Zyfra digital

manufacturing
www.mdc-plus.com
MDCplus at a glance

MDCplus is a real-time machine monitoring and

manufacturing data collection (MDC) system with
hundreds of customizable reports and charts that
can be used to track jobs, parts, operations, work
centers, OEE, scrap, costs, downtime and people.
Use a combination of our software, hardware and
services to transform your production into digital.

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Let's find the bottlenecks in your production

Total time 6 major losses OEE factors

Theoretical production time 24h per day

Planned production time Production not planned

Actual production time Availabillity loss

Machine malfunction and unplanned downtime
A
Changeover time and adjustments availability

Net production time Speed loss

Idle time and short stops
P
Reduced production speed performance

Production time without losses Quality loss

Scrapped units
Q
Rework quality

Net total in production Loss in production TOTAL LOSS OEE = A x P x Q

OEE (Overall Equipment Effectiveness) is a globally accepted standard for measuring manufacturing productivity.
|3 In short: it identifies the share of the total manufacturing time that is truly productive.
 MDCplus at a glance

Machine Data Production Downtime Digital

COLLECTION OPTIMIZATION MANAGEMENT MANUFACTURING

Automatic / manual data Machine-based job scheduling Unlimited number of data collection Paperless production
collection improves utilization and production flow events
Include all machine tools and
Use the existing network to monitor Creation and configuration Track reasons for machine down time employees in the same network
CNC machines, robots, PLCs of new orders Reduce unscheduled downtime
Assign and transfer jobs and NC
Display machine status on large TV 100+ KPIs and Metrics EMAIL & SMS messaging programs to the machine
screens, PCs, mobile devices
Customizable Reports and Charts Computerized maintenance ERP and MES integrations
management system
Predictive Maintenance

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How MDCplus works

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MDCplus software (Client/Server)

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Analytics

 100+ Report and Graph templates  Number of scrapped parts

 Report generator  Scheduled Maintenance
 Overall Equipment Effectiveness (OEE)  Unscheduled maintenance
 Cycle Time per Part  Setup Time per part
 Number of parts per shift / operator  Operator effectiveness

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MDCplus hardware

 HMI Operator touch monitor  Interactive kiosk

 Monitoring terminal  Serial Wi-Fi Adapter - RS232
 MDC Adapters  Xbee module
 Barcode scanner  Current sensor
 RFID reader  Vibration sensor

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 Downtime Production
01. Monitoring 02. Management module 04. Monitoring
module* (CMMS) module
 Monitor equipment states and downtime reasons in real  Dispatch non-scheduled (emergency) repairs and maintenance.  Monitoring of manufactured output and scrap.
time on a linear chart, in a table, or on a facility floor plan.
 Schedule MRO operations based on work hours and actual  Monitoring of the time standards for the execution
 Monitor equipment operation parameters (current, power states of the CNC machine. of technological operations.
consumed, temperature, speed and feeds, JOG correctors,
spindle and axes load, PLC signals, etc).  Control execution of scheduled repairs.  Control telemetry parameters during manufacturing
output in order to reduce spoilage.
 Control equipment power consumption parameters.  Manage and record the work of maintenance and repair staff.
 Generate shift tasks, routing sheets and orders.
 Details for each machine (event log, error log, list of  Manage procurement for maintenance and repair services.
measurable parameters for the machine, process
information, etc).  Documentation support of maintenance and repair operations.  Generate reports on manufactured output and
rated time and calculate KPIs, including OEE.
 Video monitoring of production areas, option for video  Interaction with external service providers.
capture of individual events.
CNC Program
 Set up controlled events and notifications for appropriate
company units (e-mail, SMS).
Vibration 05. Management
03. Monitoring and module
 Generate reports for company managers and units, and Diagnostics module  Storage of NC programs.
distribute them automatically according to a set schedule.
 Measure key parameters characterizing the technical state of
 Display reports on the monitor (TV panel) on the facility key machine components.  DNC Communication (ETHERNET, USB, RS232, IFSP).
floor and on mobile devices (tablets, smartphones).
 Compare parameter values with permissible levels and generate  Analyze NC program usage and compare the code with
 Analyze trends in equipment and staff performance. alerts when permissible levels are exceeded. the standard.

 Calculate key performance indicators (KPIs) of the  Send data on the actual state of equipment components to the
equipment and staff, including OEE, as per ISO 22400-2
2014. KPIs can be calculated based on user-defined
CMMS system. API connection for external
formulas.  Detect crashes and impacts and issue machine shutdown signals. 06. ERP, CAD/CAM/PDM, MES
and BI systems
 Synchronize reference data.
*Notes  Send documents (order, shift task, routing sheet).
 Data on equipment operation is collected automatically and by manual input. Direct connection to CNC controls is used over
specialized protocols (Fanuc, Heidenhain, Sinumerik, Haas, Mazak, Mitsubishi, Syntec, etc.) and the generic IIOT protocol.  Obtain actual data (order/operation/machine
operation/equipment/employee).
 Equipment states are generated using formulas and based upon all the parameters obtained from the equipment.
 Obtain any CNC machine operation data.
 Monitoring module

Features
1. Monitor equipment states and downtime reasons in real time on a linear chart, in a table, or on a facility floor plan.
2. Monitor equipment operation parameters (current, power consumed, temperature, speed and feeds, JOG correctors, spindle and axes load, PLC signals, etc).
3. Control equipment power consumption parameters.
4. Details for each machine (event log, error log, list of measurable parameters for the machine, process information, etc).
5. Video monitoring of production areas, option for video capture of individual events.
6. Set up controlled events and notifications for appropriate company units (e-mail, SMS).
7. Generate reports for company managers and units, and distribute them automatically according to a set schedule.
8. Display reports on the monitor (TV panel) on the facility floor and on mobile devices (tablets, smartphones).
9. Analyze trends in equipment and staff performance.
10. Calculate key performance indicators (KPIs) of the equipment and staff, including OEE,as per ISO 22400-2 2014. KPIs can be calculated based on user-defined formulas.

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 Production Monitoring module

Features

1. Monitoring of manufactured output and scrap.

2. Monitoring of the time standards for the execution of technological operations.
3. Control telemetry parameters during manufacturing output in order to reduce spoilage.
4. Generate shift tasks, routing sheets, and orders.
5. Generate reports on manufactured output and rated time and calculate KPIs, including OEE.

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 Vibration Monitoring and Diagnostics module

Features

1. Measure key parameters characterizing the technical state of key machine components.
2. Compare parameter values with permissible levels and generate alerts when permissible levels are exceeded.
3. Send data on the actual state of equipment components to the CMMS system.
4. Detect crashes and impacts and issue machine shutdown signals.

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 API connection for external ERP,
CAD/CAM/PDM, MES and BI systems

Features

1. Synchronize reference data.

2. Send documents (order, shift task, routing sheet).
3. Obtain actual data (order/operation/machine operation/equipment/employee).
4. Obtain any CNC machine operation data.

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 CNC Program Management Module

Features

1. Storage of NC programs.
2. DNC Communication (ETHERNET, USB, RS232, IFSP).
3. Analyze NC program usage and compare the code with the standard.

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 Downtime Management Module (CMMS)

Features

1. Dispatch non-scheduled (emergency) repairs and maintenance.

2. Schedule MRO operations based on work hours and actual states of the CNC machine.
3. Control execution of scheduled repairs.
4. Manage and record the work of maintenance and repair staff.
5. Manage procurement for maintenance and repair services.
6. Documentation support of maintenance and repair operations.
7. Interaction with external service providers.

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Discover the unrealized production potential

MDCplus can benefit both the one man operation with a few
machines and the corporate enterprise with multiple factories

Reduce or Eliminate: Improve:

 Setup time • Job planning and quoting accuracy

 Downtime • Personnel productivity
 Scrap • Machine and resource usage
 Energy costs • Reaction times for failures

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Why MDCplus
 Connection to any machine
 Wide support for CNC controls
 Automatic / manual data collection
 Report generator
 EMAIL & SMS messaging
 CNC program management
 Job scheduling
 Computerized maintenance management system
 App for tablets and smartphones
 Energy monitoring
 Vibration Analysis
 Open API and database architecture
 Secure data transfer
 ERP and MES integrations
 Video monitoring

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Support Center

Software 24/7 System

Updates Support Customization

Version update Round-the-clock online support Customizable Reports and Charts

At least 4 new releases In person training hosted Development of specific

per year by resellers functions to fulfill customer
requirements
Downloadable product
documentation and tutorials

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Pasilankatu 2, 00240 Helsinki
+358 (0) 9 42 73-48-52
[email protected]

www.mdc-plus.com

Thank you for your attention!