Operation Bulletin for Woven Shirts
Parameters
17-Dec-
Output at 100% 1863 Last revised by: Aweke zewdu Date of last revision: 20
No. of
Output (pieces per day) 1000 Workplaces 94 Total SAM's 24.22
Target Efficiency (Start Operators -
up) 70% Sewing 77
Line Efficiency
(Balancing - Plan) 54%
Minutes per Day 480 Absenteeism 10% Pieces per Op per day 13.0
manpo
S. wer Note/
No manpower allotte machine Commen
. OPERATION SAM M/c Oper MACHINE (Type/ Class) calculated d allotted ts
COLLAR
PREPARATION
1 collar all round trim 0.23 Y SNEC 0.7 1 1
2 Run stitch Collar 0.64 Y SNLS with UBT 1.9 2 2
3 collar bone preparation 0.13 Y SNLS with UBT 0.4 1 1
4 Bone attach 0.32 Y SNLS with UBT 1.0 1 1
5 collar point trim 0.09 N Trimming tool 0.3 1
6 collar point turning 0.11 Y Collar Turning machine 0.3 1 1
7 collar creasing 0.16 Y Creasing m/c 0.5 1 1
8 collar top stitch 0.36 Y SNLS with UBT 1.1 1 1
9 collar contour trim 0.13 Y Collar bottom trimming m/c 0.4 1 1
10 Neck band hem 0.25 Y SNLS with UBT 0.7 1 1
11 Neck band Top stitch 0.31 Y SNLS with UBT 0.9 1 1
12 Neck band inside attach 0.35 Y SNLS with UBT 1.0 1 1
13 Band shape trim 0.14 N Manual 0.4 1
14 Neck band turning 0.11 N Manual 0.3 1
15 collar bead stitch 0.3 Y SNLS with UBT 0.9 1 1
16 collar iron 0.1 I iron 0.3 1
Neck band bottom Collar band bottom trimming
17 trimming 0.22 Y m/c 0.7 1 1
collar Notch and
18 marking 0.17 Y Collar Notch machine 0.5 1 1
19 collar neck label attach 0.3 Y SNLS with UBT 0.9 1 1
CUFF
20 Cuff all round trim 0.29 Y SNEC 0.9 1 1
21 cuff hemming 0.21 Y SNEC 0.6 1 1
22 cuff run stitch 0.59 Y SNLS with UBT 1.8 2 2
23 cuff shape trimming 0.19 N Scissor 0.6 1
24 cuff turning 0.2 Y Cuff Turning Machine 0.6 1 1
25 cuff creasing 0.32 Y Creasing m/c 1.0 1 1
26 cuff top stitch 0.38 Y SNLS with UBT 1.1 1 1
27 cuff ironing 0.33 I Iron 1.0 1
28 cuff button hole 0.27 Y button hole machine 0.8 1 1
29 cuff button attach 0.22 Y button sew machine 0.7 1 1
POCKET
PREPARATION
30 Iron pocket 0.22 I Iron 0.7 1
31 Hem pocket mouth (1) 0.2 Y SNLS with UBT 0.6 1.00 1
32 Pocket Creasing 0.25 I Iron 0.7 1
SLEEVE
PREPARATION
33 Small placket attach 0.5 Y SNLS with UBT 1.5 2 2
34 Crow front tacking 0.35 Y SNLS with UBT 1.0 1 1
35 Big placket first fold 0.11 N Table 0.3 1
36 Big placket pressing 0.13 Y pressing machine 0.4 1 1
37 Big placket gumming 0.29 N Table 0.9 1
38 Big placket sew 0.91 Y SNLS with UBT 2.7 3 3
39 Pleat sewing 0.26 Y SNLS with UBT 0.8 1 1
40 Sleeve Button hole 0.25 Y Button hole machine 0.7 1 1
41 Sleeve Button Marking 0.19 N Table 0.6 1
42 Sleeve button stitch 0.2 Y button sew machine 0.6 1 1
43 sleeve extra trim 0.17 N Table 0.5 1.00
BACK
44 Size label attach 0.14 Y SNLS with UBT 0.4 1 1
45 Main label attach 0.52 Y SNLS with UBT 1.5 1 1
46 Attach yoke 0.49 Y SNLS with UBT 1.5 2 2
47 Tacking 0.12 Y SNLS with UBT 0.4 1 1
48 Back extra slot trimming 0.07 N Table 0.2 1
FRONT
PREPARATION
49 Front placket trim 0.25 Y SNLS with UBT 0.7 1.00 1
50 Front pannel trim 0.37 Y Kansai 1.1 1 1
51 Kansai stripes 0.43 Y Table 1.3 1 1
52 neck Trim 0.06 N Scissor 0.2 1
50 Kansai PI pressing 0.12 Y pressing machine 0.4 1 1
51 Button hole making 0.66 Y Button hole machine 2.0 2 2
52 Right Hem 0.38 Y SNLS with UBT 1.1 1 1
53 Front button marking 0.2 N Table 0.6 1
51 Front Button stitch 0.64 Y button sew machine 1.9 2 2
52 pocket attach 'V' 0.81 Y SNLS with UBT 2.4 3 3
53 Left & right pairing 0.13 N Table 0.4 1
ASSEMBLY
53 Shoulder attach 0.58 Y SNLS w/UBT 1.7 2 2
54 Shoulders Top-stitch 0.65 Y SNLS w/UBT 1.9 2 2
55 Sleeve attach 0.92 Y SNLS w/UBT 2.7 3 3
56 sleeve top stitch 0.7 Y SNLS w/UBT 2.1 2 2
57 collar attach 0.57 Y SNLS w/UBT 1.7 2 2
58 collar finishing 0.63 Y SNLS w/UBT 1.9 2 2
59 Side seam trim 0.25 Y SNLS w/UBT 0.7 1 1
60 Sew sides seam 0.69 Y FOA 2.1 2 2
61 Cuff attach 0.87 Y SNLS with UBT 2.6 3 3
62 Cuff T/S 0.65 Y SNLS with UBT 1.9 2 2
63 bottom trim 0.25 Y 3thovelock 0.7 1 1
64 Hem bottom 0.62 Y SNLS with UBT 1.8 2 2
Total SAM's 24.22
Summary of Machines
SNLS with UBT 52
SNEC 3
5th Over lock 2
Collar Turning machine 1
Creasing m/c 2
Multi needle for shirt front 1
FOA 2
3thovelock 1
Collar bottom trimming m/c 1
Collar band bottom trimming m/c 1
Collar Notch machine 1
Cuff Turning Machine 1
Button hole machine 4
Button sew machine 4
Pressing machine 1
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