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3. Number of defects in a roll of Paper, bale of cloths, sheet of photographic film.
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Exgmple 18. Draw a C- chart for the following data pertaining to the munbet oa!
coloured threads (considered as defects) in 15 pieces of cloth of 2m
certain make of synthetic fibre and state your conclusions.
7, 12, 3, 20, 21, 5, 4, 3, 10, 8, 0, 9, 6, 7, 20. v
squalty Control Methods (Control Charts)
ani
caution, Here, we have number of cloth pieces = 15
(i) The total number of defects C
+1243 4+204214544434+104840494647420
= 135
(ii) The average number of defects (Cc):
G =Total number ofdefects — zc _ 135
= number of defects
Total number of samples ~~ 15°
(iif) The 3-c control limits for C- chart are given by
Central limit line = G=9
UCL = 643 JE=(0439=949=18
LCL= G-3JG =9-9=0
ona
2 3 4 56° 7°8
9 10 11 «12°«1302«14«15
Since three sample points are outside the limits, the process is not under statistical control.
Ans.
Example 19. During an examination of equal length of cloth the following are the number
of defects observed:
234056743 2
Draw a control chart for the number of defects and comment whether the
process is under control or not.
Solution.
Let the number of defects per unit (equal length of cloth) be denoted by C.
‘Then the average number of defects in the 10 sample units is given by
‘The 3c control limits for C- Chart are given by
UCL = G+3x VC =3.643xJ3.6= 9.2921
LCL='E-3* JG =3.6-3% 36 =3.6-5.6921 __
==2,0921' = 0
Since, the number of defects per unit cannot be negative
CL= C =36 472
Since all the points are within the control limits, the process is in a state of statistical quality
“Ans.
control.
Introduction to Engineering Mathemaes
Hl
10
UCL= 9.2921
©
CL=36
aNwaaoare
LeL=0
xX
o72545 67 8 9 10
a 20.
The number of defects in 500 blades are given below:
Days Citon. | Tuesday | Wed. [Thnarsday | Friday | Saturday [Send
3 7 |.2
No. of defects | 1 7 [2 [|
Solution.
+
3
2
CL=1.57
4 1
LCL=0
x
“Are these data under taken out from a controlled process.
The number of defects =C=1+1+2+3+1+2+1
_— Total number of defects of all the samples combined
Total number of days” z
1414243414241
7
Mon Tue Wed Thu Fri Sat. Sun si iniiin”£: |_———e —
-giatistical Quality Control Methods (Control Charts)
Standard error = J@ = 1,25
UCL= €43Ve
= 1,57 +3 (1.25)
= 1,57 + 3.75 = 5.32
LCL = G-3V@ =157-3.75=-ve
=0
CL =C =157
Since all the points are within the control limits, the process is in a state of statistical quality
control.
