Page 0
Questionnaire For Kiln Upgrading.
Contents: Page:
General Information 1
Kiln System 1
Kiln Main Equipment - and Operation Data 2-3
Preheater Operation Data 4
Gas Flow Diagram 4
Material Analyses 5-6
Raw Mill 7
Raw Mill Auxiliary Equipment 8
Coal Mill 9
Coal Mill Auxiliary Equipment 10
Comments 11
SVP 16/3 -97
Page 1
Name of Costumer:
Plant Name:
Country:
Filled in Date:
Local Conditions:
Plant Location Altitude m:
Ambient Temperature, Deg C : Max: Min:
Humidity % : Max: Min:
Electrical Frequency, Hz:
Kiln System :
Type of Kiln System:
(Only main features such as : dry/wet process, number of strings/preheater stages,precalciner, air separate/air through etc.)
Supplier:
Main operational data:
Production: Nominal tpd
Max tpd
Heat consumption: Total kcal/kgcl Type of Fuel:
Firing split: Kiln kcal/kgcl
Calciner kcal/kgcl
By-pass: %
Page 2
Equipment- and Operation data :
Preheater String 1 String 2
Cyclone diam. [ m ] Top stage
2. stage
3. stage
4. stage
5. stage
6. stage
Calciner
Diameter
Heigth
Fuel [t/h]
Kiln Burner Type/Supplier
Fuel [t/h]
Primary air [%]
Kiln
Diameter
Length
Inclination [ % ]
Speed [rpm]
Motor size [kW]
Cons. at nom. prod.
Cooler Supplier:
Planetary Dimensions
Clinker temp. °C
Est. cooler loss [kcal/kgcl]
Grate Grate area [m² ]
No. of grates
Cooling air [kg/kgcl]
Clinker temp. °C
Est. cooler loss [kcal/kgcl]
Excess air temp. °C
Tertiary temp. °C
Rotary Dimensions
Inclination [%]
Motor size [kW]
Cons. at nom. prod. [kW]
Clinker temp. °C
Est. cooler loss [kcal/kgcl]
Tertiary temp. °C
page 3
Equipment- and Operation data :
Fans ID-fan ID-fan Primary fan
Type
If possible, Pressure rat.
please enclose copy Flow
of fan curves Design data Temp
for existing fans Cons. [kW]
Speed [rpm]
Pressure rat.
Flow
Actual operation Temp
Cons. [kW]
Speed [rpm]
Motor size
Fans Filter fan Excess air fan By-pass fan
Type
(Cont..) Pressure
Flow
Design data Temp
Cons. [kW]
Speed [rpm]
Pressure
Flow
Actual operation Temp
kW
Speed [rpm]
Motor size
Quench fan
Type
Pressure
Flow
Design data Temp
Cons. [kW]
Speed [rpm]
Pressure
Flow
Actual operation Temp
kW
Speed [rpm]
Motor size
Precipitators Kiln/raw mill Excess air By-pass
Type (Bag/ESP)
Supplier
Design gas flow [m3/min]
Present emission level
Cond. tower Kiln/raw mill By-pass
Supplier
Design gas flow [m3/min]
Water injection capacity [t/h]
Outlet temp. °C
Page 4
kiln gas after temp. pressure O2 CO
cyclone oC mm WG % %
1
2
3
4
5
6
KILN inlet
Gas flow diagram:
Page 5
Raw materials
% in raw mix
% H2O
SiO2
Al2O3
Fe2O3
CaO
MgO
Mn2O3
TiO2
P2O5
K2O
Na2O
SrO
SO3
F-
LOI
TOTAL
Cl
LSF
MS
MA
Rawmeal Filter dust Kiln Feed Coal ash Clinker
SiO2
Al2O3
Fe2O3
CaO
MgO
Mn2O3
TiO2
P2O5
K2O
Na2O
SrO
SO3
F-
LOI
TOTAL
Cl
LSF
MS
MA
Free CaO
Page 6
Fuel Coal Oil Gas
H2O
Ash
Volatiles
Carbon
Hydrogen
Sulphur
Nitrogen
Oxygen
CO2
Lower heat Hi [kcal/kg]
Density [kg/Nm3]
Coal meal
% > 90µ
% > 200µ
Moisture
Page 7
Raw mill:
Supplier:
Type: Size: Mill rpm:
Production: [ t/h ] Fineness : % > 90µ
Moisture in feed : Max Average
Heatgenerator : Capacity: [kg oil/h]
Number of Compartments: ( ball mill)
Mill Circuit, Open / Closed: ( ball mill)
External recirc., Yes/No : (vert. mill)
Mill Drive:
Motor Max Output, kW: Rpm:
Max Load Amp.: Volt:
Grindability: [kWh/t]
Separator:
Supplier:
Type: Size:
Number of: Rotor Motor, kw:
External Fan, Yes / No: Fan Power, kw:
Mill fan
Type
If possible, Pressure rat.
please enclose copy Flow
of fan curves Design data Temp
for existing fans Cons. [kW]
Speed [rpm]
Pressure rat.
Flow
Actual operation Temp
Cons. [kW]
Speed [rpm]
Motor size
Page 8
Raw mill aux. equipment :
Flowsheet of the Installation Included, Yes / No
Mill Feeders
Make: Type:
Max Capacity, t/h
Make: Type:
Max Capacity, t/h
Make: Type:
Max Capacity, t/h
Make: Type:
Max Capacity, t/h
Make: Type:
Max Capacity, t/h
Elevator After Mill
Max Capacity, t/h Height, m
Separator Returns
Max Capacity, t/h Conv. Type
Fines Transport
Max Capacity, t/h Conv. Type
Page 9
Coal mill :
Supplier:
Type: Size: Mill rpm:
Heat source : Preheater/Cooler/Heatgenerator
Production: [ t/h] Fineness : % > 90µ
Moisture in feed : Max Moisture in coal meal : % H2O
Average
Firing to kiln : Direct / Semidirect / Indirect :
Number of Compartments: ( ball mill)
Mill Circuit, Open / Closed: ( ball mill)
External recirc., Yes/No : (vert. mill)
Mill Drive:
Motor Max Output, kW: Rpm:
Max Load Amp.: Volt:
Grindability: [kWh/t] Hard Grove Index :
Separator:
Supplier:
Type: Size:
Number of: Rotor Motor, kw:
External Fan, Yes / No: Fan Power, kw:
Fans: Mill fan Booster fan Mill vent fan
Type
If possible, Pressure rat.
please enclose copy Flow
of fan curves Design data Temp
for existing fans Cons. [kW]
Speed [rpm]
Pressure rat.
Flow
Operation data Temp
Cons. [kW]
Speed [rpm]
Motor size
Page 10
Coal mill aux. equipment :
Flowsheet of the Installation Included, Yes / No
Mill Feeders
Make: Type:
Max Capacity, t/h
Elevator After Mill
Max Capacity, t/h Height, m
Separator Returns
Max Capacity, t/h Conv. Type
Fines Transport
Max Capacity, t/h Conv. Type
Mill Dedusting
Type, Bagfilter / Electrostatic
Rated Flow, m3/min Temp. Max, Deg.C
Max Dustload, g/m3 Diff. Press. mm WG
Page 11
Comments:
SVP 16/3 -97
