C15 and C18 Generator Set
C15 and C18 Generator Set
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
GENERATOR INTERFACE
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CONNECTOR It has a coil that makes an electromagnet when current flows through it. The
G-C14/E-C6 electromagnet can open or close the switch part of the relay.
C15: C18:
PEA1-UP PEE1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
152F
PEC1-UP PEJ1-UP can open or close a valve or move a piece of metal that can do work.
153F
PET1-UP 1881-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
154F
CONNECTOR (BLACK TAPE) activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
155 A-C2/AC-C1 that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
CONNECTOR (BLUE TAPE)
TERMINAL BLOCK 2 A-C7/G-C16 CONNECTOR (YELLOW TAPE) Harness and Wire Symbols
(LEFT SIDE OF EMCP BOX) A-C4/G-C2
156
157
158 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
158 Y CONNECTOR of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
159 G-C6 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
160
161
162 Y CONNECTOR
Harness Identification Letter(s):
163 G-C13 Wire, Cable, or Harness Assembly Identification:
164 (A, B, C, ..., AA, AB, AC, ...)
165 Includes Harness Identification Letters and Harness
166 Y CONNECTOR Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
167 CONNECTOR (RED TAPE) for "Connector" and the number indicates which
G-C9
Y CONNECTOR A-C3/G-C1 connector in the harness. (C1, C2, C3, .....)
G-C10 Part Number for
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
111-7898 3E-5179 Connector Recepticle
OPTIONS
130-6795 130-6795
CONNECTOR 325-AG135 PK-14 1 5A
G-C17/R-C1
Pin Socket
Receptacle Fuse
Pin or Socket (5 Amps)
PANEL LAMP - RIGHT Single Wire 9X-1123
Number
Connector
SERVICE TOOL Component
PANEL LAMP SWITCH CONNECTOR Part Number
Plug
PANEL LAMP - LEFT G-C8
RAISE LOWER SWITCH Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification
DC TERMINAL STRIP
Volume 1 of 2: Generator Set Wiring Information Connection Number Wire Color Wire Gauge
PWM IN+
PWM IN-
E-STOP D
RO3 NO
RO4 NO
RO5 NO
RO6 NO
0-200+
RO3 C
RO4 C
RO5 C
RO6 C
P12-3
BATT+
P12-6
P12-4
P12-5
P12-9
0-200-
BATT-
EMCP 3 CONNECTOR
P9-4
P9-5
P9-6
P9-7
P9-8
P9-9
D12
D14
D15
D16
A-C1
EMCP 3.2/3.3
E STOP SWITCH CONNECTOR
A-C10/J-C1 EMCP 3.3 TERMINAL STRIP
Y CONNECTOR Y CONNECTOR
A-C9 Y CONNECTOR A-C5 AC TERMINAL STRIP
A-C6 E STOP SWITCH
KENR8250-01 VOL 1 of 2
Y CONNECTOR
A-C8 E STOP SWITCH
FUSE T3
FUSE T2
FUSE T1
W1
W2
W3
W4
W5
F1
F2
W6
R1
R3
C1
R2
C2
R5
C3
R4
C4
C5
R6
C6
ELECTRONIC MODULAR CONTROL PANEL FRONT VIEW (C15 & C18)
Y CONNECTOR CONNECTOR
G-C6 (YELLOW TAPE)
A-C4/G-C2 CONNECTOR (RED TAPE)
Y CONNECTOR
Y CONNECTOR G-C6 A-C3/G-C1
G-C13
20 Page,
LEFT SIDE VIEW - GENERATOR (C18)
LEFT SIDE VIEW - GENERATOR (C15) REAR VIEW - GENERATOR (C15)
DRC CONNECTOR TABLE A-C10
CLR-GA WIRE NAME POS TERM/PLUG A-T13
A-T10 (E488-A8-WH)
ELECTRONIC MODULAR CONTROL PANEL (EMCP) A-C8
1552267
RD-16_CBL R951-A59 1 8T-8730 (E486-A2-GY) A-T12
(F409-A9-BK)
A BK-16_CBL R952-A60 2 8T-8730 A-T11
A-C9 B
Y956-A33 YL-19
Y957-A34 GN-19 111-G7 RD-16-UL GENERATOR TERMINAL BOX SH-16-CBL R953-A61 3 8T-8730 (E487-A3-BU)
LEFT PANEL LAMP 1552267 C Y958-A35 WH-19 YL-19 Y959-A62 4 8T-8730
RIGHT PANEL LAMP 7G-9730 Y956-A53 YL-19 A
7G-9730 111-G52 RD-16-UL 111-G52 RD-16-UL
200-H1 BK-16-UL Y957-A54 GN-19 B A-C11 200-G53 BK-16-UL GN-19 Y960-A63 5 8T-8730
H-S1 Y958-A55 WH-19 C
A
1552267 111-G76 RD-16-UL 361-G82 OR-16-UL
363-G4 WH-16-UL
POWER DISTRIBUTION BOX WH-19 Y961-A64 6 8T-8730 A-T20
200-H16 BK-16-UL 200-H7 BK-16-UL Y-CONNECTOR A-Y1 B 111-G73 RD-16-UL F702-G12 GN-16-UL
GN-18-UL P737-A56 7 8T-8730 (111-A47-RD) A-T1
H-S2
133-0970 C J842-G11 BK-16-UL 111-G34 RD-14-UL 101-E5 RD-12-UL 111-E4 RD-12-UL PU-18-UL P738-A57 8 8T-8730 (200-A7-BK)
20A
600-H15 BR-16-UL 600-H10 BR-16-UL 200-G8 BK-16-UL V762-G37 GY-16-UL 111-G52 RD-16-UL BK-18-UL J843-A65 9 8T-8730
600-H9 BR-16-UL Y956-A53 YL-19 V772-G32 RD-16 CBL 200-G53 BK-16-UL AUXILLIARY BREAKER
Y957-A54 GN-19 288-3687 BR-18-UL Y989-A66 10 8T-8730 A-T9
111-A42 RD-16-UL 200-G53 BK-16-UL V773-G33 BK-16 CBL 200-G57 BK-14-UL
(200-A46-BK) A-T17
Y958-A55 WH-19 V774-G81 SH-16-CBL 363-G4 WH-16-UL ALTERNATOR BR-18-UL Y990-A67 11 8T-8730 (N720-A16-GN)
PANEL LIGHT 4 RELAY CR
SWITCH CASE GROUND 111-A43 RD-16-UL 200-G72 BK-16-UL X862-G36 GY-16-UL F702-G12 GN-16-UL BR-18-UL Y912-A68 12 8T-8730
5 6 200-A76 GN-YL-16 9Y2921
8D-2676 Y956-G15 YL-19 Y956-G15 YL-19 J842-G11 BK-16-UL
30
ALT A-T18 A-T4
A-S1 111-A42 RD-16-UL 111-A47 RD-16-UL 361-G82 OR-16-UL Y957-G16 GN-19 Y957-G16 GN-19 R775-G35 OR-16-UL 112-N1 RD-14-UL 101-E6 RD-6 60A 109-E7 RD-6 + R GY-18-UL Y913-A69 13 8T-8730 A-T16 (N719-A17-BR) (E487-A22-BU)
110-H8 RD-16-UL 111-A48 RD-16-UL 111-A43 RD-16-UL 86
Y958-G17 WH-19 Y958-G17 WH-19 V762-G37 GY-16-UL 363-E12 WH-16-UL YL-18-UL Y914-A70 14 8T-8730 (N718-A19-PU)
111-A47 RD-16-UL 200-A46 BK-16-UL F702-G12 GN-16-UL Y956-G18 YL-19 G-C6 V772-G32 RD-16 CBL 200-E48 BK-16-UL ALTERNATOR BREAKER
111-A36 RD-16-UL Y957-G19 GN-19 1552267 V773-G33 BK-16 CBL 85 6T-3645 PU-18-UL Y915-A71 15 8T-8730 CASE GROUND A-T19
ESTOP 150-E14 RD-14-UL
1096507 1 V719-A1 BU-16-UL J842-G11 BK-16-UL Y958-G20 WH-19 A Y956-G18 YL-19 X862-G36 GY-16-UL 87 200-E8 BK-6 GY-18-UL Y916-A72 16 8T-8730 A-T21 (V719-A44-BU)
2 V719-H11 BU-16-UL F408-A5 GN-18-UL G-C7 B Y957-G19 GN-19 V774-G81 SH-16-CBL 87a (200-A76-GN/YL)
3 4 YL-18-UL Y917-A73 17 8T-8730
363-H5 BU-16-UL F448-A11 PK-16-UL V719-A44 BU-16-UL R775-G74 OR-16-UL 111-G76 RD-16-UL 1552267 C Y958-G20 WH-19 361-G82 OR-16-UL A-T7
5 6 V720-H12 BU-16-UL F450-A12 BR-16-UL 111-G7 RD-16-UL Y956-G15 YL-19 A 101-E5 RD-12-UL BR-18-UL Y993-A74 18 8T-8730 A-T2
G-S1 (V719-A1-BU)
F452-A14 YL-16-UL Y956-A33 YL-19 Y956-G18 YL-19 111-G73 RD-16-UL 111-G34 RD-14-UL Y957-G16 GN-19 B G-C13 111-G30 RD-16-UL 101-E9 RD-14-UL 15A 112-N1 RD-14-UL GY-18-UL Y994-A75 19 8T-8730 (F409-A18-BK)
V721-H13 GY-16-UL F453-A15 GY-16-UL 111-G55 RD-16-UL 111-G30 RD-16-UL Y958-G17 WH-19 C 1552267 200-G31 BK-16-UL 101-E6 RD-6
F715-H6 BU-16-UL G487-A6 BU-18-UL Y957-A34 GN-19 Y957-G19 GN-19 A Y956-G21 YL-19 Y956-G15 YL-19 ELECTRONIC CONTROL 20 8T-8737
Y-CONNECTOR A-S1
V722-H14 BU-16-UL G488-A13 BR-18-UL 200-G8 BK-16-UL G-S2 G-Y1 B Y957-G22 GN-19 Y957-G16 GN-19 101-E9 RD-14-UL MODULE (ECM) BREAKER 21 8T-8737 (111-RD)
R775-A39 OR-16-UL Y958-A35 WH-19 Y958-G20 WH-19 200-G72 BK-16-UL 200-G57 BK-14-UL 133-0970 C Y958-G23 WH-19 Y958-G17 WH-19 230-9174 22 8T-8737 A-T3
ELECTRONIC MODULAR R791-A4 YL-18-UL 200-G56 BK-16-UL 200-G31 BK-16-UL Y956-G18 YL-19 101-E10 RD-12-UL (E486-A24-GY)
CONTROL PANEL 3 (EMCP 3) V719-A1 BU-16-UL A-C3 G-C1 Y957-G19 GN-19 23 8T-8737
G-S3
A-C1 V719-A44 BU-16-UL 1552252 3E5179 R775-G74 OR-16-UL R775-G35 OR-16-UL Y958-G20 WH-19 111-E4 RD-12-UL 24 8T-8737
J1 1607689 V762-A38 GY-16-UL Y956-A53 YL-19 1 Y956-G15 YL-19 R775-G75 OR-16-UL 101-E5 RD-12-UL
(NOTE J)/RELAY 8 (NO) 1 2 ACCESSORY TABLE
Y917-A73 YL-18-UL V772-A40 RD-16 CBL Y957-A54 GN-19 Y957-G16 GN-19 G-C9 111-G30 RD-16-UL 200-E11 BK-12-UL 101-E6 RD-6
(NOTE J)/RELAY 7 (NO) 2 Y914-A70 YL-18-UL V773-A41 BK-16 CBL Y958-A55 WH-19 3 Y958-G17 WH-19 111-G7 RD-16-UL 1552267 200-G31 BK-16-UL 101-E9 RD-14-UL QTY PART NAME P/N A-T14
(NOTE J)/MODBUS- 3 R952-A60 BK-16 CBL X862-A23 GY-16-UL 111-A36 RD-16-UL 4 111-G55 RD-16-UL 111-G52 RD-16-UL A Y956-G21 YL-19 Y956-G15 YL-19 200-E13 BK-14-UL 101-E10 RD-12-UL 1 PLUG_AS. 7X-6222 (111-A42-RD) A-T6 EMCP CONNECTOR
(NOTE J)/MODBUS SHIELD 4 R953-A61 SH-16-CBL Y904-A26 BK-18-UL 200-A37 BK-16-UL 5 200-G56 BK-16-UL 200-G8 BK-16-UL G-C12 B Y957-G22 GN-19 Y957-G16 GN-19 200-E11 BK-12-UL A-T5 A-C1
(NOTE J)/MODBUS+ 5 R951-A59 RD-16 CBL Y905-A25 YL-18-UL V762-A38 GY-16-UL 6 V762-G37 GY-16-UL 200-G53 BK-16-UL 1552267 C Y958-G23 WH-19 Y958-G17 WH-19 200-E13 BK-14-UL 50mm TUBE-SHRINKABLE 8T-6342 (111-A43-RD) (E488-A20-WH)
N/A 6 Y906-A28 WH-18-UL R775-A39 OR-16-UL 7 R775-G75 OR-16-UL 361-G82 OR-16-UL Y956-G24 YL-19 A Y956-G18 YL-19 CBL-XA1 RD-00-HP A-T15
GEN AC NEUTRAL 7 F409-A18 BK-16-UL Y907-A27 YL-18-UL V772-A40 RD-16 CBL 8 V772-G32 RD-16 CBL F408-G47 GN-18-UL Y957-G25 GN-19 B G-C10 Y957-G19 GN-19 (363-A21-WH)
N/A 8 Y908-A30 GY-18-UL V773-A41 BK-16 CBL 9 V773-G33 BK-16 CBL F702-G12 GN-16-UL Y958-G26 WH-19 C 1552267 Y958-G20 WH-19 CBL-XA1 RD-00-HP 111-E4 RD-12-UL A-S2
VC GEN IN 9 E488-A20 WH-16-UL Y909-A29 OR-18-UL V774-A52 SH-16-CBL 10 V774-G81 SH-16-CBL G487-G48 BU-18-UL Y-CONNECTOR A Y956-G27 YL-19 150-E14 RD-14-UL (111-RD)
N/A 10 Y910-A32 GN-18-UL 11 G488-G49 BR-18-UL G-Y2 B Y957-G28 GN-19 944-G13 OR-16-UL 200-E11 BK-12-UL EMCP 3.2/3.3 OPTION
VB GEN IN 11 E487-A22 BU-16-UL Y911-A31 WH-18-UL 12 J842-G11 BK-16-UL 133-0970 C Y958-G29 WH-19 945-G14 BR-16-UL 200-E13 BK-14-UL A-C10
N/A 12 Y993-A74 BR-18-UL N718-G3 PU-18-UL Y956-G24 YL-19 POS NEG 200-E8 BK-6 200-E48 BK-16-UL AMP CONNECTOR TABLE A-C1 AMP CONNECTOR TABLE A-C1 (CONTINUED)
VA GEN IN 13 E486-A24 GY-16-UL A-C4 G-C2 N719-G2 BR-18-UL Y957-G25 GN-19 363-E12 WH-16-UL CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
(NOTE J)/RELAY 8 (NC) 14 Y916-A72 GY-18-UL A-S2 V774-A52 SH-16-CBL 1552253 1907612 N720-G1 GN-18-UL G-C8 Y958-G26 WH-19 BATTERY 1 101-E10 RD-12-UL
(NOTE J)/RELAY 7 (NC) 15 Y913-A69 GY-18-UL 200-A10 BK-16-UL 200-A37 BK-16-UL R791-A4 YL-18-UL 1 R791-G46 YL-18-UL R791-G46 YL-18-UL 9W1951 Y956-G27 YL-19 YL-18-UL Y917-A73 1 8T-8730 BR-18-UL Y989-A66 36 8T-8730
N/A 16 200-A46 BK-16-UL F408-A5 GN-18-UL 2 F408-G47 GN-18-UL Y904-G51 BK-18-UL A 111-G30 RD-16-UL Y957-G28 GN-19 DT CONNECTOR TABLE A-C4 YL-18-UL Y914-A70 2 8T-8730 37 8T-8737
N/A 17 G487-A6 BU-18-UL 3 G487-G48 BU-18-UL Y905-G50 YL-18-UL B 200-G31 BK-16-UL Y958-G29 WH-19
N/A 18 4 C E-C7 CLR-GA WIRE NAME POS TERM/PLUG BK-16_CBL R952-A60 3 8T-8730 38 8T-8737
E486-A24 GY-16-UL E486-A2 GY-16-UL G488-A13 BR-18-UL G488-G49 BR-18-UL Y906-G78 WH-18-UL Y958-G29 WH-19 CBL-XC1 BK-00-HP DT CONNECTOR TABLE A-C6
N/A 19 152F Y905-A25 YL-18-UL 5 Y905-G50 YL-18-UL Y907-G79 YL-18-UL D 944-G13 OR-16-UL 1552269 YL-18-UL R791-A4 1 8T-8730 SH-16-CBL R953-A61 4 8T-8730 GY-16-UL F453-A15 39 8T-8730
N/A 20 BK-18 1 X862-E18 BU-16-UL DT CONNECTOR TABLE A-C9 DT CONNECTOR TABLE A-C8 CLR-GA WIRE NAME POS TERM/PLUG
E487-A22 BU-16-UL E487-A3 BU-16-UL Y904-A26 BK-18-UL 6 Y904-G51 BK-18-UL Y908-G58 GY-18-UL E 945-G14 BR-16-UL 111-G30 RD-16-UL GN-18-UL F408-A5 2 8T-8730 RD-16_CBL R951-A59 5 8T-8730 GY-18-UL Y908-A30 40 8T-8730
N/A 21 153F Y907-A27 YL-18-UL 7 Y907-G79 YL-18-UL Y909-G80 OR-18-UL F Y957-G28 GN-19 200-G31 BK-16-UL BK-18 2 200-E20 BK-16-UL YL-19 Y956-A33 A 8T-8730
BU-18-UL G487-A6 3 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 6 8T-8737 WH-18-UL Y906-A28 41 8T-8730
N/A 22 E488-A20 WH-16-UL E488-A8 WH-16-UL Y906-A28 WH-18-UL 8 Y906-G78 WH-18-UL Y910-G60 GN-18-UL G Y956-G27 YL-19 944-G13 OR-16-UL GN-19 Y957-A34 B 8T-8730
N/A 23 154F Y909-A29 OR-18-UL 9 Y909-G80 OR-18-UL Y911-G59 WH-18-UL H 945-G14 BR-16-UL F890-Y1 OR-16-UL POS NEG YL-19 Y956-A53 A 8T-8730 YL-19 Y956-A33 A 8T-8730 BK-16-UL F409-A18 7 8T-8730 WH-19 Y958-A51 42 8T-8730
BR-18-UL G488-A13 4 8T-8730 WH-19 Y958-A35 C 8T-8730
(NOTE J)/RELAY 8 (C) 24 Y915-A71 PU-18-UL F409-A18 BK-16-UL 155 F409-A9 BK-16-UL Y908-A30 GY-18-UL 10 Y908-G58 GY-18-UL J F702-Y6 GN-16-UL 101-M1 RD-12-UL 304-E45 WH-12-UL GN-19 Y957-A54 B 8T-8730 GN-19 Y957-A34 B 8T-8730
20A YL-18-UL Y905-A25 5 8T-8730 8 8T-8737 BK-18-UL Y904-A26 43 8T-8730
(NOTE J)/RELAY 7 (C) 25 Y912-A68 BR-18-UL Y911-A31 WH-18-UL 11 Y911-G59 WH-18-UL 111-G73 RD-16-UL Y956-G24 YL-19 J842-Y5 BK-16-UL BATTERY 2 STARTER BREAKER STARTER MOTOR ACCESSORY TABLE
RELAY 6 (NO) 26 Y911-A31 WH-18-UL 110-H8 RD-16-UL 156 111-A47 RD-16-UL 12 BK-18-UL Y904-A26 6 8T-8730 WH-19 Y958-A55 C 8T-8730 WH-19 Y958-A35 C 8T-8730 WH-16-UL E488-A20 9 8T-8730 BR-18-UL G488-A13 44 8T-8730
Y910-A32 GN-18-UL Y910-G60 GN-18-UL 111-G76 RD-16-UL Y957-G25 GN-19 288-3687 MAGNETIC SWITCH (SMMS) 1 QTY PART NAME P/N
RELAY 6 (C) 27 Y910-A32 GN-18-UL 157 200-G72 BK-16-UL Y958-G26 WH-19 1480757 YL-18-UL Y907-A27 7 8T-8730 ACCESSORY TABLE ACCESSORY TABLE 10 8T-8737 BU-18-UL G487-A6 45 8T-8730
(NOTE J)/DISCRETE INPUT 8 28 Y990-A67 BR-18-UL 200-H7 BK-16-UL 158 A-C7 G-C16 200-G83 GN-YL-16 174-1433 20 RESISTOR 1 PLUG AS-CONN 155-2267
COIL-INDUCTOR WH-18-UL Y906-A28 8 8T-8730 QTY PART NAME P/N QTY PART NAME P/N BU-16-UL E487-A22 11 8T-8730 46 8T-8737
(NOTE J)/PASSIVE ANALOG 3- 29 P738-A57 PU-18-UL 200-A7 BK-16-UL 158 200-A46 BK-16-UL 1552273 3E3382 R775-G74 OR-16-UL G-C11 Y-C1 F890-Y1 OR-16-UL CBL-XE1 BK-00-HP 1 WEDGE-PLUG LOCK 155-2276
(NOTE J)/PASSIVE ANALOG 3+ 30 P737-A56 GN-18-UL V720-H12 BU-16-UL N720-A16 GN-18-UL 1 N720-G1 GN-18-UL Y956-G18 YL-19 3E3382 1552273 OR-18-UL Y909-A29 9 8T-8730 1 PLUG AS-CONN 155-2267 1 PLUG AS-CONN 155-2267 12 8T-8737 BR-16-UL F450-A12 47 8T-8730
IA GEN IN 31 F448-A11 PK-16-UL N719-H2 BR-16-UL 159 N719-A17 BR-18-UL N719-A17 BR-18-UL 2 N719-G2 BR-18-UL Y957-G19 GN-19 G807-G5 BU-16-UL 1 G807-Y2 BU-16-UL G S 101-E5 RD-12-UL 1 WEDGE-PLUG LOCK 155-2266 1 WEDGE-PLUG LOCK 155-2276 25mm TUBE-SHRINKABLE 8T-6342
50mH GY-18-UL Y908-A30 10 8T-8730 GY-16-UL E486-A24 13 8T-8730 OR-16-UL R775-A39 48 8T-8730
RELAY 5 (NO) 32 Y909-A29 OR-18-UL N720-H3 GN-16-UL 160 N720-A16 GN-18-UL N718-A19 PU-18-UL 3 N718-G3 PU-18-UL Y958-G20 WH-19 F890-G6 OR-16-UL 2 F890-Y1 OR-16-UL BAT 101-E10 RD-12-UL
MTR 25mm TUBE-SHRINKABLE 8T-6342 25mm TUBE-SHRINKABLE 8T-6342 Y CONNECTOR GY-18-UL Y916-A72 14 8T-8730 BK-18-UL J843-A65 49 8T-8730
RELAY 4 (NO) 33 Y907-A27 YL-18-UL N718-H4 PU-16-UL 161 N718-A19 PU-18-UL 363-A21 WH-16-UL 4 363-G4 WH-16-UL 111-G7 RD-16-UL 3 111-Y3 RD-16-UL 1 7 101-E6 RD-6 WH-18-UL Y911-A31 11 8T-8730 TERMINATING
CAN DATA LINK (-) 34 Y957-A50 GN-19 363-H5 BU-16-UL 162 363-A21 WH-16-UL X862-A23 GY-16-UL 5 X862-G36 GY-16-UL 200-G8 BK-16-UL 4 200-Y4 BK-16-UL 2 8 101-E9 RD-14-UL 1 RECEPTACLE AS 133-0970 A-Y2 GY-18-UL Y913-A69 15 8T-8730 YL-19 Y956-A49 50 8T-8730
DISCONNECT GN-18-UL Y910-A32 12 8T-8730 J1939 DATA LINK RESISTOR
RELAY 3 (NO) 35 Y905-A25 YL-18-UL F715-H6 BU-16-UL 163 111-A42 RD-16-UL 200-A76 GN-YL-16 6 200-G83 GN-YL-16 F409-AC23 BK-16-UL 111-G7 RD-16-UL F702-G9 GN-16-UL 5 F702-Y6 GN-16-UL G807-Y2 BU-16-UL 3 9 MOTOR CBL-XA1 RD-00-HP
(NOTE J)/DISCRETE INPUT 7 36 Y989-A66 BR-18-UL V719-H11 BU-16-UL 164 V719-A44 BU-16-UL F448-AC17 PK-16-UL 111-G52 RD-16-UL J842-G10 BK-16-UL 6 J842-Y5 BK-16-UL 111-Y3 RD-16-UL 4 10 J842-Y5 BK-16-UL ACCESSORY TABLE Y CONNECTOR A-C8 16 8T-8737 GY-16-UL X862-A23 51 8T-8730
PASSIVE ANALOG 2 (-) 37 V722-H14 BU-16-UL 165 111-A43 RD-16-UL A-C2 AC-C1 F450-AC19 BR-16-UL 200-G8 BK-16-UL 5 11 STARTER QTY PART NAME P/N 17 8T-8737 RD-16-UL 111-A48 52 8T-8730
PASSIVE ANALOG 2 (+) 38 1552264 3E3388 6 104-7044 A-Y1
166 F452-AC21 YL-16-UL 200-G53 BK-16-UL 200-Y4 BK-16-UL 12 F702-Y6 GN-16-UL 1 PLUG_AS. 155-2253 J1939 DATA LINK 18 8T-8737 GN-18-UL F408-A5 53 8T-8730
I NEUTRAL GEN 39 F453-A15 GY-16-UL V721-H13 GY-16-UL 167 V719-A1 BU-16-UL E486-A2 GY-16-UL 1 E486-AC10 GY-16-UL F453-AC24 GY-16-UL 361-G82 OR-16-UL 200-E8 BK-6 200-E11 BK-12-UL A-C5
RELAY 5 (C) 40 2 CONVERTER-CURRENT 1 WEDGE 155-2258 J1939 DATA LINK 19 8T-8737 GY-16-UL V762-A38 54 8T-8730
Y908-A30 GY-18-UL TERMINAL BLOCK 2 E487-A3 BU-16-UL E487-AC12 BU-16-UL AC-S1 F408-G47 GN-18-UL 175-4998 CBL-XF1 BK-00-HP
RELAY 4 (C) 41 Y906-A28 WH-18-UL 2954048 E488-A8 WH-16-UL 3 E488-AC14 WH-16-UL E486-AC10 GY-16-UL E486-AC6 GY-16-UL F702-G12 GN-16-UL DC TERMINAL 200-E13 BK-14-UL A-C6 20 8T-8737 YL-18-UL R791-A4 55 8T-8730
CAN1 SHIELD 42 Y958-A51 WH-19 F409-A9 BK-16-UL 4 F409-AC23 BK-16-UL E486-AC9 GY-16-UL STRIP
RELAY 3 (C) 43 Y904-A26 BK-18-UL
A-C6
1552267 F448-A11 PK-16-UL 5 F448-AC17 PK-16-UL AC-S2
G487-G48 BU-18-UL
G488-G49 BR-18-UL 111-G52 RD-16-UL 10A
FUSE 1
111-G54 RD-16-UL OPTIONAL DIRECT RACK 111-E21 RD-14-UL E-S5
DT CONNECTOR TABLE A-C2
CLR-GA WIRE NAME POS TERM/PLUG
J1939 DATA LINK
A-C9 J1939 DATA LINK
DT CONNECTOR TABLE A-C11
CLR-GA WIRE NAME POS TERM/PLUG
21 8T-8737 56 8T-8737
DISCRETE INPUT 6 44 G488-A13 BR-18-UL A Y956-A33 YL-19 F450-A12 BR-16-UL 6 F450-AC19 BR-16-UL E487-AC12 BU-16-UL E487-AC7 BU-16-UL J842-G11 BK-16-UL 111-E22 RD-14-UL 111-E4 RD-12-UL 22 8T-8737 YL-16-UL F452-A14 57 8T-8730
DISCRETE INPUT 5 45 G487-A6 BU-18-UL A-C5 B Y957-A34 GN-19 F452-A14 YL-16-UL 7 F452-AC21 YL-16-UL E487-AC11 BU-16-UL N718-G3 PU-18-UL 200-G53 BK-16-UL 10A 200-G77 BK-16-UL 111-E25 RD-16-UL ENGINE ELECTRONIC GY-16-UL E486-A2 1 8T-8730 A-C11 A 8T-8737 23 8T-8737 BK-16-UL 200-A10 58 8T-8730
PASSIVE ANALOG 1 (-) 46 1552267 C Y958-A35 WH-19 F453-A15 GY-16-UL 8 F453-AC24 GY-16-UL N719-G2 BR-18-UL FUSE 2 DT CONNECTOR TABLE A-C3
AC-S3 CONTROL MODULE (ECM) BU-16-UL E487-A3 2 8T-8730 B 8T-8737 PU-18-UL Y915-A71 24 8T-8730 59 8T-8737
IB GEN IN 47 F450-A12 BR-16-UL Y956-A49 YL-19 A E488-AC14 WH-16-UL E488-AC8 WH-16-UL N720-G1 GN-18-UL N720-G38 GN-18-UL P9-4 N720-G1 GN-18-UL 363-E12 WH-16-UL E-C1
RELAY 2 (NO) 48 R775-A39 OR-16-UL Y957-A50 GN-19 B 1607689 J1 2267467 WH-16-UL E488-A8 3 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG C 8T-8737
E488-AC13 WH-16-UL R791-G46 YL-18-UL N719-G39 BR-18-UL P9-5 N719-G2 BR-18-UL X862-E18 BU-16-UL GENERATOR BR-18-UL Y912-A68 25 8T-8730 60 8T-8737
SENSOR SUPPLY RETURN 49 J843-A65 BK-18-UL Y958-A51 WH-19 C Y904-G51 BK-18-UL N718-G40 PU-18-UL P9-6 N718-G3 PU-18-UL E-S3 1 BK-16-UL F409-A9 4 8T-8730 YL-19 Y956-A53 1 8T-8730 ACCESSORY TABLE
CAN1 DATA LINK (+) 50 A HARNESS WH-18-UL Y911-A31 26 8T-8730 BU-16-UL V719-A44 61 8T-8730
Y956-A49 YL-19 CAN TERMINATING Y905-G50 YL-18-UL V716-G41 BR-18-UL P9-7 200-E26 BK-14-UL 200-E48 BK-16-UL 2 +5V SENSOR SUPPLY GN-19 Y957-A54 2 8T-8730
RELAY 1 (NO) 51 X862-A23 GY-16-UL Y-CONNECTOR B RESISTOR 2 c0 3 PK-16-UL F448-A11 5 8T-8730 INTERFACE QTY PART NAME P/N GN-18-UL Y910-A32 27 8T-8730 YL-19 Y959-A62 62 8T-8730
Y906-G78 WH-18-UL V717-G42 BU-18-UL P9-8 200-E29 BK-14-UL 200-E11 BK-12-UL 5V SENSOR RETURN
24V BATT+ 52 111-A48 RD-16-UL A-Y2 C 1743016 Y907-G79 YL-18-UL V718-G43 GN-18-UL P9-9 200-E19 BK-16-UL 200-E20 BK-16-UL R800-E23 OR-16-UL 4 +8V SENSOR SUPPLY BR-16-UL F450-A12 6 8T-8730 A-C3 WH-19 Y958-A55 3 8T-8730 1 PLUG AS-CONN 155-2267 BR-18-UL Y990-A67 28 8T-8730 WH-19 Y961-A64 63 8T-8730
DISCRETE INPUT 4 53 F408-A5 GN-18-UL 133-0970 Y908-G58 GY-18-UL V706-G44 PU-18-UL P12-3 J842-E24 BK-16-UL 5 8V SENSOR RETURN RD-16-UL 111-A36 4 8T-8730
YL-16-UL F452-A14 7 8T-8730 1 WEDGE-PLUG LOCK 155-2266 PU-18-UL P738-A57 29 8T-8730 GN-19 Y960-A63 64 8T-8730
DISCRETE INPUT 3 54 V762-A38 GY-16-UL Y909-G80 OR-18-UL V709-G45 GN-18-UL P12-6 361-E47 OR-16-UL E-S4 6
J-C1 GY-16-UL F453-A15 8 8T-8730 BK-16-UL 200-A37 5 8T-8730
DISCRETE INPUT 2 (REM. START) 55 R791-A4 YL-18-UL A-C10 Y910-G60 GN-18-UL R791-G46 YL-18-UL DI2 361-E30 OR-16-UL 7 GN-18-UL P737-A56 30 8T-8730 BK-16-UL 200-A7 65 8T-8730
PASSIVE ANALOG 1 (+) 56 7X6222 9X0146 Y911-G59 WH-18-UL F408-G47 GN-18-UL DI4 361-E31 OR-16-UL 944-E27 OR-16-UL 8 CDL+ ACCESSORY TABLE DT CONNECTOR TABLE A-C7 GY-16-UL V762-A38 6 8T-8730 DT CONNECTOR TABLE A-C5
PK-16-UL F448-A11 31 8T-8730 RD-16_CBL V772-A40 66 8T-8730
IC GEN IN 57 F452-A14 YL-16-UL R951-A59 RD-16 CBL 1 1 R951-J1 RD-16 CBL J-C2 J-C5 G487-G48 BU-18-UL DI5 945-E28 BR-16-UL 9 CDL- GENERATOR CLR-GA WIRE NAME POS TERM/PLUG OR-16-UL R775-A39 7 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG
RELAY 2 (C) 58 2 2 1552267 3E3370 10 QTY PART NAME P/N OR-18-UL Y909-A29 32 8T-8730 BK-16_CBL V773-A41 67 8T-8730
200-A10 BK-16-UL R952-A60 BK-16 CBL R952-J2 BK-16 CBL G488-G49 BR-18-UL DI6 150-E14 RD-14-UL HARNESS
N/A 59 R953-A61 SH-16-CBL 3 3 R953-J3 SH-16-CBL Y959-J4 YL-19 A J904-G85 GY-18-UL Y905-G50 YL-18-UL 200-E13 BK-14-UL 11 1 PLUG_AS. 155-2264 GN-18-UL N720-A16 1 8T-8730 RD-16_CBL V772-A40 8 8T-8730 YL-19 Y956-A49 A 8T-8730
RO3 NO INTERFACE YL-18-UL Y907-A27 33 8T-8730 GY-18-UL Y994-A75 68 8T-8730
N/A 60 Y959-A62 YL-19 4 4 Y959-J19 YL-19 Y960-J5 GN-19 B J905-G86 GY-18-UL Y904-G51 BK-18-UL RO3 C G-C14 E-C6 12 1 WEDGE 155-2259 BR-18-UL N719-A17 2 8T-8730 BK-16_CBL V773-A41 9 8T-8730 GN-19 Y957-A50 B 8T-8730
RELAY 1 (C) 61 V719-A44 BU-16-UL 5 5 Y960-J20 GN-19 Y961-J6 WH-19 13 A-C4 GN-19 Y957-A50 34 8T-8730 BR-18-UL Y993-A74 69 8T-8730
Y960-A63 GN-19 C N718-G40 PU-18-UL Y907-G79 YL-18-UL RO4 NO 9X1343 9X0141 CRANK TERMINATE RELAY PU-18-UL N718-A19 3 8T-8730 SH-16-CBL V774-A52 10 8T-8730 WH-19 Y958-A51 C 8T-8730
(NOTE J)/CAN2 DATALINK (+) 62 Y959-A62 YL-19 Y961-A64 WH-19 6 6 Y961-J21 WH-19 N719-G39 BR-18-UL Y906-G78 WH-18-UL RO4 C V774-G81 SH-16-CBL 1 V774-E46 SH-16-CBL 14 YL-18-UL Y905-A25 35 8T-8730 BU-16-UL V719-A1 70 8T-8730
(NOTE J)/CAN2 SHIELD 63 Y961-A64 WH-19 P737-A56 GN-18-UL 7 7 P737-J7 GN-18-UL N720-G38 GN-18-UL Y909-G80 OR-18-UL RO5 NO V772-G32 RD-16 CBL 2 V772-E34 RD-16 CBL 15 WH-16-UL 363-A21 4 8T-8730 11 8T-8737 ACCESSORY TABLE
ACCESSORY TABLE
(NOTE J)/CAN2 DATALINK (-) 64 Y960-A63 GN-19 P738-A57 PU-18-UL 8 8 P738-J8 PU-18-UL EMCP 3.3 N752-G84 GY-18-UL Y908-G58 GY-18-UL RO5 C V773-G33 BK-16 CBL 3 V773-E32 BK-16 CBL 16 GY-16-UL X862-A23 5 8T-8730 12 8T-8737 QTY PART NAME P/N
BATT- 65 200-A7 BK-16-UL J843-A65 BK-18-UL 9 9 J843-J9 BK-18-UL TERMINAL V706-G44 PU-18-UL Y911-G59 WH-18-UL RO6 NO 111-G34 RD-14-UL 4 111-E22 RD-14-UL 17 ANALOG THROTTLE GENERATOR QTY PART NAME P/N
MAGNETIC PICKUP INPUT (+) 66 10 10 STRIP 5 18 HARNESS GN-YL-16 200-A76 6 8T-8730 ACCESSORY TABLE 1 PLUG AS-CONN 155-2267
V772-A40 RD-16 CBL Y989-A66 BR-18-UL Y989-J10 BR-18-UL V709-G45 GN-18-UL Y910-G60 GN-18-UL RO6 C 111-G52 RD-16-UL 111-E21 RD-14-UL 361-E31 OR-16-UL ETHER RETURN 1 PLUG_AS. 160-7689
MAGNETIC PICKUP INPUT (-) 67 V773-A41 BK-16 CBL Y990-A67 BR-18-UL 11 11 Y990-J11 BR-18-UL P737-J7 GN-18-UL AI 3+ V716-G41 BR-18-UL G807-G5 BU-16-UL 0-200 + 6 945-E28 BR-16-UL 19 INTERFACE ACCESSORY TABLE QTY PART NAME P/N 1 WEDGE-PLUG LOCK 155-2266
(NOTE K)/DISCRETE SINKING OUTPUT 2 68 12 12 Y912-J12 BR-18-UL 7 20 2 STRAP-CABLE 9X-6772
Y994-A75 GY-18-UL Y912-A68 BR-18-UL P738-J8 PU-18-UL AI 3- V717-G42 BU-18-UL F890-G6 OR-16-UL 0-200 - 944-E27 OR-16-UL A-C2 QTY PART NAME P/N 1 PLUG_AS. 155-2252 25mm TUBE-SHRINKABLE 8T-6342
(NOTE J)/DISCRETE SINKING OUTPUT 1 69 Y993-A74 BR-18-UL Y913-A69 GY-18-UL 13 13 Y913-J13 GY-18-UL J843-J9 BK-18-UL SNSR RTN V718-G43 GN-18-UL F702-G9 GN-16-UL PWM IN+ F702-G12 GN-16-UL 8 E722-E36 GY-16-UL 21 ETHER RELAY 1 ENDBELL 126-1774
DISCRETE INPUT 1 (EMERG STOP) 70 V719-A1 BU-16-UL Y914-A70 YL-18-UL 14 14 Y914-J14 YL-18-UL Y989-J10 BR-18-UL DI 7 9 F702-E37 GN-16-UL 22 ETHER MANUAL SWITCH 1 PLUG_AS. 155-2273 1 WEDGE 155-2258 1 RECEPTACLE AS 133-0970
50mm TUBE-SHRINKABLE 8T-6342
Y915-A71 PU-18-UL 15 15 Y915-J15 PU-18-UL Y990-J11 BR-18-UL DI 8 111-G54 RD-16-UL J842-G10 BK-16-UL PWM IN- J842-G11 BK-16-UL 10 J842-E24 BK-16-UL 361-E31 OR-16-UL 23 E-STOP 1 WEDGE 155-2263 50mm TUBE-SHRINKABLE 8T-6342 1 PLUG AS-RES 174-3016
Y916-A72 GY-18-UL 16 16 Y916-J16 GY-18-UL Y912-J12 BR-18-UL RO7 C 11 R775-E35 OR-16-UL 24
N720-H3 GN-16-UL Y917-A73 YL-18-UL 17 17 Y917-J17 YL-18-UL Y913-J13 GY-18-UL RO7 NC 200-G77 BK-16-UL 111-G54 RD-16-UL BATT+ 12 R800-E23 OR-16-UL 25 GENERATOR HARNESS
18
RAISE LOWER
1 Y993-A74 BR-18-UL
Y994-A75 GY-18-UL
18
19 19
Y993-J18 GY-18-UL
Y994-J19 GY-18-UL
Y914-J14 YL-18-UL
Y915-J15 PU-18-UL
RO7 NO
RO8 C F702-G9 GN-16-UL
200-G77
361-G82
BK-16-UL
OR-16-UL
BATT-
E-STOP D
NOTE B 944-G13
945-G14
OR-16-UL
BR-16-UL
13
14
944-E27 OR-16-UL
945-E28 BR-16-UL E-C3 COOLANT LEVEL SENSOR
26
27
OPTIONAL OIL TEMP INTERFACE
A-C7
CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES FOR HARNESS 308-7707
N718-H4 PU-16-UL 20 20 Y916-J16 GY-18-UL RO8 NC N752-G84 GY-18-UL P12-4 J842-G11 BK-16-UL 15 J842-E24 BK-16-UL 1552267 2042518 28
1107884 2 21 21 Y917-J17 YL-18-UL RO8 NO F890-G6 OR-16-UL J904-G85 GY-18-UL P12-5 R775-G35 OR-16-UL 16 R775-E35 OR-16-UL 150-E14 RD-14-UL 111-E25 RD-16-UL A OR-18 +24 VOLTS 29
3 22 22 Y993-J18 GY-18-UL DO 1 J905-G86 GY-18-UL P12-9 17 361-E47 OR-16-UL 200-E13 BK-14-UL 200-E19 BK-16-UL B BK-18 GROUND 30
N719-H2 BR-16-UL 23 23 Y994-J19 GY-18-UL DO 2 (NOTE K) G807-G5 BU-16-UL 18 V762-E33 GY-16-UL C WH-18 SIGNAL 31
24 24 R951-J1 RD-16 CBL MODBUS+ 111-G54 RD-16-UL 361-G82 OR-16-UL 19 361-E30 OR-16-UL 111-E25 RD-16-UL 32
J-C3 R952-J2 BK-16 CBL MODBUS- J842-G10 BK-16-UL 200-G77 BK-16-UL 20 200-E19 BK-16-UL E-C5 MAGNETIC PICKUP 33
CAN 2 21 1552269 34
TERMINATING 1552267 R953-J3 SH-16-CBL MODBUS S F702-G12 GN-16-UL F702-G12 GN-16-UL F702-E37 GN-16-UL 361-E31 OR-16-UL 4P7610 Y957-E2 GN-19 J1939 -
A Y959-J4 YL-19 J842-G11 BK-16-UL 22 E722-E36 GY-16-UL 944-E27 OR-16-UL V773-E32 BK-16 CBL 1 BK-18 35
RESSITOR B Y960-J5 GN-19 Y959-J19 YL-19 23 2 BK-18 36
1743016 N718-G3 PU-18-UL 363-G4 WH-16-UL 363-E12 WH-16-UL 945-E28 BR-16-UL V772-E34 RD-16 CBL
A C Y961-J6 WH-19 N719-G2 BR-18-UL X862-G36 GY-16-UL 24 X862-E18 BU-16-UL E722-E36 GY-16-UL V774-E46 SH-16-CBL 37
B J-C4 Y960-J20 GN-19 N720-G1 GN-18-UL 25 F702-E37 GN-16-UL 38
DIGITAL VOLTAGE REGULATOR C 1552267 26 J842-E24 BK-16-UL E-S2 200-E15 BK-16-UL 39
G-C3 A Y959-J19 YL-19 Y961-J21 WH-19 27 R775-E35 OR-16-UL 200-E13 BK-14-UL 200-E17 BK-16-UL R775-E35 OR-16-UL 40 RUN / STOP
P6
2341856 B Y960-J20 GN-19 28 R800-E23 OR-16-UL 200-E16 BK-16-UL 41 RESET
Y-CONNECTOR COOLANT LEVEL
POWER INPUT A (T1)
POWER INPUT B (T2)
1
2
N702-G61 BR-16-UL
N703-G62 BU-16-UL 111-G73 RD-16-UL
J-Y1
133-0970
C Y961-J21 WH-19
OPTIONAL EMCP 3.2/3.3 GENERATOR 29
30
V762-E33 GY-16-UL
V772-E34 RD-16 CBL
Y958-E3 WH-19 42
43
J1939 SHIELD
CONTROL RELAY SENSOR
POWER INPUT C (T3) 3 N704-G63 GN-16-UL 31 44 AUX BREAKER (20A) E-C3
4
111-G76 RD-16-UL N V773-E32 BK-16 CBL E-S1 150-E38 RD-16-UL E-T19 E-T1 (111-E4-RD)
F2- N706-G64 GY-16-UL 200-G72 BK-16-UL F1 32 V774-E46 SH-16-CBL 150-E14 RD-14-UL 150-E39 RD-16-UL 45 CONTROL RELAY
F1+ 5 N705-G65 YL-16-UL T1 33 46
(200-E48-BK)
R775-G74 OR-16-UL R800-E23 OR-16-UL Y956-E42 YL-19 150-E40 RD-16-UL E722-E36 GY-16-UL DROOP / ISOCH CONTROL E-T11 (150-E14-RD)
GROUND 6 200-G71 GN-YL-16 Y956-G18 YL-19 V762-G37 GY-16-UL 34 V762-E33 GY-16-UL Y957-E43 GN-19 150-E41 RD-16-UL 47 LOW IDLE SWITCH
F2 AUX BREAKER (20A)
G-C4 Y957-G19 GN-19 Y956-G24 YL-19 35 Y956-E42 YL-19 Y958-E44 WH-19 150-E41 RD-16-UL 48 + BATTERY E-T2 (101-E5-RD)
P12 2341858 Y958-G20 WH-19 Y957-G25 GN-19 36 Y957-E43 GN-19 E-C4 49
PHASE B GEN (CT1) 1 F454-G66 OR-16-UL 37 1552267 Y956-E1 YL-19 50 J1939 +
PHASE B GEN (CT2) 2 F455-G67 PK-16-UL T2 DROOP
38 A 51
ALT BREAKER (60A)
200-G83 GN-YL-16 Y958-G26 WH-19 Y958-E44 WH-19 Y956-E1 YL-19
+/- 10 VDC INPUT (B) 3 V706-G44 PU-18-UL 200-G71 GN-YL-16 200-G57 BK-14-UL 39 200-E26 BK-14-UL B Y957-E2 GN-19 150-E39 RD-16-UL 52 + BATTERY E-T5 (101-E6-RD)
ALARM OUTPUT DRIVER 4 N752-G84 GY-18-UL J904-G85 GY-18-UL CASE GROUND 200-G53 BK-16-UL 40 200-E29 BK-14-UL E-C2 C Y958-E3 WH-19 150-E40 RD-16-UL 53 + BATTERY
SHUTDOWN FAULT DRIVER 5 J904-G85 GY-18-UL J905-G86 GY-18-UL CENTERTAP 1552267 54 E-S2 E-S1 STARTER BAT-
+/- 10 VDC INPUT (A) 6 V709-G45 GN-18-UL N718-G40 PU-18-UL OR PT Y956-E42 YL-19 A 55 E-T13 (200-E11-BK)
7 200-G72 BK-16-UL N719-G39 BR-18-UL T3 (200-BK) (150-RD)
BATT- 111-E25 RD-16-UL Y957-E43 GN-19 B CAN TERMINATING 56
+24 VDC BATT+ 8 111-G73 RD-16-UL N720-G38 GN-18-UL E486-AC6 GY-16-UL Y958-E44 WH-19 C RESISTOR 2 57 ALT BREAKER (60A)
9 J905-G86 GY-18-UL N752-G84 GY-18-UL
STARTER MOTOR
DRIVER SUPPLY E487-AC7 BU-16-UL AC TERMINAL STRIP 200-E19 BK-16-UL 1743016 58 STARTER BAT- E-T9 (109-E7-RD)
GEN VOLTAGE SENSING C (T3) 10 E488-G68 WH-16-UL V706-G44 PU-18-UL E488-AC8 WH-16-UL N702-AC1 BR-16-UL 10A NOTE C T0 T3 T2 T1 PC PB PA F2 F1 A 59 ECM CONNECTOR J1 MAGNETIC SWITCH STARTER
RATED SPEED SWITCH E-T14 (200-E13-BK) STARTER BREAKER (20A)
GEN VOLTAGE SENSING B (T2) 11 E487-G69 BU-16-UL V716-G41 BR-18-UL F409-AC23 BK-16-UL FUSE T1 361-E31 OR-16-UL B 60 E-C1 E-T18 (304-E45-WH) MOTOR
GEN VOLTAGE SENSING A (T1) 12 E486-G70 GY-16-UL V709-G45 GN-18-UL F448-AC17 PK-16-UL N703-AC2 BU-16-UL 10A NOTE D C 200-E15 BK-16-UL 61 - BATTERY E-T8 (101-E10-RD)
G-C5 V717-G42 BU-18-UL FUSE T2 62
MAGNETIC
F450-AC19 BR-16-UL
F453-AC18 GY-16-UL
F448-AC17 PK-16-UL
F453-AC22 GY-16-UL
F450-AC19 BR-16-UL
F409-AC23 BK-16-UL
F453-AC20 GY-16-UL
F452-AC21 YL-16-UL
F455-AC16 PK-16-UL
F454-AC15 OR-16-UL
E486-AC6 GY-16-UL
E488-AC8 WH-16-UL
E487-AC7 BU-16-UL
P9 2341857 V718-G43 GN-18-UL F452-AC21 YL-16-UL N704-AC3 GN-16-UL 10A NOTE E Y-CONNECTOR CAN 200-E16 BK-16-UL 63 - BATTERY STARTER SOLENOID CONTROL RELAY SWITCH
CAN DATALINK + 1 Y956-G18 YL-19 G-C15 AC-C2 F453-AC24 GY-16-UL FUSE T3 133-0970 64 SHUTDOWN OVERRIDE E-T17 (304-E45-WH) E-T10 (363-E12-WH) E-C7 ECM BREAKER(15A)
CAN DATALINK - 2 Y957-G19 GN-19 3E5179 1552252 N705-AC4 YL-16-UL F1 NOTE F 200-E17 BK-16-UL 65 - BATTERY E-T6 (101-E9-RD)
NOTE E
NOTE D
NOTE C
NOTE G
NOTE F
CAN DATALINK SHIELD 3 Y958-G20 WH-19 N702-G61 BR-16-UL 1 N702-AC1 BR-16-UL E486-AC9 GY-16-UL N706-AC5 GY-16-UL F2 NOTE G F702-E37 GN-16-UL 66 THROTTLE DESIRED
VOLTAGE LOWER INPUT 4 N720-G38 GN-18-UL N703-G62 BU-16-UL 2 N703-AC2 BU-16-UL E487-AC11 BU-16-UL 67 STARTER BAT+
VOLTAGE RAISE INPUT 5 N719-G39 BR-18-UL N704-G63 GN-16-UL 3 N704-AC3 GN-16-UL E488-AC13 WH-16-UL E486-AC6 GY-16-UL E486-AC6 GY-16-UL 68 E-T4 (101-E6-RD)
RAISE/LOWER COMMON 6 N718-G40 PU-18-UL N706-G64 GY-16-UL 4 N706-AC5 GY-16-UL E487-AC7 BU-16-UL E487-AC7 BU-16-UL 69
EXCITATION DISABLE INPUT 7 V716-G41 BR-18-UL N705-G65 YL-16-UL 5 N705-AC4 YL-16-UL E486-AC9 GY-16-UL E488-AC8 WH-16-UL E488-AC8 WH-16-UL 150-E38 RD-16-UL 70 KEY SWITCH ON (B+)
FAULT RESET INPUT 8 V717-G42 BU-18-UL F454-G66 OR-16-UL 6 F454-AC15 OR-16-UL E487-AC11 BU-16-UL F409-AC23 BK-16-UL F409-AC23 BK-16-UL STARTER BAT+
VAR/PF CONTROL 9 V718-G43 GN-18-UL F455-G67 PK-16-UL 7 F455-AC16 PK-16-UL E488-AC13 WH-16-UL F448-AC17 PK-16-UL F448-AC17 PK-16-UL E-M3 (101-E10-RD)
111-G76 RD-16-UL E488-G68 WH-16-UL 8 E488-AC13 WH-16-UL
R775-G74 OR-16-UL
E487-G69 BU-16-UL 9
10
E487-AC11 BU-16-UL F454-AC15 OR-16-UL F450-AC19 BR-16-UL F450-AC19 BR-16-UL ENGINE STARTER BAT+
E486-G70 GY-16-UL E486-AC9 GY-16-UL F455-AC16 PK-16-UL F452-AC21 YL-16-UL F452-AC21 YL-16-UL ALTERNATOR POSITIVE
11 N702-AC1 BR-16-UL F454-AC15 OR-16-UL F453-AC18 GY-16-UL E-T7 (101-E9-RD) E-T15
12 N703-AC2 BU-16-UL F455-AC16 PK-16-UL F453-AC20 GY-16-UL J1939 DATA LINK STARTER BAT-
G-C17 R-C1 N704-AC3 GN-16-UL AC-S4 F453-AC22 GY-16-UL E-C4 E-T12 (109-E7-RD)
1552269 3E3364 N705-AC4 YL-16-UL F453-AC24 GY-16-UL F453-AC22 GY-16-UL F454-AC15 OR-16-UL (200-E8-BK)
111-G76 RD-16-UL 1 111-R1 RD-16-UL N706-AC5 GY-16-UL F453-AC20 GY-16-UL F455-AC16 PK-16-UL
R775-G74 OR-16-UL 2 R775-R2 OR-16-UL F453-AC18 GY-16-UL
AC703-V2 GY-12-UL AC806-AA1 BK-16-UL CONTACTOR LABELED 28. FOR C18, 600V FW, USE GENERATOR SUPPLIED LEAD Y - - DIRECT RACK HARNESS
TO JACKET AC702-AA2 BK-16-UL 2096700 CIRCUIT CONNECTED
CUSTOMER A2 2 4 6 8 FROM PT CONTACT LABELED 24. H 296-5195 05 EMCP PANEL HARNESS
AC101-V8 GY-12-UL
AC102-V9 GY-12-UL
WATER SUPPLIED AC802-V1 GY-12-UL AC702-AA2 BK-16-UL BR BROWN CABLE ASSEMBLIES
HEATER 240 VAC 16A
AC703-V2 GY-12-UL BLADE, SPADE, RING OR SCREW J - - EMCP 3.2/3.3 HARNESS
BREAKER AC806-AA1 BK-16-UL IDENT PART NUMBER CHANGE DESCRIPTION
JACKET WATER GN GREEN TERMINAL KH 315-6359 01 BAT. CHARGER HARNESS
HTR BREAKER AC806-U1 BK-16-UL NOTE E: FOR C15 AND C18, 480V SE, USE GENERATOR SUPPLIED CENTERTAP L 315-6358 01 BAT. CHARGER HARNESS XE 295-4045 02 BATT NEGATIVE TO DISCONNECT ECM CONNECTOR J1
2829885 BU BLUE SPLICE
AC702-U2 BK-16-UL AC704-L4 BK-16-UL N 15A 116-KH3 RD-14-UL TO STARTER BAT. + LEAD LABELED 24. FOR C15 AND C18, 480V PM, USE PMG LEAD M 296-2975 02 SMMS JUMPER XF 295-4046 02 DISCONNECT TO STARTER NEGATIVE AMP CONNECTOR TABLE E-C1 AMP CONNECTOR TABLE E-C1(CONTINUED) AMP CONNECTOR TABLE E-C1(CONTINUED) AMP CONNECTOR TABLE E-C1(CONTINUED) E-C1
+ 115-KH1 RD-14-UL FUSE K1 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
AC807-L3 BK-16-UL L
LABELED 30. FOR C18, 600V FW, THERE IS NO CONNECTION. N 310-2805 00 ECM BREAKER JUMPER WIRES IN THE FOLLOWING 1 8T-8737 26 8T-8737 51 8T-8737 BK-16-UL 200-E17 65 126-1766
- 229-KH2 BK-14-UL TO STARTER BAT. - (+) BATTERY P 308-7724 00 HEATER CONTROL HARNESS GROUPS SHALL BE TWISTED:
BATTERY ONE TWIST PER 25 MM. 2 8T-8737 27 8T-8737 RD-16-UL 150-E39 52 126-1766 GN-16-UL F702-E37 66 126-1766
R 308-7718 00 HEATER CONTROL HARNESS
AC101-V8 GY-12-UL AC3 AC FUSE
CHARGER
(+) BATTERY SWITCHED (POWERED NOTE F: FOR C15 AND C18, USE GENERATOR SUPPLIED LEAD LABELED F1. WIRE GROUP WIRE NAME 3 8T-8737 28 8T-8737 RD-16-UL 150-E40 53 126-1766 67 8T-8737
AC101-P4 GY-16-UL BLOCK 2904433 T 310-2809 00 AC JUMPER E TW1 944-E27 OR-16-UL R800-E23 4 126-1766 29 8T-8737 54 8T-8737 68 8T-8737 DT CONNECTOR TABLE E-C5
GN AC200-F3 GN-YL-12 WHEN E STOP IS NOT DEPRESSED)
AC3 30A BK AC804-F1 GY-12-UL U 315-6357 01 BAT. CHARGER HARNESS E TW1 945-E28 BK-16-UL J842-E24 5 126-1766 30 8T-8737 55 8T-8737 69 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
AC101-T1 WH-10-UL FUSE AC1 CUSTOMER BK AC805-F2 GY-12-UL
NOTE G: FOR C15 AND C18, USE GENERATOR SUPPLIED LEAD LABELED F2. G TW1 944-G13
AC102-V9 GY-12-UL AC4 30A SUPPLIED STARTING CIRCUIT V 308-7720 00 JW HTR HARNESS 6 8T-8737 31 8T-8737 56 8T-8737 RD-16-UL 150-E38 70 126-1766 BK-16_CBL V773-E32 1 126-1766
AC102-P5 GY-16-UL AC102-T2 BK-10-UL 240 VAC JACKET WATER HEATER 240V G TW1 945-G14 7 8T-8737 32 8T-8737 57 8T-8737 ACCESSORY TABLE
FUSE AC2 NOTE J: NOT USED ON EMCP 3.1 X 308-7723 00 SPACE HEATER HARNESS RD-16_CBL V772-E34 2 126-1766
AC4 (-) BATTERY / SENSOR RETURN OR-16-UL 944-E27 8 126-1766 33 8T-8737 58 8T-8737 QTY PART NAME P/N ACCESSORY TABLE
Y 310-2808 00 DIRECT RACK HARNESS
NOTE K: NOT USED ON EMCP 3.1 OR EMCP 3.2 BR-16-UL 945-E28 9 126-1766 GN-19 Y957-E2 34 126-1766 59 8T-8737 1 PLUG_AS. 160-7689 QTY PART NAME P/N
C15 ONLY SENSOR / ACTUATOR SUPPLY 10 8T-8737 35 8T-8737 60 8T-8737 2 STRAP-CABLE 9X-6772 1 PLUG_AS. 155-2269
OPTIONS SIGNAL PLUS TO ECM
11 8T-8737 36 8T-8737 BK-16-UL 200-E15 61 126-1766 25mm TUBE-SHRINKABLE 8T-6342 1 WEDGE 155-2261
CIRCUITS Y959, Y960, AND Y961 ARE TO BE
SIGNAL MINUS TO ECM
USED IN J1939 SHIELED DATA CABLE.
THIS SCHEMATIC IS FOR THE C15 and C18 GENERATOR SET ELECTRICAL SYSTEM 12
13
8T-8737
8T-8737
37
38
8T-8737
8T-8737 BK-16-UL 200-E16
62
63
8T-8737
126-1766
1 ENDBELL 126-1774
MAGNETIC
CONTROL PLUS FROM ECM PICKUP
14 8T-8737 39 8T-8737 64 8T-8737
CONTROL MINUS FROM ECM CIRCUITS Y956, Y957, AND Y958 ARE TO BE
VOLUME 1 of 2: GENERATOR SET WIRING INFORMATION E-C5
DRC CONNECTOR TABLE E-C6
CAT DATA LINK USED IN J1939 SHIELDED DATA CABLE. AMP CONNECTOR TABLE E-C1(CONTINUED) AMP CONNECTOR TABLE E-C1(CONTINUED)
MEDIA NUMBER: KENR8250-01 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE E-C2 CLR-GA WIRE NAME POS TERM/PLUG
J1939 DATA LINK CLR-GA WIRE NAME POS TERM/PLUG SH-16-CBL V774-E46 1 126-1766
CIRCUITS V772, V773, AND V774 ARE TO BE 15 8T-8737 OR-16-UL R775-E35 40 126-1766 J1939 DATA LINK
CAN 2 DATA LINK USED IN A SHIELDED MULTICONDUCTOR CABLE. SCHEMATIC PART NUMBER: 308-7713, CHANGE: 02, VERSION: - 16 8T-8737 41 8T-8737
STARTER SOLENOID
E-T17 E-C2
YL-19 Y956-E42
GN-19 Y957-E43
A
B
126-1766
126-1766
RD-16_CBL V772-E34
BK-16_CBL V773-E32
2
3
126-1766
126-1766
17 8T-8737 WH-19 Y958-E3 42 126-1766
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter (304-E45-WH) WH-19 Y958-E44 C 126-1766 RD-14-UL 111-E22 4 126-1768
18 8T-8737 43 8T-8737 E-S1
MODBUS DATA LINK in neutral and with parking brake set. 19 8T-8737 44 8T-8737 STARTER BAT+ (150-RD) ACCESSORY TABLE RD-14-UL 111-E21 5 126-1768
E-T7 QTY PART NAME P/N 6 8T-8737
20 8T-8737 45 8T-8737
HIGHWAYS Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations. (101-E9-RD) J1939 DATA LINK
1 PLUG AS-CONN 155-2267 7 8T-8737
21 8T-8737 GY-16-UL E722-E36 46 126-1766 E-C4 8 8T-8737
22 8T-8737 47 8T-8737 1 WEDGE-PLUG LOCK 155-2266
STARTER BAT+ STARTER BAT+ 25mm TUBE-SHRINKABLE 8T-6342 9 8T-8737
OR-16-UL 361-E31 23 126-1766 RD-16-UL 150-E41 48 126-1766 E-T4 E-M3 1 RECEPTACLE AS 133-0970 10 8T-8737
24 8T-8737 49 8T-8737 (101-E6-RD) (101-E10-RD) 1 PLUG AS-RES 174-3016 11 8T-8737
25 8T-8737 YL-19 Y956-E1 50 126-1766
12 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE E-C7 GN-16-UL F702-E37 21 126-1766
25mm TUBE-SHRINKABLE 8T-6342 WH-19 Y958-E44 38 126-1766
RD-16-UL 111-E25 A 126-1766 ALT BREAKER (60A) E-C7 CLR-GA WIRE NAME POS TERM/PLUG GY-16-UL E722-E36 22 126-1766
E-T5 (101-E6-RD) BK-14-UL 200-E26 39 126-1768
BK-16-UL 200-E19 B 126-1766 BU-16-UL X862-E18 1 126-1766 WH-16-UL 363-E12 23 126-1766
BK-14-UL 200-E29 40 126-1768
GY-16-UL V762-E33 C 126-1766 BK-16-UL 200-E20 2 126-1766 BU-16-UL X862-E18 24 126-1766
CONTROL RELAY ACCESSORY TABLE
ACCESSORY TABLE ACCESSORY TABLE 25 8T-8737
E-T11 (150-E14-RD) QTY PART NAME P/N
QTY PART NAME P/N QTY PART NAME P/N 26 8T-8737
CONTROL RELAY 1 PLUG_AS. 9X-0141
1 PLUG_AS. 155-2267 1 PLUG_AS. 155-2269 27 8T-8737
E-T10 (363-E12-WH) 1 BOOT 6I-4348
1 WEDGE 155-2276 1 WEDGE 155-2261 28 8T-8737
ECM BREAKER(15A) CONTROL RELAY 50mm TUBE-SHRINKABLE 8T-6342
E-T6 (101-E9-RD) E-T19 (200-E48-BK) 29 8T-8737
COOLANT LEVEL 30 8T-8737
SENSOR ALT BREAKER (60A) AUX BREAKER (20A) 31 8T-8737
E-C3 E-T9 (109-E7-RD) E-T2 (101-E5-RD) 32 8T-8737
OR-16-UL R800-E23 33 126-1766
GY-16-UL V762-E33 34 126-1766
AC-T22
(F452-AC21-YL)
325-AG135 PK-14 1 5A
Pin Socket
Receptacle Fuse
Pin or Socket (5 Amps)
AC-T11 Single Wire 9X-1123
(E486-AC6-GY) Number
Connector
AC-T17 Component
AC-T7 (E487-AC7-BU) Plug Part Number
AC-T5 AC-T19
(N706-AC5-GY) (N705-AC4-YL) (F409-AC23-BK) Harness identification code: 2 200-L32 BK-14
This example indicates wire
AC-T3 135 in harness "AG".
Ground Circuit Identification
(N703-AC2-BU) AC-T1
(N702-AC1-BR)
Volume 2 of 2: Engine Wiring Information Connection Number Wire Color Wire Gauge
AC-T9
(N704-AC3-GN)
© 2013 Caterpillar Printed in U.S.A.
CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES FOR HARNESS 308-7732 All Rights Reserved
DT CONNECTOR TABLE G-C16 Cross-Reference from CID-FMI Code on Cat Data Link to Troubleshooting Procedure
CLR-GA WIRE NAME POS TERM/PLUG H-T32
GN-18-UL N720-G1 1 8T-8729 (V721-H13-GY) H-T15 Code and Description Procedure
A HARNESS (N718-H4-PU)
BR-18-UL N719-G2 2 8T-8729 INTERFACE H-T22 H-T26
DC TERMINAL STRIP G-T11 DC TERMINAL STRIP G-T16
PU-18-UL N718-G3 3 8T-8729 G-C16 (V720-H12-BU) (200-H1-BK) 1-5 Cylinder #1 Injector current below normal
H-T30
(Y907-G79-YL) (Y906-G78-WH) WH-16-UL 363-G4
GY-16-UL X862-G36
4
5
8T-8729
8T-8729
(V722-H14-BU) H-T14
(N720-H3-GN)
H-T29 Cross-Reference from Event Codes on Cat Data Link to Troubleshooting Procedure 1-6 Cylinder #1 Injector current above normal
DC TERMINAL STRIP G-T8 DC TERMINAL STRIP G-T27 DT CONNECTOR TABLE G-C2 H-T23 (200-H16-BK)
(Y904-G51-BK) (G488-G49-BR) GN-YL-16 200-G83 6 8T-8729
CLR-GA WIRE NAME POS TERM/PLUG (110-H8-RD) Code and Description Troubleshooting Procedure 2-5 Cylinder #2 Injector current below normal
ACCESSORY TABLE
DC TERMINAL STRIP G-T15 DC TERMINAL STRIP G-T10 A HARNESS YL-18-UL R791-G46 1 8T-8729 DT CONNECTOR TABLE G-C5 AMP CONNECTOR TABLE G-C4
(Y905-G50-YL) QTY PART NAME P/N
INTERFACE The Electronic Control Module (ECM) detected the activation
(G807-G5-BU) 1 RECEPTACLE_AS. 3E-3382 GN-18-UL F408-G47 2 8T-8729 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 2-6 Cylinder #2 Injector current above normal
DC TERMINAL STRIP G-T18 DC TERMINAL STRIP G-T13 G-C1 BU-18-UL G487-G48 3 8T-8729 YL-19 Y956-G18 1 244-0452 OR-16-UL F454-G66 1 244-0452 of the emergency shutdown override switch. This mode will
1 WEDGE 3E-3383
KENR8250-01 VOL 2 of 2
(Y910-G60-GN) (Y911-G59-WH) BR-18-UL G488-G49 4 8T-8729 GN-19 Y957-G19 2 244-0452 PK-16-UL F455-G67 2 244-0452 disable all engine derates and shutdowns, except for the 3-5 Cylinder #3 Injector current below normal
DC TERMINAL STRIP G-T17 DC TERMINAL STRIP G-T12 YL-18-UL Y905-G50 5 8T-8729 WH-19 Y958-G20 3 244-0452 PU-18-UL V706-G44 3 244-0452 H-S1 H-S2 H-T25 E085(1) Engine Shutdown Overridden event “Engine Overspeed” and the event “Emergency Stop
(Y907-G58-GY) (Y909-G80-OR) (600-H15-BR) 3-6 Cylinder #3 Injector current above normal
BK-18-UL Y904-G51 6 8T-8729 GN-18-UL N720-G38 4 244-0452 GY-18-UL N752-G84 4 244-0452 Activated”. Determine the reason that the switch has been
DC TERMINAL STRIP G-T19 YL-18-UL Y907-G79 7 8T-8729 BR-18-UL N719-G39 5 244-0452 GY-18-UL J904-G85 5 244-0452 activated. Resolve any issues that are present. Return the Troubleshooting, “Injector Solenoid - Test”
DC TERMINAL STRIP G-T37 4-5 Cylinder #4 Injector current below normal
(361-G82-OR) (F890-G6-OR) WH-18-UL Y906-G78 8 8T-8729 PU-18-UL N718-G40 6 244-0452 GN-18-UL V709-G45 6 244-0452
engine to service.
DC TERMINAL STRIP G-T14 OR-18-UL Y909-G80 9 8T-8729 BR-18-UL V716-G41 7 244-0452 BK-16-UL 200-G72 7 244-0452
(111-G54-RD) GY-18-UL Y908-G58 10 8T-8729 BU-18-UL V717-G42 8 244-0452 RD-16-UL 111-G73 8 244-0452 4-6 Cylinder #4 Injector current above normal
DC TERMINAL STRIP G-T7 DC TERMINAL STRIP DC TERMINAL STRIP G-T30 DC TERMINAL STRIP G-T35 E096(1) High Fuel Pressure
(200-G77-BK) DC TERMINAL STRIP G-T20 PWM + (V718-G43-GN) WH-18-UL Y911-G59 11 8T-8729 GN-18-UL V718-G43 9 244-0452 GY-18-UL J905-G86 9 244-0452
(F702-G9-GN) G-T22 (F702-G13-GN)
(V706-G44-PU)
A HARNESS
5-5 Cylinder #5 Injector current below normal
DC TERMINAL STRIP G-T21 DC TERMINAL STRIP G-T26
GN-18-UL Y910-G60 12 8T-8729 ACCESSORY TABLE WH-16-UL E488-G68 10 244-0452 E096(2) High Fuel Pressure Troubleshooting, “Fuel Pressure Is High”
(J842-G10-BK) DC TERMINAL STRIP G-T33 INTERFACE ACCESSORY TABLE QTY PART NAME P/N BU-16-UL E487-G69 11 244-0452
5-6 Cylinder #5 Injector current above normal
20 Page,
BK-16-UL 200-G53 40 8T-8729 1 RECEPTACLE_AS. 3E-5179 YL-19 Y956-G27 G 8T-8729
2 Data erratic, intermittent, or incorrect. E363(2) High Fuel Supply Temperature Troubleshooting, “Fuel Temperature Is High” 247-9 SAE J1939 Data Link abnormal update rate Troubleshooting, “CAN Data Link - Test”
ACCESSORY TABLE 1 WEDGE 3E-5180 H 8T-8737 3 Voltage above normal or shorted high.
QTY PART NAME P/N J 8T-8737 E363(3) High Fuel Supply Temperature 253-2 Personality Module erratic, intermittent, or incorrect Troubleshooting, “ECM Software - Install”
1 RECEPTACLE_AS. 9X-1343 ACCESSORY TABLE 4 Voltage below normal or shorted low.
50mm TUBE-SHRINKABLE 8T-6342 QTY PART NAME P/N E539(1) High Intake Manifold Air Temperature 261-11 Engine Timing Offset fault
DT CONNECTOR TABLE G-C7 DT CONNECTOR TABLE G-C12 5 Current below normal or open circuit. Troubleshooting, “Intake Manifold Air Temperature Is High”
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 1 RECEPTACLE_AS. 9W-1951
E539(2) High Intake Manifold Air Temperature Troubleshooting, “Timing - Calibrate”
YL-19 Y956-G15 A 8T-8730 YL-19 Y956-G24 A 8T-8730 6 Current above normal or grounded circuit. 261-13 Engine Timing Calibration calibration required
GN-19 Y957-G16 B 8T-8730 GN-19 Y957-G25 B 8T-8730
7 Mechanical system not responding properly. 262-3 5 Volt Sensor DC Power Supply voltage above normal
WH-19 Y958-G17 C 8T-8730 WH-19 Y958-G26 C 8T-8730
ACCESSORY TABLE ACCESSORY TABLE E HARNESS 8 Abnormal frequency, pulse width, or period. Troubleshooting, “Sensor Supply - Test”
QTY PART NAME P/N QTY PART NAME P/N INTERFACE 262-4 5 Volt Sensor DC Power Supply voltage below normal
1 PLUG AS-CONN 155-2267 1 PLUG AS-CONN 155-2267 G-C14 9 Abnormal update.
268-2 Programmed Parameter Fault erratic, intermittent, or Troubleshooting, “Configuration Parameters”
1 WEDGE-PLUG LOCK 155-2266 1 WEDGE-PLUG LOCK 155-2266 10 Abnormal rate of change.
25mm TUBE-SHRINKABLE 8T-6342 25mm TUBE-SHRINKABLE 8T-6342
incorrect
11 Failure mode not identifiable.
274-3 Atmospheric Pressure Sensor voltage above normal
12 Bad device or component. Troubleshooting, “Sensor Signal (Analog, Active) - Test”
CONNECTOR & SPLICE LOCATIONS & CONNECTOR TABLES FOR HARNESS 308-7705 274-4 Atmospheric Pressure Sensor voltage below normal
13 Out of calibration.
14 Parameter failures. 342-8 Secondary Engine Speed Sensor abnormal frequency,
Troubleshooting, “Speed/Timing - Test”
pulse width, or period
15 Parameter failures.
1690-8 Throttle #2 Position Sensor abnormal frequency, Troubleshooting, “Speed Control - Test”
16 Parameter not available. pulse width, or period
17 Module not responding.
1785-3 Intake Manifold Pressure Sensor voltage above
18 Sensor supply fault. normal
19 Condition not met. Troubleshooting, “Sensor Signal (Analog, Active) - Test”
1785-4 Intake Manifold Pressure Sensor voltage below
20 Parameter failures. normal
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 1785-10 Intake Manifold Pressure Sensor abnormal rate of
change
Troubleshooting, “Sensor Supply - Test”
PAGE 3 OF 4
INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
K-C5
INJECTOR HARNESS FUEL PRESSURE
BOOST PRESSURE SENSOR CONNECTOR
SENSOR CONNECTOR CONNECTOR
K-C13 L-C2
K-C7
FUEL TEMPERATURE
SENSOR CONNECTOR
L-C3
10 6 5 1 1 8
6 1 1 6
10 9 8 7 6 5 4 3 2 1 2 7
ENGINE COOLANT 20 16 15 11 3 6 2 5
22 21 20 19 18 17 16 15 14 13 12 11
TEMPERATURE FUEL JUMPER 4 5 3 4
30 26 25 21
SENSOR CONNECTOR HARNESS CONNECTOR 32 31 30 29 28 27 26 25 24 23
24 19
K-C10 K-C11 44 43 42 41 40 39 38 37 36 35 34 33 40 36 35 31
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53 231-2295 3E-3388 3E-3382
ENGINE CONTROL 68 67 66 65 64 63 62 61
MODULE (ECM) 9X-1343 9X-0146
CONNECTOR 76 75 74 73 72 71 70 69 5 6 7 8
J1/P1 88 87 86 85 84 83 82 81 80 79 78 77 6 1
98 97 96 95 94 93 92 91 90 89 5 2
1 5 6 10 1 6
110 109 108 107 106 105 104 103 102 101 100 99
11 15 16 20 4 3
120 119 118 117 116 115 114 113 112 111 21 25 26 30 4 3 2 1
31 35 36 40
19 24
155-2252 OR 155-2253
155-2252 KEY 155-2253 KEY 160-7689 9W-1951 B A
A B
12 11 10 9 8 7
GRAY
C
3 2 1
SECONDARY ENGINE 13 1
D
C
SPEED/TIMING 23 14 E C
SENSOR CONNECTOR
31 24
(CAMSHAFT) 1 2 3 4 5 6 F A B
K-C8 39 32
J 230-4013 155-2269 230-4011
G
47 40
H
57 48
3E5179 OR190-7612 70 58
7 8 9 10 11 12
2 1
ENGINE CONTROL 190-7612 KEY
7E-6513 RED
MODULE (ECM) 3 2 1
3E-5179 KEY 133-0970
CONNECTOR
K-C1 Wire 1
6 5 4 3 2 1
B A Wire 2
B
A
262-6073
TIMING CALIBRATION (TC)
A
B
PROBE CONNECTOR C
C
K-C2
7 8 9 10 11 12
3 8T-8737 93 8T-8737 5 K737-K4 BR-16-HV T957-K20 PU-16-HV 1 T957-EJ1 PU-16-KYNAR K737-EJ10 BR-16-KYNAR K737-EJ19 BR-16-KYNAR T957-EJ1 PU-16-KYNAR 2 INJECTOR 1 EJ-S1 EJ-S3
6 K738-K41 GN-16-HV T958-K19 YL-16-HV 2 T958-EJ2 YL-16-KYNAR INJECTOR 1 (T858-GY) EJ-S2 INJECTOR 6
4 8T-8737 94 8T-8737 K739-K40 BU-16-HV T959-K17 BR-16-HV 3 T959-EJ3 BR-16-KYNAR K737-EJ20 BR-16-KYNAR (T860-OR)
7 EJ-C2 (T859-WH) EJ-C7
5 8T-8737 95 8T-8737 BRAKE SOLENOID M/H 8 K737-K4 BR-16-HV T858-K15 GY-16-HV T960-K24 BU-16-HV 4 T960-EJ4 BU-16-KYNAR
6 8T-8737 96 8T-8737 9 T859-K21 WH-16-HV T961-K16 GN-16-HV 5 T961-EJ5 GN-16-KYNAR EJ-S5 EJ-C3
K-C11 10 T860-K14 OR-16-HV T962-K25 WH-16-HV 6 T962-EJ6 WH-16-KYNAR K739-EJ12 BU-16-KYNAR K739-EJ21 BU-16-KYNAR 7E6513
7 8T-8737 97 8T-8737 7
CLR-GA WIRE NAME POS TERM/PLUG 11 T957-K20 PU-16-HV T858-K15 GY-16-HV T858-EJ7 GY-16-KYNAR K739-EJ22 BU-16-KYNAR T858-EJ14 GY-16-KYNAR 1
BR-16-HV K737-K4 8 180-9340 98 8T-8737 12 T958-K19 YL-16-HV T859-K21 WH-16-HV 8 T859-EJ8 WH-16-KYNAR K739-EJ23 BU-16-KYNAR T958-EJ2 YL-16-KYNAR 2 INJECTOR 2 INJECTOR 3 INJECTOR 4
9
INJECTOR 5
9 8T-8737 OR-16-HV T860-K14 99 180-9340 YL-18 F421-K12 1 180-9340 COOLANT TEMPERATURE 13 995-K11 BU-18 T959-K17 BR-16-HV T860-K14 OR-16-HV T860-EJ9 OR-16-KYNAR INJECTOR 2 EJ-C4 EJ-C5 EJ-C6
10 8T-8737 100 8T-8737 BRAKE COMMON 14 K739-K40 BU-16-HV T960-K24 BU-16-HV K737-K4 BR-16-HV 10 K737-EJ10 BR-16-KYNAR EJ-S1
K-C13 PK-18 G833-K37 2 180-9340 T961-K16 GN-16-HV K738-K41 GN-16-HV 11 K738-EJ11 GN-16-KYNAR T858-EJ7 GY-16-KYNAR T858-EJ13 GY-16-KYNAR EJ-C3
11 8T-8737 101 8T-8737 INTAKE MANIFOLD AIR PRESSURE 15 R746-K18 PK-18
CLR-GA WIRE NAME POS TERM/PLUG WH-18 T725-K44 3 180-9340 16 T962-K25 WH-16-HV K739-K40 BU-16-HV 12 K739-EJ12 BU-16-KYNAR T858-EJ14 GY-16-KYNAR EJ-C4
12 8T-8737 102 8T-8737 PRESSURE SENSOR COMMON 17 7E6513 EJ-C2 EJ-C4 EJ-C5
PU-16-HV T957-K20 1 180-9340 PU-18 N707-K43 4 180-9340 G829-K2 GN-18
BU-18 995-K11 13 180-9340 103 8T-8737 18 EJ-S3 T859-EJ16 WH-16-KYNAR 1 CLR-GA WIRE NAME POS TERM/PLUG
INJECTOR 3 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
(Dimensions: 39 inches x 24 inches)
BU-16-HV K739-K40 14 180-9340 GY-16-HV T858-K15 104 180-9340 YL-16-HV T958-K19 2 180-9340 WH-18 G828-K28 5 180-9340 19 T860-EJ9 OR-16-KYNAR T860-EJ17 OR-16-KYNAR T959-EJ3 BR-16-KYNAR 2
20 T860-EJ18 OR-16-KYNAR GY-16-KYNAR T858-EJ13 1 WH-16-KYNAR T859-EJ16 1 WH-16-KYNAR T859-EJ15 1
PK-18 R746-K18 15 180-9340 WH-16-HV T962-K25 105 180-9340 BR-16-HV T959-K17 3 180-9340 GN-18 G829-K35 6 180-9340 EJ-S2
21 BR-16-KYNAR T959-EJ3 2 BU-16-KYNAR T960-EJ4 2
16 8T-8737 BR-16-HV T959-K17 106 180-9340 22 T859-EJ8 WH-16-KYNAR T859-EJ16 WH-16-KYNAR PU-16-KYNAR T957-EJ1 2
BU-16-HV T960-K24 4 180-9340 PK-18 C991-K6 7 180-9340 EJ-C5
GN-18 G829-K2 17 180-9340 GN-16-HV T961-K16 107 180-9340 23 T859-EJ15 WH-16-KYNAR ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
GN-16-HV T961-K16 5 180-9340 8 8T-8737 24 7E6513
18 8T-8737 BU-16-HV T960-K24 108 180-9340 K738-EJ11 GN-16-KYNAR T859-EJ15 WH-16-KYNAR 1 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
WH-16-HV T962-K25 6 180-9340 ACCESSORY TABLE PASSIVE SPD -1: A CRANK SPEED 25 E963-K23 BK-18 INJECTOR 4
19 8T-8737 109 8T-8737 TDC SERVICE PROBE + 26 G856-K8 WH-18 T957-EJ1 PU-16-KYNAR T960-EJ4 BU-16-KYNAR 2 1 CONNECTOR AS 7E-6513
1 CONNECTOR AS 7E-6513 1 CONNECTOR_AS 7E-6513
20 8T-8737 110 8T-8737 GY-16-HV T858-K15 7 180-9340 QTY PART NAME P/N 27 T959-EJ3 BR-16-KYNAR
OIL PRESSURE SENSOR 28 T958-EJ2 YL-16-KYNAR 50mm TUBE 112-8144 50mm TUBE 112-8144 50mm TUBE 112-8144
21 8T-8737 111 8T-8737 WH-16-HV T859-K21 8 180-9340 1 PLUG AS. 231-2295 994-K10 GY-18
29 T960-EJ4 BU-16-KYNAR INJECTOR
22 8T-8737 112 8T-8737 T961-EJ5 GN-16-KYNAR EJ-C6
K-C7 OR-16-HV T860-K14 9 180-9340 200mm PAINT/PRO 110-3202 TEMPERATURE SENSOR COMMON 30 G833-K7 PK-18 EJ-C1
23 8T-8737 113 8T-8737 31 T962-EJ6 WH-16-KYNAR 7E6513 EJ-C3 HARNESS EJ-C6 SYMBOL DESCRIPTION
24 8T-8737 114 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG BR-16-HV K737-K4 10 180-9340 32 T860-EJ17 OR-16-KYNAR 1 CLR-GA WIRE NAME POS TERM/PLUG CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
K-C10 T961-EJ5 GN-16-KYNAR 2 INJECTOR 5
BK-18 E963-K23 25 180-9340 WH-16-HV T859-K21 115 180-9340 WH-18 G828-K30 1 180-9340 GN-16-HV K738-K41 11 180-9340 33
GY-16-KYNAR T858-EJ14 1
EJ-C1 PU-16-KYNAR T957-EJ1 1 180-9339 OR-16-KYNAR T860-EJ17 1 CIRCUIT CONNECTED
CLR-GA WIRE NAME POS TERM/PLUG 34 NOTE A K-C2
WH-18 G856-K8 26 180-9340 PU-16-HV T957-K20 116 180-9340 GN-18 G829-K34 2 180-9340 BU-16-HV K739-K40 12 180-9340 PASSIVE SPD +1: A CRANK SPEED 35 1552269 YL-16-KYNAR T958-EJ2 2 180-9339 GN-16-KYNAR T961-EJ5 2
E964-K22 WH-18 YL-16-KYNAR T958-EJ2 2
27 8T-8737 117 8T-8737
PK-18 R746-K18 3 180-9340 ACCESSORY TABLE
BU-18 995-K11 1 180-9340 TDC SERVICE PROBE - 36 G857-K9 YL-18 K-S1 G856-K8 WH-18 1 TIMING CALIBRATION EJ-C7 BR-16-KYNAR T959-EJ3 3 180-9339
37 2 ACCESSORY TABLE ACCESSORY TABLE CIRCUIT NOT CONNECTED
GY-18 994-K10 28 180-9340 YL-16-HV T958-K19 118 180-9340 PK-18 G833-K36 2 180-9340 994-K10 GY-18 G833-K7 PK-18 G833-K36 PK-18 G857-K9 YL-18 TC) PROBE 7E6513
29 8T-8737 119 8T-8737 ACCESSORY TABLE QTY PART NAME P/N 38 995-K11 BU-18 G833-K37 PK-18 QTY PART NAME P/N BU-16-KYNAR T960-EJ4 4 180-9339 QTY PART NAME P/N
ACCESSORY TABLE 39 T860-EJ14 OR-16-KYNAR 1 ELECTRICAL CONNECTION TO
PK-18 G833-K7 30 180-9340 120 8T-8737 QTY PART NAME P/N 1 PLUG AS. 155-2252 F421-K12 YL-18 G833-K38 PK-18 T962-EJ23 WH-16-KYNAR 2 INJECTOR 6 GN-16-KYNAR T961-EJ5 5 180-9339
FUEL PRESSURE 40 C991-K6 PK-18 C967-K13 BU-18 NOTE A 1 CONNECTOR AS 7E-6513 1 CONNECTOR AS 7E-6513 MACHINE STRUCTURE
31 8T-8737 ACCESSORY TABLE QTY PART NAME P/N 41
1 PLUG AS. 237-0227 200mm PAINT/PRO 110-3202 C991-K6 PK-18 50mm TUBE 112-8144 WH-16-KYNAR T962-EJ6 6 180-9339 50mm TUBE 112-8144
32 8T-8737 QTY PART NAME P/N 1 PLUG AS. 230-4011 42 E963-K23 BK-18 K-S2 G829-K34 GN-18 K-C10 INTERNAL ELECTRICAL CONNECTION
200mm PAINT/PRO 110-3202 1 WEDGE 155-2258 43 E964-K22 WH-18 NOTE A 2304011 GY-16-KYNAR T858-EJ7 7 180-9339
33 8T-8737 1 PLUG AS. 227-4002 200mm PAINT/PRO 110-3202 G829-K2 GN-18 G829-K33 GN-18 ENGINE COOLANT EJ-C7
TO SURFACE OF COMPONENT
44 E965-K27 BU-18 G829-K32 GN-18 995-K11 BU-18 1 SIGNAL WH-16-KYNAR T859-EJ8 8 180-9339
34 8T-8737 200mm PAINT/PRO 110-3202 45 E966-K26 YL-18 G833-K36 PK-18 2 GROUND TEMPERATURE SENSOR
G829-K35 GN-18 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 E964-K22 35 180-9340 PASSIVE SPD +2: B CAM SPEED 46 E966-K26 YL-18 G828-K1 WH-18 2345012 OR-16-KYNAR T860-EJ9 9 180-9339 CONNECTOR
YL-18 G857-K9 36 180-9340 BOOST PRESSURE ENGINE COOLANT PASSIVE SPD -2: B CAM SPEED 47 E965-K27 BU-18 G829-K2 GN-18 BR-16-KYNAR K737-EJ10 10 180-9339 OR-16-KYNAR T860-EJ18 1
SENSOR CONNECTOR INJECTOR HARNESS 48 G833-K7 PK-18
37 8T-8737 TEMPERATURE SENSOR 49 G856-K8 WH-18 K-S3 GN-16-KYNAR K738-EJ11 11 180-9339 WH-16-KYNAR T962-EJ6 2 H# CIRCUIT GROUPING DESIGNATION
K-C7 CONNECTOR G828-K30 WH-18
38 8T-8737 CONNECTOR 50 G857-K9 YL-18 G828-K1 WH-18 G828-K29 WH-18 ACCESSORY TABLE
K-C13 51 N707-K43 PU-18 BU-16-KYNAR K739-EJ12 12 180-9339
39 8T-8737 K-C10 NOTE A G828-K31 WH-18 K-C5
52 R746-K18 PK-18 G828-K28 WH-18 ACCESSORY TABLE QTY PART NAME P/N ATCH WIRE, CABLE, COMPONENT
PK-18 C991-K6 40 180-9340 2304011
53 R747-K5 GY-18 994-K10 GY-18 C967-K13 BU-18 1 SIGNAL
INTAKE MANIFOLD AIR 1 CONNECTOR AS 7E-6513
41 8T-8737 54 T725-K44 WH-18 QTY PART NAME P/N
55 995-K11 BU-18 G833-K38 PK-18 2 GROUND TEMPERATURE SENSOR
42 8T-8737 1 RECEPTACLE AS. 262-6073 50mm TUBE 112-8144 CIRCUIT CONNECTED
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 C967-K13 BU-18 2345013
43 8T-8737 C991-K6 PK-18
ATMOSPHERIC PRESSURE SENSOR 57 R747-K5 GY-18 1 WEDGE 3E-5180
44 8T-8737 58 E963-K23 BK-18 BLADE, SPADE, RING OR SCREW
K-C5 E964-K22 WH-18
45 8T-8737 59 TERMINAL
CLR-GA WIRE NAME POS TERM/PLUG 60 E965-K27 BU-18
YL-18 E966-K26 46 180-9340 E966-K26 YL-18 K-C8
180-9340 INTAKE MANIFOLD FUEL JUMPER 61 2304011
BU-18 E965-K27 47 180-9340 BU-18 C967-K13 1
FUEL TEMPERATURE SENSOR 62 F421-K12 YL-18 F421-K12 YL-18 SECONDARY ENGINE SPLICE
HARNESS E965-K27 BU-18 1 BK-18
48 8T-8737 PK-18 G833-K38 2 180-9340 AIR TEMPERATURE 63 G856-K8 WH-18
E966-K26 YL-18 2 WH-18 SPEED/TIMING SENSOR
49 8T-8737 SENSOR CONNECTOR CONNECTOR 64 G857-K9 YL-18 (CAMSHAFT)
ACCESSORY TABLE FUEL DIFFERENTIAL PRESSURE SW 65 N707-K43 PU-18
50 8T-8737 K-C5 K-C11 T725-K44 WH-18 R746-K18 PK-18 2717537
QTY PART NAME P/N 66
51 8T-8737 SECONDARY ENGINE 67 R747-K5 GY-18
52 8T-8737 SPEED/TIMING 1 PLUG AS. 230-4011 68 T725-K44 WH-18
69 K-C6
53 8T-8737 SENSOR CONNECTOR 200mm PAINT/PRO 110-3202 NOTE A
54 8T-8737 (CAMSHAFT) K-S1
K-S2
70
71
2304011
E963-K23 BK-18 1 BK-18 PRIMARY ENGINE COLOR ABBREVIATIONS
(G833-PK) E964-K22 WH-18 2 WH-18 SPEED/TIMING SENSOR
55 8T-8737 K-C8 (G829-GN) PRESSURE SENSOR +5V 72 G828-K1 WH-18 (+) BATTERY
BU-18 C967-K13 56 180-9340 73 (CRANKSHAFT) ABBREV COLOR
74 NOTE A 2717538
GY-18 R747-K5 57 180-9340 (+) BATTERY SWITCHED
K-C8 75
58 8T-8737 K-S3 76 RD RED
59 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG (G828-WH) 77 K-C7
2370227 STARTING CIRCUIT
60 8T-8737 BU-18 E965-K27 1 180-9340 TIMING 78
BOOST PRESSURE WH WHITE
79 G828-K30 WH-18 1 VS
61 8T-8737 ENGINE OIL CALIBRATION(TC) 80 G829-K34 GN-18 2 GROUND SENSOR
YL-18 E966-K26 2 180-9340
PROBE CONNECTOR (-) BATTERY / SENSOR RETURN
YL-18 F421-K12 62 180-9340
ACCESSORY TABLE
PRESSURE SENSOR 81 R746-K18 PK-18 3 SIGNAL 2490096 OR ORANGE
63 8T-8737 CONNECTOR K-C2 82
FUEL DIFFERENTIAL PRESS SW RETURN 83 N707-K43 PU-18 SENSOR / ACTUATOR SUPPLY
64 8T-8737 QTY PART NAME P/N K-C9 K-C2
84 YL YELLOW
WH-18 T725-K44 65 180-9340 1 PLUG AS. 230-4011 CLR-GA WIRE NAME POS TERM/PLUG 85 SIGNAL PLUS TO ECM
66 8T-8737 200mm PAINT/PRO 110-3202 K-C9 86 SIGNAL MINUS TO ECM PK PINK
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