INTERNSHIP electron AY Atharv VetalAbout Diya Electronics Pvt. Ltd Diya Electronics is a professional PCB (Printed Circuit Boards) and LED Lights manufacturing company having. ‘wide industrial knowledge in manufacturing. We at Diya Electronics manufacture & supply a diverse range of PCBs & LED Lights . We are using good industrial experience and expertise, we are capable of catering to our client needs at its best. The company has always been able to gain complete customer delight with its high-end technology, competitive pricing, continuous innovation and its commitment towards On Time Delivery Schedule & Quality Control.Learnings From the Industry + Information of PCBs + Manufacturing of PCBs + Hands-on on manufacturing equipments + Manufacturing of LEDs * Repairing of LEDs and PCBsWorking of the Industry ‘The steps of the PCB design process start with design and verification and continue through the fabrication of the circuit boards, Many steps require computer guidance and machine-driven tools to ensure accuracy and prevent short circuits or incomplete circuits. The completed boards must undergo sti testing before they arg packaged and delivered to customers.» Steps for making PCB @Design making of pcb The beginning step of any PCB manufacture is, of course, the design. PCB manufacture and design always start with a plan: the designer lays out a blueprint for the PCB that fulfills all the requirements as outlined, ee Film Making (printing, masking, ident): In this Process we make the film as per curciut diagram and dimension.which is used in futher process. Cutting Brushing after the cutting process we need to clean dust particles which is present on pcb board for further process.+ Film Checking * Film exposing on screen by vacuum and laser. * Printing: After all the checks are complete, the PCB design can be printed. Unlike other plans, like architectural drawings, PCB plans don’t print out on a regular 8.5 x 11 sheet of paper. Instead, a special kind of printer, known as a plotter printer, is used. A plotter printer makes a “film” + Baking in furnaces at 120°C: After printing is done,then board are baked at 120 degree celusis in furances. and Blue ink is require for printing + Quality control of printing : After baking printing board, QC is done by checking any short,track missing is their left while printing the board.+ Etching of printing board: cupric chloride or ferric chloride is used as etching chemical for removal of ink from board and only copper track will their. + Drilling * Scraping * Masking After scraping,masking is done by using white ink .white solder mask reflect much light shedding on the circuit board. PCBs for LEDs often use white solder masks, but we also have manufactured aluminum PCBs with black solder masks for motor front lamps. * Baking in furnaces at 150° Quality control of masking Ident Baking in furnaces at 145°C Final Quality ControlMACHINERY USED IN LED MANUFACTURING * Pick and Place Machine(4 heads) : Surface-mount technology (SMT) component placement systems, commonly called pick-and-place machines or P&Ps, are robotic machines which are used to place surface-mount devices (SMDs) onto a printed circuit board (PCB)., TEI High Precision Raisers cover Emergency Stop Indicator ® * Keyboard and Mouse Bona ent w . Hign-Speed ana Hit eset recognized cameras reesion Meuntng Head Lonaing Feet* Reflow Machin A reflow oven is a machine used primarily for reflow soldering of surface mount electronic components to printed circuit boards (PCBs).In commercial high-volume use, reflow ovens take the form of a long tunnel containing a conveyor belt along which PCBs travel. For prototyping or hobbyist use PCBs can be placed in a small oven with a door.* Hot Plate: A hot plate comprises an electronically heated platform allowing precision temperature control up to 300°C necessary for print circuit board (PCB) surface mount device (SMD) soldering processes including baking, reflow or rework station preheating.Few pictures taken during the internshipO Thank you! @ O