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BMW Wallbox Plus/Connect

Installation instructions
BMW Wallbox Plus/Connect 5
EN

Installation instructions
 BMW Wallbox Plus/Connect
Installation instructions

Contents

INFORMATION 10
Safety information 10
Intended use 12
About this manual 12
Package 13
Warranty 13

OPERATION 14
Displays and controls 14

SPECIFICATIONS 17
General criteria for selecting an installation site 17
Specifications for the electrical connection 18

INTEGRATION OF EXTERNAL METERS 19

Domestic connection monitoring (post-meter fuse) 19
Meter connection for BMW Digital Charging Service (BMW DCS) 20
Installation of the external meters 20

INSTALLATION 23
Installation requirements 23
Recommended installation positions 24
Required distance 25
Removing the housing cover 26
Removing the termination panel cover 27
Removing the terminal cover 28
Surface-mounted cable routing – cable inlet from above 28
Surface-mounted cable routing – cable inlet from below 29
Cable inlet from behind – cable in the wall 29
Cable openings 30
Installing the Wallbox 31
EN

ELECTRICS 35
Connection diagram with open termination panel cover 35
Connecting the supply cable 36

5
 Using the supply terminals (spring-type terminal) 37
Terminals X1/X2 38
Enable input X1 39
RS485 connection X2 40
Ethernet1 connection X4 41

SETTINGS 43
DIP switch settings 43

COMMISSIONING 49
General commissioning procedure 49
Commissioning mode/Self-test 49
Safety tests 50
RFID authorisation 50
Installing the terminal cover 51
Installing the termination panel cover 52
Installing the housing cover 53

MISCELLANEOUS 54
Dimensions 54
Technical data 55

MAINTENANCE 58
Replacing the fuse 58

DISPOSAL 59

SOFTWARE UPDATE 60

PRODUCT INFORMATION PAGE 61

INDEX 62

6
Legal information

Bayerische Motorenwerke Aktiengesellschaft

Munich, Germany
www.bmw.com
Translation of the original installation instructions
Copyright ©2019 BMW AG Munich

This documentation contains information protected by copyright. All rights reserved, especially
the right of reproduction and distribution. No part of this documentation may be reproduced
(photocopying, scanning or any other procedures) or processed, copied or distributed in any form
using electronic systems without the written consent of Bayerische Motorenwerke Aktiengesellschaft.

Contraventions are liable to compensation.

EN

7
About this manual

Keep this manual for the full service life of the product.

Read these instructions carefully and look at the device to familiarise yourself with it before you
attempt to install, operate or service it. The following special information may be displayed in this
documentation or on the device to warn you of possible dangers or point to information which explains
or simplifies a process.

Use the operating manual to operate the Wallbox and to obtain explanations of errors on it.

Keep this manual safe for later use. The latest manuals can be downloaded from the Internet at
https://charging.bmwgroup.com/web/wbdoc/.

Symbols used

You will find information and warnings about possible dangers at various points in the manual. The
symbols used in the manual mean the following:

WARNING
Means that death or serious physical injury may occur if the appropriate precautions are not
taken.

CAUTION
Means that property damage or minor physical injury may occur if the appropriate precautions
are not taken.

IMPORTANT
Means that property damage may occur if the appropriate precautions are not taken.

ESD
This warning points out the possible consequences of touching electrostatically sensitive
components.

Note
Indicates procedures which do not involve any danger of injury.

This lightning symbol means a danger of electric shock.

Access for trained, authorised electricians only.

8
Information on equipment and functions

This manual contains a list of all the systems and functions that are currently available. It therefore also
describes systems and functions which may not be available to you as a result of the device version
or the specific installation and configuration of your device. In rare instances this may also mean that
there are differences between the description and your device.

Note

Your BMW dealer will be delighted to help find a qualified installation contractor.

EN

9
INFORMATION

Safety information

Read the safety information carefully and look at the device to familiarise yourself with it before you
attempt to install, operate or service it.

WARNING

Electrical danger!
The Wallbox must be installed, commissioned and serviced by appropriately trained,
qualified and authorised electricians(1) who bear full responsibility for compliance with
current standards and installation regulations.
Please note that an additional overvoltage protector may be required by vehicles or national
regulations.
Please refer to your national connection and installation standards.
Only connect voltages and circuits to the right-hand connection area (Ethernet, terminals
for control cables) which can be safely isolated from dangerous voltages (for example
through adequate insulation).
Before commissioning the device check that all screw and terminal connections are tight.
The terminal panel must never be left open without supervision. Fit the terminal panel
cover when you leave the Wallbox.
Do not make any unauthorised changes or modifications to the Wallbox.
Repair work to the Wallbox is not permitted and may only be completed by the
manufacturer or a trained expert (Wallbox replacement).
Do not remove any identifiers such as safety symbols, warning instructions, rating plates,
labels or cable markings.
The Wallbox does not have its own mains switch. The residual-current-operated circuit
breaker and circuit breaker on the building insulation is used as a mains isolation device.
Pull the charging cable out of the connector by the plug, not the cable.
Ensure that the charging cable is not mechanically damaged (kinked, jammed or run over)
and that the contact area does not come into contact with heat sources, dirt or water.
Do not put your fingers into the connector.
Always conduct a visual inspection for signs of damage before charging. Pay particular
attention to dirt and moisture on the charging plug, cuts on the charging cable or chafing
on the insulation, and also ensure that the cable output from the Wallbox is securely
fastened.

People who, as a result of the training, skills and experience and knowledge of the relevant standards
(1)

can assess the work and identify possible dangers.

10
 IMPORTANT

Never clean the Wallbox using a jet of water (hosepipe, pressure washer, etc.)!
Ensure that the Wallbox is not damaged by incorrect handling (housing cover, internal parts,
etc.).
If it is raining or snowing and the Wallbox is installed outdoors, do not open the terminal
panel cover.
Danger of breaking the plastic housing.
- Do not use countersunk screws to secure the device.
- Do not tighten the securing screws with force.
- The installation the area must be completely flat (max. 1 mm difference between the
support and securing points). Do not bend the housing.

Information for trained personnel who may open the device:

Danger of damage. Electronic components may be destroyed if touched.

Before handling modules, perform an electrical discharge process by touching a metallic

earthed object.

A failure to follow the safety information may result in a danger of death, injury and damage to the
device. The device manufacturer cannot accept any liability for claims resulting from this.

EN

11
Intended use

The Wallbox is a charging station for indoor and outdoor use for charging electric or
plug-in hybrid vehicles. Do not connect any other devices such as electric tools. The Wallbox is
designed for installation on a wall or a column. Comply with the relevant national regulations for
installing and connecting the Wallbox.

The intended use of the device in every case includes compliance with the ambient conditions for
which this device was developed.

The Wallbox was developed, manufactured, tested and documented on the basis of the relevant safety
standards. If you comply with the instructions and safety information described for its intended use, the
product normally will not pose any danger in terms of property damage or to the health of people.

This device must be earthed. In the event of an error, the earth connection will reduce the danger of an
electric shock.

The instructions contained in this manual must be followed to the letter. Otherwise sources of danger
may be created or safety equipment may be rendered inoperable. In addition to the safety information
provided in this manual, the safety and accident prevention regulations relating to the specific device
must be followed.

Not all versions/options are available in all countries as a result of technical or statutory restrictions.

About this manual

This manual and the functions described in it are valid for devices of the following type:

BMW Wallbox Plus

BMW Wallbox Connect

This manual is designed exclusively for trained personnel. These are people who, as a result of their
training, skills and experience and their knowledge of the relevant standards, can assess the work
assigned to them and identify possible dangers.

The illustrations and explanations contained in this manual refer to a typical version of the device. Your
device version may differ from this.

Please refer to the operating manual for information and instructions for operating the device.

12
Package

Description Quantity

Wallbox 1x

Installation instructions 1x

Operating instructions 1x

Drilling template 1x

RFID card 4x

Label with configuration information, to be kept safely 1x

Double membrane seal M32 or ¾'' NPT (clamping area 14–21 mm) 1x

Double membrane seal M16 (clamping area 7–12 mm) 2x

Fastening set for wall mounting

Dowels for M8, Fischer UXR-10 4x

Wafer-head screw 4x

Warranty

BMW Service can provide more information on the terms of the warranty. However, the following cases
are not covered by the warranty.

Defects or damage caused by installation work which was not carried out as specified in the BMW
Wallbox Plus/Connect installation instructions.
Defects or damage caused by the product not being used as specified in the BMW Wallbox
Plus/Connect operating manual.
Costs and damage caused by repair work not carried out by a specialist electrician authorised by a
BMW sales outlet or authorised service workshop.
EN

13
OPERATION

Displays and controls

BMW Wallbox Plus – variant with charging cable

Functions:
Charging electric or plug-in hybrid vehicles
Network connection using LAN
Local smartphone app
RFID functionality
Domestic connection monitoring (post-meter
fuse) using a directly connected Modbus RTU
(RS485) electricity meter
Can be retrofitted with a communication
module for BMW DCS (BMW Digital Charging
Service), upgrade to Wallbox Connect

1 Status LED
2 RFID status indicator
3 RFID reading area
4 Charging cable plug holder
5 Charging cable plug

14
BMW Wallbox Plus – Version with charging socket

The version with a charging socket has the same

functions as the version with a charging cable.

The Wallbox is fitted with a charging socket

including shutter (additional contact protection)
to suit the national regulations of the country in
which it is installed.

1 Charging socket with shutter

2 Charging cable plug holder
Note
No charging cable is included; a separate
charging cable is required.

EN

15
BMW Wallbox Connect

Functions:
Charging electric or plug-in hybrid vehicles
Network connection using LAN, WLAN/WiFi
(2.4 GHz)
Local smartphone app
RFID functionality
Domestic connection monitoring (post-meter
fuse) using a directly connected Modbus RTU
(RS485) or Modbus TCP electricity meter
Communication module for BMW DCS
(BMW Digital Charging Service)
Switchover between immediate charging and
smart charging (possible only when connected
to BMW DCS)

1 Status LED
2 Online connection indicator
3 RFID status indicator
4 RFID reading area
5 Charging mode indicator (Immediate charging/
Smart charging indicator)
6 Capacitive touch key
7 Charging cable plug holder
8 Charging cable plug

16
SPECIFICATIONS

General criteria for selecting an installation site

The Wallbox has been designed for indoor and outdoor use. It is therefore necessary to ensure the
correct installation conditions and protection for the device at the installation site.

Take into account the local electrical installation regulations, fire prevention regulations and
accident prevention regulations as well as the rescue routes at the site.
Do not install the Wallbox at locations:
Which are used as escape and rescue routes.
Which are inside potentially explosive zones (EX environment).
At which the Wallbox is exposed to ammonia or ammonia gases (for example in or near
stables).
At which the Wallbox may be damaged by falling objects (for example suspended ladders or
car tyres).
At which the Wallbox is on a direct personnel route and people could stumble over the
connected charging cable.
At which the Wallbox may be struck by jets of water (for example due to neighbouring manual
car wash systems, pressure washers or garden hoses).
At which the installation surface does not have sufficient strength to withstand the mechanical
stresses.
If possible install the Wallbox so that it is protected from direct rainfall so as to avoid the effects of
weather, icing, damage by hailstones or the like.
If possible install the Wallbox so that it is protected from direct sunlight to prevent the charging
current being reduced or the charging process being interrupted as a result of excessive
temperatures on components of the Wallbox.
Comply with the permitted ambient conditions, see section entitled Technical data.
Ensure compliance with national and international installation standards and regulations, for
example IEC 60364-1 and IEC 60364-5-52.
Ensure compliance with national regulations (for example the charging column regulation
in Germany) for the implementation of the EU Directive (2014/94/EU) relating to the
binding minimum technical specifications for sockets and vehicle couplings for charging
electric or plug-in hybrid vehicles in areas accessible to the public. This regulation relates to
charging points on public land as well as department store or customer car parks, for example.
Charging points on private carports or private garage entrances are not generally publicly
accessible charging points in terms of this regulation.

Note

If the device is installed in a location where it is not protected from the weather, for example in
an outdoor car park, the charging current will be reduced to 16 A if the temperature exceeds
the limit value.
EN

17
Specifications for the electrical connection

When it is delivered, the Wallbox is set to 10 A.

Ensure that you set the maximum current to suit the installed circuit breaker using the DIP switches,
see section entitled DIP switch settings.

Selecting the residual-current-operated circuit breaker

The supply cable must be permanently wired into the existing building installation and comply with the
national statutory regulations.

Each Wallbox must be connected using a separate residual-current-operated circuit breaker. No

other circuits may be connected to this residual-current-operated circuit breaker.
RCCB at least Type A (30 mA trip current).
Additional action has been taken in the device to provide protection in the event of DC fault current
(>6 mA DC). In addition, the specifications of the vehicle manufacturer must be observed.
The rated current IN must be selected to suit the circuit breaker and the back-up fuse.

Selecting the circuit breaker

When selecting the circuit breaker, also take the increased ambient temperatures in the control cabinet
into consideration. In certain circumstances this may require a reduction in the charging current to
increase the system availability.

Set the rated current to suit the model plate details in conjunction with the required charge rating (DIP
switch settings for the charging current) and the supply cable.

Selecting the supply cable

When selecting the supply cable, take into account the possible reduction factors and the increased
ambient temperatures in the internal connection area of the Wallbox, see the temperature rating of the
supply terminals. In certain circumstances this may require an increase in the cable cross-section and
an adjustment in the temperature resistance of the supply cable.

Mains isolation device

The Wallbox does not have its own mains switch. The residual-current-operated circuit breaker and/or
the circuit breaker in the supply cable are used as a mains isolation device.

18
INTEGRATION OF EXTERNAL METERS

To enhance the functionality of your Wallbox, it is possible to extend it with external meters.

1 Public mains supply 4 Post-meter fuse

2 Pre-meter fuse (reinforced fuse, SLS switch, 5 Meter 1 (optional, domestic connection
etc.) meter)
3 Mains operator's electricity meter 6 Meter 2 (optional, photovoltaic meter)

Note

This sample circuit diagram provides a system overview and does not contain all the additional
equipment required for operating the system safely (circuit breakers, RCCB, etc.). The PV
power supply may also take a different form.

Domestic connection monitoring (post-meter fuse)

The domestic connection monitoring function charges the car dynamically at any time using the
EN

available charging current depending on the other consumers on the domestic connection. This
ensures that the domestic connection fuse is not overloaded and a lower charging capacity than
possible for the car and the installation does not generally have to be selected.

19
The Wallbox receives all its current power from the power supply through meter 5. This information
in combination with the value for the post-meter fuse 4 defined using the DIP switches enables the
Wallbox to control the charging current such that the maximum power consumption never exceeds the
post-meter fuse value.

Meter connection for BMW Digital Charging Service (BMW DCS)

If the additional BMW Digital Charging Service (DCS) is used, it is possible to use the measurements
of a domestic connection meter 5 and a photovoltaic meter 6 for the smart charging current
calculation and for visualisation purposes. In combination, the domestic connection monitoring
function described above can also be enabled. It is also possible to use only a photovoltaic meter to
enhance the charging cycle.

Installation of the external meters

Meters may be connected to the Wallbox Plus using RS485 (Modbus) or to the Wallbox Connect using
either RS485 (Modbus) or TCP (Modbus TCP).

Two meters with different communications interfaces cannot be used for the domestic connection
monitoring function and photovoltaics. Either Modbus RTU (RS485) or Modbus TCP must be
selected.

The installed meters must be connected with the same phase sequence as the Wallbox so that the
domestic load calculation and charge enhancement of the BMW DCS can be performed correctly. If
the Wallbox has to be connected starting with phase 2 to ensure better division of the phase loads, the
meters must also be connected starting with phase 2.

In the case of the BMW Wallbox Connect, the phases can be assigned using the web interface. For
this purpose, refer to the operating manual included, under the section “CONFIGURATION | Web
Interface | Menu - Configuration | Phase assignment”.

Note

Detailed information on the meter installation is available in the installation instructions provided
by the meter manufacturer.

Note

The meter values may undergo a plausibility check after connection using the Wallbox web
interface. Information on the Wallbox web interface is provided in the operating manual for the
BMW Wallbox in the section headed "Configuration".

20
Meters with Modbus RTU (RS485) interface

Using this interface it is possible to operate multiple meters from different manufacturers on a single
bus. A separate cable is required from the Wallbox to the domestic insulation for connection. The
advantage compared to network-capable Modbus TCP meters is the fact that it is not dependent
on additional infrastructure such as routers. This ensures high operational reliability if the cabling is
correct.

A detailed description of the connection of Modbus RTU meters via RS485 is provided in the section
entitled RS485 connection X2.

Note

The maximum fuse value must be set using the DIP switches in the connection area of the
Wallbox, see section entitled DIP switch settings.

The current list of supported meters can be found on the BMW Service page for charging products at
https://charging.bmwgroup.com/web/wbdoc/.

DIP switch settings

The use of the domestic connection monitoring

function with RS485 meters must be selected
using a DIP switch setting and does not come
into effect until the Wallbox has been restarted.
If no meter 5 is found when the ModBus function
has been enabled, the charging current is
reduced to 10 A.
If the meter value is only to be used for
BMW DCS, the monitoring function does not
have to be enabled.
No monitoring: DSW1.2 = OFF (default)
Monitoring function: DSW1.2 = ON

This reduction is also visualised on the Wallbox

status LED. Further information is provided in the
Wallbox operating manual.

Meters with Modbus TCP via a network

See the section entitled "Configuration" in the operating manual of the BMW Wallbox Connect for
details on configuring network-capable meters.
EN

Note

The permitted fuse value must be set using the DIP switches in the connection area of the
Wallbox, see section entitled DIP switch settings.

21
The current list of supported meters can be found on the BMW Service page for charging products at
https://charging.bmwgroup.com/web/wbdoc/.

22
INSTALLATION

Note

The maximum charging current of the Wallbox on delivery is set to 10 A.

Installation requirements

Follow the local installation regulations.

The electrical connection (supply cable) must be prepared.
Acclimatisation: If there is a temperature difference of more than 15 °C between transport and the
installation site, the Wallbox must be acclimatised unopened for at least two hours.
Opening the Wallbox immediately may result in condensation formation in the interior and
cause damage when the device is switched on. In certain circumstances, damage caused by
condensation formation may also not appear until a later date after the installation.
Ideally, the Wallbox should be stored for a few hours in advance at the installation site. If this is not
possible, the Wallbox should not be stored in low temperatures (< 5 °C) overnight outdoors or in a
vehicle.

Tool list

The following tools will be required for the installation work:

Slotted screwdriver for supply terminals, blade width 5.5 mm

Slotted screwdriver for terminals X1/X2, blade width 3.0 mm
Phillips screwdriver PH2
LSA+ insertion tool for connecting the mains cable
Torx screwdriver T40

EN

23
Recommended installation positions

When selecting the installation position, taken note of the position of the charge connector on your
vehicle and the direction in which you normally park it. Examples:

BMW i3 BMW/MINI PHEV

1 Recommended installation position

2 Alternative installation position

24
Required distance

The distance shown below (hatched area) will ensure easy installation and operation of the Wallbox.
If several Wallboxes are installed next to each other, a distance of at least 200 mm (8") must be left
between them.

Note
The installation height must be complied with to meet the requirements for both indoor and
outdoor use.

Dimensions in millimetres (inches)

EN

25
Removing the housing cover

1. Press the two interlocks 1 for the housing

cover on the underside of the Wallbox
upwards.
The housing cover should then jump out
slightly at the bottom.

2. Swing the housing cover forwards a little on

the underside 2.
3. Then release the housing cover by raising it 3.

Note
Keep the housing cover in the packaging to
prevent it being scratched or suffering other
damage.

26
Removing the termination panel cover

1. Undo the four screws used to secure the

termination panel cover 1.

ESD

Danger of damage. Electronic components may be destroyed if touched.

Before handling modules, perform an electrical discharge process by touching a metallic

earthed object.

2. Remove the termination panel cover. The

termination panel 2 is now accessible.
3. Remove the silica bag from the terminal panel
and dispose of it properly.

WARNING

The cover over the connection area 3 for the mains voltage may only be removed by a qualified
electrician.
EN

27
Removing the terminal cover

WARNING

Electrical danger. The terminal cover may be opened only by authorised electricians with the
appropriate training and qualifications.

1. Undo the to fastening screws on the terminal

cover 1.
2. Remove the terminal cover over the supply
terminals.

Surface-mounted cable routing – cable inlet from above

The connection cables may be inserted from

above through the opening in the housing in the
external frame.
1. Break off the marked point 1 on the internal
housing section for this purpose.

2. Route the supply cable in a loop to the cable

gland 2.
Comply with the maximum bending radii of the
cable.

28
Surface-mounted cable routing – cable inlet from below

1. Route the supply cable in a loop to the cable

gland 2.
Comply with the maximum bending radii of the
cable.

Cable inlet from behind – cable in the wall

Note

The cable is to be inserted straight out of the wall into the rear of the device. Ensure that the
Wallbox is correctly positioned so that the cable opening is directly above the cable. Ensure
that you comply with the minimum bending radii. Use the drilling template with the appropriate
punching for the cable to ensure the correct alignment of the Wallbox above the wall outlet.

Cable openings
1 Bushing/Double membrane seal M32, supply
cable
2 and 3 Bushing/Double membrane seal M16, for
control cable/Ethernet

Flush-mounted socket
A double flush-mounted socket with a separating
web may be used for safe separation.

A Supply cable
B Control cable
EN

C Ethernet

29
Cable openings

Break off cable openings

1. Place the housing on a stable surface.
2. Carefully remove the required cable openings
using a hammer and slot head screwdriver.
3. Then insert the appropriate bushings, cable
glands or double membrane seals.
4. Fit the Wallbox with the supplied cable glands
or blind glands if a cable opening is no longer
to be used.

30
Installing the Wallbox

The supplied fastening material is suitable for concrete, brick and wood (without wall plugs). A suitable
fastening method must be selected for other surfaces.

Note

The fastening materials must be provided by the customer for different surfaces. Correct
installation is essential and is not the responsibility of the device manufacturer.

Preparations for installation

Boreholes
Note
Ensure that you comply with the installation
height.
Top of the drilling template =
1500 - 1700 mm.

1. Mark the four boreholes 1 to 4 using the

supplied drilling template and a spirit level.
2. Drill the fastening holes.
3. Insert the wall plugs.

Top fastening screws

1. Screw in the two top wafer-head screws until
they are ≥ 20 mm from the wall.

1 Wall
2 Wall plug
3 Borehole
4 Wafer-head screw
EN

31
 Installation on cavity walls
For installation on cavity walls, at least two
fastening screws, for example 1 and 2, must be
fastened to a solid element in the wall.
Special cavity wall plugs must be used for the
other fastening screws.

Note
For installation on cavity walls, it must be
ensured that the structure has an adequate
load-bearing capacity.

Inserting the supply cable

General information

Use a suitable cable sheath diameter on the supply cable or increase the cable sheath diameter
using suitable sealing adapters.
Insert the supply cable a sufficient way into the cable gland or double membrane seal. The cable
sheath must be visible in the connection zone.
The installation duct or empty ductwork with the supply cable must not be screwed into the cable
gland or fed through the double membrane seal.
The supply cable must be routed in a straight line not exceeding the bending radii (approximate
cable diameter times 10) through the cable gland or double membrane seal.
The cable gland or double membrane seal must be installed correctly and adequately secured.

32
Cable routing from above/below

1. Route the supply cable through the cable

gland and tighten the gland.
The cable sheath 1 must be visible in the
connection zone.

Cable routing from behind (in wall)

1. The supply cable must be routed through the

bushing/double membrane seal 1 as shown in
the illustration.

IMPORTANT

Ensure that the double membrane seal

sits cleanly on the cable sheath.
Ensure that the supply cable is routed
through the double membrane seal
centrally, straight and without pressure
so that the seal is tight.

Inserting additional cables

1. Run the required additional cables, such as the bus cable for external electricity meters or
Ethernet, into the connection zone of the Wallbox.
2. Use the supplied double membrane seal M16 to seal the bushing.
EN

33
Securing the Wallbox

1. After inserting the cable, attach the Wallbox to

the two top wafer-head screws 1 and 2.

Note
Ensure that the supply cable is correctly
routed to the rear and is not jammed.

2. Tighten the wafer-head screws 1 and 2.

3. Then secure the Wallbox with the two bottom
wafer-head screws 3 and 4.
4. Coil the charging cable around the Wallbox for
safekeeping, see operating manual.

34
ELECTRICS

Connection diagram with open termination panel cover

1 Mains connection outer conductor 1 T1 Service button

2 Mains connection outer conductor 2 LED Status LED, internal
3 Mains connection outer conductor 3 X1 Enable input
N Mains connection, N conductor X2 RS485 connector
PE mains connection, PE conductor X3 Diagnostic connector, RJ45
F1 Fuse holder X4 Ethernet1 connector, LSA+ terminals
DSW1 DIP switch for configuration X5 USB connector
DSW2 DIP switch for addressing Shd Shield connection for Ethernet1
connection terminals

IMPORTANT

The X3 diagnostic connection is suitable only for error analysis and must not be used to
connect the device to a network.

Note

The connection overview shows all the options of the device, but the legend only lists the
available options. It is possible that your version of the device will not have all the connections
available.
EN

35
Connecting the supply cable

1. Cut the connecting wires to the appropriate

length. They should be kept as short as
possible.

Note
The PE conductor must be longer than the
other conductors.

2. Strip approximately 12 mm of insulation of the

connecting wires. We recommend the use of
wire-end ferrules for fine connecting wires.
3. Connect the supply cable L1, L2, L3, N and
PE.

1-phase connection
It is also possible to connect the Wallbox on a
1-phase basis. Use terminals L1, N and PE for
this purpose.

Note

Make a note of which outer conductor you connect to terminal L1 if you are installing multiple
Wallboxes in a group.

Technical data of the connection terminal

Rigid (min.-max.): 0.2 – 16 mm²

Flexible (min.-max.): 0.2 – 16 mm²
AWG (min.-max.): 24 – 6
Flexible (min.-max.) with wire-end ferrule:
without/with plastic sleeve
0.25 – 10/0.25 – 10 mm²
Stripping length: 12 mm

36
Using the supply terminals (spring-type terminal)

IMPORTANT

This terminal is not a clamp-type terminal and must be activated for the connection.
If the terminal is not completely opened before the cable is connected, it is possible that the
device will function when it is commissioned but is then damaged during the first charging
cycle with high current through overheating.

Note

Danger of breaking the terminal.

Do not lever the screwdriver upwards, downwards or to the side.

Open the supply terminal

1. Slide a slotted head screwdriver with a width of
5.5 mm, as shown in the illustration, into the
supply terminal.

2. Press the screwdriver into the supply terminal.

Note
As you press the screwdriver into the
terminal, its angle will change.

Connect the wire

1. Slide the stripped connecting wire into the
supply terminal.

IMPORTANT

If you attempt to slide in the wire when the

terminal is not open, there is a risk of fire
due to inadequate contact.
EN

37
 Close the supply terminal
1. Pull the screwdriver fully out of the terminal to
close the contact.
2. Check that the connecting wire is secure.
3. Connect the other connecting wires in the
same way.

Terminals X1/X2

Terminal data for X1/X2

Spring-type terminals
Cross-section (min.-max.): 0.08 – 4 mm²
AWG (min.-max.): 28 – 12
Stripping length: 8 mm
Slotted screwdriver: 3.0 mm

38
Enable input X1

The enable input is designed for use with a floating contact. Using the enable input, it is possible
to control the Wallbox using external components (for example an external key switch, ripple control
receiver from the power supplier, domestic controller, time switch, combination lock, photovoltaic
system, etc.).

Circuit diagram:

Electrical requirements/Connection:

Safe isolation from dangerous voltages must be ensured outside the device for this control cable.

1. Connect the wires on enable input X1 as shown in the circuit diagram.

Logical function:

Enable contact Status of Wallbox

Open DISABLED

Closed READY

DIP switch setting:

The use of the enable input must be activated by

a DIP switch setting.
Use enable input:
Yes: DSW1.1 = ON
No: DSW1.1 = OFF (default)
EN

39
RS485 connection X2

Note

A detailed description for using this function is provided in the section entitled Domestic
connection monitoring (post-meter fuse).

Schematic diagram

5 Meter 1 (domestic connection meter) 7 Wallbox connection terminal block

6 Meter 2 (optional, photovoltaic meter)

The RS485 connection X2 is used for communicating with up to two smart electricity meters using
the Modbus protocol (for a list of supported types and the corresponding parameters and terminal
assignments for the installed meter, see section entitled Meters with Modbus RTU (RS485) interface).
In addition to the RS485 data cables on terminal X2.1 and X2.2, there is an earth connection
available on terminal X1.2 (Gnd) for the cable shield. We recommend that you use a shielded, twisted
connection cable (>0.5 mm²).

The cable shield must not be connected to the protective conductor potential (for example, Shd
connection) at any other point. The Gnd is to be connected to the meter depending on availability.

Note

Terminal X1.2 (Gnd), the Gnd cable on the RS485 cable or its shield must not be routed on
the shield support Shd of the Ethernet1 connection X4.

Note

Detailed information about the electrical connection of the meter is provided in the installation
instructions supplied by the meter manufacturer.

40
Electrical requirements/Connection

1. Connect the wires on the RS485 connections X1 and X2 as shown in the circuit diagram. Safe
isolation from dangerous voltages must be ensured outside the device for this control cable.
2. Set the meters used as shown in the table, see Meters with Modbus RTU (RS485) interface. Refer
to the installation instructions provided by the meter manufacturer for this purpose.

Ethernet1 connection X4

The Ethernet1 connection takes the form of a terminal block in LSA+® form. Permanently wired
communication can be enabled using the Ethernet1 connection.

Colour coding

To suit the cabling standard used in the building, the contacts are wired in accordance with
TIA-568A/B for 100BaseT as follows:

Pin -568A -568B -568A -568B

Pair Pair Colour Colour

1 (Tx+) 3 2

White/Green line White/Orange line

2 (Tx−) 3 2

Green/White line Orange/White line

or green or orange

3 (Rx+) 2 3

White/Orange line White/Green line

4 (Rx−) 2 3

Orange/White line Green/White line

or orange or green
EN

41
Terminal data:

Category Diameter of wire Diameter of insulation

Rigid cable 0.36 mm (AWG 27) 0.7 – 0.75 mm

Cat 5e / Cat 6 STP
0.4 – 0.64 mm 0.7 – 1.4 mm
(AWG 26 – AWG 22)

Cat 6 STP 0.51 – 0.81 mm 1.0 – 1.4 mm

(AWG 24 – AWG 20)

Flexible cable 7 x 0.2 mm 1.1 – 1.4 mm

Cat 5e / Cat 6 STP (AWG 24)

Recommended tool:

KRONE LSA+ ® insertion tool for connecting the wires without solder, screws or stripping whilst at the
same time cutting off the residual length.

Preparing the connection cable

1. Strip the connection cable approx. 6 cm.
2. Fold back the shield braid approx. 1 cm in full,
and wrap it with conductive textile adhesive
tape.

Connecting the cable

1. Using an STP cable, secure the connection
cable at the point of the wrapped shield braid
in cable clamp 1.

The cable clamp must be screwed to the

shield connection Shd on the printed circuit
board.
2. Connect the wires to the Ethernet1 terminal
block X4 using the insertion tool.

IMPORTANT

Danger of damage.

Ensure that the connection area is clean so that no dirt, for example wire residues, can get into
the interior of the Wallbox.

42
SETTINGS

DIP switch settings

Note

Changes to the DIP switch settings only become effective after the Wallbox has been
restarted! To do so, press Service button until the 1st signal tone sounds (about
two seconds). Alternatively, you can also switch the supply voltage off and on again.

IMPORTANT

If the Service button is pressed for too long (around 5 seconds), the RFID cards may be
deleted.

Note

Switches which are not described here must be left in the OFF position.

DIP switches
The DIP switches are used to address and
configure the Wallbox and are located under the
termination panel cover.
DSW1: Configuration, DIP switch upper

DIP switch specimen illustration

The illustration shows the position of the DIP
switches for ON and OFF states to make the
process easier to explain.

EN

43
Control functions

Function DIP switch Illustration

External enable input DSW1.1 ON = yes

[X1] is used.

Domestic connection DSW1.2 ON = yes

monitoring is used
(RS485 connection
[X2] with Modbus
functionality).

Activate SmartHome DSW1.3 ON = yes

and app interface via
UDP.(1)

Access only using secure networks, in order to prevent the Wallbox being manipulated by third
(1)

parties.

44
Post-meter fuse on the domestic installation (DSW1 and DSW 2)

DSW2.7 (OFF) DSW2.7 (ON)

Current value DIP switch Figure (DSW1)

DSW2.7 DSW1.4 DSW1.5

25 A OFF OFF OFF

35 A OFF ON OFF

50 A OFF OFF ON

63 A OFF ON ON

80 A ON OFF OFF

100 A ON ON OFF

125 A ON OFF ON

150 A ON ON ON
EN

45
Maximum charge current (DSW1)

The following DIP switches can be used to set a maximum value for the charge current. This maximum
value is valid for each connected phase individually and not as a total value for all phases together. The
power input is transmitted to the vehicle (Control Pilot Duty Cycle). A maximum value can only be set
which is less than or equal to the operating current according to the rating plate.

Current DIP switch Illustration

DSW1.6 DSW1.7 DSW1.8

ON ON ON

10 A OFF OFF OFF

13 A ON OFF OFF

16 A OFF ON OFF

20 A ON ON OFF

25 A OFF OFF ON

32 A ON OFF ON

46
IP address (BMW Wallbox Plus)

OBTAIN IP ADDRESS THROUGH DHCP (NO ADDRESSING)

DSW2.1 to DSW2.4=OFF/DSW2.6=OFF

The Wallbox attempts to obtain an IP address

through a DHCP server. This is also the
default setting for a Wallbox without a network
connection.

USE PERMANENT IP ADDRESS

DSW2.1 to DSW2.4/DSW2.6=ON

The addressing process is completed using DIP

switches DSW2.1 to DSW2.4. The configurable
Ethernet addresses start at 10 + DIP switch
setting.
Addresses 11 to 25 can be used
[192.168.25.xx] with 4-bit addressing. Subnet
mask: [255.255.255.0] Example for address "17":
DSW2.1 = Address bit 20 (value=1) DSW2.1 = ON (value=1)
DSW2.2 = Address bit 21 (value=2) DSW2.2 = ON (value=2)
DSW2.3 = Address bit 22 (value=4) DSW2.3 = ON (value=4)
DSW2.4 = Address bit 23 (value=8) DSW2.4 = OFF (value=0)
Note: Function is possible only with BMW Address = 10 + 1 + 2 + 4 + 0 = 17
Wallbox and BMW Wallbox Plus.

IP address (BMW Wallbox Connect)

Note

The IP address of the Wallbox Connect is assigned only by DHCP. DIP switches 2.1 to 2.6 have
no effect.

The IP address used must not be in subnet 192.168.25.xxx, since it will cause conflicts with the
charging controller and the internal firewall rules.
EN

47
Commissioning mode (DSW2.8)

Activate commissioning mode, see section DSW2.8 ON = yes

entitled Commissioning mode/Self-test.

48
COMMISSIONING

General commissioning procedure

Clean the connection zone (remove material residues and dirt).

Before commissioning the device check that all screw and terminal connections are tight.
Switch on the supply voltage. After the self-test, the status LED (LED bar) must light up blue after
15-20 seconds.
Conduct the specified initial tests to comply with local regulations and laws.
Close the Wallbox terminal panel cover if it has been opened. See section entitled Installing the
termination panel cover.
Install the housing cover, see section entitled Installing the housing cover.

Commissioning mode/Self-test

The Wallbox can be set to a commissioning mode to help with the initial system tests. This conducts
a self-test on the device (interlock, contactor actuation, current measurement, etc.) and any errors are
displayed.

After the test has been successfully completed without a vehicle connected, the contactor will be
actuated for a limited period of time (around 10 minutes) to allow the initial tests to be completed. A
normal charging cycle is not possible in commissioning mode.

The lock on the charging socket is activated to prevent a connection (Wallbox versions with a charging
socket only).

If the Wallbox is switched on in commissioning mode using the supply voltage, an error (white-red-red-
red) will be displayed for safety reasons to prevent accidental activation.

Enabling the commissioning mode

1. Set DIP switch DSW2.8 to ON.

2. Reset the Wallbox. To do this, press the Service button for 1 second (signal tone).
Commissioning mode is now enabled and is indicated by the status LED being lit in orange.
3. It is now possible for approximately 10 minutes to contact with the measuring instrument using
standard test clips (for example Astaco® test clips from BEHA) and conduct the required safety
tests. After this time the contactor is disabled and the Wallbox switched off.

Disabling the commissioning mode

1. Set DIP switch DSW2.8 to OFF again.

EN

2. Conduct a reset of the Wallbox. Press the Service button for 1 second (signal tone) for this
purpose or switch the supply voltage off and on again. The Wallbox will power up in operating
mode and is then ready for use.

49
Safety tests

Before using the device for the first time, check the effectiveness of the system's protective
measure(s) according to national regulations such as ÖVE/ÖNORM E8001-6-61, DIN VDE 0100-600.

Electrical systems or devices must be tested by the installer of the system or device before being used
for the first time. This also applies to the extension or modification of existing systems or electrical
devices. However, we must expressly point out that all regulations for the protective measures must be
observed.

Among others, the following points must be taken into account:

1. The tests: The continuity of the connections of the protective conductor, insulation resistance,
residual-current-operated circuit breaker, trip current and trip time must be found for the extended
or modified part.
2. The measuring instruments used must comply with national regulations, for example
DIN EN 60557 (VDE 0413) "Electrical safety in low voltage networks up to AC 1000 V and
DC 1500 V".
3. The measurement results must be documented. A test log for the test must be prepared and
archived.

RFID authorisation

The supplied RFID cards are pre-programmed at the factory for all Wallboxes, which means that the
function of the Wallbox Plus is active. Follow the instructions in the operating manual to enable the
RFID function for the Wallbox Connect using the web interface.

To disable the RFID function or program additional cards, please refer to the programming instructions
in the operating manual.

50
Installing the terminal cover

Fastening screws
1. Install the terminal cover 1 again using the two
fastening screws if they have been removed.

EN

51
Installing the termination panel cover

Note

Confirm that an up-to-date version of the software is available before you install the terminal
panel cover. For further information see section entitled SOFTWARE UPDATE.

Note

The Wallbox must not be permanently commissioned if this cover is missing or damaged.
Alternative covers must not be used.

Fastening screws
1. Insert the termination panel cover 1 again.
2. Install the termination panel cover again using
the four screws.

Housing marking
1. Tighten the four screws until the housing
markings on the right and left on the
termination panel cover are flush with the
housing.
2. The termination panel cover must correctly
seal the housing.

Increased force is required for the self-tapping

screws: 3.5 Nm.

52
Installing the housing cover

Note

This cover is not relevant for the safe operation of the Wallbox.

Attach the housing cover

1. Attach the housing cover at the top and
ensured that the hooks on the housing cover
are correctly attached 1.
2. Press the cover downwards and then swing
the housing cover 2 backwards.
The housing cover must slide into the bottom
guides without any major resistance.

IMPORTANT
Ensure that the housing cover is correctly
positioned in the housing guide on all sides.
The most only be a minimum uniform
gap.

Interlocks
1. Press the bottom section of the housing cover
on to the Wallbox until the interlocks 1 fully
engage.

EN

53
MISCELLANEOUS

Dimensions

Dimensions in millimetres

54
Technical data

Electrical data

Charging mode: Mode 3 as per IEC 61851-1

Cable feed: Surface-mounted or flush-mounted

Connection cross-section: Minimum cross-section (depending on the cable

and routing method):
- 5 x 2.5 mm² (16 A rated current)
- 5 x 6.0 mm² (32 A rated current)

Supply terminals: Connection cable:

- Rigid (min.-max.): 0.2 – 16 mm²
- Flexible (min.-max.): 0.2 – 16 mm²
- AWG (min.-max.): 24 – 6
- Flexible (min.-max.) with wire-end ferrule
without/with plastic sleeve:
0.25 – 10/0.25 – 10 mm²

Temperature rating of supply terminals: 105 °C

Rated current (configurable connection values): 10 A, 13 A, 16 A, 20 A, 25 A, or 32 A

3-phase or 1-phase

Mains voltage: 220-240 V ~

220/380 - 240/415 V 3N~

Mains frequency: 50 Hz/60 Hz

Mains configuration: TT/TN/IT

Overvoltage category: III as per EN 60664

Rated short-time current resistance: < 10 kA effective value to EN 61439-1

Fuse (in the domestic installation): The fusing must comply with the local
regulations depending on the socket/cable
version (see rating plate).

DC residual current monitoring: ≤ 6 mA DC (integral)

EN

Ventilation during charging: Not supported

55
Electrical data

Version with charging socket: Type 2 standard socket with shutter: 32 A/400
VAC to EN 62196-1 and EN 62196-2

Version with charging cable: Type 2 cable: up to 32 A/400 VAC

(see model plate for rating) to EN 62196-1 and EN 62196-2

Protection class: I

Device's IP protection class: IP54

Protection against mechanical impact: IK08

Interfaces

Enable input [X1]: Enable input for external authorisation:

Connection cable:
- Cross-section (min.-max.): 0.08 – 4 mm²
- AWG (min.-max.): 28 – 12

RS485 connection [X2]: Extra-low safety voltage <50 V

Connection cable:
- Cross-section (min.-max.): 0.08 – 4 mm²
- AWG (min.-max.): 28 – 12

Diagnostic connection [X3]: RJ45

Ethernet1 connection [X4]: LSA+ terminals

USB connection [X5]: USB jack type A (max. 500 mA)

RFID (optional): MIFARE cards or tags to ISO 14443 or

ISO 15693 Tag-It
or Tag-It cards or tags to ISO 15693

WLAN/WiFi module (optional): IEEE 802.11 b,g,n (2.4 GHz)

56
Mechanical data

Dimensions (W x H x D): 399 x 652 x 202 mm (without plug)

Weight: approx. 10 kg (depending on version)

Assembly (stationary): On the wall or on the column

Ambient conditions

Use: Indoor and outdoor use

Operating temperature at 16 A: -25 °C to +50 °C

No direct sunshine

Operating temperature at 32 A: -25 °C to +40 °C

No direct sunshine

Temperature properties: This is not a safety device, it is just an operating

function. The specified operating temperature
range must not be exceeded.
The device supplies the charging current
continuously at the specified operating
temperature ranges.
In order to increase the charging availability,
the charging current level is reduced to 16 A
if the temperature is exceeded. The charging
cycle may subsequently also be shut down. The
charging cycle is continued, and the charging
current value is increased again after cooling.

Storage temperature range: -30 °C to +80 °C (-22 °F to 176 °F)

Temperature change rate: max. 0.5 °C/min (max. 32.9°F/min)

Maximum relative humidity: 5 % to 95 %, non-condensing

Altitude: max. 2000 m above sea level

EN

57
MAINTENANCE

Replacing the fuse

Fuse Current/Voltage Types Dimensions

F1 6.3 A / 250 V Slow-action with high 5 x 20 mm fuse

shut-down capacity
(>1500 A) (T) (H)

WARNING

Electrical danger.
The terminal cover may only be opened by authorised electricians with the appropriate training
and qualifications.

ESD

Danger of damage. Electronic components may be destroyed if touched.

Before handling modules, perform an electrical discharge process by touching a metallic

earthed object.

Replace fuse
1. Switch off the supply cable to the Wallbox
completely.
2. Remove the housing cover, see section
entitled Removing the housing cover.
3. Remove the terminal panel cover and terminal
cover, see sections entitled Removing the
termination panel cover and Removing the
terminal cover.
4. Press a screwdriver into the opening of the
fuse holder.
5. Turn the fuse holder anti-clockwise until it
automatically jumps forward due to the spring.
6. Replace the fuse.
7. Press the fuse holder into place and secure it
again by turning it clockwise.
8. Assemble the device again following the
instructions above in reverse order.

58
DISPOSAL

After proper decommissioning of the device, please have the device disposed of by
service or dispose of it in compliance with all currently valid disposal regulations.

Disposal information
The symbol of the waste bin with a line through it indicates that electrical and
electronic devices including accessories must be disposed of separately from general
household waste. There are instructions on the product, in the instructions for use or
on the packaging.
The materials can be recycled as shown by their labelling. You can make a significant
contribution to protecting our environment by reusing, recycling the material or other
forms of recycling of end-of-life devices.

EN

59
SOFTWARE UPDATE

The software can be updated using this web interface. Further information can be found in the
“Configuration” section of the operating manual.

The software can also be updated using the USB connection inside the device. Detailed instructions
for the recommended procedure can be found on the BMW Service page for charging products
(https://charging.bmwgroup.com/web/wbdoc/).

The software for the Wallbox can also be updated using the USB connector inside the device. The
housing cover and the terminal panel cover must be removed to gain access to the USB connector.

Follow the instructions in the manual for performing software updates.

The latest software and the associated instructions can be downloaded from the
internet at https://charging.bmwgroup.com/web/wbdoc/. A new software version may,
for example, take account of changed standards or improve compatibility with new
electric or plug-in hybrid vehicles.

Note

It is also possible to complete a remote software update for the BMW Wallbox Connect, refer to
the operating manual, section entitled "Menu - System".

60
PRODUCT INFORMATION PAGE

This telecommunications equipment complies with the NTC requirement.

EN

61
INDEX

About this manual......................................................................................................................................................... 12

BMW Wallbox Connect overview............................................................................................................................. 16

BMW Wallbox Plus overview..................................................................................................................................... 14

Cable inlet from above................................................................................................................................................ 28

Cable inlet from the rear............................................................................................................................................. 29
Charging socket............................................................................................................................................................. 15
Circuit breaker................................................................................................................................................................ 18
Commissioning.............................................................................................................................................................. 49
Commissioning mode / Self-test.............................................................................................................................. 49
Connection diagram with open termination panel cover................................................................................... 35
Connect the supply cable.......................................................................................................................................... 36

DIP switch settings....................................................................................................................................................... 43

Disposal............................................................................................................................................................................ 59

Enable input [X1].......................................................................................................................................................... 39

Ethernet1 connection X4........................................................................................................................................... 41

Fuse.................................................................................................................................................................................. 58

General criteria for selecting an installation site................................................................................................... 17

Inserting additional cables.......................................................................................................................................... 33

Insert the supply cable................................................................................................................................................ 33
Installation................................................................................................................................................................ 13, 23
Installation requirements............................................................................................................................................. 23
Install the housing cover............................................................................................................................................. 53
Install the terminal cover............................................................................................................................................. 51
Install the termination panel cover........................................................................................................................... 52
Install the Wallbox......................................................................................................................................................... 31
Intended use.................................................................................................................................................................. 12

62
L

Legal information............................................................................................................................................................. 7

Mains isolation device................................................................................................................................................. 18

Modbus............................................................................................................................................................................ 40

Package............................................................................................................................................................................ 13
Prepare cable inlet........................................................................................................................................................ 30
Program RFID cards..................................................................................................................................................... 50

Recommended installation positions...................................................................................................................... 24

Remove the housing cover........................................................................................................................................ 26
Remove the terminal cover........................................................................................................................................ 28
Remove the termination panel cover...................................................................................................................... 27
Required distance......................................................................................................................................................... 25
Residual-current-operated circuit breaker.............................................................................................................. 18
RS485.............................................................................................................................................................................. 40

Safety information......................................................................................................................................................... 10
Safety tests..................................................................................................................................................................... 50
Secure the Wallbox....................................................................................................................................................... 34
Supply cable................................................................................................................................................................... 18

Technical data................................................................................................................................................................ 55
Tool list............................................................................................................................................................................. 23

Use of the supply terminals....................................................................................................................................... 37

EN

63
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Doc #100649 - Mat #108123

IA BMW Wallbox Plus/Connect EUR 1.4