A01 Production Assurance US
A01 Production Assurance US
Production Assurance
Contents
03 Introduction
05 Flow Assurance
08 Computational Fluid Dynamic
09 Production Chemistry
11 Integrated Production Modelling
12 Software Engineering
14 Case Studies
www.xodusgroup.com
We achieved this goal – and continue issues such as slug suppression or hydrate
Introduction to maintain it – by steadily pushing the and wax management involves our experts
Originally, the aim of boundaries of advanced engineering in flow assurance, transient pipeline
Production Assurance was analysis, especially in areas such as modelling, CFD and production chemistry.
dynamic pipeline modelling integrated
quite simple – to establish
with Computational Fluid Dynamics Along with this we have developed our own
Xodus at the leading edge of (CFD) analysis and production chemistry methodologies for linking dynamic multi-
engineering and operational expertise. phase flow pipeline models to both CFD
technology. models and dynamic models of processing
Independence brings many advantages. equipment. The result is unique to Xodus
For instance, we can focus on optimizing – the ability to model complex systems,
performance because we’re free to work combined with the control and process
either with your preferred software or, expertise to understand how a pipeline
where a different approach is called for, interacts with process and what can be
we can deploy powerful software tools done to mitigate any problems.
developed for our own use that have
become a showcase for problem-solving We also use this blend of skills in the field
ingenuity. development arena, where Integrated
Production Modelling (IPM) can be used
Pipeline optimization is a major to gauge the impact of each development
differentiator for Production Assurance. option on production profiles and enhance
Flow assurance binds together our understanding of the economics involved.
integrated field development services and
plays a key role in Production Assurance. The breadth and depth of our services, as
Working to solve complex operational well as our integrated approach, results
in benefits for our clients from reservoir to
refinery and throughout the asset lifecycle.
Subsea &
Pipelines
Xodus Environment
Group Software
Engineering
Process &
Facilities
Integrity
Technical
Safety & Risk Vibration
Engineering
03
Technical Capability
Production Assurance
www.xodusgroup.com
The main objective is to ensure that and targets for your existing facilities, no
Flow Assurance hydrocarbon product is extracted, matter how challenging the conditions in
Flow assurance is a processed and transported as safely, which they are operating. Where applicable,
structured, multi-skilled efficiently and economically as possible. we use Integrated Production Modelling
(IPM) techniques to identify the production
engineering approach that
Integrated field development and profile differences and consequent
aims to optimize the flow of optimization economic impact of various system
hydrocarbons from reservoir Developing fields requires advanced skills configurations at the development planning
to processing plant and from in multi-phase flow and flow assurance stage.
export point through to target analysis. Our expertise in steady-state
and transient thermohydraulic analysis Transient analysis
market.
provides a solid basis for developing newly Later in the design phase, we use transient
discovered fields, optimizing existing thermohydraulic analysis to analyze your
operations, and supporting existing systemic requirements in more detail. This
systems with suitably robust operating phase allows us to build a clear picture
strategies. of system operability, based on detailed
slugging analysis, start-up and shutdown
Our integrated approach ensures that calculations and an understanding of
the key flow assurance interfaces with deposit mitigation options.
subsurface, chemistry, materials and
mechanical design are optimized at the Our experience in transient simulation and
early stages of a project. We can devise the operation of subsea systems enables
procedures for managing transient issues us to predict the type and extent of flow
such as hydrate formation, wax deposition, instabilities in any system – whether
slugging, corrosion and other potentially the cause is flow regime, topography or
disruptive phenomena. We can then help transient operation – and propose suitable
you implement, monitor and fine-tune those mitigation strategies.
procedures in operation.
Crucially, our team includes experts in
Steady-state analysis the management of all types of instability,
We use steady-state thermohydraulic from slug suppression in cases of severe
analysis to assess the capabilities of slugging to control-system setups for
your system, whether in operation or in managing other forms of instability.
development. This includes production
profile optimization, pipeline sizing, Accurate transient thermohydraulic
insulation requirements, back pressure analysis is an essential technique, both
calculations, basic slug analysis, hydrate for optimizing the design of complex
formation calculations, and a range of other subsea systems and for understanding the
calculations to determine the ideal steady- chemical requirements that underpin life-
state parameters for your operation. of-field operation. Our flow assurance team
understands these interfaces; they also
Based on fluid composition, your optimized have the in-depth knowledge of complex
production profile and other operating fluid dynamics and thermodynamics
parameters, steady-state thermohydraulic required to optimize all aspects of the
analysis is a key stage in appraising subsea design.
requirements such as mechanical pipeline
design and materials selection. It is also an We work with topsides and subsea
essential tool for planning and evaluating specialists to ensure that your system
appropriate solutions, from hydrate and design is robust, operable and optimized
wax management strategies through to the for all steady-state and transient
interfaces with topside processing facilities. eventualities. Our practical understanding
of the start-up and shutdown issues
We can produce conceptual feasibility in subsea developments allows robust
studies with appropriate recommendations, operation of your field to be maintained
or help you analyze the optimal throughput within the design envelope
05
Technical Capability
Production Assurance
www.xodusgroup.com
Wells / Production Subsea & Production Process & Production
Activities
Subsurface Assurance Pipelines Assurance Facilities Assurance
Geoscience, Production
Discover well design, profiles evaluation,
reservoir well transient
engineering thermohydraulics,
well inflow
performance
modelling, Materials Transient Reception Integrated asset
Appraise system selection, thermohydraulics, facilities, modelling
optimization architecture system operability operating
requirements, analysis, requirements,
mechanical wax management, existing system
design, solids capacities,
Steady state control system transportation controls
Select hydraulic analysis, specification interfaces,
system system
thermal design safeguarding
requirements,
hydrate
management XPLORE online
Define strategies monitoring
Execute
Flow Assurance Project Experience Block 18, Angola, Gas Export Pipeline Corrib Field Development –
Dewatering – BP Shell E&P Ireland Ltd
Dunga, Caspian Basin, Full Field Study to produce a dewatering procedure Steady-state and transient modelling of
Development Study – Maersk Oil for the commissioning of the gas export seven-well gas condensate tie-back to an
Flow assurance study to assess issues line in a shallow to deep water (1,300m) onshore terminal. Assessment of operability
with the field expansion including a new profile. The pig train was driven by gas envelope throughout life-of-field and of
production gathering network incorporating delivered from a third party operated possibility of extending field life through
200 production wells and mitigation of gas export line with pig performance liquids management.
wax deposition. benchmarked against pig trial data.
Brenda/Nicol Transient Modelling –
Greater Western Flank, Australia, IPM Islay Pre Project Study – Oilexco UK Ltd
Area Development Plan – Woodside TOTAL E&P UK Ltd Transient modelling of five-well manifold
IPM study used to produce a production Tie-back of an HP/HT wet gas-condensate and tie-back to Ninian South. Modelling
development strategy. Assessment of well into existing infrastructure. Included focussed on slugging, on possible
developing multiple reservoir locations review of existing operating philosophy high-pressure excursions during normal
in the area (25+ wells) and determining and requirements for significant revision to operation and the impact on the multi-
optimum infrastructure phasing. operating strategies. phase pump design n
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Technical Capability
Production Assurance
www.xodusgroup.com
and managing risk. From field concept is our view that integrating production
Production through to production, export and refining, chemistry expertise into the client’s
Chemistry production chemistry plays a part – the more operations at the earliest opportunity leads
extensive the knowledge of the fluids the to fit-for-purpose, efficient solutions at
Playing a vital role in
more value can be released from the asset. each stage of the production process.
production assurance. This vital understanding of the impact of fluid
properties in all stages of the process is key The broad range of disciplines at Xodus
A key factor in optimizing and enhancing to production chemistry at Xodus. means that production chemistry interacts
upstream hydrocarbon production, it calls for closely and seamlessly with our in-house
integrated and alternative thinking. Today’s Our focus is on helping operators expertise in production assurance,
oil and gas industry frequently involves use chemicals in a cost-effective way process and subsurface engineers, as
exploiting fluids that exist in challenging to enhance hydrocarbon production well as integrity, safety and environmental
areas of the reservoir – in high pressure, high and optimize fluid flow in the well and disciplines, making sense of the fluids’ entire
temperature conditions for example, or as production system. We work with the journey from reservoir to customer. This
heavy, viscous oil or from unconventional client’s production operations team to is particularly beneficial during the design
deposits. Producing these fields requires maximise the benefit of process chemicals stages of new projects or in assessing
complex solutions and huge investment and to design and monitor chemical the potential for field redevelopment and
which has to be balanced by understanding interventions such as scale squeezes. It production enhancement.
Our simulations and risk assessment both production and injection wells in two interpret the key indicators of asphaltene
capability covers issues such as: onshore fields in the UAE. The objective risk for single and commingled crudes. The
› Asphaltene and wax precipitation and was to assure the client of the fitness-for- outcome was the client was able to consider
deposition risks purpose of the gas subsurface facilities a simplified well design with both formations
› Inorganic scale deposits such as calcite, for normal operations and to recommend producing through the same well.
sulphate, halite (salt) scales measures to extend operating life.
› Hydrates, naphthenates, emulsion Salt Deposition and Control in Gas Wells
problems The project drew on an integrated A SNS gas well suffered early incidences of
› Partitioning and carry over: methanol, approach between production chemistry, salt (halite) deposition across the topsides
H2S, mercury subsurface and corrosion disciplines and choke on the unmanned platform.
› Bioactivity in injection water required a complete assessment of well
› Heavy oil and HP/HT integrity and chemical fit-for-purpose usage Xodus worked closely with the operator to
› Acid stimulation, sand exclusion, scale including site visits to assess operational, find an immediate solution to the problem
control monitoring and inspection practices. The and identify future salt risks to production.
› Corrosion inhibitor performance. deliverable was a list of key actions that Produced water test data, was screened
could be relatively easily implemented and and corrected to provide a fit-for-purpose
This broad capability is evident in some would bring immediate benefit to chemical data set. An operating envelope was
of the recent projects delivered by Xodus injection, materials selection, cementing, produced to show the conditions avoiding
production chemists. well-killing and inspection practices. salt drop-out.
Production Chemistry Project Asphaltene Risk Simulation Assists in Key variables in the envelope were water
Experience Well Design content, water salinity and methanol. The
As part of a new field development plan envelope showed that by addressing
Integrity Assessment of Subsurface Gas a Middle East client required a detailed methanol over-use, salt-free operations
Facilities, Onshore UAE Fields assessment of the asphaltene deposition could be expected under increasing water-
An integrity assessment was required of risk. Xodus applied in-house expertise to cut conditions n
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Technical Capability
Production Assurance
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Integrated Production Modelling (IPM) IPM Project Experience
Integrated spans many disciplines and incorporates
Production information from many sources: reservoir, Client Confidential, Western Australia
economic merit in different including well counts, well phasing, subsea concepts for a major operator.
configuration, process configuration,
configurations of a concept. compression timing and expert line sizing. Xodus identified several concepts with
varying levels of offshore and onshore
When analyzing development options, integration, and helped to narrow down
our preferred software seamlessly these concepts to just two major themes
integrates system flow assurance with within an accelerated time frame. With a
subsurface deliverability and projected number of development concepts under
topside constraints for all options review, it was important to thoroughly
under consideration. evaluate the commercial opportunities in
each case.
Once an IPM model has been developed
it can be used as a benchmark change- IPM was used to calculate the projected
management tool during the execution revenue stream for a number of cases,
phase of a development project, helping the providing the basis for high-level
management team to understand the full economic screening. Xodus created
impact of planned changes. production profiles for each concept,
and these were combined with CAPEX
Once the execution phase is complete, and OPEX estimates to deliver high-level
we can also help companies evaluate their economic assessments.
operational activities by using real-time
modelling within the IPM framework to Value added
compare actual with theoretical system › Deferral of well construction
performance – an approach that swiftly › Optimization of pipeline and onshore
optimizes hydrocarbon delivery. compression power
› Enhancement of overall concept
selection process by streamlining the
inherent number of concept cases and
associated time and effort n
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Technical Capability
Production Assurance
premises, alongside your own teams, For example, a number of the highly
Software on short or long-term assignments. Our effective tools we originally devised for use
Engineering on-site specialists can help you automate by our own engineers have been adopted
Our software engineering and integrate your own processes and by our clients and are rapidly becoming
operations, eliminating repetitive tasks, standard solutions.
team plays a key role,
reducing manual data entry and minimizing
developing innovative human error. Tools such as XPLORE, which provides a
solutions for clients that framework for remote process monitoring,
improve the performance Disciplinary crossover diagnostics, optimization and integrity
The strength of the software engineering management, are now in widespread use in
and efficiency of their
team is derived from the close collaboration the sector.
assets, predict and prevent between all disciplines that characterizes
problems, and support Xodus. We benefit from the support of Other hosted applications like PonTRAX
sophisticated remote highly experienced engineers specializing and EEMSLinx are also gaining a substantial
monitoring systems that in process, safety, subsurface, subsea, client base by providing a clear, consistent
environmental issues and flow assurance. management portal and a fully documented
interface directly with existing
audit trail for environmental applications.
management tools. This internal focus on lateral thinking
means that unlike a conventional Integration with third-party tools
Our software engineers develop practical software house, we are ideally placed to Xodus has developed a host of unique
solutions based on each client’s needs, provide pragmatic solutions that meet solutions for managing third-party
budget and time frame. In some instances, your real-world needs, based on our applications, including Web Parts and
these solutions are based on tried- own substantial experience of practical dashboards that interface with industry-
and-tested products such as XPLORE1, engineering challenges. standard tools such as Aspen Technology’s
PonTRAX1 and EEMSLinx1, as well as our HYSYS® and Flare System Analyzer
1
newer products XPERT and XRISK . 1 Skills and experience at your service (formerly FlareNET), Infochem’s Multiflash®,
Thanks to our mix of specialist skills and and SPT Group’s OLGA®, as well as
In other circumstances, we devise the unique environment at Xodus, many of applications produced by other industry
entirely new solutions. We can arrange the software engineering projects we have specialists such as FEESA, Schlumberger
for software engineers to work on your undertaken are unmatched in the industry. and Honeywell
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We devise customized interfaces on On-Line Monitoring Project Experience
request, based on the most appropriate
technology for the scale and scope of North Alwyn B – Total E&P UK Ltd XPLORE is independent of
the application. We build fast, secure The Alwyn XPLORE system provides all control systems, plant
and scalable client/server applications performance monitoring of export
historians and simulation
and environments that can be accessed compressors and associated power
remotely by your operatives around the turbines, as well as environmental
packages because it
world. We can also set up complete emissions monitoring via a customized uses industry-standard
hardware and software solutions on your web-based visualization user interface. communication protocols.
premises, or provide hosted applications Operators and onshore engineers benefit
for your teams. from production and equipment information XPLORE is customizable, because
to enable improved production, reduced no two plants are ever the same. And
Our range of in-house skills includes: downtime and reduced operating and because it uses industry standards
› VB, VBA, .NET (VB and C#) and Java maintenance costs. for communications, calculations and
› Microsoft® desktop and server Operating simulations, it can be tailored precisely to
Systems and IIS Dumbarton Production Management – your needs.
› MS SQL Server, Oracle and other SQL- Talisman UK Ltd
based solutions The Dumbarton XPLORE field monitoring XPLORE is extensible. With its base
› MS SharePoint and Biztalk tool uses a graphically rich user interface framework and modular process units, it
› Mature web technologies such as HTML, to enable visibility of pipeline operations by can be deployed on anything from a single
CSS, Javascript and ASP monitoring the flow of dense phase gas in equipment type to an entire facility.
› Emerging web technologies such as subsea pipelines from two FPSO vessels
AJAX, JQuery, Webparts and Web to the receiving platform. The system XPLORE is role-based, so can display the
Services employs a real-time HYSYS® simulation same data in different ways to different
› Data historians such as OSI PI and model to perform compositional tracking of users – plant metrics and KPIs for your
Honeywell PHD the individual gas components which also asset manager, versus a plant overview in
› Connectivity solutions using e.g. XML, allows the system to perform allocation on field units for your operators.
OPC production from the FPSOs.
› Integration, support and troubleshooting, XPLORE is user-friendly. Once the
either through internal placements or Software Development Project framework is installed, all you need to
external support provision Experience access XPLORE over your corporate
› RAD, prototyping and agile programming intranet is a web browser. No downloads,
› Real-world experience of working with Talisman Materials Selection Portal no plug-ins, and upgrades are
operations and engineering n Web-based system developed to allow simultaneous for all users n
Talisman to quickly query their own
laboratory test data for corrosion resistant
alloys in order to establish whether existing
test data qualifies or if further laboratory
testing is required. The system also
calculates an estimated total corrosion
over the design life to indicate whether
carbon steel is likely to be acceptable, or if
a corrosion resistant alloy material may be
Initial required.
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Technical Capability
Production Assurance
www.xodusgroup.com
Offices in: Aberdeen Anglesey Edinburgh The Hague Lagos Oslo
Abu Dhabi Chennai Erbil Houston London Perth
Ahmedabad Dubai Glasgow Kuala Lumpur Orkney Southampton