PART COST ANALYSIS REPORT
MFO: 22124
Part Number:
Currency Quoted:
Last-Mod Date
5000148
INR
Part Description:
DRIVE GEAR MOUNT
Volume/Yr.
11-Oct-10 10 10
MOQ
IMPORTANT! All sections must be completed. Quotations submitted with incomplete details will not be considered! Do not reformat / re-size this worksheet
A. RAW MATERIAL DETAIL
Material Specification Material Source Raw Weight (Kg) Machined Weight (Kg) Melting / Production Loss (Kg) Current Market Price (Kg) Material Price per Kg Total Material Cost 10" X 10" X 20MM 3.48
B. PURCHASED PART DETAIL
Purchased Part Cost Purchased Part Cost Purchased Part Cost Transport Cost Expendable Packaging Returnable Packaging Other Costs (Ware house) Total Purchased Cost Part Name Part Name Part Name Part Name LxWxD Carton Pallet Other Part Source Part Source Part Source Part Source Ctn Test Wt. Ctn Source Pallet Source
50.00
250.00 250.00 870.00
50.00
C. LABOR & BURDEN DETAIL
Operation Desc. Bandsaw cutting Facing, turning & parting. Drill & tap Anodizing Oper. Rate / Hour 50.00 50.00 100.00 100.00
List the operations from row 19 to 28, do not delete unused rows.
Std Hrs. Req. 0.04 1.05 0.49 0.500
Operators Req. 1.00 1.00 1.00 1.00
Operation Cost 1.88 52.48 49.15 50.00
Machine Desc. BANDSAW CNC VMC Anodizing bath
Mach Rate/Hr.
Mach. Burden 5.65 157.45 147.45 100.00
150.00 150.00 300.00 200.00
TOTAL
2.08
10
153.52
10 Ann. Cost 8700 500 1535.166667 4105.5 1500 38625 54965.66667 Amortization Ratios
410.55
D. SELLING PRICE ROLL-UP
Total Material Cost Total Purchased Cost Total Labor Total Burden QC Cost CCE overheads Yr. 1 Selling Pc. Price Totals 870.00 50.00 153.52 410.55 150.00 3862.50 5496.57 % 15.8% 0.9% 2.8% 7.5% 2.7% 70.3% 100.0%
MOQ Cost 8700 500 1535.166667 4105.5 1500 38625 54965.66667
E. TOOLING AND OVERHEADS
Description Pattern / Tooling Jigs / Fixtures QC gauges / Tools CCE overheads Material used # of cavities 1 1 1 1 Life of tool Cost 0.00 25000.00 20000.00 0.00
1-Year 0.0% 45.5% 36.4% 0.0% 81.9%
2-Year 0.0% 22.7% 18.2% 0.0% 40.9%
3-Year 0.0% 15.2% 12.1% 0.0% 27.3%
F. PROJECT MANAGEMENT
Task IMFS Costing CAD work Simulation Proving & Production Transportation External Charges / CMM Quality Control Hours 0.25 0.25 0.50 0.00 20.00 0.00 10 2.50 Software PDF ProE NA Rate 1125 1125 1125 1125 1125 15000 25 500 Source Customer provided Created by CCE
G. CAD
2D drawings 3D models Simulation
H. Vendor Detail
Casting Vendor Machining Vendor Veltech, Annai Engg
I. PROGRAM TIMING
Tooling Weeks Functional Pcs. Weeks Supplier PPAP Weeks Supplier SORP Weeks 4 Weeks 2 Weeks for sample submission and 6 week for parts supply
Notes :
PART COST ANALYSIS REPORT
MFO: 22127
Part Number:
Currency Quoted:
Last-Mod Date
50230
INR
Part Description:
GUIDE ROLLER EZ-100/-130 LR
Volume/Yr.
11-Oct-10 30 30
MOQ
IMPORTANT! All sections must be completed. Quotations submitted with incomplete details will not be considered! Do not reformat / re-size this worksheet
A. RAW MATERIAL DETAIL
Material Specification Material Source Raw Weight (Kg) Machined Weight (Kg) Melting / Production Loss (Kg) Current Market Price (Kg) Material Price per Kg Total Material Cost 1" Dia X 200mm L 0.27
B. PURCHASED PART DETAIL
Purchased Part Cost Purchased Part Cost Purchased Part Cost Transport Cost Expendable Packaging Returnable Packaging Other Costs (Ware house) Total Purchased Cost Part Name Part Name Part Name Part Name LxWxD Carton Pallet Other Part Source Part Source Part Source Part Source Ctn Test Wt. Ctn Source Pallet Source
10.00
250.00 250.00 67.50
10.00
C. LABOR & BURDEN DETAIL
Operation Desc. Facing, turning & parting. Oper. Rate / Hour 50.00
List the operations from row 19 to 28, do not delete unused rows.
Std Hrs. Req. 0.18
Operators Req. 1.00
Operation Cost 9.00
Machine Desc. CNC
Mach Rate/Hr.
Mach. Burden 27.00
150.00
TOTAL
0.18
30
9.00
30 Ann. Cost 2025 300 270 810 1500 21750 26655
27.00
D. SELLING PRICE ROLL-UP
Total Material Cost Total Purchased Cost Total Labor Total Burden QC Cost CCE overheads Yr. 1 Selling Pc. Price Totals 67.50 10.00 9.00 27.00 50.00 725.00 888.50 % 7.6% 1.1% 1.0% 3.0% 5.6% 81.6% 100.0%
MOQ Cost 2025 300 270 810 1500 21750 26655
E. TOOLING AND OVERHEADS
Description Material used # of cavities Life of tool Cost
1-Year #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Amortization Ratios 2-Year #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 3-Year #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
F. PROJECT MANAGEMENT
Task IMFS Costing CAD work Simulation Proving & Production Transportation External Charges / CMM Quality Control Hours 0.25 0.25 0.50 0.00 5.00 2.00 30 1.50 Software PDF ProE NA Rate 1125 1125 1125 1125 1125 15000 25 500 Source Customer provided Created by CCE
G. CAD
2D drawings 3D models Simulation
H. Vendor Detail
Casting Vendor Machining Vendor Veltech, Annai Engg
I. PROGRAM TIMING
Tooling Weeks Functional Pcs. Weeks Supplier PPAP Weeks Supplier SORP Weeks 1 Week 1 Week for sample submission and 2 weeks for parts supply
Notes :
