EFFECTIVE DATE O18
NEXT REVIEW DUE 30.10.21
‘
‘APPROVAL
General Manager Director
Wine?
Date: 5/11/18 Date: S118 Date: S118_ALPHAFACTS
HEALTH S OLUTION Seve
Document No. SMF/0i | ee ee os
Effective Date orig | .. is]
Review Date || 30021 Site Master File
Supersedes 301115 | a
INDEX
s PARTICULAR ae
No.
L BRIEF INFORMATION ABOUT THE FIRM 16
bee
2. PERSONNEL 7-10
3, PREMISES AND EQUIPMENT HS
= ol
4, DOCUMENTATION 15-20
5. | pRopuCTION 29-36
6. QUALITY CONTROL 37-38
7 DISTRIBUTION COMPLAINTS AND PRODUCT RECALL 39
8. SELF INSPECTION 40-41
For AMINORICH NUTRIRNTS BWV.
authorized Signatory_ALPHAF ACTS
HEALTH S OLUTIONSows
Document No] [| SMF7OI ~ Site Master File
[ Effective Date forriis |
Review Date 30.10.21
[Supersedes 301115
1.0 BRIEF INFORMATION ABOUT THE FIRM :
Alphafacts is the Research Organisation which Produce Animal Feed additives based on
Plants and Vegetables. The traditional Researches are made through Team of Experts, with
hhigh Quality control Parameters as per GMP and HACCP standards. The company focus on
the
Exclusive molecules extracted from Biological Plants,
Name & address:
ALPHAFACTS HEALTH SOLUTIONS BVBA
Diamanstraat 8/101
2200 herentals, Belgium
EMAIL:- ~ _
[email protected]
ey.
Phone +32 493826307_ALPHAF ACTS
Hearru S$ OLUTION Seva
SMF/O1 Site Master File 1
OL
3010.21
BO1LTS
ALLNAME AND EXACT ADDRESS OF THE SITE, TELEPHONE / FAX
‘NO. AND 24 HOURS TELEPHONE NUMBERS.
Name & address
ALPHAFACTS HEALTH SOLUTIONS BVBA
Diamanstraat 8/101
2200 herentals, Belgium
12 EMAIL: :
[email protected]
Phone +#32.493826397 ev
ot oot_ALPHAFACTS
Hearru § OLUTION Soave
SMF/OL ‘Site Master File ]
OLN18
301021
301115
Review Date
Supersedes:
13 ‘TYPEOEPRODUCTS
Feed Additives,
». Topicals & Fly Repellents
© Hexbal Blends with Vitamins and Trace Minerals
4. Vitamins and Minerals Blends
¢. Calcium Suspension Preparations
We are not manufacturing any toxic or hazardous substances_ALPHAFACTS
Hearru S$ OLUTION Soave
Document No. SMF/OL ‘Site Master File
Effective Date OLLIE
Review Date 30.1021
‘Supersedes 30.11.15
1.4 THE QUALITY MANAGEMENT SYSTEM OF THE COMPANY.
The top management of the company has decided the quality policy of the
company. Our quality policy is very competent as per CGMP,
QUALIFY POLICY
‘Alphafacts health solutions. isin the business of animal feed suppliment since $
years. Our relentless quest towards quality, commitments, excellence and pride
is never ending and our success has continued unabated,
All the products manufactured by us, are of highest quality, safe, effective and
the manufacturing operation comply with the International standards
‘The in- built quality of the product is achieved by
‘Validated technology.
Best resources,
For AMINO_ALPHAF ACTS
Hearru S OLUTION Sova
Site Master File 1
O18
30.10.21
Reuew Dae
30.11.15
Effective GMP,
Efficient trained personnel,
Excellent product design.
With all these factors our commitment to quality strengthens our conviction to
provide the best to man kind. Our march towards perfection is continued with
the tradition of excellence in manufacturing.
‘We strongly believe that the key factor for success is quality and we are
‘committed for the same,_ALPHAFACTS
HEALTH SOLUTION Savm
Site Master File
1s
‘QUALITY MANAGEMENT SYSTEM OF THE FIRM
‘Our organization always insists on quality rather than quantity. Towards
this, company has instituted the following:
1. Developed exhaustive specifications from raw materials,
inprocess materials to finished product.
2. Validated, approved and documented master formula which form the
basis for manufacturing and packing operations.
3. Developed adequate in-process controls,
4, Descriptive Batch Manufacturing Record (B.M.R.) that mentions
‘even the smallest details related to manufacturing of product.
‘5, ~Validated, approved and documented analytical procedures.
6. The quality assurance department is completely independent of the
‘manufacturing department and reports directly tothe plant Manager.
For AMINORICH NUTHIENTR &_ALPHAF ACTS
HEALTH SOLUTION Seve
‘Document No ‘SMF OL Site Master File
OLII8
‘Review Date 30.10.21
‘Supersedes 30.1115
For AMINORICHINYERIANT
Ne
aubeghized Signatory_ALPHAFACTS
HEALTH SOLUTION Seva
Document No. ‘SMF 701 ‘Site Master File
Effective Date 11118
Review Date |_| 30.10.21
‘Supersedes: 30115
2.1 QUALIFICATIONS, EXPERIENCE AND RESPONSIBILITIES OF
KEY PEI
EL:
‘The key personnel are the Production Manager, Quality Control Manager and the Quality
Assurance Manager, These Managers have the same responsibilities for achieving the
requisite product quality. Beside performing their specific tasks, they have certain joint
responsibility like monitoring and control of the manufacturing environment, plant hygiene,
process capability, training of personnel, approval of supplier and contract acceptors,
protection of products and materials against spoilage and deterioration and retention of
records ete.
LIST OF ARE. Ws
LIST. OF TECHNICAL HEADS
SNO [NAME DESIGNATION | QUALIFICATION | STATE
1. | Mr Bart Molenaer ‘Manufacturing | Biological Enginnering | Full | 10 year
~ | ehemist time
Doctor in Velerinary
2, | Dr. Khaldoun Al jaghani Product Manager | Medicine Full | 10 Year
time
Bachelor in Medicine
3. | Mr. Maksins Pozhydaiev | Quality Assurance Science Full | 15 year
Manager time
Research & Product
4. | Mr. Virender Gupta Development Masterin Pharmacy | Fulltime | 10 Year
3. [Mr Henay Lammers | Senior Management | Bachelor in Science | Full] 32 Year
time
Manager Quality | Doctor in Veterinary [=
6 Control Medicine Full | 24 Year
v!
sna
a_ALPHAFACTS
Heatru S OLUTION Saves
‘Document No. Site Master File
Effective Date 01118
‘Review Date 30.1021
[Supersedes | 3011.15
EMPI GAGED
PRODUCTION, QUALITY CONTROL, STORAGE
AND DISTRIBUTION,
Numbers of employees engaged in Production Departments are:
‘General Manager I nos.
Production Manager 1 nos
Executives 6 nos.
Supervisors 4 nos,
Workers 100 nos.
‘Number of employees engaged in Q.A./Q.C. Departments:
QC Manager 1 nos,
QA Manager 1 nos
Sr. Executives 4.108,
Executives 4 nos
Chemist 4 nos.
Workers 60s
Number of employees engaged in. Storageand_ Distribution
Departments:
Officers 1 nos.
Jr. Officer 1 nos.
ato‘ALPHAFACTS
Hearru SOLurion Saves
‘Document No, ‘SMFvor_] Site Master File
fective Date O11LIS
Review Date. 30.10.21
‘Supersedes 30.1115
23 BASIC IN-SERVICE TRAINING AND RECORDS:
24
‘The company has well qualified persons to carry out entire operations effectively
and efficiently. Company has induction programmes for newly recruited employees
at all levels. In house training programmes are conducted for all employees at
regular intervals to impart required skills in good manufacturing practices.
Company invites regularly extemal training agencies to conduct training. sessions,
seminars, symposium and training records are maintained accordingly,
‘HEALTH REQUIREMENTS FOR PERSONNEL ENGAGED
IN PROD! I
‘At the time of appointment of an employee, they undergo medical checkup by the
company’s doctor to ensure he/she is free from any contagious disease or any
serious disease, All the employees are subjected to regular medical check up yearly
‘and relevant records are maintained. The employees who work in visual checking
section are also subjected for eye test twice a year. Following tests are employed to
assess the medical fitness of employees ~
Eye test
Blood Pressure test
Contagious Disease test
Penicillin Sensitivity test
ee!-ALPHAFACTS
Heatru SOLUTION Sova
‘SME7OI Site Master File
OLILIS
30.1021
Soper 3011s]
25 PERSONNEL HYGIENE / CLOTHING
Personnel hygiene is most important criteria for workers working in manufacturing
area. So, we orgenize periodic training for the workers to impart better standard
hygiene and training documents are maintained accordingly.
Facilities for personnel hygiene like washing area separate lunch box room and
lockers are provided and segregated from manufacturing areas._ALPHAF ACTS
Heartru SOLUTION Sova
‘SME/OL Site Master File
O18
30.1021
301115_ALPHAF ACTS
Heartru SOLuTION Sova
‘Document No, sae ot ‘Site Master File
Effective Date, O18
Review Date 10.21
‘Supersedes ors
3 :
‘The entire manufacturing activities at Alphafacts health solutions. are carried out in
‘ground floor.
GROUND FLOOR:
‘This floor consists of Liquid section, Powder section, QA & QC Department. There is
‘separate Dispensing area for the raw material dispensing there are four Weighing
Machine(P.F. Type) Coarse Powder area in which mainly the prepration of fine powder.
there are 8 Pulvegizer and 4 Homogenizer for mixing. Powder section section is provided
with 2 automatic filing, sealing machine & one labelling.
Brief description of major equipments used in production
> Powder Processing Section
Pulverizer Hammer Type
Pul Verizer Blade Cutting
‘Homogenizer
Weighing Machine(P F Type)
‘Tray Dryer
Powder Packing Section,
Pouch Filling Machine
Tape Roll Machine
Weighing Balance Digital
Poly Sealing Machine Hand Orerated
Poly Seating Machine Paddle Type_ALPHAFACTS
HEALTH S OLUTIONSava
Site Master File
LIQUID PROCESSING SECTION
1 BOILING PAN SS
2 (CENTRIFUGE
3. PRESSURE FILTER:
4 FILTER PRESS
5. = MIXERSS
6. MIXER S.S
7. DEIONIZER
- SEDIMENTER SS
9 SHIFTER
10. U.Y. WATER PURIFIER.
uM. WATER STORAGE TANK
12. WEIGHING BALANCE DIGITAL
Fork_ALPHAF ACTS
HeEearruy S OLUTIONSsvea
‘Document No. SMF/0i Site Master File
Effective Date O1ILIS
Review Date 30.10.21
Supersedes 30115
PROCESS FLOW [DIAGRAME
‘GOODS
RAW MATERIAL DEDUSTING OF INSPECTION UNTESTED RAW
STORE CONTAINERS | —* BY QC PERSSONEL| MATERIAL STORE
SAMPLING OF
TF REIECTED BY RAW
STORE IN A ee MATERIALS,
REJECTED
MATERIAL os)
STORE
STOREINA " [IFAPPROVEDBY
TESTED ac
‘MATERIAL STORE |*—]
THE DISPENSING OF ISSUE TO
RAW MATERIAL
REQUITIONOF [| FoR [—*| PRODUCTION IN
BATCH BATCH PRESENCE OF QC_ALPHAFACTS
HEALTH S OLUTION Sova
‘Document No. SMFTOL ‘Site Master File
Effective Date | {O11118 |
Review Date 30.1021
Supersedes Gornis—]
‘Quality control department is also located at this floor. The laboratory
is equipped with sophisticated instruments like HP.L.C., LR, U.V.
‘Spectrophotometers etc. Some of the functions of Quality control
department are as follows
A. CALIBRATION OF EQUIPMENT:
All the analytical equipments and instruments are calibrated at regular frequencies by an
‘outside agent as per the written procedure and the records are maintained. Instruments log
sheets are maintained indicating the usage, calibration and major servicing if any
B. ANALYSIS OF RAW MATERIALS
Materials are analysed as per the specification and the reports with raw data are
checked and preserved. After analysis, A copy of the report is sent fo the stores
departments.
‘A representative sample is kept a8 « contol sample and preserved at least 6 months
after the expiry date.
‘A record is maintained forthe control samples, which indicates the quantity removed
for tess fy), quantity available at‘ALPHAFACTS
HEALTH S OLUTION Savea
[ep OLILIs
Review Date 30.1021
‘Supersedes 30115
C. STABILITY TESTING:
Stability testing of finished product is carried out as per ICH guidelines and if any
change then we adopt following criteria for stability stad.
(Change in formulation ~ Accelerated and long-term condition ~ 3 batches.
b. Change in manufacturing process ~ Accelerated and long-term storage
condition ~ 3 batches.
© CHANGE in source accelerated and long term storage condition ~3 batches.
4. Change in batch size up to 10 times - one batch on long term storage
condition.
€ Change indocation — one batch on Accelerated and long term storage
condition
Change in primary container ~ closure system ~ 3 batches on accelerated and long
term storage condition
& Change in manufacturing equipment (s) having different operating principle ~
‘Three batch on long term storage condition.‘ALPHAFACTS
Hearru SOLUTION Seven
Document No. SMF7OL Site Master File
Effective Date O18
Review Date 30.1021
Supersedes 30115
D, WORKING STANDARDS:
‘Working standards are prepared using a known working / reference standard and
Log book indicating the usage is maintained.
E, PRIMARY STANDARD:
Primary standard are prepared as per the written procedure and preserved properly
and records are maintained
F. HANDLING OUT OF SPECIFICATION
Materials, which fall out of specification, are handled as per the approved
Procedure.
G. MICROBIOLOGICAL ANALYSIS:
Microbiological area is separated from the main working area. Entry procedures
‘are made and strictly followed. Utmost care is employed in microbiological
samples, media and organisms,
All the organisms used in the assays are identified at regular frequencies.
‘These are preserved in reftigerated condition between 4°C to 8°C Temperature of
At the end of manufscturing, QA. reviews batch man
‘compliance and the roduct
Rr te
rich NUN
gor AMIN_ALPHAFACTS
Herarrnu SoLvurionsem
‘Document No SMFTOI ‘Site Master File
Effective Date OLI18
Review Date 30.1021
Supersedes 30.11.15
3.2 CONSTRUCTION AND FINISHING:
33
‘The walls and floors of entire factory have smooth finish.
Entire flooring is made up of long size tiles with smooth finish to withstand the
‘heavy material / man movement and can be easily washable,
PRODUCT CHANGE OVER:
‘Swab Tests are carried out when a new product is taken for manufacturing . We take
‘swab on tte inlet grills to ensure that itis free from previous product,
AREA FOR THE HAND! HL -ARDOUS
AND SENSITIZING MATERIAL:
Separate restricted area is provided for storage of Isopropyl alcohol and
methylene chloride in raw material store SOP for storage of IP.A. and
‘methylene chloride is prepared and displayed,
In quality control department fuming cupboard is provided. The cupboards for
flammable solvent are placed away from the flame. Fume cupboards are fitted with a
‘ceramic base and drainage within the hood. Switches and other controls are fitted
outside the cupboards‘ALPHAF ACTS
Hearrn SoLutionssva
‘Document No. SMF 701 Site Master File
Effective Date O18
‘Review Date. 30.10.21
[Supersedes 301115,
34 CEPI
RECORDING SYSTEM:
‘Company has well qualified trained persons to handle all maintenance activity
of the entire plant and machinery.
‘We follow the concept of total preventive maintenance. Total
preventive maintenance is achieved by the following activities,
A INITIAL INSTALLATION PROGRAMME OF EQUIPMENTS:
This programme ensures that the machines are selected as per the
requirement and installed as per manufacturer's instruction. Installation
procedures are documented (Installation qualification), its operational
= fequirements are checked in operational qualification, the equipment’s
performance is checked in
performance qualification and then equipment said to be validated for the
regular production,
B. SCHEDULED MAINTENANCE PROGRAMME:
Maintenance schedule (preventive maintenance) is drawn for each part of
‘equipment and followed strictly. Calibrations of control panel instruments
are carried out at regular frequency and the records are maintained, Filters_ALPHAFACTS
Hearrn SoOLvurionsews
‘Document No ‘SMF 701 ‘Site Master File
Effective Date Oris
Review Date 30.1021
Supersedes 301115
35 BRIEFDI SED,
CONTROL LABORATORIES
(B) QUALITY CONTROL DEPARTMENT.
‘Major instruments used in Quality Control Laboratory are:
S.No. : TD No. | Calibration period
n UV SPECTROPHOTOMETER ni T year
2 TR 8400 (Shimadzu) H year i
3.___| HPLC (Shimadzu) 1 1 year
2,___ | ELECTRONIC BALANCE 9Dhona 200 D) 2 Weekly
3 OVEN 2 Weeki
4.__| MELETING APPARATUS 3 Weeki
5, __| BURSTING STRENGTH TESTER (MULLEN TYPE) 2 Monthy
[6 | INCUBATOR afa 6 Months
7. FALLING SPHERE VISCOMETER 2 Moaiy
—
&_| MICROSCOPE 2 6 Months
9. pH METER Microprocessor Based 3 Daily
10. DISTILLATION APPARATUS ( SS TYPE) 10 6 Months
"TLC APPRATUS MANNUAL
un _ 4 Month
13. | MINTPUL VORISER 2 6 Months
|
14, MOISTURE METER i 6 Months
HOTPLATE 4 Monthly
Is
REFREEGRATOR
16
17 PAYSICAL BALANCE
DIGITAL BALANCE
{AUTO CLAVE (TOSHIBA)
ie FURNACE_ALPHAFACTS
Hearru S ouurionsava
Document No SMr7or_| Site Master File
Effective Date OLS
Review Date 30.1021
‘Supersedes 30.1115_ALPHAFACTS
Hearrnu SoLurionssaa
Document No] _[ SMF 701 Site Master File
Effective Date |] 0111.18
Review Date 30.1021
Supersedes 301115
36
37
PREVENTIVE MAINTENANCE PROGRAMS FOR EQUIPMENT
AND THE RECORDING SYSTEM:
‘We have prepared annual maintenance programme for preventive maintenance
and work according to frequency mentioned as per schedule and records are
‘maintained accordingly.
Periodic inspection and maintenance are carried out for all equipment, utilities
indirectly involved in the process. Both in civil maintenance and maintenance
contracts from manufactures are used. All the activities are recorded.
Equipment qualification (Performance qualification): We have done the
performance and operational qualification for every equipment.
‘After confirmation of parameters as pet our specification, We prepare standard
‘operating procedures and the operators are trained to achieve the maximum out put
‘with optimum energy and best performance of machine,
pynoe”™‘ALPHAFACTS
Heautru S oLvurion Seva
‘Document No. SMF 7 Or Site Master File
‘Eflective Date O18
Review Date 30.1021
Supersedes 30115
4.0 DOCUMENTATION:
Documentation is a prime necessity in any system of quality assurance. Documentation
defines the system of control and permits investigation and tracing of defective products.
The system of documentation is such that the history of each product including the
utilization and disposal of input materials, packing materials, and bulk and finished products
may be determined,
41 ”ARATION, SION AND
TATION Fi AL
In Alphafacts health solutions. There is @ well comprehensive arrangement for
the preparation, revision and distribution of various, necessary documents.
All master documents are maintained by the Quality Assurance Department.
‘The documents are generally prepared by the concermed supervisory staff in the
related department it is checked by a senior staff in the same department and for
authorization it is approved by QC / QA / Production Head,
Generally the documents are reviewed / revised once in two years or if required
earlier. The revisions made also under go the same checking, approval and
‘authorization process.
‘The distribution and retrieval of the documents is under the control of
Quality Assurance,‘Document No,
Effective Date O18
Review Date 30.10.21
[Supersedes 30.1115
‘Some of the important documents that we have are:
MASTER (STANDARD) RECORDS:
1. Master Formula and methods
2. Master Packaging Instruction.
3. Testing Standard for:
A. Raw Materials.
B. Packing Materials,
C. Intermediate Products,
D. Bulk Products.
E, Finished Products.
4, Cleaning and maintenance records for Building & Equipments.
5. Setting up an operational manual for manufecturing and packaging
‘equipments,
6. Calibration and validation of equipments.
7. Contro! of manufacturing equipments.
8, Training of personnel about G.M.P. and Hygiene.
9. Criteria for disposition of returned goods._ALPHAFACTS
Heartu SOLUTION Spvea
‘Document No. ‘SMF 7/01 Site Master File
“Efe _| foriris
Review Date 30.10.21
‘Supersedes 301115
BATCH RECORDS:
Raw materials requisition.
Batch manufacturing records (Log Sheet)
‘Intermediate product- test request.
Intermediate product- QC. release & report.
Bulk produet- test request
Bulk product Q.C. release and report.
Packing material requisition
Printed packing materials specimens
Batch packaging records
10. Finished product- test request
11. Finished produet- release and report
12 Distribution records,
13, Complaint analysis and product recall
14. Retention samples and analysis record
Sop) ae gn les (pn
42
+ Rejected batch / materials records
+ Product recalls,
‘+ Self inspection / Internal Audits._ALPHAFACTS
HEAcTH S OLUTION Sava
‘Document No, 'SMF7OL ‘Site Master File
Effective Date O18
Review Date 30.10.21
‘Supersedes 3011.15‘ALPHAFACTS
HEALTH SOLUTION Sava
Document No] | SMF/O1 Site Master File ]
Effective Date OLLIE,
Review Date 30.1021
Supersedes 30.1115
‘Status label for the equipment cleanliness is checked and new status label
‘mentioning current process is displayed. Manufacturing details are entered in
BM.R. during the manufacturing operation
‘Any packing material to be destroyed, in presence of Q.A. persons, as per the
written procedure and itis recorded accordingly.
Equipment logbooks are maintained indicating the usage cleaning, validation or
break down ete, During product change over, equipment and area are again checked
and line clearance is obtained from Q.A. before starting next product
Line clearance procedure for overprinting is followed strictly during product change
over.
We take utmost care during manufacturing of product . Before starting the
production, clearance of area, Production supervisor counter checks all input
materials. Batch is processed as per written insiuction in Batch Manufacturing
Record (BM)
Afier filling, the bottles are kept in quarantine area and tagged with “To be
checked” label. After getting approval from Q.C., bottles are examined for any
foreign matter. Then checked bottles are _labelled and packed. The packed
bottle are transfered to finished goods store.‘ALPHAFACTS
Hreacru S OLUTION Soves
‘Document No. SMF7O1 Site Master File
[ Effective Date 01.11.18
Review Date 30.1021
‘Supersedes 30.1115
5.11 INS u
RTANT P
Production supervisor counter checks dispensed material before it is used in the
‘manufacturing operations. Dispensed materials are processed as per the instruction
given in batch manufacturing procedure. Manufacturing details are entered in B.M.R.
during the manufacturing operation.
At the end of every staye as mentioned in the Batch Manufacturing Record (BM),
QC. is informed for sampling. Q.C. Officer samples the semifinished products as per
the laid down procedure during product change over. Equipment and area are once
again checked and line clearance is obtained from Q.A. before stating the production
for the next product.
‘Someimportant parameters, which are monitored during manufacturing process by
production persons other than regular quality assurance personnel checks, are as
follows‘ALPHAFACTS
HEALTH SOLUTION Sava
‘Document No. ‘SMF 01 Site Master File |
Effective Date OLILIS
Review Date eel
Supersedes 301115
52 OF STARTIN
PA AL F DI
INCLUDING SAMPLING, QUARANTINE RELEASE, AND STORAGE ;
MAT!
‘After receiving Raw Material, the containers are de-dusted using vacuum cleaner.
Materials are counter checked for its weight as per the purchase order. Then
‘material receipt note is made and sent to Quality control department.
“Materials are then transferred to quarantine area and pasted with yellow
“under test” labels.
After receiving material receipt (M.R.), Quality control sampling team samples the
‘material for testing. Sampling is performed at the sampling booth provided with
laminar air flow unit. Proper exhaust facility is provided in the room to avoid
dusting during sampling. The containers are then labelled with “container sampled
“Iabel
Afier the analysis approved/ rejected labels are pasted. Approved materials are
transferred to Raw Material stores and tagged with “Approved” labels, Rejected
Materials are tagged with “Rejected” tag and transferred into the “Rejection Area”
which is under lock and key
Packing, materials are stored in separate arca. The entry is restricted to authorized
persons only.
Production supervisor counter check the raw materials before it is used in the‘ALPHAFACTS
HEALTH SOLUTION Sava
‘Document No.
Effective Date
} ‘SMF7OI Site Master File _ i
Review Date, 30.10.21
‘Supersedes 301115
O1ILI8 |
33
34
RC OR REWORK:
Materials requiring reprocessing or reworking are either reprocessed or destroyed
depending on the cause of rejection. Reprocessing should be done only after
authorization, if permitted in the master formula and recorded. All destruction
procedure are carried out in presence of Q.C. personnel
ARRANGEMENTS FOR THE HANDLING OF REJECTED MATERIALS
AND PRODUCTS
All the rejected materials are labeled as “Rejected” by QC person and
separated from other “Approved” or “On Test” materials during storage.
Quality control department decides the disposition of such rejected materials as
to destroy, reprocess or return to the vendor.‘ALPHAFACTS
Hearru SOLUTION Sova
‘Document No. SMF/OL ‘Site Master File
Effective Date O18
Review Date 30.10.21
‘Supersedes 301115“ALPHAFACTS
HEALTH SOLUTIONSswa
SMF/OL Site Master File
forint
30.10.21
Laois
60 :TEM AND PI F
D PRODUCTS;
Quality contro system monitors and maintains the quality of entire operation and the in-
Process checks at every stage. Specifications, documentation, release procedures,
sampling, destruction and analysis are key points.
QC is independent ofthe production department and reports tothe top level
Management. The quality control laboratory is responsible for following
To prepare detailed instruction in writing for carrying out each tests and
analysis.
To analyze each & every consignment of raw materials and packing
materials.
To release or reject bulk-finished products if required.
To release or reject each batch of finished product that is ready for
distribution.
To evaluate the quality and stability of finished products, and when
necessary of Raw Material and bulk finished products.
To establish shelf life and storage requirements on the basis of stability tests
related to storage condition.
‘To examine returned goods as to whether such product are released after
reprocessing or destroyed.
To ensure that the manufacturing activities are carried out as per standard
‘operating procedure.
‘To carry out random checking of different parameters during different stages of
manufacturing/ packing_ALPHAFACTS
HEALTH S OLUTION Seva
‘Document No. ‘SMF/OL Site Master File
Effective Date 11118 |
Review Date 30.1021
[ Supersedes. 301115
82
HANDLING OF COMPLAINTS AND PRODUCT RECALLS:
‘fier receiving the complaints from marketing departments, party or through the
field personnel, it is forwarded to the Q.C. manager through G.M.(Technical) in
prescribed format and the same is recorded in the complaint register.
QC./QA both together investigates the complaints and records the outcomes.
It is intimated to the party through the marketing department.
If required, control samples of the same batches are analyzed and the results are
compared. Necessary actions are taken, based on the nature of complaint
Remedial measures will be taken to avoid re-occurrence,
If any change in formulation is required, it is initiated by O.C/QA.
Manager by written instruction to formulation development department.
{In case there is no need to recall the product then a suitable reply along with
Investigation report sent to the client
Incase product recall is requited then the distribution department is instructed
to stop the further distribution and issue letter to the Stockist / Distributors to
send back the product_ALPHAFACTS
HEALTH SOLUTION Save
SMFTOI Site Master File |
O18
30.1021,
sons
7, DISTRIBUTION, COMPLAINTS
& PRODUCT RECALL._ALPHAFACTS
HEALTH S OLUTION Sava
Damasio [SME7aL_] Ste Master File
[Emective Date | [01.11.18
Review Date 30.1021
[Supersedes Sous
"81. RECORDING SYSTEM FOR DISTRIBUTION
Afr receiving release slip from Quality Assurance department, the finished
products are packed as per order copy. The finished goods store is
connected to powder & liquid packing sections to avoid excessive material
‘movements. The finished producis are dispatched to various customers as per the
‘order along with invoice original copy, transporter copy, accounts copy, excise
copy. Records of distribution for a batch is maintained in order to facilitate prompt
and complete recall © of-=—the. = batch © if necessary-ALPHAFACTS
__ HEALTH SOLUTION Seven _
Site Master File‘ALPHAFACTS
HEALTH S OLUTION Ssvea
‘Self-Inspection is conducted in order to monitor the implementation and
‘compliance status of GMP principles and quality policy of organization.
1. To determine whether quality activities and results comply with written quality
plans, procedure and programs.
2. To evaluate the performance of the established quality system.
To verify the effectiveness of the corrective actions.
4, To propose necessary corrective measures. If required
This would help us in regular maintenance of the building premises, equipment records
‘and continuous training of the personnel. The persons responsible for self inspections
are
1. Manager- Quality Assurance,
2. Manager- Production
3. Manager- Maintenance,
4. Manager- Quality Control
In case any of the above mentioned person are not available for self-
inspection,
They shall depute another person from their department.
Self-andit system is followed by above mentioned team at a fixed time interval. All
spartments are audited and documented. The self-audit team ensures that ‘the SOPs are
8 followed by all. They sive training to the staff accordingly and sugapet hy “U7
ducts, sanitation ete. and sidered(“ALPHAFACTS
= = HEALTH S OLUTION Savon
‘Document No. ‘SMF /0i ‘Site Master File
Effective Date 11118
Review Date 30.1021
Ss 30.1115
_ . FOR
nite)
“GOING THROUGH
THE
SITE MASTER FILE