Thanks to visit codestin.com
Credit goes to www.scribd.com

0% found this document useful (0 votes)
159 views13 pages

Engineering Design for PW Sleepers

1) The document is a design calculation for pipe sleepers to support pipes at a terminal tank farm. 2) It includes details of 5 pipe sizes from 6 to 24 inches, and calculates the load from each pipe on a 3m long sleeper supporting a 20 inch pipe. 3) Structural calculations are shown to check the sleeper design meets requirements for strength, stability, seismic loading, and shear capacity.

Uploaded by

Shanu kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
159 views13 pages

Engineering Design for PW Sleepers

1) The document is a design calculation for pipe sleepers to support pipes at a terminal tank farm. 2) It includes details of 5 pipe sizes from 6 to 24 inches, and calculates the load from each pipe on a 3m long sleeper supporting a 20 inch pipe. 3) Structural calculations are shown to check the sleeper design meets requirements for strength, stability, seismic loading, and shear capacity.

Uploaded by

Shanu kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 13

UTAPATE TERMINAL

TANK FARM
NNPC E&P Ltd, NOSL & BADUGO
Doc. No.
SEPA15014-MFSTD-CV-40-CAL-010 DESIGN CALCULATION FOR PW SLEEPERS: DETAIL SP-04 Rev. A
UTAPATE TERMINAL
TANK FARM
NNPC E&P Ltd, NOSL & BADUGO
Doc. No.
SEPA15014-MFSTD-CV-40-CAL-010 DESIGN CALCULATION FOR PW SLEEPERS: DETAIL SP-04 Rev. A

PIPE DETAILS

Sr. No Pipe Dia OD Pipe Thk ID Density Self Wt Water Den. Water SPAN Pipe Wt /
(Inch.) (mm) (kg/m3) Wt Support
(mm) (mm) (kg/m3) (kN) (kN) (m) (kN)

1 24 609.6 17.48 574.64 7850 2.50403097 977 2.486 6 29.938


2 20 508 15.09 477.82 7850 1.79947329 977 1.719 6 21.109
3 16 406.4 12.7 381 7850 1.20964427 977 1.093 6 13.814
4 8 203.2 8.18 186.84 7850 0.38594107 977 0.263 6 3.892
5 6 152.4 7.11 138.18 7850 0.24991588 977 0.144 6 2.362

Sleeper Input Data

Sleeper Length L = 3 m Nos. Load


Number of pipes = 24 Inch 0 0.000 kN
= 20 Inch 1 21.109 kN
b = 16 Inch 0 0.000 kN
= 8 Inch 0 0.000 kN
p
FGL = 6 Inch 0 0.000 kN
21.109 kN
Additional Loads = 12.00 KN
b = 0.45 m
Df p = 0.50 m
tf = 0.25 m
Df = 1.00 m
tf
B = 1.75 m
B

Sleeper Volume V = 3.000 m3


Concrete density = 25.00 kN/m3
Weight of Sleeper = 75.000 kN
Concrete Strength Fck = 30.00 kN/m2
Total Weight = Pipe Wt +Sleeper Wt W = 108.109 kN
Pressure below sleeper q = 20.592 kN/m
Guide force, horizontal 30% of pipe weight Fz = 6.333 kN
Supported maximum size of pipe = 20.000
Moment due to Guide force Mz = 11.107 kN.m
Moment of Inertia MI = 3.938 m4
Total weight P = 108.109 kN
Base Area A = 5.250 m2
Moment M = 11.107 kN.m
Section Modulus Z = 2.625 m3
UTAPATE TERMINAL
TANK FARM
NNPC E&P Ltd, NOSL & BADUGO
Doc. No.
SEPA15014-MFSTD-CV-40-CAL-010 DESIGN CALCULATION FOR PW SLEEPERS: DETAIL SP-04 Rev. A

SBC as per DBS-001


P M 108.11 11.107
+ = + = 24.823 kN/m2 < 51 kN/m2
A Z 5.25 2.625
1
P M 108.11 11.107
- = - = 16.361 kN/m2 > 0 kN/m2
A Z 5.25 2.625

Seismic Application

Modulus of elasticity E = 200000 N/mm2


g = 9.810 m/sec2
Time Period as per CL:12.8.2 ASCE 7-05
Cu = 1.4 Table 12.8-1
Ct = 0.02 Table 12.8-2
hn = 1.754 m
x = 0.75 Table 12.8-2
Ta = Ct h n
^x
Ta = 0.030 Sec
T = Cu Ta T = 0.04268 Sec
T = 0.00100 Sec
Tmin = 0.00100 Sec
Sds = 0.563
Imp. Fact = 1
V = 0.3 X Sds X W X I
= 18.260 kN
R = 3
Cs = Sds/(R/I) Cs = 0.188
Base Shear V = Cs x W x r V = 20.288 kN
M = 35.586 kN.m
SBC as per DBS-001
P M 108.11 46.693
+ = + = 38.380 kN/m2 < 51 kN/m2
A Z 5.250 2.625
1
P M 108.11 46.693
- = - = 2.804 kN/m2 > 0 kN/m2
A Z 5.250 2.625

Stability against Overturning


Overturning moment = Mz + Fx * (H + h) = 2.375
Stabilizing moment = Fv * (L/2) = 65.625

Stabilizing moment
= 27.63 > 2.0 1
Overturning moment
UTAPATE TERMINAL
TANK FARM
NNPC E&P Ltd, NOSL & BADUGO
Doc. No.
SEPA15014-MFSTD-CV-40-CAL-010 DESIGN CALCULATION FOR PW SLEEPERS: DETAIL SP-04 Rev. A

Stability against Sliding


Fv x tan Ɵ
= 38.19 > 1.5 1
Fh

Check for One Way Shear (ACI 318-11)


Vc = (1/6) * Sq.rt. F'c * B * d = 547.7226

Vu = q*(B/2-b/2-d)*L = 27.79936

Vu = 0.059711 < 1 1
0.85Vc
UTAPATE TERMINAL
TANK FARM
NNPC E&P Ltd, NOSL & BADUGO
Doc. No.
SEPA15014-MFSTD-CV-40-CAL-010 DESIGN CALCULATION FOR PW SLEEPERS: DETAIL SP-05 Rev. A

PIPE DETAILS

Sr. No Pipe Dia OD Pipe Thk ID Density Self Wt Water Den. Water SPAN Pipe Wt /
(Inch.) (mm) (kg/m3) Wt Support
(mm) (mm) (kg/m3) (kN) (kN) (m) (kN)

1 24 609.6 17.48 574.64 7850 2.50403097 977 2.486 6 29.938


2 20 508 15.09 477.82 7850 1.79947329 977 1.719 6 21.109
3 16 406.4 12.7 381 7850 1.20964427 977 1.093 6 13.814
4 8 203.2 8.18 186.84 7850 0.38594107 977 0.263 6 3.892
5 6 152.4 7.11 138.18 7850 0.24991588 977 0.144 6 2.362

Sleeper Input Data

Sleeper Length L = 2 m Nos. Load


Number of pipes = 24 Inch 0 0.000 kN
= 20 Inch 1 21.109 kN
b = 16 Inch 0 0.000 kN
= 8 Inch 0 0.000 kN
p
FGL = 6 Inch 0 0.000 kN
21.109 kN
Additional Loads = 7.50 KN
b = 0.45 m
Df p = 0.50 m
tf = 0.25 m
Df = 1.00 m
tf
B = 2.00 m
B

Sleeper Volume V = 2.125 m3


Concrete density = 25.00 kN/m3
Weight of Sleeper = 53.125 kN
Concrete Strength Fck = 30.00 kN/m2
Total Weight = Pipe Wt +Sleeper Wt W = 81.734 kN
Pressure below sleeper q = 20.433 kN/m
Guide force, horizontal 30% of pipe weight Fz = 6.333 kN
Supported maximum size of pipe = 20.000
Moment due to Guide force Mz = 11.107 kN.m
Moment of Inertia MI = 1.333 m4
Total weight P = 81.734 kN
Base Area A = 4.000 m2
Moment M = 11.107 kN.m
Section Modulus Z = 1.333 m3
UTAPATE TERMINAL
TANK FARM
NNPC E&P Ltd, NOSL & BADUGO
Doc. No.
SEPA15014-MFSTD-CV-40-CAL-010 DESIGN CALCULATION FOR PW SLEEPERS: DETAIL SP-05 Rev. A

SBC as per DBS-001


P M 81.73 11.107
+ = + = 28.764 kN/m2 < 58 kN/m2
A Z 4 1.333
1
P M 81.73 11.107
- = - = 12.103 kN/m2 > 0 kN/m2
A Z 4 1.333

Seismic Application

Modulus of elasticity E = 200000 N/mm2


g = 9.810 m/sec2
Time Period as per CL:12.8.2 ASCE 7-05
Cu = 1.4 Table 12.8-1
Ct = 0.02 Table 12.8-2
hn = 1.754 m
x = 0.75 Table 12.8-2
Ta = Ct hn ^x
Ta = 0.030 Sec
T = Cu Ta T = 0.04268 Sec
T = 0.00149 Sec
Tmin = 0.00149 Sec
Sds = 0.563
Imp. Fact = 1
V = 0.3 X Sds X W X I
= 13.805 kN
R = 3
Cs = Sds/(R/I) Cs = 0.188
Base Shear V = Cs x W x r V = 15.339 kN
M = 26.904 kN.m
SBC as per DBS-001
P M 81.73 38.011
+ = + = 48.942 kN/m2 < 58 kN/m2
A Z 4.000 1.333
1
P M 81.73 38.011
- = - = -8.075 kN/m2 < 0 kN/m2
A Z 4.000 1.333

Stability against Overturning


Overturning moment = Mz + Fx * (H + h) = 2.375
Stabilizing moment = Fv * (L/2) = 53.125

Stabilizing moment
= 22.37 > 2.0 1
Overturning moment
UTAPATE TERMINAL
TANK FARM
NNPC E&P Ltd, NOSL & BADUGO
Doc. No.
SEPA15014-MFSTD-CV-40-CAL-010 DESIGN CALCULATION FOR PW SLEEPERS: DETAIL SP-05 Rev. A

Stability against Sliding


Fv x tan Ɵ
= 28.87 > 1.5 1
Fh

Check for One Way Shear (ACI 318-11)


Vc = (1/6) * Sq.rt. F'c * B * d = 365.1484

Vu = q*(B/2-b/2-d)*L = 23.49841

Vu = 0.075709 < 1 1
0.85Vc
UTAPATE TERMINAL
TANK FARM
NNPC E&P Ltd, NOSL & BADUGO
Doc. No.
SEPA15014-MFSTD-CV-40-CAL-010 DESIGN CALCULATION FOR PW ISOLATED FOOTING-F1 Rev. A

Input Data
Loads (kN) Concrete Strength Foundation Properties
Mz (kN.m)
Px Py f'c (N/mm2) = 30 H (mm) 1000 h (mm) 500

Dead 7.2 7.2 -4.2 Steel Strength hw (mm) 0 L/B 1

Live 0 0 0 fy (N/mm2) = 420 Pedestal Dimension

Wind 0 0 0 Allowable Soil Pressure x (mm) 450 y (mm) 450

E 0 0 0 qa (kN/m2) = 50

Sum 7.2 7.2 -4.2 Base Soil angle of internal friction 20

Ultimate Loads (ACI 9.2.)


Load Case 0.9D+1.3W 1.4D+1.7L 0.75(1.4D+1.7L+1.7W) 0.75(1.4D+1.7L+1.87E)

Factors 0.9 1.3 1.4 1.7 1.1 1.3 1.3 1.1 1.3 1.4

Pux (kN) = 5.98 0 5.865 0

Puy (kN) = 6.48 10.08 7.56 7.56

Muz (kN.m) = -3.78 -5.88 -4.41 -4.41

CHECKING:

Contact Pressure qmax = 37.9102 kN/m2 qmin = 19.16 kN/m2

qGP (gross pressure) (kN/m2) = ( 3qmax + qmin ) /4


qGP = 33.22266 kN/m2 < qa = 53 1

Stability against Overturning


Overturning moment = Mz + Fx * (H + h) = 2.700
Stabilizing moment = Fv * (L/2) = 24.654

Stabilizing moment
= 9.13 > 2.0 1
Overturning moment

Stability against Sliding


Fv x tan Ɵ
= 3.25 > 1.5 1
Fh

Check for One Way Shear (ACI 318-11)


Vc (kN) max Vu (kN) Load Case
197.18 4.58 1

max Vu / 0.85Vc = 0.027 < 1.00 1


Sl. No. Pipe Dia Pipe Dia Wall ID CS Self Wt Water Water Self wt. W. filled Span (m.) Pipe
(INCH DIA) (mm OD) Thicknes (mm) DENSIT DL density Wt (N/m) wt.(N/m) wt./supp.
s (mm) Y (kN) (kg/m3) LL (kN) (kN)
(kg/m3)

1 24 609.6 17.48 574.64 7850 2.50 977.00 2.49 2501.55 5042.34 6 29.94 2540.79
2 20 508 15.09 477.82 7850 1.80 977.00 1.72 1795.23 3551.22 6 21.11
3 16 406.4 12.7 381 7850 1.21 977.00 1.09 1216.44 2324.97 6 13.81
4 8 203.2 8.18 186.84 7850 0.39 977.00 0.26 416.925 731.826 6 3.89
5 6 152.4 7.11 138.18 7850 0.25 977.00 0.14 276.642 459.108 6 2.36

Sl. No Pipe GAD Sl. typ. Sl. Nos. Nos. 20in Nos. Nos. Total tf (m.) Df (m.) b (m.) p(m) B(m) Sl.Vol. Conc den. Sl. Wt. (kN) Total wt. Bearing Pr. Guide Moment MI Z M/Z P/A + M/Z P/A - M/Z H T V M M/Z P/A + M/Z Allowable P/A - M/Z Allowable
No Length 24in 16 in 8 in. pipe wt. (m3) (kN/m3) (kN) (kN/m2) forces (30% (kN.m) (m4) (m3) (kN/m2) (kN/m2) (kN/m2) (Sec 12.8.2 (kN) (kN.m) (kN/m2) (kN/m2) (kN/m2) (kN/m2) (kN/m2)
ASCE 7-05)
(m.) (kN.) P (P/A) vrt) Sec.

1 1 No Pipe 61 1-SP-02 2.25 1 0 0 0 29.94 0.3 1 0.35 0.3 1.75 1.97 25.00 49.22 79.16 20.10 8.98 14.41 1.66 1.48 9.76 29.86 10.34 1.60 0.00115 0.03992 14.86 23.84 25.91 46.01 50.00 -5.803 0
2 2 Nos. Pipe 61 2-SP-03 2.50 0 2 0 0 42.22 0.3 1 0.35 0.3 1.75 2.19 25.00 54.69 96.90 22.15 12.67 19.68 2.28 1.82 10.80 32.95 11.35 1.55 0.00104 0.03897 18.19 28.26 26.30 48.45 50.00 -4.150 0
3 3 Nos. Pipe 61 4-SP-01 2.75 0 1 2 1 52.63 0.3 1 0.35 0.3 1.75 2.41 25.00 60.16 112.79 23.44 15.79 24.54 3.03 2.21 11.12 34.56 12.31 1.55 0.00097 0.03897 21.17 32.89 26.04 49.47 50.00 -2.600 0

E 200000 kN/m2
g 9.81 m/sec2

Calculation of bearing pressure taking into account additional guide forces in transverse direction Moment Bearing Pr.
MI Sec. mod. Addl. Comp Allowable Remark
(kN.m) (kN/m2)

SP-02 12.588 1.661 1.477 8.526 28.629 41 OK 2.64 7.07


SP-03 17.751 2.279 1.823 9.738 31.888 41 OK 2.30 6.82
SP-01 24.536 3.033 2.206 11.124 34.560 41 OK 2.14 6.32
L B
1-SP-02 2.25 1.75 1.2857143
2-SP-03 2.50 1.75 1.4285714
4-SP-01 2.75 1.75 1.5714286 40.206 1.477 27.229 47.333 51.25 OK
45.369 1.823 24.888 47.038 51.25 OK

tf = 300 52.153 2.206 23.644 47.080 51.25 OK

b = 350
p = 300
Df = 1000

Time Period as per Sec 12.8.2 ASCE 7-05


T = Cu Ta T= 0.03992305
W 112.785 kn Cu = 1.4 Table 12.8-1
H 1.30480 m 24 inch Ta = Ct hn^x
E 200000000.00000 kN/m2 Ct = 0.020 Table 12.8-2
Ig 2.20573 m^4 x= 0.750 Table 12.8-2
g 9.81000 m/sec2 hn = 1.305 m
Ta = Ct hn^x 0.024 Sec
T 0.00087 Sec T = 1.4* Ta 0.034 Sec

T = min of 0.0007 and 0.03318037 0.0007 <0.06 ok

Cal of seidmic response coeff for rigid stru


V = 0.3 Sds W 19.049 kn
Sds = 0.563
I imp fact 1
Base Shear =
V = Cs * W * 21.166 kn 21.16605969
R 3
Cs = Sds/(R/I 0.188 0.187666667

Moment 27.617 kn.m


CS Pipe Dia. 24 Inch Pipe Supp. 6 m 12 m 6m - 30% 12m - 30%
OD 609.6 mm DL 15.02 kN 30.05 kN 9.073 18.146
Thickness 17.48 mm LL 15.22 kN 30.44 kN
ID 574.64 mm SBC Allowable 41 kN/m^2
CS Pipe density 7850 kg/m^3 For 6m 12 m
Pipe Self Wt 255.2529 kg A= P 30.24 0.738 m^2 1.475 m^2
Pipe Self Wt 2.504 kN SBC 41
b&d= 0.859 m 1.215 m
Water filled wt Prov. b 2m 2m
Vol. of pipe 0.2593472 m^3 Prov. d 2m 2m
Water density 997 kg/m^3 A PROV 4 m^2 4 m^2
Water Wt 258.56917 kg Moment 30% 30%
Water Wt 2.537 kN 30% Guide Load of Vertical Load 9.073 kN 18.146 kN
Depth below FGL 1m
Above FGL 0.3 m
H 1.3 m
M= 11.795 kN.m 23.590 kN.m
Modu. Of Elasticity Z bd^2/6
1.333 m^3 1.333 m^3
P/A + M/Z 30.2 11.8 60.5 23.6
4.0 1.3 4.0 1.3

P/A + M/Z 16.407 kN/m^2 32.814 kN/m^2


P/A - M/Z -1.285 kN/m^2 -2.571 kN/m^2

Seismic Application
W 30.24 kN 60.49 kN
H 1.6048 m
E 200000 kN/m^2
Ig = b x d^3/12 1.333 m^4 1.333 m^4
g 9.81 m/sec^2
Time Period as per CL:12.8.2 ASCE 7-05
T = Cu Ta
Cu 1.4 (Table 12.8-1)
Ta = Ct hn^x 0.0285165 sec
Ct 0.02 Table 12.8-2
x 0.75 Table 12.8-2
hn 1.6048 m
T=1.4xTa 0.0399231 sec
T = 3.63 x Sqrt (WxH^3/E Ig g)
T= 0.025092 sec 0.0354855 sec
Min. T 0.025092 sec 0.0354855 sec
V = 0.3 Sds W I 5.1081385 kN 10.216277 kN
Sds 0.563
Imp Fact 1
Base Shear V = Cs x W x r
Cs = Sds/(R/I)
R 3
Cs 0.1876667
V= 5.676 kN 11.351 kN
M= 9.108 kN.m 18.217 kN.m

P/A + M/Z 30.2 20.9 60.5 41.8


4.0 1.3 4.0 1.3
= 7.561 15.678 15.122 31.355
P/A + M/Z 23.238419 kN/m^2 46.476838 kN/m^2 < 41
P/A - M/Z -8.1166355 kN/m^2 -16.233271 kN/m^2 > 0

X= 0.52 X= 0.52
Contact 1.48 Contact 1.48
70% 1.40 70% 1.40
1.48 > ok 1.40 1.48 > ok 1.40
Refer final geotechnical report dt. May 2021 - submitted by Harmonie

Qult = (1.3Cu.Nc + γ Df.Nq) . Rw1 + (0.4 γ2.BN γ) . Rw2 Rw1 = 0.5 (1+Zw1/Df)
Rw2 = 0.5 (1+Zw2/B)
Where Qult = Ultimate bearing capacity
Cu = Undrained cohesion of the soil
B = Width of footing
γ = Unit weight of soil
γ2 = Sub-merged unit weight of soil (γ-9.81)
Df = Depth of footing
 = Angle of internal friction
Qa = Allowable bearing capacity
Nc, Nq & Nγ are Terzaghi Depth and Shape Factors
Factor of safety is 2.5

Sl. No. B Df Rw1 Rw2 Zw1 Zw2 Cu Nc


1 1 1 0.5 0.5 0 0 20 9.28
Nc, Nq and Nγ are derived from Terzaghi’s Modified Bearing Capacity Factor Table.
Zw1 = 0 When water table is at or above ground level.
Zw1 = Df When water table is at or below base level of footing.
Zw2 = 0 When water table is at or above base level of footing.
Zw2 = 0 When water table is at or depth equal to or greater than width B,
below base of footing.
Weighted average:
Cu = 20kPa, γ = 14.8kN/m3, ØU = 12O
Nc = 9.28, Nq = 2.97 & Nγ = 1.69

Nq Nγ γ γ2 Qult Qa
2.97 1.69 14.8 4.99 144.3046 57.72185
Pipe dia (in.) Area (sq. in) Operating pr. (psi) Thrust force (kN) Thrust moment(kN.m)Thrust Bl. B (m.) Thrust Bl. L (m.) Thrust Bl.wt. (kN.) Hydrant wt.(kN) Total (kN) Bearing pr Stb moment F.S bearing F.S uplift Remark
6 28.26 175 5.49587529855 12.09092565681 1 1 24 2.0315529 47.64866 23.82433 56 2.4228108 4.631573 OK
8 50.24 175 5.49587529855 12.09092565681 1 1 24 3.23833005 48.85544 24.42772 56 2.363 4.631573 OK

6 in 37.43883

8 in 66.55791

T=PXA 5.495875 Based on 3 in nozzle size

You might also like