T R A N S M IS S ION PART S
Instructions
Aisin AW TF-80SC, TF-81SC
Oversized C3 Clutch
Control Valve Kit TOO L
TF-81SC
Front Cover
Valve Body
Part No. R
EQ
D
UIRE
39741-50K
• Valve
• Spring
Spring
NOTE: Volvo (AM6), Opel (AF40),
Peugeot (TF-80), Saab (AF40/6),
Land Rover (TF-80), Ford (AF21) and
Mazda (AW6A-EL). Valve
Tool Kit Tool
Kit
Part No.
F-39741-TL50
• Reamer
• Reamer Jig
CAUTION: Prior to removal of spring adjustment
• Guide Pin plug, measure and record distance from end of Figure 1
plug to the casting (Figure 1). This dimension
NOTE: Sonnax “F-Tool” kits designed to must be matched during reassembly.
service a specific bore require the VB-FIX,
a self-aligning valve body reaming fixture.
More information and instructions can be 1. Disassembly
found online at www.sonnax.com. a. Remove and save OE adjustment plug retaining clip.
b. Measure and record adjustment plug-to-casting
distance, then remove and save OE adjustment
plug (Figure 1).
c. Remove OE retaining pin and solenoid, set aside
for reuse.
d. Remove and discard OE valve and spring.
Location shown may not match your
2. Bore Reaming particular application; picture is to
Ream C3 clutch control valve bore (for reaming illustrate measuring procedure only.
instructions/reamer care, please visit www.sonnax.com).
Sonnax reaming tool kit F-39741-TL50 and VB-FIX
are required for this operation.
3. Installation & Assembly
a. Be
certain all debris has been removed from the valve bore and valve body.
b. Reinstall OE spring adjustment plug and set to reference dimension noted in disassembly
procedure, then reinstall OE adjustment plug retaining clip.
©2017 Sonnax Industries, Inc. 39741-50K-IN 07-21-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
T R A N S M IS S ION PART S
OVERSIZED C3 CLUTCH CONTROL VALVE KIT 36741-50K, F-39741-TL50 Instructions
3. Installation & Assembly (continued)
TF-80SC Front Cover Valve Body Figure 2
NOTE: To reduce pressure loss past spring adjustment plug threads, an ATF-
compatible thread sealant can be used. Permatex® 24163 surface prep activator
combined with blue thread locker works well for this purpose. Compound used
must not create a permanent set.
c. Install Sonnax spring, followed by Sonnax valve; ensure spring is seated in valve
spring pocket during installation.
d. Reinstall OE solenoid and retaining pin.
4. Final Testing
Vacuum testing at the port(s) indicated holds the recommended minimum 15
20
18 in-Hg (Figure 2).
10
25 5
30 0
VACUUM
TEST
18"-Hg
©2017 Sonnax Industries, Inc. 39741-50K-IN 07-21-17
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
