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160 views11 pagesDvus990ge Manual e
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0% found this document useful (0 votes)
160 views11 pagesDvus990ge Manual e
Uploaded by
Ygor MeloCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 11
Caution for safety
Read and follow the instructions in this operation manual carefully before
installation,running,maintenance and inspection of the
product.Knowledge of the product for safety information has to be fully
understood.
n this manual,caution items are classified into [ WARNING ] and
CAUTION].
ZNWARNING | Bscuiacsertencigest «Po
ZN CAUTION | Bcterecrecrserecacre
Z\ WARNING
-Backside of the controller is a live part. Install the
controller into the box so that unauthorized personnel
cannot touch.
Risk of electric shock.
-Do not get the product wet.
Risk of electric shock.
-Do not handle the product with wet hands.
Risk of electric shock.
-Do not pull the lead wires or power cord,nor pinch them
by other equipment.
Risk of electric shock.
-Turn off the power at installation,transportation, wiring
and inspection.
Risk of electric shock.
-Do not touch a rotating portion of the motor.
Risk of injury.
-Turn off the power at the power failure, or when a
thermal protector is activated.
Risk of injury due to a sudden restart.
-Earth the motor to ground.
Risk of electric shock. ZN CAUTION
-Do not modify the product. This will exempt the warranty.
Risk of electric shock and/or fire.
-When any repair is required, contact your local dealer.
-This controller is not equipped with any protection.
Install an overcurrent protector, leakage current breaker
and thermal protector.
Risk of fire.
-Do not use the product in locations where large amount
of static electricity may be generated.
Risk of injury due to a malfanction.
-Do not use a damaged motor.
Risk of electric shock and fire.
«Check the product ageinst what was ordered.
Risk of injury and fire.
-Whenever a malfunction is identified,turn off the power.
Risk of electric shock, injury and fire.
-Do not use the product in locations where inflammable
or corrosive gases may be present.
Risk of fire or explosion.
-Do not place combustible material nearby the controller.
Risk of burn and fire.
-If this product is to be scrapped, treat this as an industrial
waste material.
-Keep space around the speed setting knob more than
30mm. This space is due to a finger safe area.
Risk of injury.
-Keep space around the speed setting knob more than
100mm. This space is due to a hand-back safe area.
Risk of injury. After opening the package
Check the following;
@ Is the product what you ordered ?
Correct model No. ?
@ Is the product damaged during transportation ?
If any problems are found, contact to your supplier.
Nye aloe
MODEL NAME
a
W71A15GV4GE
M81A25GVK4GE
M91 A40GVK4GE
| sow | Ng1c6oavKace
INDUCT | ON
MOTOR
M91C9OGVK4GE
M6RA6GV4GE
WTRA15GV4GE
REVERSIBLE WBRAZ5GVKAGE
moe WORAAOGVKAGE
| GoW | NORCeOGVKAGE
WORCOOGVKAGE efore opera
Caution on installation
Use the product at -10 ~40°C, 85 % RH or
less.
Avoid where this product is subject to;
-direct sun light for a long time ( outdoor )
-heavy vibration or shock ( 5m / s*or larger )
-dust and high humidity.
inflammable gas or corrosive gas
-strong static electricity
-strong electric field (nearby broadcasting)
equipment or high frequency welding
machine. Install adequate shielding,
Install the product in a control box with a lock
so that unauthorized personnel can not touch.
Do not place combustible materials nearby
the product.
insulation Category (Overvoltage Category)
I
Pollution Degree
2
Caution on power supply
‘Use a speed controller which matches to
the power source voltage.
© Tum off the powerif the product is not in use
for long periods.
ef a step-down transformer with smaller
capacity is used,it may cause a failure or
maifunction. Pay an extra attention.
Ne
Caution on wiring
‘@ This controller is not equipped with protector.
Install an overcurrent protector, leakage
current breaker and thermal protector for
safety,
‘@ Avoid a same or parallel wiring with a high
capacity electric furnace/welder controlled
by thyrister, or an apparatus driven by high
frequencyihigh power.
Risk of maffunction
@ Where frequent thunderbolts are expected,
install a [Thunder surge killer], such as
ZNR,at Secondary circuit of the main
distributor.
@ Since the product is controlled by thyrister, it
might give radio interference to a radio or
other wireless equipment. Use noise filter if
necessary,
(Noise fiter by TOKIN, MR-2043 or equivalent)
e Earth the motor to ground,
Caution at running
Use and run the motor with its surface
temperature up to 90°C. This varies
depending on surrounding temperature,
motor road and frequency of start/stop.
Ifitexceeds 90°C , use a higher output motor.
(Measure the temperature with thermometer
thermocouple or thermotape. )
‘@ Do not force to tum the knobs or switches.
Even if the speed setting is [0] the motor
shaft may tum a ttle at power on,if the power
capacity is small or power off time is short
Pay an extra attention.
@Do not take off the speed adjust volume
knob.
Thermal_protector
@ Thermal protector(auto-resume type) is built
into the following models;
M91C90GV4GE,M9RC9OGV4GE
‘Thermal protector will be activated when the
motor is heated up and stop running.It
restarts when its temperature falls.
@ fan electro-magnetic contact or switch is used,
take such a measure for surge voltage as
installing spark Killer between contacts
Ground the frame ground to the ground
terminal of the machine or control box without
fail. Frame ground is required to prevent
malfunction due to extemal noise.
© The length of lead wires between controller to
motor is 5m max.
‘@ Use the transformer for insulation.
Keep space around the speed setting knob
more than 30mm. (finger safe area)
Keep space around the speed setting knob
more than 100mm.(hand-back safe area)
NOTE;
© Overcurrent protector is quick-acting fuse.
(Rated current ;3A approval for VDE or TUV)
© Thunder surge killer:Use it approval for
TUV(IEC384-14),
ee Before operation
Chemical, oil, water
Do not subject the product to organic solvent,such as alcohol,benzene or thinner
and machine oil or grease, and strong alkalescene material such as ammonia or
caustic soda.
Or, do not use the product where environment contains above materials.
© Do not let water or oil enter to the product. This product is not waterproofed
e Do not handle the product with wet hands.
e Keep oil, grease and water away from the motor connector.
Dielectric test, Impulse voltage test
e When dielectric test, impulse voltage test or insulation resistance test is
performed between line and ground, while the product is installed in the control
box, take off the frame ground wire and short 2 wires of the power cord.
Noise measure
If any malfunction occurs due to an external noise, a noise filter installation as
below,may reduce the effect.
AG 4 fs T Lea] 4 ote °
FG T | Aatad Voltaze
AG — + i fe + es
Controfter
Noise filter ( e.g TOKIN, MR-2043 : Approval for TUV , VDEO565-3 )
If the distance between the motor and controller becomes long, it may be
subject to the external noise as well. In this case, a noise filter has the same
effect.
[NOTE]
Ground the frame ground to the ground terminal of the machine or control box
without fail. Please prepare the connector and terminals below and set them to motor
wires.
Connector :MOLEX 5557-08R-210 1 piece
Terminal :MOLEX 5556 5 ~ 7 pieces
Connection diagram for motor wire
Thermal protector
: vitor")
COREECTOR cists | Yellow
6w Motor | Gray 7 25W am
Bleck e 4ow |“ bE 5
60W 6
Ree :
ox |,
at ‘ink. 8
Thermal protector Thermal protector
Yellow are ‘Yellow VV!
—i- tow 0 tow
15w ccecron e0w SH PP comecren
‘MOTOR | Vihite MOTOR |, Ut 5
SB, fob 6
Black ____iq 4
Ne :
| “teat 8
cae
Pink ____/ Each p: id how to run
mPower-ON display
(LED turns on at power-on.)
MRUN/STOP switch
mADJ
Adjust the speed while turning the \
speed setting volume knob to the
maxifull right).1400r/min at SOHz
Use "+" screw driver for adjustment.
———————“]
Frontside
MSpeed adjust volume
knob
™Front panel
(detachable )
Connector for motor
For running capacitor
Running capacitor is
an accessory of the
motor
Backside
Frame_ground (2m)
Power cable (2m)
@ How to run
(1) Connect the Motor connector.
(2) Confirm that RUN/STOP switch is at "STOP" ,and connect the power cable to the power supply.
(3) When the power is tumed on, [Power-ON display turns on
(4) Make RUNISTOP switch to "RUN', then the motor runs
Do not stop RUN/STOP switch at intermediate position, but slide it either "RUN" or STOP" side
@ How to stop
Select the RUN/STOP switch to "STOP’
Note that this switch is not forthe power opening/closing, If this product is in no use for a long
time, tum off the main power. This controller has no brake function
™@ How to change a rotating di
@ One way run
irection
Change a wining at backside of the controller. Connect to either "CW" or"CCW",
Viewed from the motor shaft.
Clockwise
Counter clockwise
Connect "CW" and "COM"
Connect "CCW" and "COM".
Note
Depending on the combination with gear head, rotating direction of the
gear head might be different form that of the motor.
= There are 2 mounting methods as below;
1. Opening a square hole
384s 4 Soren
— %
|_}8!6
i
same |=)
re |S
o a -—
535, \controt ier
How to install
@ Make a square hole at the machine.
@ Fix the controller and front panel with M4 screws and nuts.
2. Without a square hole
{0 fat head corer
UWA I 3
ZT 3 3] 4 - 1
4 Sl sted pB
sl 3
e S| 3 b
4 | oe cn
Ale ]
50x02 20 or lest
Gentrotier
NOTE] Use a mounting plate of 2 mm thickness or thinner.
How to install
2 Make a mounting hole at the machine.
Take off a front panel from the controller.
3) Fix the controller with M3 screws and nuts.
@ Install the front panel to the machine with M4 screws and nuts. Maintenance
Periodical maintenance stated below, is important to prevent an unexpected malfunction,
which might be caused by the environmental affect(temperature, humidity, dust, vibration,
etc.), or aging affect of the component and its life end.
1. Does the motor run smoothly?
2. Does the motor generate abnormal noise during running ?
3. Does the motor generate abnormal heat ?
Troubleshooting
When any malfunction occurs, check and take measures per the following table.
If no cause can be identified, or the controller seems to be a failure, contact to
your supplier.
Is.a thermal protector activated ?
VNO
Failure of the motor or capacitor.
>} motor load or use higher
No
Te correct votage applied ? ->[ Mate a comet wing
YES
No
Is the power-on display turns on ? Fallure of controter
YES
ane No
Is the condition “RUN 7 |_N 25 ake RUN operation
YES
Ts a connector connected fimiy? NOT ert ry
Yes
No
Te volage hdl? | os easceneeaar
vies
NO_ [tower moter toad, or
Does the motor generate voltage ? [> use higher output motor.
YES
YES Sp fy resumption Lower
*1
Votagemeasurement
[Measure voltage between
motor wires of white and black,
white and gray.