1) advantage and disadvantages od preventive maintenance Advantages of Preventive Maintenance:

1. Cost Savings: One of the primary benefits of preventive maintenance is cost savings. Through preventive
maintenance, you can identify and fix potential issues before they develop into costly repairs or replacements.
2. Increased Equipment Life: When done properly, preventive maintenance can extend the life of your equipment.
This means you can get more years out of the equipment and avoid expensive replacements.
3. Improved Safety: Preventive maintenance can also help ensure that your equipment is functioning properly and
that it meets safety regulations. This can help reduce the risk of accidents and injuries in the workplace.
4. Increased Productivity: When your equipment is running at its peak performance, you can get more work done in
less time. This can lead to increased productivity and greater profitability. Disadvantages of Preventive Maintenance:
1. Time and Labor Intensive: Although preventive maintenance can save you money in the long run, it can require a
lot of time and labor. This can be expensive, especially if you have to hire outside help.
2. Unnecessary Work: Unfortunately, preventive maintenance can sometimes lead to unnecessary work. If you’re not
careful, you could end up paying for repairs
2) system approach to maintenance function
The System Approach to Maintenance is a comprehensive method of maintenance planning and management. It
seeks to improve the efficiency, effectiveness and cost-effectiveness of maintenance operations. The System
Approach to Maintenance involves the integration of all aspects of maintenance, such as preventive maintenance,
corrective maintenance, predictive maintenance and reliability-centred maintenance. The System Approach to
Maintenance is based on the idea that maintenance activities should be planned and managed as a system, so that
all elements of the system interact to achieve the desired results. The System Approach to Maintenance includes the
following steps:
1. Establish the objectives of the maintenance system: Establish the desired performance and reliability goals for the
system.
2. Develop a maintenance strategy: Develop an overall maintenance strategy that is designed to achieve the desired
objectives.
3. Determine the maintenance tasks: Determine which maintenance tasks are needed to achieve the desired
objectives.
4. Develop a maintenance schedule: Develop a maintenance schedule that is designed to ensure the timely
completion of the necessary maintenance tasks.
5. Monitor the maintenance system: Monitor the performance of the maintenance system to ensure that it is meeting
the desired objectives.
6. Implement corrective actions: Implement corrective actions to address any deficiencies in the maintenance
system
3) In situ jobs and advanced in situ repair techniques
In situ machine jobs involve the maintenance and repair of machinery while it is still in its operating environment.
This type of maintenance helps to minimize production downtime and increase overall machine efficiency. Common
in situ machine jobs include lubricating, replacing worn parts, cleaning, and adjusting machinery settings.
Advanced in situ repair techniques include laser welding, laser cladding, and thermography. Laser welding is a
process that uses a focused beam of light to join two metal surfaces together, resulting in a stronger and more
durable connection. Laser cladding involves a laser scanner that creates a thin coating of metal or polymer particles
on a metal surface. Thermography is a process that uses infrared imaging to detect areas of heat loss or potential
damage on a machine.
4) what is maintenance productivity ? explain the role for improving productivity
Maintenance productivity is the amount of work completed in relation to the amount of time and resources available.
It is a measure of how efficient and effective a maintenance organization is in completing the tasks it is responsible
for. Improving maintenance productivity is essential for any organization because it increases the overall efficiency of
the operation and helps to maximize profits. Some of the ways to improve maintenance productivity include: adopting
a proactive approach to maintenance, training personnel to be more efficient and effective, utilizing the right tools
and technologies, and implementing effective quality control measures.
5) Types of maintenance

a) Preventive maintenance : It is that maintenance which is performed regularly on a piece of equipment to

b) scheduled maintenance :It is any task that is given a deadline and assigned to a technician. It can either
be a recurring task done at a regular intervals or a one time task. It includes inspections, adjustment,
regular service and planned shutdown.

C) predictive maintenance : this maintenance techniques are designed to help determine the condition of in
service equipment in order to estimate when maintenance should be performed. This maintenance
promises cost saving over routine maintenance, because tasks are performed only when warrented

6) discuss the fault tree analysis with a suitable example

Fault Tree Analysis (FTA) is a top-down, graphical method of analyzing a system’s safety. It is a deductive
reasoning technique used to identify and analyze the root causes of a safety failure. FTA is used to identify
the combination of events that can lead to a specific incident or accident.

Example: A fault tree analysis can be done to examine the potential causes of a fire in a building. The root
cause of the fire can be identified through the fault tree analysis. The tree would start with the fire event at
the root and then branch off into other events that could have caused the fire, such as an electrical fault or
a faulty appliance. These events would then be further broken down into their underlying causes, such as a
faulty wire, a defective appliance, or an open flame. The fault tree analysis would help to identify the most
likely cause of the fire and provide a roadmap for how to prevent future incidents.

7) explain condition based maintenance and corrective maintenance

Condition-based maintenance (CBM) is a type of maintenance that is performed when certain conditions of
a system or asset are met. It is based on the monitoring of the actual performance of the system or asset,
and the subsequent comparison of this performance to the expected standards. The aim of CBM is to
optimize maintenance costs and improve safety, reliability and availability. Corrective maintenance is a
type of maintenance that is performed in response to a failure or breakdown. It is essentially a reactive
approach to maintenance, and is usually done as quickly as possible to restore the system or asset to its
normal working condition. Corrective maintenance is usually more expensive than preventive or condition-
based maintenance, as it requires additional resources and can lead to increased downtime.