: LiT[P - Perr SS NALE ‘The subject Applied Mechanics deals with basic co ¢s, moments, friction, centre of gravity, laws of motion and simple machines re required by the students for further understanding of other allied subjects. ctenhances the analytical ability of the students. mcepts of mechanics like laws of DETAILED CONTENTS 08 period of engineering mechanics definition of mechanics, statics, application of engineering mechanics in practical fields. of Applied Mechanics, basic quantities and derived quantities of basic units and derived ntsystems of units (FPS, CGS, MKS and SI) and their conversion from -toanother density, force, pressure, work, power, velocity, acceleration cept of rigid body, scalar and vector quantities ition of force, measurement of force in SI units, its Tepresentation, types force: Point force/concentrated force & Uniformly distributed force, effects of force, characteristics of a force Different force systems (coplanar and non-coplanar), principle of ‘transmissibility of forces, law of super-position 23 Composition and resolution of coplanar concurrent forces, resultant force, method of composition of forces, laws of forces, triangle law of forces, Polygon law of forces - graphically, analytically, resolution of forces, Tesolving a force into two rectangular components 2.4 Free body diagram 2.5 Equilibrant force and its determination 2.6Lami's theorem (concept only) [Simple problems on above topics] 253. Moment 10 period 3.1 Concept of moment 3.2 Moment of a force and units of moment 3.3 Varignon's theorem (definition only) 3.4 Principle of moment and its applications (Levers — simple and compound, steel yard, safety valve, reaction at support) 3.$Parallel forces (like and unlike parallel force), calculating their resultant 3,6Concept of couple, its properties and effects 3.7 General conditions ofequilibrium of bodies under coplanar forces and beams, fixed support, roller, support, over hanging, Uniformly distributed load, point load, varying load 3.8 Position of resultant force by moment [Simple problems on the above topics] 4, Friction 10period 4. Definition and concept of friction, types of friction, force of friction 42 Laws of static friction, coefficient of friction, angle of friction, angle of i repose, cone of friction _ 43 Equilibrium ofa body lying on a horizontal plane, equilibrium of a body lying onarough inclined plane, friction in simple screw jack 44 Calculation of least force required to maintain equilibrium of a body ona rough inclined plane subjected to a force: a) Acting along the inclined plane Horizontally 5) Atsome angle with the inclined plane [Simple problems on the above topics] 5. Centre of Gravity : 08 period 5.1 Concept, definition of centroid of plai ee plain figures and centre of gravity of 52 ees ee 5 seme of Hea of plain and composite lamina using moment method nly, centroid of bodies with removed portion y 53 Determination of center of Sravity of hemisphere and sphere; composite bodies {Simple problems on the above topics) ¥ f solid bodies - cone, cylinder, and bodies with portion removed 6. Momentof Inertia Concept of moment ‘i 06 peri Re pee — mt Second moment of area and radius of Ea theorems of parall ant Perpendicular axis, second moment of area of como ‘angle, triangle, circle (wi ivation momentof area forL, T and I sections, Bhs oi ee od a xsimple Machines “ : 16 : finition of effort, velocity ratio, mechanical advantage and effic) 4 a machine and their relationship, law of machines ol ine (Examples) . sie and compound machine (1 7.2 Simple J machine, reversible and self locking machine nl Load lost in friction, determination of maximum jes ued maximum efficiency second, third system of pulleys), determination of Ee ay Se aioe: el efictanoy Working principle and application of wheel and axle, different pulley blocks, : jack, worm and worm wheel, single and double winch crab. Serenen ft veloc tied field of their application [Simple problems on the above topics] \CTICALS ‘Verification of the following laws: 2) Parallelogram law of forces b) Triangle law of forces ___ ¢) Polygon law of forces -_ 2. Toverify the forces in different members ofjib crane. oe, ‘Toverify the reaction at the supports ofa simply supported beam. _ 4. To find the Mechanical Advantage, Velocity Ratio and efficiency in case of an inclined plane. 5. Tofind the Mechanical Advantage, Velocity Ratioandefficiency ofa screw ‘jack. 6 Pind the Mechanical Advantage, Velocity Ratio and efficiency of worm and a. i it as Mechanical Advantage, Velocity Ratio and efficiency of single purchase 8. Tofind out center of gravity of regular lamina, r. Tofind out center of gravity of iregular lamina, 10.7% i i iti : *etemine coeficient of fiction between thre pairsof given surface, ASTRUCTIONALSTRATEGY a U 5 Eager based learning sds for effective teaching lamin . m thestudentstoreal i problems, : P Pea ai ‘ninuedicamingeite, ©” POM Problem solving abilities and develop 27HE AE 43002 PPE sle in the construction and manufacturing of rials add to the economy, working and life of subject Code: 1 RATIONALE Materials play an important re i W/tools. Right selection of mate! t be conversant with the properties, uses, machinery. A diploma holder mus' wailability and costs of materials used for construction/fabrication to enable him to perform his functions confidently. The subject of Engineering Materials has been designed to cover the above aspects. DETAILED CONTENTS Importance of Materials 12 Period 1.1 Classification: Metals and non-metals, Ferrous and non-ferrous metals and 1.2 Crystalline and non-erystalline structures; unit cells, Bravais space lattices, cubie closed pack structures, coordination number, miller indices, crystallographic planes and directions. 1.3 Structural imperfections - point, line, planar and volume defects, structure 1.4Names of common metals, theiralloys and non-metals used in Industry 1.5 Properties of metals and alloys 1.6 Physical properties - Appearance, luster, colour, density and melting point 1.7 Thermal and electrical conductivity 1.8 Corrosion, causes, effects and prevention. 1.9 Study of creep and fatigue. 2. oo 16 Period Flow diagram for the production of ferrous metals from their ores. constituents of iron, iron carbon diagram. ; 22 ificati i Sagatemnpene composition and uses of cast iron and plain carbon steels. IS, ee tee elements such as Aluminium, chromium, Nickel, Cobalt, siege: um, tungsten, Vanadium, Silicon, Sulphur and 24 iti i pee properties, and uses of special steels such as High speed steel, less steels, Silicon steels, Heat resistant steels, Spring steel. 29\ F 3.5 Heat Treatment: Iron-carbon diagram, objectives of heat treatment. Brief aa a description and uses w ith examples of principal heat treatment processes, ‘Annealing, Normalizing, Tempering, Hardening, Carburising, Nitriding and ‘Cyaniding and applications, case hardening. 3 Iron Carbon Equilibrium Diagram 04 Period 3.1 Phase transformation 3.2 Nucleation and growth a ea 4 TETDiagram 04 Period ‘41 Iporteacsote cooling rate. 4.2 Martensite transformation 4.3 Nucleation and growth 5. Non-ferrous Metals and Alloys 16 Period 5.1 Copper: Properties and uses 5.2 Composition, properties and uses of copper alloys. 5.3 Brasses: Cartridge brass, Nickel silver 5.4 Bronzes: Phosphor bronze, Al-bronze, Mn-bronze, and Gun metal. 5.5 Properties and uses of Aluminium. 5.6 Composition, properties and uses of Al-alloys e.g., Duralumin, Yellow metal, 5.7 Properties and uses of alloys of lead, tin and magnesium. 5.8 Bearing Metals : Requisite qualities. Composition, properties and uses of white metal bearing, copper based bearing metals. Aluminium based bearing metals. Use of nylon/PTFE for bushes/bearings, bi-metallic and trimetallic bushes 6, Other Important Materials 12 Period 6.1 Plastics: Definition, classification of plastics, fibre glass, reinforced plastics. major applications of various plastics and their uses and grades. 6.2 Composite materials. 6.3 Heat insulating materials: Properties and uses of asbestos, glass wool, thermo Cole, cork, mica. 64 Electrical insulating materials. Properties and uses of china clay, leather, bakelite, ebonite, glass wool, rubber, felt, 30sound insulating materials: Cork, fibre boards, N 5 rials: Wood, plywood, rubber — 6.6! ‘abrication mate! 5 er— natural and synther plate glass, toughened glass, safety glass, ' ie, Glass — 7 Refractory mane pe BEANS Bier and uses of dolomite, ceramics, f Protective coating materials: Paints, primers, vamishes, enamels, putt electroplating materials, rubasil, Teflon coating. ope and adhesives — Application and availability of sealant and adhesives 6 6,9 Sealant for industrial user. 6.10 Smart materials, _ sTOFPRACTICALS 1, Classification’ ofabout25 specimen of materials/parts into ~« Metalsand Non Metals _, Metalsand Alloys . Ferrous and non ferrous metals + Ferrous and non ferrous alloys 2. Givenasetof imen of metals and alloys (copper, brass, aluminum, cast iron, identify and indicate the various properties possessed by them 3 Study of heat treatment fummace 4. Study of metallurgical microscope anda specimen polishing machine. BS, To anneal a given specimen and find out difference in hardness as a result of annealing 6. To normalize a given specimen and to find out the difference in hardness as a a aul operates q Tofind hardness ofa given specimen using “Rockwell hardness tester” _INSTRUCTIONALSTRATEGY While imparting instructions, teacher should show various types of engineering ‘materials to the students. ‘Students should be asked to collect samples of various _ materials available in the market. Visits to industry should be planned to demonstrate ‘of various types of materials in the industry. = _ RECOMMENDED BOOKS 1. Material Sci 2 Ad al Science by R.K Rajput; Laxmi Publications, Darya Ganj, New Delhi. » Advances in material Science by R.K.! : : : sons; New Delhi, by R.K.Dogra and Dr.A.K.Sharma;S.K kataria & . fatcrial Science by GBS Narang; Khanna Publish Delhi 31SX, ” subject Code : 143005 EEE RATIONALE his subject provides knowledge about various welding processes and foundry work Jing is very useful for fabrication work and foundry for production of castings used for manufacturing ofmachines and itis very essential for diploma holden : DETAILED CONTENTS _ pNIT-1 10 Period Principle of welding, Classification of welding processes, Advantages and _ imitations, Industrial applications of welding, Welding positions and techniques, symbols. Gas Welding , Principle of gas welding, Types of gas welding flames and "their applications, Gas welding equipments, Gas welding torch, Oxy acetylene "cutting torch, Blow pipe, Pressure regulators, Filler rods and fluxes. __-UNIT-2 10 Period Are Welding, Principle of operation, Arc welding machines and equipment, A.C. and _ D.C. are welding, Effect of polarity, current Tegulation and voltage regulation, "Electrodes, Flux for arc welding. Other Welding processes, Resistance welding: | Principle, advantages, limitations, working and applications of spot welding, seam _ welding, projection welding and percussion welding. Shielded metal arc welding, , ‘submerged arc welding, welding defects, methods of controlling welding defects and inspection of welded joints. UNIT 12 Period _ Modem Welding Methods, Principle of operation, advantages, disadvantages and applications of: Tungsten inert gas (TIG) welding, Metal inert gas (MIG) welding, Thermit welding, Electro slag welding. _—UNIT-4 12Period Patter Making, Types of pattern, Pattern material, Pattern allowances, Pattern codes # per B.LS. Introduction to cores, core boxes and core materials, Core making Procedure , Core prints, positioning of cores. Moulding Sand , Properties of _ Moulding sand, permeability, refractoriness, adhesiveness, cohesiveness, strength, flow ability, collapsibility etc, Various types of moulding sand and testing of Roulding sand. Mould Making, Types of moulds, Molding boxes, hand tools used for _ ould making, Molding processes: Bench molding, floor molding, pit molding and ine molding. 3Bnee i k id applicat f D) 10 Petiog ‘i sag Processes Principle, working and applications of Die casting: 4 aon chamber, Investment and lost wax process, Centrifugal i ae : casting process. Gating and Risering system , Elements of gating system, Foi basin, sprue, runner, gates Types of risers, location ofriser, Casting Defects, Differe, types of casting defects and their Teasons, testing of defects; radiography, fabion, particle inspection, and ultrasonic inspection. ic 10 Period Furnaces Construction and working of: Pit furnace, Cupola furnace Preliminary joining practice by gas welding. Exercises ofgas welding on the following Aluminum, Brass, Copper, C.I. 3. Gascutting of the following types (@ Preliminary gas cutting practice (B) Stock cutting by oxy acetylene 4, Making following types of joints by arc welding: (@) Preliminary joining practice by are welding (b) Butt and lap joint (invertical position, travel up and down) (¢) Welding of outside comer joint Exercise on spot welding Exercise on brazing Exercise on TIG/MIG welding Testing & Inspection of welding defects visually Pattern making: Preparation of solid pattem (single piece), Preparation of split patter pen ay INSTRUCTIONALSTRATEGY 1. Teachers should lay special emphasis in making the students conversant with concepts, principles, procedures and practices related to various manufacturing processes, 2. Focus should be laid in preparing jobs using various machines/equipmen! the workshop. 3. Use of audiovisual aids/video films should be made to show specialized ‘operations, MfacomMe NDED BOOKS ding Technology by R.L. Aggarwal and Tahil puis Delhi. NY Maghanani; Khong 2 —_ of Foundry Technology by Jain; Tata Mc Graw Hill Publishers, New pelhi. 1 workshop ‘Technology by B S Raghuvanshi; Dhanpat Rai and Sons, Delhi 4 Manufacturing ‘Technology by M Adithan and AB Gupta, New Age International (Pita. 4 Blements of Workshop Technology by SK Chaudhry and Hajra; Asia Publishing ‘House. workshop Technology Vol. I, Il, Il by Chapman; Standard Publishers New Delhi. Practical Handbook for Mechanical Engineers by Dr. A B Gupta; Galgotia Publications, New Delhi. Production Technology by HMT; ; Tata McGraw Publishers, New Delhi. 4 Engineering and Science by Pandey and Singh; Standard Publishers New Delhi. "ja Workshop Prcticeby RK. Singal SK Kataria and Sons, New Delhi . “{; arText Book of Production Engineering by PCC. Sharma; S. Chand and Company Ltd. New Delhi. SUGGESTED DISTRIBUTION OF MARKSAUTOMOTIVE EN Subject Code : 263002 | | T ; S|. nie RATIONALE The power plant i i ay po = eee a the most important part of Automobile vehi labus eee oe is Prepared with the aim to develop ave eat — oes ject. This subject is the core beginning BT iti daragiear rn a : is carey ea oot student to apply the principles for their fi i ledge wil artful to them in practical ficld to, phar DETAILED CONTENTS 1. Introduction to IC Engines 1 Engine terms — bore, stroke, dead ppeces > center, com i i _ 5 pression ratio, swept vol clearance bey een eee eel es, the crank shaft. fetemetfication an Se ee ae, Soe a ic el, ignition, cooling and number and Constructional Details - Constructional details of cyli i . t ; 5 u I I cylinder block, cylinder head, cylinder liner, piston, piston coatings, piston rings, gudgeon pin, connecting rod, crankshaft, camshaft, valve mechanism, flywheel and damper. 2. Engine Construction and Operation 20 period Four stroke and two stroke petrol engine- working principle, construction and operation. Scavenging, comparison of four stroke and two stroke engine operation, firing order and its significance. Valve Timing diagram of petrol engines. ‘Comparison of two & four stroke petrol engine. 16 period 3. Cooling and Lubrication System Need for cooling system, Study of cooling system components, Types of cooling system: air cooling system, liquid cooling system, and pressurized cooling system, antifreeze mixture. Need of Lubrication system, properties of lubricating oil, additives, Types of lubrication system: pressure lubrication system, dry &, wet sump lubrication system. 16 period hanical and electrical fuel feed ling, acceleration and it of Petrol 4. SIEngine Fuel System Properties of Ideal gasoline, Fuel feed systems; mechanica’ ; pumps. Carburetor Function & working principle, starting, idl normal circuits of carburetors. Study of Solex, Carter Carburetors. Concep' injection, MPFI. 36 cA. rmbustion and Coated Chain, stion in ST engine; Stages of combus clay period, abnormal comby effect of engine variables on . patrol engines & its different types tion, flame pp den, " , 0) Ustion, Pro, igniti Propagation fat md 7 of , 1 knock ot Drea MG Fuel additives, Com Otang My ‘Study of two stroke petrol engine dy of four stroke petrol engine, , Oxford IBH Publishing Co., Wiliam H.Crouse, “Automotive Engines", McGraw-Hill Publishers, 3 Ellinger H.E., “Automotive Engines”, Prentice Hall Publishers, $. Ganesan. V, “Internal Combustion Engines”, Tata McGraw-Hill Publishing Co, f es in Internal combustion engines”, 6 Mathur and RPSharma, ‘A course in Bare & Sons Publications, New Delhi Ma a Kripal Singh; Publishers 3 ineeri Dr, Kripal Singh; Standard Publi & Automobile Engineering Vol. 1 & 2 by __ Distributors Automobile Engineering by K.M. Gupta, Umesh Prakashan, Delhi. SUGGESTED DISTRIBUTION OF MARKSPRINCIPLE OF Li T/P) Subject Code ; 263003 | rat |? | RATIONALE A diploma holder in Automobile Engineering is supposed to look after the Lc engines, air compressors and air conditioning of automobiles. Therefore, it j, ‘essential to teach concepts, principles, applications and practices covering laws of thermodynamics, basic air cycles, types of fuel used and their properties and Somponents of air conditioners. Hence this subject has been included in this course DETAILED CONTENTS Concept of thermodynamics, heat, temperature, intensive and extensive Properties, path, process, system, Surroundings, enthalpy, internal energy and thermodynamic work 2 Gas Laws 10 periods Boyle's law, Charle's law, Joule's law, Characteristic gas equation, gas constant, universal gas constant. Simple numerical problems based on above laws. 3 Laws of Thermodynamics 12 periods Zeroth law of thermodynamics, Irreversible process, First law of thermodynamics, Second law of thermodynamics (concept only), Thermal efficiency, Heat pump, heat engine and Refrigerator, concept of entropy, Constant volume, constant pressure, isothermal, adiabatic, polytropic, throttling and free expansion processes. Numerical based on above processes 4 Air Cycles 12 periods Camot cycle — concept only,Otto cycle, Diesel cycle, Dual combustion cycle, Numericals based on above cycles S Air Compressors 10 periods Reciprocating air compressor, Centrifugal compressor, Rotary air compressor - its types. Working of single stage and double ‘stage compressor and applications. 6 Heat Transfer 10 periods Modes of heat transfer — Conduction, convection, radiation, Fourier’s Law. Numerical based on Fourier’s Law 38LISTOF PRACTICALS fh Study of Otto Cycle 2. Study of Centrifugal air compressor 4, Study of Reciprocating air compressor 4, Study of Heat Pump, Heat Engine & Refrigerator 5, Study of different modes of heat transfer {INSTRUCTIONAL STRATEGY Teachers should provide simple exercises to students involvin a le 8 ig applications of __yarious concepts and principles being covered in the subject. Prdblend pia he should be prepared and students should be asked to solve them. In practical “topics work, students should independently perform practicals. RECOMMENDED BOOKS i Thermal Engineering by SK Kulshreshtha; Vikas Publishing House Pvt. Ltd., Delhi 2. Thermal Engineering by A.S. Sarao; Satya Prakashan, New Delhi 3. Engineering Thermodynamics by Valan A. Arasu, TMH, Delhi 4. Thermal Engineering by P.L. Ballaney; Khanna Publishers, Delhi 5. Thermal Engineering by R.K. Rajput; Laxmi Publications, New Delhi 6. Refrigeration and Air conditioning by G.S. Aulakh, Eagle Prakashan, Jalandhar 7. Thermodynamics—I by B.S. Ubhi, S.K. Kataria & Sons, Delhi 8. Hydraulics & Pneumatics by Birinder Singh, Kaption Publishing house, New Delhi 9. Hydraulic and Pneumatic control by Shammuga Sundram, S.Chand & Company Ltd., New Delhi 10. Pneumatic controls by Festo Didactic, Banglore SUGGESTED DISTRIBUTION OF MARKS Mars Aoi)Subject Code : 263001 RATIONALE In teaching fundamentals of Automobile Engineering, chassis is an essential topic is divided in two parts, In this part we have included components of ae. box, propeller shaft, universal 10 Periods ‘Types of chassis layout with reference to power plant locations and drives |. Types of chassis, layout of conventional type of chassis, function and arrangement of thier 2. Transmission Units ‘i 20 Periods ‘Neodof transmission system, Features of transmission components ‘Clutch: - Requirements of clutches - Principle of friction clutch - Types: Cone clutch, Simgle-plate clutch, Diaphragm spring clutch, Multiplate clutch, Centrifugal clutches, Need of Fluid coupling — Principle, construction & working of fluid coupling. Gear box: - Requirements of Gear boxes, Different types of gear boxes, construction & working of Sliding mesh, Constant mesh & synchromesh gear box, Transfer case assembly, Epicyclic Gear Box, Automatic Transmission, Introduction to Torque converter. 3. Drive Line 14 Periods Need of universal joints, fluctuations in angular speed, construction & working of constant velocity universal joints, Need of propeller shaft, its construction & whirling speed. Need of rear axle & its types, construction & working of full floating, three quarter floating and semi floating rear axles. 4, Differential Assembly 10 Periods Differential-Its need, purpose & Principles, Theory of Sun & Planet gears, 40 PERRETC ‘onstruction & working details of differential Unit, Limita slip differential, differential locks, tion of differentia), fea, 5, Wheels & Tyres 10 Periods ype of wheels, load distribution on front & Rear wheels, construction of wi bly. Spoked wheel, disc wheel & alloy wheel. Wheel balancing Scaeisetion » rerial of solid, tubed & tubeless gpes of tyre wear and their causes. Hot & rotation, T) fi nand aspect ratio. truction, components and operation. sliding mesh gear boxes regarding { truction, components and operation: * its construction and operation. , components and operation.gineering by K.M. Gupta, Umesh Prakashan, Delhi. 10. automobile Boy SUGGESTED DISTRIBUTION OF MARKS