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IRcS22015 |
CODE OF PRACTICE FOR MAINTENANCE
OF BITUMINOUS ROAD SURFACES
(ARST REVISION)
INDIAN ROADS CONGRESS
2015
https:lfire.govinS.No.
Section 1:
Section 2:
Section 3:
Section 4:
Section 5:
Section 6:
Section 7:
7A
72
73
TA
75
Section 8:
at
82
83
Section 9:
a4
92
93
a4
95
96
IRO82-2015
CONTENTS
Description Page No.
Personnel ofthe Highways Specifications and Standards Committee
Introduction
Scope
Importance of Maintenance
‘Types of Maintenance
Planning of Maintenance Activities
System Approach to Pavement Maintenance
‘Types of Pavement, Identification, Symptoms, Location, Causes,
Severity Levels and Treatment
General
Surface Defects
Cracks
Deformation
Disintegration
Preventive Maintenance
Introduction
Selection of Preventive Maintenance Treatment
Warrants for Preventive Maintenance
Periodic Renewals
Need and Importance of Feriodic Renewals
Planning and Programming of Renewals
Identification of Stretches to be Renewed
‘Types of renewal Treatments
Periodicity of Renewal
Rectification of Profile atthe Time of Renewal
2
3
3
4
7
8
2B
27
Fe
33
33
35
“
“1
42
43Section 1
04
102
103
Section 11:
4
12
13
114
Section 12:
124
122
Section 13:
‘Appendix 4
Proforma-t
Appendix 2
Proforma-2
‘Appendix 3
‘Appendix 4
‘Materials and Methods for Rectification of Distress on Bituminous.
Surface
General
Bituminous Materials,
Maintenance Techniques
Tools and Equipment
General
Pothole Filing/Patching
Tools and Equipment for Pothol/Patch Repairs
Modern Mobile Mechanised Pothole Filling/Road Patching Technologies
Arrangements for Traffic and Safety Measures during Road
Maintenance
‘Safety during Maintenance Work in Progress
Road Signs, Pavement Markings and other Traffic Control Devices
Organisation and Management
Pavement Condition AssessmentVVisual Surface Condition
Assessment
Visual Surface Distress Measurement
Pavement Distress Measurements
Measurement of Surface Distress
Methodology for Pavement Condition Survey
Utility for Rating of Pavement Based on Quantity of Distres
SSReseesE
62
63
65
66
7319.
20.
21.
IRC:82.2015
PERSONNEL OF THE HIGHWAYS SPECIFICATIONS
AND STANDARDS COMMITTEE
(As on 12" January, 2015)
Das, SN. Director General (Road Development) &
(Convenor) Special Secretary to Govt. of India, Ministry of
Road Transport & Highways, New Delhi
Addl, Director General, Ministry of Road
(Co-Convenor) ‘Transport & Highways, New Delhi
Prasad, Vishnu Shankar ‘Chief Engineer (R) S,R&T, Ministry of Road
(Member-Secretary)
Basu, S.B.
Bongirwar, FL.
Bose, Dr. Sunil
Duhsaka, Vental
Gangopadhyay, Dr. S.
Jain, Dr. 38.
Kadiyali, Dr. L
Kumar, Ashok
Kurian, Jose
Kumar, Nahesh
Kumar, Satander
Lal, Chanan
Manchanda, R.K.
Manwah, 8K.
Pandey, RK.
‘Transport & Highways, New Delhi
Members
Chief Engineer (Retd.), MORTH, New Delhi
Advisor, L&T, Mumbai
Head, FPC Divn. CRRI (Retd.), Faridabad
Chief Engineer, PWD (Highways), Aizwal (Mizoram)
Director, Central Road Research Institute, New Delhi
DG (RD) & AS (Retd.), MORTH, New Delhi
Chief Engineer (Retd.), Haryana PWD, Sonipat
Chief Engineer (Retd.), MORTH, New Dethi
Professor & Coordinator. Centre of Transportation Enaa.,
Dept. of Civil Engg., IT Roorkee, Roorkee
Chief Executive, LR. Kadlyall & Associates, New Delhi
Chief Engineer (Retd.), MORTH, New Delhi
Chief Engineer, DTTDC Ltd., New Delhi
Engineer-in-Chief, Haryana PWD, Chandigarh
Ex-Scientist, CRRI, New Delhi
Director (Project-il, NRRDA (Ministry of Rural
Development), New Delhi
‘Consultant, Intercontinental Consultants and Technocrats
Pvt. Ltd., New Delhi
‘Addl Director General, (Retd.), MORTH, New Delhi
Chief Engineer (Planning), MORTH, New Delhi22.
23,
24,
26.
27.
29.
31.
BESS
2015,
Pateriya, Dr. LK.
Pradhan, B.C.
Prasad, D.N,
Rao, Pu,
Raju, Dr. G.VS.
Representative of BRO
‘Sarkar, Dr. PK.
‘Sharma, Arun Kumar
‘Sharma, M.P.
‘Sharma, S.C.
Sinha, AV.
Singh, B.N.
‘Singh, Nirmal Jit
Vasava, $B,
Yadav, Dr. VK.
Director (Tech.), NRRDA, (Ministry of Rural Development),
New Delhi
Chief Engineer (NH), PWD, Bhubaneswar
Chief Engineer (NH), RCD, Patna
Consulting Engineer, Faridabad
Engineer-in-Chief (R&B), Rural Roads, Director Research
‘and Consultancy, Hyderabad
(Shri 8.8. Lal), ADGBR, HQ DGBR, New Delhi
Professor, Deptt. of Transport Planning, School of
Planning & Architecture, New Delhi
‘CEO (Highways), GMR Highways Limted, Bangalore
Member (Technical), NHAI, New Delhi
DG (RO) & AS (Retd,), MORTH, New Dethi
DG (RD) & SS (Rete.), MORTH, New Delhi
Member (Projects), NHAI, New Delhi
DG (RD) & SS (Ret), MORTH, New Delhi
Chief Engineer & Addl. Secretary (Panchayat) Roads &
Building Dept, Gandhinagar
‘Addl, Director General (Retd.), DBR, New Delhi
The Chief Engineer (Shri Kaushik Basu), MORTH, New Delhi
(Mech,)
Bhattacharya, C.C.
Das, Dr. Animesh
Justo, Dr. C.E.G.
Momin, 8.8.
Pandey, Dr. BB.
President,
Indian Roads Congress
Honorary Treasurer,
Indian Roads Congress
Secretary General,
Indian Roads Congress
‘Corresponding Members.
DG (RD) & AS (Retd.), MORTH, New Delhi
Professor, IT, Kanpur
Emeritus Fellow, 334, 14” Main, 25% Cross, Banashankari
2+ Stage, Bangalore
Former Secretary, PWD Maharashtra, Mumbal
Advisor, IIT Kharagpur, Knaragpur
Ex-Officio Members
(Bhowmik, Sunil), Engineer-in-Chiet,
PWD (R&B), Govt. of Tripura
(Das, §.N.), Director General
(Road Development), & Special Secretary to Govt. of
India, Ministry of Road Transport & Highways
Nahar, Saljan SinghIRC:82-2015
CODE OF PRACTICE FOR MAINTENANCE OF
BITUMINOUS ROAD SURFACES
1 INTRODUCTION
“Code of Practice for Maintenance of Bituminous Road Surface" was first published in 1982.
‘To cater for the technological developments which were taking place In course of time the
Road Maintenance & Asset Management Committee (H-6) formed a sub-group consisting
of Dr. PK. Jain, Dr. 8.8. Jain, Shri K. Sitaramanjaneyulu and Shri M.N. Nagabhushana for
the revision of the document. The H-8 Committee deliberated on revised draft document
Prepared by the sub-group, in a series of meetings. Finally the H-6 Committee approved the
draft “Code of Practice for Maintenance of Bituminous Road Surfaces" in its meeting held on
24" November, 2014,The Highways Specifications & Standards Committee (HSS) approved
the draft document in its meeting held on 12° January, 2016. The Council in its 204" meeting
held zat Bhubaneshwar (Odisha) approved IRC:82-2018 "Code of Practice for Maintenance of
Biturninous Road Surface" after taking on board the comments offered by the members.
‘The Compostion of H-6 Committee is as given below:
S.C. Sharma — Convenor
Dr. SS. Jain _ Co-convenor
K. Sitaramanjaneyulu ———-- Member Secretary
Members
Boro, M.C. Raju, Dr. GMS.
Gupta, DP, ‘Singh, Niemaljt
Jain, Dr. MC. Singh,R.K.
Jain, Dr. PK. Singh, RP.
Kadiyali, Dr. LR. Yaday, Dr. VK.
Kumar, Dr. Ashok ‘The Chief Engineer (NH) (Gupta, R.K.)
Kumar, Dinesh ‘The Chief Engineer (NH) (Mandpe, PS.)
Kumar, Manoj ‘The Chief Engineer (NH) HP PWD
Nahar, $.S. (Sharma, Er. Anil)
Pandey, R.K. The Chief General Manager
Pateriya, Dr. LK (Ohanda, J.S.)
Prasad, Vishnu Shankar
Pyngrope, S.
‘The Director, Quality Assurance and
Research, ChennaiIRC-8?-2015
Corresponding Members
Kandhal, Prof. Prithvi Singh ‘Singh, Br. Dharamveur
Reddy, Dr K. Sudhakar \Veeraraghvan, Dr.
Co-opt Member
Nagabhushana, M. N.
ExOfficio Members
President, (Bhowmik, Suni), Engineer-in-Chief,
Indian Roads Congress PWD (R&B), Govt. of Tripura
Honorary Treasurer, (Das, S.N.), Director General
Indian Roads Congress (Road Development), & Special
Secretary to Govt. of India, Ministry of
Road Transport & Highways
‘Seretary General, Nahar, Saljan Singh
Indian Roads Congress
‘SECTION 2
SCOPE
24 By early detection of distress and appropriate repair of bituminous surface at inital
‘stages, further deterioration of the pavement surface can be prevented or delayed. This Code
of Practice deals with the "Routine", “Preventive” and “Periodic” maintenance of bituminous
surfaces.
2.2 Several phases are involved in undertaking maintenance operations for bituminous
surfaces as discussed in subsequent sections. Section 3 and 4 deals with importance and
typesof maintenance. Maintenance planning and system approach to pavement maintenance
are described in Sections 5 and 6, respectively. Types of pavement distresses, identification,
severity their causes, and methods of treatment are given in Section 7.
2.8 Preventive maintenance is the need of the day and is described in Section 8. Periodic
renewals are covered in Section 9. Sections, 10, 11, 12, and 13 deal with the materials and
‘methods for rectification, tools and equipment, arrangements for trafic, and organization and
‘management, respectively.
ion and strengthening are
ing
2.4 Operations falling in the category of pavement rehal
beyond the scope of this Code of Practice. For design of rehabilitation and strength
‘measures for existing pavements, reference may be made to the following publications:
2IRC:82-2015
|) IRC:81 "Guidelines for Strengthening of Flexible Road Pavement using Benkelman
Beam Deflection Technique"
li) IRC:37 “Tentative Guidelines for the Design of Flexible Pavements*
iii) IRG:115"Guidetines for Structural Evaluation and Strengthening of Flexible Pavement
sing Falling Weight Deflectometer"
SECTION 3
IMPORTANCE OF MAINTENANCE
34 Thetimely upkeep and maintenance of bituminous surfacing offers numerous benefits
{for preservation of road asset. The importance of overall maintenance is described below:
|) Reduction in rate of deterioration and improvement in life of road
Reduction in Vehicle Operation Costs (VOC)
Ti) Reduction in rate of accidents
lv) Keeping roads trafic worthy in all weathers
¥) Reduction in pollution due to reduced fue! consumption on well maintained pavement
surface
vi) Savings in budgetary expenditure of restoration’ reconstruction
3.2 Timely and regular maintenance of roads have been known to provide economic
Tate of retum as high as 15 to 20 percent depending upon the category of road and traffic,
volume. Moreover, it helps in deferring the demand for rehabilitation which otherwise is far
‘more costier than preventive maintenance. Therefore, timely and appropriate maintenance
of bituminous surface using sustainable/suitable materials and methods is significant for
preservation of road asset and to serve the intended purpose.
SECTION 4
TYPES OF MAINTENANCE
44 Maintenance operations covered in this Code of Practice are classified into three.
broad categories
2) Routine Maintenance: This covers items such as filing of potholes, repairing of
cracks and patch work, which are undertaken by the maintenance staff almost
round the year. Routine maintenance is also required for pavement markings on the
bituminous surfaces to guide the road users and improve road safety.
aIRC-87.2015
b) Preventive Maintenance: The preventive maintenance is performed to improve or
extend the functional life of pavement surface while in good condition. This may
defer the need of periodic maintenance and rehabilitation.
'¢) Periodic Maintenance: This includes regular maintenance operations compared
to preventive maintenance such as applying a renewal coat, which are required to
be carried out periodically at the specified frequency or based upon condition and
performance of road surface depending upon category of road, traffic and climatic
conditions.
SECTION 5
PLANNING OF MAINTENANCE ACTIVITIES
5.1 Alltypes of pavement maintenance need a comprehensive maintenance program.
Following guidelines are to be considered in planning of routine, preventive and periodic
maintenance activites.
The first step towards planning of maintenance operations is the evaluation of the existing
pavernent surface in terms of its physical condifon as well as structural capacity. For this
purpose, pavement condition surveys may be undertaken by the visual assessment of the
surface by identifying type, location and magnitude ofthe distress as described in Appendix -1
and recorded in a standard format as in Proforma 4, in order to decide time as well as type
of maintenance treatment to be given. In case more precise condition data is required in
project level based maintenance strategies, then surface distress may be recorded by actual
measurements as described in Appendix ~ 2 and recorded in a standard format as given in
Proforma 2. The rating of pavement may be assigned as per criteria given in Tables 5.1 to
5.3 for different categories of roads.
‘Table 5.1 Pavement Distress Based Rating for Highways:
gS ESS Tog = ng Dons
‘Cracking (%) >10 to 10 5
Raveling (6) 10 Tio 10 Giese
Potholes (%) 31 (0.1101 04
[shoving (%) St 01101 <04
Patching (%) 310 Tt 10 at
Settlement and Depression (%) 35 Tw i
Rut depth (mm) using 3 m straight edge | >10 5 to 10 s
Rating Sri 11-2 21-3 a
[Condition Poor Fair Good
Notes: The various distess/defects types as mentioned above to be observed visually as cescribed
in Appendix 1 and to be noted in a standard format as given in Proforma 1.
4IRC:82-2016
Table 5.2 Pavement Distress Based Rating for MDR(s) and Rural Roads
(ODR and VR)
Defects: Range of Distress
‘Cracking (%) (p20. 10-20 <10
Ravelling (26 ) 720 10-20 <10 iz]
Pothole (%) sir 05t01 —*/<05
Patching (%) >20 520 is |
[Settlement and depression (%) | >5 -
Rating 1
[Condition Poor i t
Table 5.3 Pavement Distress Based Rating for Urban Roads
Defect
‘Cracking % — 15
Raveling % ‘Po
Potholes % 05 >0 and <0.5 NIL (0)
|Settiement % 38 1 a
Rut depih (mm) using 3m >10 5-40 s
straight edge
Rating eae [i-2 21-3) aaa
‘Condition Poor rar‘ [eor +
In some situations, there is a likelihood of a particular distress falling in one rating category,
‘say good, while some other distress falls in a different rating category, say fair or poor. In
‘order to obtaining/assigning the overall rating in such circumstances, based on an appropriate:
weightage with regard to the significance of a particular distress, a methodology has been:
proposed and given in Appendix-4..
5.2 Apart from visual surveys, functional evaluation of pavement based on riding quality
(ie. road roughness), deflection and skid resistance should also form the basis for taking
maintenance decisions in case of highways and urban roads. Skid resistance is an important
parameter from the angle of ensuring enhanced safe movement of vehicles, especially
: eiction oes
some pavement siumenaging, (> T=
ese peter jitunen aging,
ee oxidation and ene)
hardening
Fog seals are very
light applications of Nestea
(eee improvement, but
|Jemulsion placed can help reduce
bier moisture infitaion
ee. through fatigue
: cracks (their
wth no agarega
ae severity is ow)
[Typical application |
rates range from
10.23 to 0.45 kg. per
im? |
Site Restrictions —_| Not appropriate for surfaces with poor skid resistance, as it will lower |
the shi resistance futher,
Conetrucion | Typcaly, @ slow-setng emulsion is used which requires time to
Considerations tak" the pavement is sometimes cosed for vo hour for curing
36
before being re-opened to traffic.IRC:82-2015
‘Table 8.3 Slurry Seal
Characteristics ‘Warrants:
Climate ‘Traffic ‘Conditions Limitation:
Addressed
Amixture of welt Treatment [Performance |* Transverse, * Structural
graded aggregate performs _ in terms of fongitudinal and | faiure
(fine sand and effectively in |surface wear | block cacking | (suchas
mineral filer) and |aliclmatis | is affected by |, paveting! significant
bitumen emulsion —|eondiions. increasing fatigue
weathering
that is spread over traf Toocemeriat | 36k
the entre pavement | ‘Accommodate | (ose m and deep
surface with ether the higher saws rutting)
a squeegee or traffic volumes. = Thermal |
‘spreader box = Asphattaging. |" cracking
attached to the oxidation and
back of a truck, hardening
Iti effective in F
eect Friction loss
‘surface cracks, = Moisture
waterproofing the infitration
pavement curface, ‘Adds no structural
and improving capacity:
skid resistance at however, can
speeds below 60 temporatily seal
vbr. Thickness is cracks (i severity
generally less than | 's low) or sorve
tomm as arutilr (the |
ruts are not |
severe ancare =|
stable)
Site Resticions | Pavement is often closed for several hours wallow the els Lo
cure.
{Construction ‘Surface must be clean. Aggregates must be clean, angular,
‘Considerations: durable, well-graded, and uniform (prefer 100% crushed).
‘Avoid placement in hot weather (potential fushing problems)
| and premature opening to traffic. Do not place when freezing
temperatures are expected,
37§R0:82-2015
Table 8.4 Microsurfacing
Characteristics: Warrants:
Climate | Traffic | Conditions Limitation
Addressed
Effective in | Successful |* Longitudinal |» Structural
allcimate [on both andtransverse | failure (i.
conditions. iow and | cracking extensive
high-traffic!» Raveling/ fatigue
‘volume weathering cracking)
(loose material |" Extensive
aggregate, mineral ies pavement
ter, water, and removed) deterioration,
additives applied temeary litle
ina process remaining life
similar to slury © Roughness Je Thermal
seals. Used *© Friction loss racks
primary to inhibit = Moisture = Can
Ravelling and ‘nftration accelerate the
oxidation of the © Adds limited development
pavement surface. ‘ecucial of stripping in
Also effective at eatiy susceptible
improving surface ‘Temporarily bituminous
frction and filing aeais gis pavements
trinor iregularties Can
and wheel ruts (up ora
1040 mm and can serve as
arutiller (fe
existing ruts are
stable)
Site Restrictions | None.
‘Consiuction _Avoidplacementin hot weather if theres potential for ushing problems.
‘Considerations Placement in cool weather can lead to early raveling, not to be placed!
when freezing temperatures are expected.
38IRC:82-2015
‘Table 8.5 Surface Dressing
|Description ‘Warrants
Climate | Traffic Conditions | Limitation
Addressed
|Bitumen emulsion | Treatment | With proper |* Longitudinal, ‘Structural
is applied directly | performs —_ design and. transverse and failure (ie,
tothe pavement |wellin al! |placement. | block cracking | extensive
surface (12t01.7 |cimatc —|oipseals |, fatigue
kgim*) followed by | conditions. | can perform al cracking
the application of ‘well on high- carne and/or deep
aggregate chips volume roads. | (loose surface | yting)
(0.004 to 0.015 Be | 2 cana ree
eum? which ae eee — =
then immediately ee: = Friction loss. aoe
lites
rolled to embed Extensive
Ses tolower- |e Roughness ’
speed, lower pavement
Application Camo ssats [* Bldg delat,
rates depend because of 1
= Moisture
upon aggregate the propensity |" Mo‘sure remaining life
gradation and forloose can
maximum size chipsto crack |» Adds almost |” accelerate
“Treatment seals windshields. | nostructural | the
Pavement surface capacity. development
and improves of sipping in
However,
fiction. | eee sincera
| ‘sealing fatigue piarrinoues
cracks in pavements
‘comparison with
other treatment
‘Site Restictions _|High-speed, high-volume roadways are often avoided, ahough @
number of approaches. ara being nad to extend the appiicabity of
these treatments.
Construction ‘Surface must be clean. Treatment should be placed during warm
Considerations | weather with chip spreader immediatly behind asphalt dstibuor
and rollers close behind the spreader. Approximately 2 hours required
before roadway may be re-opened to normal speed traffic. Brushing
is usually required to remove loose chips.
39IRC:82.2015
‘Table 8.6 Thin hot-mixicold mix Bituminous Overlays
Plant-mixed
|combinations of
lasphatt cement
Jand aggregate
‘applied to tha
pavement in
Thicknesses
between about
15 and 25 mm
Dense-graded,
‘open-graded,
[premix and stone
matrix mixes are
used
Description |
‘Warrants
chmate Traffic Conditions | Limttations
Addressed
Treatment Performance [FunctionaliOther |» Structural
performs should notbe J Longitudinal | faliure i..,
Wellin all affected by and fatigue
climatic {aiferenttrafic, | transverse cracking)
conditions. | condition cracking = Extensive
. pavement
Thin overlays Cennetg | dotereraton,
arenot structural | ose euface | _ litle
|laers and as material must | remaining life
|such should not |S removed). |# Thermal
peters (a Frictontoss | king
loadings. Such |" Roughness
layers may = Bleeding
be subjectto | Block cracking
topdown cracking |” may perform
under certain eon va
combinations edaitonal
of loadings, milling)
fonvironmontsl | gtrrctural
conditions,
and pavement Rutting (assumes:
structures. ruting has
stopped: requires,
use of separate
ruil application)
Uniform to ensure uniform compaction.
Site Restrictions |Fdge-shoulder drop-off should be considered. Surface should be|
Construction
Considerations
‘Surface must be clean. A tack coat prior to overlay placement will help
improve the bond to the existing surface. Thin HMA overiays dissipate|
heat rapidly and, therefore, depend upon minimum specified mix|
placement temperatures and timely compaction.
40IRO-#2-2015
Table 8.7 Ultrathin Friction Courses
(Description Warrants.
Climate ‘Traffic Conditions: Limitation
Addressed
Relatively new ‘Treatment Capable of |* Longitudinal, = Structural
treatment and | should _|wthstanding| transverse and | failure.
consists eform |highADT | block eracking. | significant
ofa gap-graded, |wallinall_|volumes | Higher severities | fatigue
polymer modified | climatic |and ruck | canbe addressed | cracking
1010 20mmiayer | conditions | rat with cold ming. | andlor deop
placed on a tack betterthan |= Raveling/ rutin)
coat formed by Jotertin |" weathering (oose |» Extensive
the application treatments | surface material | pavement
reer | must be removed) | deterioration,
iymer- modi :
ferent oe | oe
Treatment = Roughness see
effectively = Bleeding rem
addresses minor = Provides some
surface distesses increased capacity
‘and increases ‘and retards
surface fiction | fatigue cracking
Not suited for
rutted pavements.
‘Ste Resticions | Utvathin overlays should only be placed on structurally sound
pavements. Localized structural problems should be repaired prior to
over application.
Construction Requires special paving equipment to place the mix.
Considerations
SECTION 9
PERIODIC RENEWALS:
9.1 Need and Importance of Perlodic Renewals.
Periodic renewals consist ofthe provision of a surfacing layer at regular intervals of time or
at a specified condition, so as to preserve the required serviceability level of the pavement.
surface and offset the wear and tear caused by traffic and weathering. Periodic renewals
aIRC:82.2015
represent the maintenance, which is naeded to prevent deterioration of the pavement and to
censure that intial qualities are kept up forthe future requirements of traffic during the design
life of the pavement. Early detection and repair of noticeable distressidefects can prevent a
major damage of the surface.
9.2 Planning and Program
ng of Renewals
‘The general practice in the country is to finalize renewal programme on an annual basis, The
renewal programme for each section of @ road should be decided well in advance. Once the
programme is finalized, stops could be taken to secure the requitec allocations and start the.
preliminary field action such as mobilization of resources. While the nomenclature “Periodic
Renewal” would imply the renewal treatment to be carriod out at a fixed and pro decided
frequency, it would neither be practicable nor desirable to follow implicitly of any specified
frequency respective ofthe condition ofthe road surface proposedto be renewed. The most
effective way to plan a renewal programme is to carry out periodic inspections of the road
surface at suitable intervals in order to assess its condition and needs for providing renewal
treatment, Visual inspection and actual measurements, if required (Appendix 1 and 2) of the
reads as detailed in Section 5 should be carried out manually or through automated machine:
(Appendix). In addition, special inspections are also necessary betore and afte the rains so
as to assess the need for pothole repair and patching and other remedial measures required
tobe cared out either in advance or together with the renewal treatment.
9.3 Identification of Stretches to be Renewed.
‘The stretches of the road showing signs of distress such as hungry surfacelhair-line cracking,
Ravelling etc., should invariably be included n the renewal programme. This would ensure that.
the surface of the road and the pavement structure do not deteriorate further. The stretches.
Cf the road which would be due for periodic renewal on the basis of the pavement cordition
Index and perodicty should be inspected closely and decision whether to include these in
the renewal programme or to postpone the renewal for a specified period should be taken
depending upon the condition of the road surface. In cases, the nature of distress/ailure-
sseen on the road Is severe and of considerable extent and the causes are deep-seated;
‘and where itis considered that the pavement cannot be improved with renewal treatment,
detailed investigations shall be carried out and special measures shall be taken for correcting
‘the same,
94 Types of Renewal Treatments
“The types of bituminous surfaces those can be adopted are surface dressing (one or two
Coats), thin premix carpet, mixed seal, stone matrix asphalt ,hot/cold mix semi- dense and
‘dense bituminous concrete. Microsurfacing in one layer or two layers can also be used for
renewals. These surface have different life spans depending upon trafic and environmental
‘conditions.
42IRC:82.2015
The specifications adopted for the renewal layer on a particular road would depend upon
the type of the original surface and its condition at the time of renewal. Following standards!
specifications may be referred for periodic renewals
1) IRC:14 ‘Recommended Practice for Open Graded Premix Carpet’
ii) IRC:110 ‘Standard Specifications and Code of Practice for Design and Construction
of Surface Dressing’
IRC:111 ‘Specifications for Dense Graded Bituminous Mixes’
IRC:SP:78 ‘Specifications for Mix Seal Surfacing (MSS), Close Graded Premix
‘Surfacings (CGPS)
¥) _IRC:SP-79 ‘Tentative Specifications for Stone Matrix Asphalt’
vi) IRC:SP:81 ‘Tentative Specifications for Slurry Seal and Microsurfacing’
vi) IRC:107 ‘Specifications for Bitumen Mastic Wearing Courses’
‘The specification and the thickness of the renewal course should be such that, as far as
possible, the road surface is restored close to its original condition. For example, renewal
‘over an original hot mix bituminous concrete surface would have to be bituminous concrete.
9.5 Periodicity of Renewal
Based on the experiance and condition indices given in Tabloe 6.1 to 6.5, broad guidelines
{or the type of renewals are given in Table 9.1. This may be utlzed as a guide for working out
annual renewal programme on different sections of roads.
Table 9.1 Suggested Renewal Treatment on Flexible Pavement
Road Category | Condition |Roughnees,| Suggested Treatment™™
|__Ratingt mm/km (Thickness, mm)
NH 2 2400 30-40 BC
isH I 2 28co_| _—_~S0 BCI30 SDBC
MDRIRR 24 4000, SD/PCIMSS/SDBC (20-25)
[Urban Road 2 2600 30-40 BO/SDBCI2 Coat Micro
gba Surfacing
‘When the condition of road is rated as 1, it's recommended that a dotalled investigation is caried
‘outto assess the strengthening requirement, ifany. In case, the pavementis found tobe structurally
‘adequate, then the periodic renewal wil sufice
** Wherever feasible, recycting of wearing course may be preferred
‘The priority of renewal treatment may be decided based on rating assigned as explained in
‘section 5.1, earlier. If there are 10 roads (say), with ratings from 1.4 to 1.8, the roads may be
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