pressing SEL button (2) repeatedly until BAL indication
appears on the display panel. Then turn knob (2) right or left within 5
seconds to adjust the balance as desired. The balance position will
be shown by the bars on the display panel from BAL 10R (full right)
to BAL 10L (full left).
⑤ Fader control
To adjust the front-rear speaker balance, first select the fader mode
by pressing SEL button (2) repeatedly until FADER indication
appears on the display panel. Then turn knob (2) right or left within 5
seconds to adjust the front-rear speaker level as desired. The fader
position will be shown by the bars on the display panel from FAD
10F (full front) to FAD 10R (full rear).
⑥ EQ control
You can select an equalizer curve for 4 music types (CLASSIC,
POP, ROCK, JAZZ). Press button (2) until EQ is displayed, then turn
knob (2) right or left to select the desired equalizer curve. Each time
you turn the knob, LCD displays as follows :
EQ OFF CLASSIC POP ROCK JAZZ
※ When the EQ mode is activated, the BASS and TREBLE modes
are not displayed.

3-53
⑦ Loud control
When listening to music at low volume levels, this feature will boost
the bass and treble response. This action will compensate for the
reduction in bass and treble performance experienced at low
volume.
To select the loudness feature, press button (2) until LOUD is
displayed, then turn knob (2) right or left to activate or deactivate
loudness.
⑧ Beep control
To adjust the BEEP mode, first select the BEEP mode by pressing
button (2) repeatedly until BEEP indication appears on the display
panel. Then turn knob (2) left or right within 5 seconds to select
BEEP 2ND, BEEP OFF or BEEP ON.
· BEEP 2ND : You will only hear the beep sound when the buttons
are held down for more than 2 seconds.
· BEEP OFF : You can not hear the sound beep when you press
the buttons.
· BEEP ON : You can hear the beep sound each time you press
the buttons.

(3) Mute control


① Press and hold MUTE button (3) for over 2 seconds to mute sound output and MUTE ON will
blink on the LCD. Press the button again to cancel MUTE function and resume to normal playing
mode.

(4) Mode selection


① Repeat press MODE button (3) to switch between FM1, FM2, AM, USB, AUX, BT MUSIC.
※ If there is no USB, AUX, Bluetooth Phone connected, it would not display USB, AUX, BT
when you press button (3).

3-54
■RADIO
RADIO
(1) Mode button
① Repeat press MODE button to select FM1, FM2 or AM.

9403CD104

(2) Manual tuning button


① To manually tune to a radio station, simply turn encoder TUNE (2)
left or right to increase or decrease the radio frequency.

9403CD105

(3) Auto tuning button


① To automatically select a radio station, simply press Seek up or
Track down button.

9403CD106

9403CD107

(4) Station preset button


① In radio mode, pressing buttons (6) to (11) will recall the radio
stations that are memorized. To store desired stations into any of
the 6 preset memories, in either the AM or FM bands, use the
following procedure :
a. Select the desired station.
b. Press and hold one of the preset buttons for more than 2
9403CD108 seconds to store the current station into preset memory. Six
stations can be memorized on each of FM1, FM2, and AM.

3-55
(5) Preset scan (PS) / Best station memory (BSM) button
① Press BSM button (12) momentarily to scan the 6 preset stations
stored in the selected band. When you hear your desired station,
press it again to listen to it.
Press BSM button (12) for longer than 2 seconds to activate the
9403CD109 Best Station Memory feature which will automatically scan and
enter each station into memory.
※ If you have already set the preset memories to your favorite
stations, activating the BSM tuning feature will erase those
stations and enter into the new ones. This BSM feature is most
useful when travelling in a new area where you are not familiar
with the local stations.

3-56
■USB
USB PLAYER
(1) USB playback
① The unit was equipped with a front USB jack and also a rear USB
Jack.
With a USB device plugged in the front USB jack, it will be detected
as front USB mode. And with a USB device plugged in the rear
9403CD110 USB jack, it will be detected as rear USB. To get to a USB mode,
press MODE (3) button momentarily or insert the USB device in
front or rear USB jack.
※ If there are no mp3 or wma files in USB device, it will revert to
the previous mode after displaying NO FILE.
(2) Track Up / Down button
① Press SEEK up (13) or TRACK down (14) to select the next or
previous track. Press and hold the buttons to advance the track
rapidly in the forward or backward direction.

9403CD106

9403CD107

(3) MP3 directory / File searching


① Button (2) is used to select a particular directory and file in the
device. Turn button (2) right or left to display the available directories.
Press button (2) momentarily when the desired directory is
displayed, then turn button (2) right or left again to display the tracks
in that directory. Press button (2) to begin playback when the
9403CD111
desired file is displayed.

(4) Directory Up / Down button


① During MP3/WMA playback, simply press DIR- button (10) to select
the previous directory (if available in the device); simply press DIR+
button (11) to select the next directory (if available in the device).
※ If the USB device does not contain directories, it would play
MP3/WMA tracks at 10- file when you press DIR- button (10),
and play MP3/WMA tracks at 10+ file when you press DIR+ (11)
9403CD112
button.

3-57
(5) Track Scan Play (SCAN) button
- SCAN playback : Simply press SCAN (12) button to play the first 10
seconds of each track.
- SCAN folder : Press and hold SCAN button for longer than 2
seconds to scan play the tracks in current folder.
9403CD113 - SCAN off : Simply press it again to cancel SCAN feature.

(6) Track Repeat Play (RPT) button


- REPEAT playback : Simply press RPT (8) button to play current
track repeatedly.
- REPEAT folder : Press and hold RPT for longer than 2 seconds to
repeat play the tracks in current folder.
9403CD114 - REPEAT off : Simply press it again to cancel REPEAT feature.

(7) Track Random Play (RDM) button


- RANDOM playback : Simply press RDM (9) button to play the tracks
in the device in a random sequence.
- RANDOM folder : Press and hold RDM button for longer than 2
seconds to randomy play the tracks in the cur-
9403CD115 rent folder.
- RANDOM off : Simply press it again to cancel RANDOM feature.

(8) ID3 v2 (DISP)


① While a MP3 file is playing, press DISP button (6) to display ID3
information. Repeat push DISP button (6) to show directory name /
file name and album name / performer / title.
※ If the MP3 disc does not have any ID3 information, it will show
9403CD116
NO ID3.

* USB Information and Notice


a. Playback FILE SYSTEM and condition allowance.
- FAT, FAT12, FAT16 and FAT32 in the file system.
- V1.1, V2.2 and V2.3 in the TAG (ID3) version.
b. Display up to 32 characters in the LCD display.
c. No support any of MULTI-CARD Reader.
d. No high speed playback but only playing with normal full speed.
※ DRM files in the USB may cause malfunction to playback in
the radio unit.
※ In temperatures below -10℃ (14℉),, the audio unit with USB
-10 (14℉)
hook up may be affected and not play well.

3-58
■AUX
AUX OPERATION
It is possible to connect your portable media player to the audio system for playback of the audio
tracks via the cab speakers.
To get the best results when connecting the portable media to the audio system, follow these steps :
- Use a 3.5 mm stereo plug cable to connect the media player headphone socket at each end as
follows.
- Adjust the portable media player to approximately 3/4 volume and start playback.
- Press the MODE button (3) on the audio unit to change into AUX mode.
- The volume and tone can now be adjusted on the audio unit to the desired level.
※ The audio quality of your media player and the audio tracks on it may not be of the same
sound quality as the audio system is CD Player.
※ If the sound of the media player is too low compared with the radio or CD, increase the
volume of the player.
※ If the sound of the media player is too loud and/or distorted, decrease the volume of the
player.
※ When in AUX mode, only the Volume, Bass, Treble, EQ and Mode functions of the audio unit
can be used.

3-59
■BLUETOOTH
BLUETOOTH (if equipped)
(1) Using a bluetooth wireless connection
① Your audio unit supports bluetooth wireless technology. You can set up a wireless link with
bluetooth cellular phone.
② Continue to pair the cellular phone with the audio unit. Within a few moments the two should be
able to connect.
※ Since this audio unit is on standby to connect with your cellular phone via bluetooth wire-
less technology, using this audio unit without running the engine can result in battery drain-
age.
※ This audio units phone call reception is on standby when ignition switch is set to ACC OFF
or ON.
※ The line-of-sight distance between this audio unit and your cellular phone must be 10
meters or less for sending and receiving voice and data via bluetooth wireless technology.
However the transmission distance may become shorter than the estimated distance
depending on the environment where it is being used.
※ Digital Noise & Echo suppression system provides the best sound clarity with little or no
distortion (Echo & side tone will happen depending on cellular phone or service network).
※ To ensure the quality of calling, you should select a proper bluetooth VR level. This audio
unit is already equipped with the best bluetooth VR level.

a. Bluetooth icon
It will blink while establishing the bluetooth pairing.
It will light up after a bluetooth device connected.

290F3CD215

b. Battery icon
It indicates the battery status of the connected bluetooth device.

7709A3BT02

c. Single strength icon


It indicates the signal strength of the connected bluetooth device.

7709A3BT03

3-60
(2) Pairing in hands free modes
① Press and hold CALL button (4) for 2 seconds until you hear beep
sound, then PAIR STR will appear on the display.
② For the next procedure, go to cellular phone pairing mode.

9403CD117 ③ If it is in pairing status with audio unit and cellular phone, PAIRING
will show on the display.
④ If you want to exit pairing mode, press CALL END button (5) briefly
while pairing, then it will show PAIR CLR on the display.
⑤ Bluetooth Icon and PAIR OK appear on the display when pairing is
successful.

(3) Cellular phone pairing mode


① Browse your cellular phone menu and find the connectivity or bluetooth connection section.
② Select search for a new handsfree device function and allow the phone to find the mobile.
③ HYUNDAI should appear on your cellular phone screen.
④ Press connect menu among the handsfree option on your cellular phone.
⑤ The cellular phone should prompt for a pin code. Insert the pin code 1234.
⑥ The cellular phone should confirm that it has established a new paired connection.
⑦ Close the menu. The pairing is now completed. It appears PAIR FAIL on the display for 3 sec-
onds.
※ Each cellular phone type has distinct phone menu so you may need to refer to your manufac-
tures instruction for the correct procedure on how to connect a new bluetooth device.
※ Please retry the pairing instruction if HYUNDAI does not appear on the cellular phone screen.
※ Please select authorized, if there is authorized menu in the menu of bluetooth connection in your
cellular phone.
※ Once the bluetooth pairing is completed between your cellular phone and this audio unit, both
units will be automatically recognized on its paring like when you turn on the key in your car even
though the audio unit is turned off.
※ This audio unit can store up to 6 phones pairings. If the memory is full, the first stored paired
phone will be deleted.
※ The connecting priority will be given to the last connected cellular phone.
※ If you want to change the connecting priority, try to connect this audio unit from the cellular
phone you want.

3-61
(4) Bluetooth connection and disconnection
① When established bluetooth connection is made between this audio
unit and the cellular phone, bluetooth icon on the display appears
and then the display shows HF/AV CONN when handsfree & AV
profile is connected.
② To disconnect bluetooth link
Press and hold CALL END button (5) for 2 seconds, it shows DIS
CON and bluetooth Icon disappears on the display.

9403CD118

③ To connect bluetooth link


Press CALL button (4) briefly, it blinks bluetooth Icon on the display
while bluetooth is being connected. If the connection is completed,
bluetooth Icon displays on the display.
9403CD117
※ When your cellular phone battery is at low charge, the bluetooth
connection may occasionally be lost. To maintain good connectivity
ensure that your phone battery is adequately charged.
※ In case of failure of bluetooth pairing :
- Delete item in paired list on your phone.
- Reset both phone by power off/on and the audio unit by ACC off/
on.
※ Connecting priority of handsfree profile is higher than headset
profile.
※ The headset mode does not support caller ID, reject call and call
Transfer.

(5) Using the audio unit as a handsfree device


① When the audio unit is ringing, it shows CALL and follows with the
phone number ********** on the display.
② To accept call
Press CALL button (4), ANSWER CALL followed by TALKING will
show in the display.
③ To end call
To end call, press CALL END button (5), REJECT appears on the
display.
9403CD117/8
※ If reject call is activated in your phone, then your cellular phone
does not support reject call function.

3-62
(6) Audio transfer between the audio unit and phone
The audio transfer function is for switching the call from the audio unit to the cellular phone for
private conversation.
① Press CALL button (4) briefly during conversation, it appears CALL
TRANS on the display. To switch back to the audio unit, press button
(4) briefly during private conversation, then it appears CALL TRANS
on the display again.
9403CD117
※ This function will be a cause of disconnection of bluetooth link in
some nokia phones, but do not worry, just press button (4)
during private conversation, then switch back to the audio unit
automatically.
※ The quality of calling between cellular phone and audio unit is
better than calling between one audio unit and another one.

(7) Last call number dialing


① Press CALL button (4) briefly, it appears CALL TO on the display,
then simply press CALL button once again, it would make the last
call with phone number displayed on LCD.
If Reject call is activated in your phone, then your cellular phone
9403CD117 does not support Reject Call function.
※ If you are using SAMSUNG phone, then you may need to press
send button once more. With the first press of button it should
show contact list in your phone, then if you press again you
should be ready to make the last call.

(8) To make a call by cellular phone


The audio transfer function is for switching the call from the audio unit to the cellular phone for
private conversation.
① The audio unit will be activated automatically when you make a call with cellular phone.
② When you make a call processing by cellular phone, it shows CALLING on the display.
③ When you receive a call, the phone number ******** appears on the display.

3-63
(9) Using the audio unit as bluetooth music
The audio unit supports A2DP (Audio Advanced Distribution Profile) and AVRCP (Audio Video
Remote Control Profile), and both profiles are available to listen music at the audio unit via cellular
phone which is supporting the two profiles above.
① To play music, search the menu on your cellular phone as below :
i.e : Menu File manager Music Option Play via bluetooth.
It appears BT MP3 on the display.
② During BT MP3 playing, you could select the previous or next track by pressing SEEK up or
TRACK down button on audio unit or operate via your cellular phone.
③ To stop music, press button (5) briefly and it will automatically switch into the previous mode.
④ To resume music playing, press the play button on your cellular phone.
※ This function may be different depending on cellular phone. Please follow the cellular phone
menu. Some types of phones need to pair once more for bluetooth MP3 connection.
※ This function will be caused to disconnect A2DP, AVRCP depends on cellular phone.
※ Information about songs (e.g.: the elapsed playing time, song title, song index, etc.) cannot be
displayed on this audio unit.

3-64
■RESET
RESET AND PRECAUTIONS
(1) Reset function
Interfering noise or abnormal compressed files in the MP3 disc or USB instrument may cause
intermittent operation (or unit frozen/locking up). It is strongly recommended to use appropriate
USB storage to not cause any malfunction to the audio unit. In the unlikely event that the player
fails to operate correctly, try to reset unit by any of following two methods.

① press and hold simultaneously for about 5 seconds. (without Bluetooth)

② Press and hold simultaneously for about 5 seconds. (with Bluetooth)


※ Take out the fuse for the audio system in the vehicle once and then plug it back in.
※ It will be necessary to re-enter the radio preset memories as these will have been erased when
the microprocessor was reset.
After resetting the player, ensure all functions are operating correctly.

(2) Precautions
When the inside of the cab is very cold and the player is used shortly after switching on the heat-
er, moisture may form on the disc or the optical parts of the player and proper playback may not
be possible.
If moisture forms on the optical parts of the player, do not use the player for about one hour. The
condensation will disappear naturally allowing normal operation.
① Operation voltage : 9~32 volts DC, negative
② Output power : 40 watts maximum (20 watts x 2 channels)
③ Tuning range
Area Band Frequency range Step
FM 87.5~107.9 MHZ 200K
USA
AM 530~1710 KHZ 10K
FM 87.5~108.0 MHZ 50K
EUROPE
AM 522~1620 KHZ 9K
FM 87.5~108.0 MHZ 100K
ASIA
AM 531~1602 KHZ 9K
FM 87.5~107.9 MHZ 100K
LATIN
AM 530~1710 KHZ 10K

● AREA Selection :
- To select an area, press and hold related buttons at FM1 band for about 3 seconds.
- USA Area: Press and hold mode + 1DIS buttons for 3 seconds
- EUROPE Area: Press and hold mode + 2 buttons for 3 seconds
- ASIA Area: Press and hold mode + 3RPT buttons for 3 seconds
- LATIN Area: Press and hold mode + 4RDM buttons for 3 seconds.
④ USB version : USB 1.1
⑤ Bluetooth version : V2.1
⑥ Bluetooth supported profile :
- A2DP : Advanced Audio Distribution Profile
- AVRCP : Audio/Video Remote Control Profile
- HFP : Hands-Free Profile

3-65
3) JOG DIAL MODULE
The jog dial module consists of buttons, multimodal dial and USB port.

Multimodal dial

Cluster button Air conditioner button


Favorite button
Off button Auto button

USB port

Set button 300A3CD150

(1) Multimodal
ultimodal dial
- Cluster interlocked mode OFF

① Acceleration
cceleration mode
- There are 10 dial settings.
- Setting 1 is low idle and setting 10 is high idle.
·By rotating the dial to right : Engine speed increases
·By rotating the dial to left : Engine speed decreases
※ When the cluster button is clicked on the haptic panel, the engine rpm
does not change even when the haptic dial is rotated.

300A3CD151

(2) USB port


① This port updates firmware using a dedicated cable.
② Jog dial module has a built-in charging circuit supply max 500 mA
current.

300A3CD152

3-66
(3) Cluster button
① When you select this button, the pop-up appears to determine wheth-
er to use the cluster interlocked mode to prevent malfunctions.
·If you press "OK" on the pop-up, the cluster interlocked mode will
be turned on.
·If you press "Cancel" on the pop-up, the Cluster interlocked mode
will be turned off.
② In cluster interlocked mode, if you push the cluster button, jog dial
300A3CD153
module returns to previous mode.
③ Cluster interlocked mode ON : Blue lamp comes ON
Cluster interlocked mode OFF : Blue lamp turns OFF

160WA3CD02

(4) Air conditioner button


① When you push this button, air conditioner system is operated.
② Determines whether or not to perform a cooling function of air condi-
tioner.
- Blue lamp ON : Air conditioner operation
- Amber lamp ON : Fan only

300A3CD154

(5) Set button


① When you push this button, jog dial module executes air conditioner
mode and displays air conditioner control mode in cluster.
② Air conditioner control mode will disappear when you push SET
button again within 10 seconds or when you do not touch anything
fore more than 10 seconds.

300A3CD155

(6) OFF button


① You can only use this button when the air conditioner system is oper-
ating.
② This button is only for air conditioner system off.

300A3CD156

3-67
(7) Auto button
① This button controls the auto function of air conditioner and heater
system ON/OFF.
※ Refer to the page 3-37 for the auto switch of the air conditioner.

300A3CD157

(8) Favorite button


① When you push this button for 2 seconds, cluster screen is saved.
② Push this button, cluster screen that you saved is opened.
※ Saveable screen : Mode, Monitoring, Manage, Display, Utilities.

300A3CD158

(9) Cluster interlocked mode ON


① Cluster
luster main menu
1 2 - You can select the quick menu by rotating the dial as
below.
① ② ③ ①
↔ ↔ ↔

3 - CW rotation : move to right direction


300A3CD160A - CCW rotation : move to left direction

② Cluster
luster menu move
- You can move up and down the cluster sub menu.

300A3CD161A

③ Air
ir conditioner menu
- You can move the menu of the air conditioner control
mode.

↔ ↔ ↔ ↔ ↔

300A3CD162A

3-68
④ Slide
lide choice menu
- You can increase or decrease the slide choice bar.

300A3CD163A

⑤ Level choice menu


- You can increase or decrease the level choice bar.

300A3CD164A

⑥ Push button
Push - Push : Select the current menu or the pop-up warning
Front Right lamp moves to the original position when warn-
ing lamp occurs.
- Left : ESC
Left - Right : CAM
Rear - Front : Cluster main menu
- Rear : Return to acceleration mode
300A3CD165

3-69
4) SEAT (SUSPENSION, STD)
The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due
to long work hours and enhance work efficiency.
※ The seat belt reminder warning lamp pops up and the buzzer sounds until seat belt is fastened.

Headrest

Storage box
Document box

Seat heater switch


Armrest
Lumbar support
Armrest adjustment

Seat pan angle adjustment


Backrest adjustment
Seat depth adjustment
Seat belt
Fore & after adjustment

Weight adjustment
Height adjustment
290F3CD270

(1) Weight and height adjustment


With socket wrench (A) :
① The seat has to be adjusted for the operator's
weight and height by tilting the handle (+) up or
down (-) with the operator not sitting on the seat.
② The rotational direction is reversed by flipping the
ratchet with the lever (C).
③ The operator's weight and the seat height are
adjusted correctly when the green marking is com-
pletely visible in the indicator window (B) for weight
and height.
A B
④ The height can be adjusted individually as long as
the green marking is visible.

290F3CD271

3-70
(2) Fore/after adjustment
① The fore/after adjustment is released by lifting the
locking lever.
Do not operate the locking lever while operating
the machine.
※ After the adjustment, the locking lever must latch
into the desired position with an audible click. It
290F3CD258
should not be possible to move the operator's
seat into another position when it is locked.
※ Do not lift the locking lever with your leg.

(3) Seat depth adjustment


① The depth of the seat pan can be individually
adjusted.
② To adjust the depth of the seat cushion, pull the
right handle upwards. By moving the seat pan back-
wards or forwards the desired seating position can
be reached.
290F3CD259

(4) Seat pan angle adjustment


① The angle of the seat pan can be individually
adjusted.
② To adjust the angle of the seat pan, pull the left han-
dle upwards. By exerting pressure on or off the front
or rear part of the seat pan it can be moved to the
desired position.
290F3CD260

(5) Armrests
① The armrests can be folded up if desired and the
height can be individually adjusted.
② To adjust the height of armrest, separate the round
cap (see arrow) from the cover and loosen the
hexagon nut (13 mm). Adjust the armrests to the
desired position (5 steps) and retighten the nut.
290F3CD261
Reinstall the cap.
·Tightening torque : 2.6 kgf·m (18.8 kgf·m)

3-71
(6) Armrest adjustment
① The inclination of the armrest can be modified by
turning the adjustment knob.
② When turning the knob to the outside (+), the front
part of the armrest will be lifted; when turning the
knob to the inside (-), it will be lowered.

290F3CD262

(7) Headrest
① The headrest can be individually adjusted for height
by pulling it upward over the various increments up
the end stop.
② By pushing forwards or rearwards the angle of the
headrest can be adjusted individually.
③ To remove the headrest, pull it over the end stop.
290F3CD263

(8) Document box


① The document box is placed on the rear side of the
backrest.
② To open the document box, first twist the turn lock
closures 90° to the left or the right and then fold the
cover of the document box upwards.

290F3CD265

(9) Seat heater switch


① The seat heater can be turned on/off by pressing
the switch.
1
0

290F3CD266

3-72
(10) Lumbar support
① By turning the adjustment knob to the left (2) or
0 right (1), both the height and curvature of the back-
1
rest cushion can be individually adjusted.
2
② This increases both the seating comfort and should
1 improve the performance of the operator.
0
+ -
2 290F3CD267

(11) Backrest adjustment


① Pull up the locking lever to release the backrest
catch. When releasing the backrest, do not load the
backrest by pressing against it.
② By exerting pressure on or off the front or rear part
of the seat pan it can be moved to the desired posi-
tion. Release the locking lever to lock the backrest.
290F3CD268 ※ It should not be possible to move the backrest
into another position after it has been locked.

(12) Maintenance
Dirt can impair the function of the seat, so make sure
you keep your seat clean.
Upholstery does not need to be removed from the seat
frame for cleaning.
Take
ake care with the backrest - it may jerk forward
and cause injury.
When cleaning the backrest cushion, the back-
rest must be held in place when operating the
backrest lever.
※ Do not clean the seat with a pressure washer.
During cleaning, the upholstery should never be
soaked.
Use standard commercially available upholstery or
plastics cleaning agent. Test first for compatibility on
290F3CD269
a small, concealed area.

3-73
5) SEAT (AIR
AIR SUSPENSION, OPTION OPTION)
The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue in the
event of long work hours and it should enhance work efficiency.
※ The seat belt reminder warning lamp pops up and the buzzer sounds until the seat belt is fastened.

Headrest

Seat heater switch


Armrest
Lumbar support
Armrest adjustment ■

Seat depth adjustment Backrest adjustment

Seat pan angle adjustment ※


Seat belt
Absorber
Weight adjustment Fore & after adjustment
Height adjustment
290F3CD28

(1) Weight adjustment


① The seat should be adjusted for the operator's
weight by briefly pulling the actuator lever of the
automatic weight and height adjuster (arrow) with
the machine at a standstill and with the operator sit-
ting on the seat.
The operator must sit absolutely still during adjust-
ment.
290F3CD29
※ Before adjusting the weight, adjust shock
absorbers to the position "soft".
※ To prevent personal health, the setting for the
operator's weight must be checked and adjusted
before the machine is operated.

(2) Height adjustment


① The seat height can be set pneumatically and is
continuously adjustable.
② The seat height can be altered by pulling or press-
ing the actuator lever fully out or in (arrow). If the
adjustment reaches the top or bottom endstop, the
height is adjusted automatically in order to provide
minimum spring travel.
290F3CD30
※ Before adjusting the weight, adjust shock
absorbers to the position "soft".
※ In order to avoid damage, do not operate com-
pressor for more than 1 minute.

3-74
(3) Seat pan angle adjustment
① The angle of the seat pan can be individually
adjusted.
② To adjust the angle of the seat pan, lift the LH
handle (see arrow). By exerting pressure on or off
the seat pan it can be moved to the desired angled
position.

290F3CD31

(4) Seat depth adjustment


① The depth of the seat pan can be individually
adjusted.
② To adjust the depth of the seat cushion, lift the RH
handle (see arrow). Move the seat cushion back-
wards or forwards until the desired position is
reached.

290F3CD32

(5) Absorber
① The absorber setting of the seat can be varied to
suit on and off-road working conditions.
1
The cushioning effect can be individually adjusted
for this purpose.
2
Turn the lever to the desired position and release.
1 Soft
290F3CD33 2 Hard

(6) Armrest adjustment


① The inclination of the armrests can be modified by
turning the adjustment knob (arrow).

290F3CD34

3-75
(7) Armrests
rmrests
① The armrests can be folded up if desired and the
height can be individually adjusted.
② To adjust the height of armrest, separate the round
cap (see arrow) from the cover and loosen the
hexagon nut (13 mm). Adjust the armrests to the
desired position (5 steps) and retighten the nut.
Reinstall the cap.
290F3CD35
·Tightening torque : 2.6 kgf·m (18.8 kgf·m)

(8) Headrest
① The headrest can be individually adjusted for height
by pulling it upward over the various increments up
the end stops.
② By pushing forward or rearward the angle of the
headrest can be adjusted individually.
③ To remove the headrest, pull it over the end stops.

290F3CD36

(9) Seat heater switch


① The seat heater is turned on by pressing the switch.

290F3CD37

(10) Lumbar support


① By turning the adjustment knob to the left or right,
both the height and curvature of the backrest
cushion can be individually adjusted.
② This increases both the seating comfort and should
help improve performance of operator.

290F3CD38

3-76
(11) Backrest adjustment
① The backrest is adjusted using the locking lever
(arrow).
※ The locking lever must latch into the desired
position. It should not be possible to move the
backrest when it is locked.

290F3CD39

(12) Fore & after adjustment


① The fore/after adjustment is released by lifting the
locking lever.
※ The locking lever must latch into the desired
position. It should not be possible to move the
operator seat when it is locked.

290F3CD48

(13) Seat belt


Failure to wear a seat belt during machine opera-
tion may result in serious injury or death in the
event of an accident or machine overturn.

290F3CD245

3-77
■ SEAT (HEAT
HEAT & VENT, OPTION
OPTION)
The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue in the
event of long work hours and it should enhance work efficiency.
※ The seat belt reminder warning lamp pops up and the buzzer sounds until the seat belt is fastened.

Headrest

Document box

Seat heater switch

Seat vent switch

Cushion Lumbar support

Backrest adjustment

Seat belt

Seat pan anglel adjustment Seat length adjustment


Fore & after adjustment
210AL3ST01K

(1) Cushion tilt


① The angle of the seat cushion can be individually
adjusted. This optimises comfort, supporting your
legs where they need it most.

- Pull and lift the handle upwards to raise cushion


and set to one of three increments.

- Pull and lift handle and push down to lower seat


cushion.

60AMT3ST02

3-77-1
(2) Cushion extension
① The seat cushion can be extended as desired, until
required seating position is reached. This optimises
comfort for users of different heights.
- Pull and lift the handle upwards and pull seat
cushion out to extend.
- Pull and lift handle upwards and push seat cush-
ion back to reduce cushion depth.
60AMT3ST03

(3) Fore/after adjustment


① The seat upper can be forward / backward as de-
sired, until required seating position is reached.
This optimises comfort for users of different posi-
tions.
- Pull and lift the handle upwards and move seat
forward / backward as desired.
60AMT3ST04

(4) Backrest recliner


① To recline the seat, pull backrest recline lever up-
wards, whilst applying pressure on the backrest
until desired angle is reached.
② Before releasing lever to lock position, take care
that the seat offers sufficient clearance to the
controls for operation.

60AMT3ST05

(5) Heater
① Operating the heater is important for maintaining
driver comfort and alertness. 3heat settings are
available.
- To turn on, press button once. This is the full
power setting.
- To reduce heat, button can be pushed again
for mid-lever heat and again for lowest heat
60AMT3ST06 setting. Press again to turn off.

3-77-2
(6) Ventilation
① Air ventilation improves driver comfort and alet-
ness, maintaining productivity. 3 cool settings are
available.
- To turn on, press button once. This is the full
power setting.
- To reduce cooling, button can be pushed again
for mid-level cool, and again for lowest cool
60AMT3ST07
setting. Press again to turn off.

(7) Mechanical lumbar


① The lumbar can be adjusted mechanically.
② Turn handle counterclockwise to achieve desired
lumbar setting. Continuing to rotate the handle
will return the lumbar to its initial position.

60AMT3ST08

(8) Seat belt


① A 2 point retractable seat belt is an available
option to offer added driver security.
② Pull the belt to extend and push into buckle clip.
An audible 'click' will sound once belt is securely
fastened.

60AMT3ST09

(9) Headrest
① The headrest provides extra upper back and
head support when operating the vehicle. Pull
firmly upwards to extend and push firmly down-
wards to lower.
② The headrest can be manually inclined forwards
and reclined backwards to offer optimum head
support.
60AMT3ST10

3-77-3
(10) Document pouch
① Situated on the back of the seat, the document
pouch offers an area to store paperwork.

60AMT3ST11

3-77-4
6) FUSE AND RELAY BOX

30A 20A 10A

20A 10A 10A

30A 30A 15A


SPARE LINE AC COMP HEAD LAMP POWER SAFETY STARTER ANTI NOx
AC/HEATER ECM
HEATER RY RY RY RY LOCKOUT RESTART SENSOR
SPARE RY RY RY WIPER MCU
RY
SPARE CLUSTER DEF
B+ MODULE
CR-48 CR-39 CR-5 CR-50
CR-52 CR-7 CR-13 CR-35

30A 10A 30A 20A 10A 20A 20A 20A 20A 20A 10A 20A 10A 20A 30A 20A 10A 10A 10A 10A 10A 10A 10A 20A
CAB LAMP

RADIO IG
HEAD LAMP

IG
CLUSTER
SPARE

WORK

FUELP/P

BREAKER

CIGAR

SOLENOID

HEATER
AIRCON &

MCU CONT
SIREN
AAVM
WIPER
SOL
SAFETY

HEATER
FUEL-
VERTER
CON-

S/W
OPTION

AIR HEAT
START,

SOLENIOD
HEAT
SEAT

RDU IG
LAMP

VALVE
P/P
HORN
WORK FUEL CABIN LAMP
LAMP RY HEATER RY DEF HORN PRE BEACON
RY

10A 20A 5A

10A 15A 30A


MODULE RY HEATER RY DEF&SCR ROOM LP/
FUSE RADIO B+
RY RY
HOLDER EPPR LINE
HEATER
CR-4 CR-46 CR-9 CR-51 CR-2 CR-36 CR-85 ECM START
KEY

210A3CD290

(1) The fuses protect the electrical parts and wiring from burning out.
(2) The fuse box cover indicates the capacity of each fuse and which circuit it protects.
※ When replacing a fuse or relay, always use one of the same capacity.
Before replacing a fuse or relay, be sure to turn OFF the starting switch.

7) MCU
(1) To match the pump absorption torque with the engine torque, MCU
LED
varies EPPR valve output pressure, which controls pump discharge
volume whenever engine speed drops and provides feedback, under
the reference rpm of each mode set.
(2) Three LED lamps on the MCU display as below.

LED lamp Trouble Service


G is turned ON Normal -

300A3CD12 G and R are Trouble on MCU · Change the MCU


turned ON
G and Y are Trouble on serial · Check if serial communication
turned ON communication line lines between controller and
cluster are disconnected
Three LED's Trouble on MCU power · Check if the input power wire
are turned OFF (24 V, GND) of controller is
disconnected
· Check the fuse
G : green, R : red, Y : yellow

3-78
8) EMERGENCY ENGINE SPEED CONTROL CONNECTOR
(1) When the CAN communication between the ECM and the MCU is
abnormal due to malfunction, change the CN-16 connection from
CN-16A to CN-16B and then control the engine speed by rotating the
CN-16&16A
CN-16B multimodal module of the jog dial module.
※ Never connect connector CN-16 with CN-16B when MCU is in
normal operation.
CN-16A ※ Make repair as soon as possible.
NORMAL

CN-16B

CN-16

EMERGENCY
290F3CD40

9) SERVICE METER
(1) This meter shows the total operation hours of the machine.
HOURS
(2) Always ensure the operating condition of the meter during the
machine operation. Inspect and service the machine based on
hours as indicated in chapter 6, maintenance.
21093CD59

10) MCU/ECM CONNECTOR


(1) MCU communicates the machine data with Laptop computer
through the connector.
(2) ECM communicates the engine data with cummins INSITE adapter
through the connector.
21093CD61
① ECM fault code check
② ECM program change
③ Engine data monitoring & test

11) 12V SOCKET


(1) Utilize the power of 12 V as you need and do not exceed 12 V, 30 W.
W
20 1
V
E T

12
W E
R

O L
P UT
O

290F3CD27

3-79
12) UPPER WINDSHIELD
Auto lock latch (1) Perform the following procedure in order to open the upper windshield.
① Pull both levers with hold both grips that are located at the top of the
windshield frame and push the windshield upward.
② Hold both grips and pull back into the lock position until auto lock
Grip Lever latch is engaged, then release the grips.
When working, without having locked the windshield by the auto
lock (by pushing the windshield to the rear untill it's completely
fixed), please be careful as it can cause personal injury if the wind-
shield is not fixed or falls off.
290F3CD41

(2) Perform the following procedure in order to close the upper windshield.
Auto lock latch
① Pull the lever of the auto lock latch in order to release the auto lock
latch.
② Steps in the reverse order to close the upper windshield.

21093CD63

3-80

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