50 year

th

E-LINE CR Busbar Systems 630A...6300A

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E-LINECR
CONTENTS
E-LINE CR

Introduction 2-3
Distribution & Horizontal Applications 4
Riser & Vertical Applications 5
Technical Characteristics 6-9
Order Code System 10
Standard Straight Length 11
Elbows 12-14
Standard Components 15
Expansions 16
Standard Components 17
Panel / Transformer Connections 18-21
Panel Connection Dimensions 22
Transformer Connection 23
Joint Sets 24
Horizontal & Vertical Cast Resin Busbar Applications 25
Suspension Components 26-29
Measuring a Special Length / Cast Resin Installation Tools 30
Cast Resin Busbar Horizontal Application 31
Cast Resin Busbar Vertical Applications 32
Preparation of Joint Casting Material 33
Casting Vertical and Horizontal Installation 34
Declaration 35
Certificates 36
Product Overview 37
Project Design Form 38

Please visit our website for the updated version of our catalogues.
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 E-LINECR
▶▶Introduction

Traditionally, carrying high currents (transformer to

switchboards, main distribution lines, power distribution for
factories) was achieved using multiples of large
cross-section cables in parallel.

1m

Advantages of a Cast Resin System

▶ IEC 61439-6 standard approved
▶ Protection degree IP68
▶ Protects against corrosion
▶ Protects against chemicals
▶ Resist insects and rodents
▶ Suitable for tropical climates
▶ High mechanical strength
▶ Protects against chimney effects
▶ High short circuit withstand
ELINEKX
▶ Resistant to fire propagation
▶ Electrical continuity during fire.
▶ Suitable to connect with E-Line KX busbar systems.

*Special components can be manufactured quickly.

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High IP Rating
The body of the E-Line CR busbar is formed using DURACOMP a PE L3 L2 L1 N
composite material of epoxy resin and pure silica, which gives protection
against external elements as listed above.

Effective Heat Dissipation

The cast resin body gives a very effective heat dissipation characteristic
(Diagram 1).

Short Circuit Withstand

The structure of the E-Line CR has a high
mechanical strength, a very high short
circuit withstand characteristic, and
extreme external thermal resistance.

Single Bolt Joint

The E-Line CR busbar is installed by tightening
the 'single bolt joint. Belleville spring washers on
both ends of the bolt maintain the original contact
pressure under all kinds of conditions eg the
thermal contraction of the bolt, thus ensuring a
more secure, reliable and maintenance free joint.

*The bolt is tightened to 83Nm (60 Ibft)

Fire and Earthquake Resistance

▶ 3 hours Electrical Continuity under Fire as per IEC 60331-1
▶ Seismic Resistance as per IEC 60068-3-3 / 60068-2-57 and IEEE 693.

EX - Protected
▶ ATEX as per EN 60079-0:2009, EN 60079-18:2009, EN60079-31:2009

II 2G Ex mb IIC Gb
II 2D IIIC Db

DIN 4102-12
▶ System Integrity Under Fire

E60 → Standard
E120 → External Protection Support

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 E-LINECR
▶▶Distribution & Horizontal Applications

When using the E-Line CR to create an electrical distribution Utilisation Factor (Diversity)
system, the following criteria should be taken into The utilisation factor (a) depends on the type and number of
consideration. loads. Most are 0.7 or less. Intense Lighting and Motor Fed Lines
"0,6" is quite difficult to rise above. Even at automobile welding
• The Power of the load to be connected to the system and plants it could fall down to "0,30". With only one single and large
their locations. load can it go up to "1".
• Utilisation factor (diversity) assay,
• Power and short circuit currents of transformers, System Voltage Drop
coordination with other distribution systems (heat, steam, All the required values for voltage Drop Calculations, formulas,
water, etc.), basic calculations for simple cases the tables are given on
• Determining a route of the E-Line CR on layout of the pages 6-9. Further support can be obtained from our Design
designed system, Department.
• Determination of the types of supports according to plan,
• If necessary, the system can be integrated with E-Line KX Short Circuit Values
busbar system. Short circuit test values are given on the tables on pages 7
and 8. The short circuit values high-light the high short circuit
Sample Project Design (For Horizontal Application) withstand characteristic of the E-Line CR.

Busbar Installation Plan

Shown below is an example of an E-Line CR busbar system. On
request, our distributors' project and design departments will be
pleased to help you in preparing your project.

Rated Current
The rating of the busbar current required is
calculated using the formula shown below.

54m. (18 Pcs. x 3 m.)

IB P.a
=
√3.U.cos j

IB = Operation current (A)

P = Total power load (W)
a = Utilisation factor (diversity)
U = Supply voltage (V)
• The busbar current rating is chosen as being equal to,
or greater than the calculated current (IB).
• After calculating the volt drop, if the current rating is
not adequate, then a higher rating should be chosen.

Component List
Item No Components Quantity
1 CRA 20504 - STD Straight Length (20 X 3m.) 60 m.
2 CRA 20504 - D Downwards Elbow 2 Pcs
3 CRA 20504 - R Right Elbow 1 Pcs
4 CRA 20504 - U Upwards Elbow 1 Pcs
5 CRA 20504 - L Left Elbow 1 Pcs
6 CRA 20504 - P10 Panel Connection Module 1 Pcs
7 CRA 20504 - S End Closure 1 Pcs
8 CRA 20504 - X95 Special Straight Length 1 Pcs
9 CRA 20504 - X120 Special Straight Length 1 Pcs
10 CRA 20504 - X122 Special Straight Length 1 Pcs
11 CRA 20504 - X200 Special Straight Length 1 Pcs
12 CRA 20504 - X174 Special Straight Length 1 Pcs
13 CRP 1650 Tap Off Box 8 Pcs
14 CRB 2550 Tap Off Box 6 Pcs

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 E-LINECR
▶▶Riser & Vertical Applications

As each building’s structure is different, each of the E-Line CR projects has to be specially designed.
The details on this page briefly explain the information necessary for designing the vertical installation project.

PE L3 L2 L1 N PE L3 L2 L1 N

B A

50
100

2.Floor
h= ......

I3

a= ...... 1.Floor
h= ......

I2

a= ...... Ground Floor

h= ......

I1

a= ...... 1.Basement
Feeder side,
h= ......

cable or busbar

2.Basement
Figure 1

Pre-Project Design and cost Analysis

Please refer to table on
page 11 for “A” size.
Before design and cost analysis can be made, please submit the following information to our
Design Department.

• Location and Dimensions of the floor penetration where the busbar line will be installed. B
• Floor height and Floor thickness (h=... a=...) Number of Conductors (mm)
• Vertical line feeding method (by busbar or by cable)
3 Conductors 82
By supplying the above information of the dimensions on a drawing similar to the example in
Figure 1 and by faxing or emailing it to us we will be able to produce a quotation. 4 Conductors 100
5 Conductors 118
In multipath busbars in high-rise vertical shaft applications; 6 Conductors 136
Due to floor heights, floor thickness and product tolerances, the window or additional point
alignments on the upper floors may not be the same. In order for the Tap off boxes to be
aligned and the joint point not to coincide with the floor transitions, the assembly should be
continued by making measurements on each floor.
EAE is not responsible for the potential risks that may occur in cases where the products in our catalogue are used outside of the
standard phase sequences as shown in the catalogue.
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 E-LINECR-A
▶▶Technical Characteristics

Aluminium Conductor (Al)

Rated Current Ir A 630 800 1000 1250 1600 2000 2500
Busbar Code 06 08 10 12 16 20 25
Standards IEC 61439-6:2012 Ed.1 ; IEC 61439-1 Ed.2:2011, TS EN 61439-1: 2011

Rated Isolation Voltage Ui V 1000

Rated Operational Voltage Ue V 1000
Rated Impulse Withstand Voltage Uimp kV 12
Rated Frequency f Hz 50
Pollution Degree III
Protection Degree IP 68
External Mechanical Impacts (IK Code)* 50J, greater than IK10
Protection for Safety Basic Protection (HD 60364-4-41, Clause A1)
Rated Short-time Withstand Current (1s) Icw kArms 20 28 40 55 70 70 70
Rated Peak Withstand Current Ipk kA 40 58,8 84 121 154 154 154
Rated Short-time Withstand Current for Neutral Conductor (1s) Icw kA 12 16,8 24 33 42 42 42
Rated Peak Withstand Current for Neutral Conductor Ipk kA 24 33,6 50,4 72,6 92,4 88,2 88,2
Icw kA 12 16,8 24 33 42 42 42
Rated Short-time Withstand Current for PE Conductor (1s)
Rated Peak Withstand Current for PE Conductor Ipk kA 24 33,6 50,4 72,6 88,2 92,4 88,2
MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In
Resistance at a conductor temperature of 20 °C R 20 mW/m 0,125 0,090 0,061 0,045 0,030 0,024 0,020
Resistance at an ambient air temperature of 35 °C R mW/m 0,161 0,117 0,079 0,057 0,039 0,032 0,026
Reactance (Independent from Temperature) X mW/m 0,068 0,057 0,044 0,034 0,027 0,022 0,019
Positive and negative sequence impedances at an ambient air temperature Z mW/m 0,175 0,130 0,091 0,067 0,047 0,039 0,032
of 35 °C
Positive and negative sequence impedances at an ambient air temperature Z20 mW/m 0,142 0,106 0,075 0,056 0,040 0,033 0,027
of 20 °C
Rated Power Loss at 35 °C Watt 191,9 212,9 237,3 268,6 302,6 382,8 483,8
DC Resistance at a conductor temperature of 20 °C for Phases Rphdc mW/m 0,128 0,098 0,060 0,043 0,030 0,024 0,020
DC Resistance at a conductor temperature of 20 °C for Neurtal RNdc mW/m 0,132 0,101 0,062 0,044 0,031 0,025 0,020
DC Resistance at a conductor temperature of 20 °C for PE RPEdc mW/m 0,132 0,101 0,062 0,045 0,031 0,025 0,020
SECTIONS
L1,L2,L3,N mm² 240 330 480 660 960 1200 1500
PE (5 Conductors) mm² 240 330 480 660 960 1200 1500
Conductor Cross Section mmxmm 6x40 6x55 6x80 6x110 6x160 6x200 6x250
Busbar Weight (5 Conductors) kg/m 28 33 40,4 49,9 64,9 77 90
MEAN FAULT-LOOP CHARACTERISTICS
Zero-sequence Impedance
Zero-sequence impedance at a conductor temperature of 20 °C Z(0)b20phN mW/m 0,670 0,518 0,381 0,281 0,204 0,167 0,165
Zero-sequence impedance at a conductor temperature of 20 °C Z(0)b20phPE mW/m 0,670 0,522 0,381 0,294 0,205 0,166 0,166
Zero-sequence impedance at an ambient temperature of 35 °C Z(0)bphN mW/m 0,811 0,622 0,453 0,330 0,237 0,197 0,195
Zero-sequence impedance at an ambient temperature of 35 °C Z(0)bphPE mW/m 0,811 0,626 0,453 0,341 0,239 0,196 0,197
Mean Resistances and Reactances
Resistance at a conductor temperature of 20 °C Rb20phph mW/m 0,257 0,181 0,128 0,091 0,062 0,051 0,052
Resistance at a conductor temperature of 20 °C Rb20phN mW/m 0,261 0,185 0,131 0,094 0,064 0,053 0,052
Resistance at a conductor temperature of 20 °C Rb20phPE mW/m 0,261 0,186 0,132 0,094 0,064 0,053 0,052
Resistance at an ambient air temperature of 35 °C Rbphph mW/m 0,332 0,236 0,166 0,117 0,080 0,067 0,066
Resistance at an ambient air temperature of 35 °C RbphN mW/m 0,337 0,242 0,170 0,121 0,082 0,069 0,068
Resistance at an ambient air temperature of 35 °C RbphPE mW/m 0,337 0,242 0,171 0,121 0,083 0,069 0,069
Reactance (Independent from temperature) Xbphph mW/m 0,142 0,089 0,083 0,066 0,050 0,040 0,041
Reactance (Independent from temperature) XbphN mW/m 0,172 0,153 0,112 0,091 0,072 0,059 0,059
Reactance (Independent from temperature) XbphPE mW/m 0,173 0,154 0,117 0,093 0,071 0,058 0,059
Attention! The standard mounting of the Cast Resin busbar is with the conductors on edge.
This allows for the easy application of the resin at the joint.
6 www.eaeelectric.com
 L3 L2 L1 N PE L3 L2 L1 N
2250 3000 3200 3600 4000 5000
23 30 33 36 40 50

L3 L2 L1 N PE L3 L2 L1 N

100 118 100 118

100 120 120 120 120 120 Voltage Drop Calculation

220 264 264 264 264 264 Generally Voltage drop of a busbar system can be
60 72 72 72 72 72 calculated with the following formula.
132 158,4 158,4 158,4 158,4 158,4
60 72 72 72 72 72
∆U= √3.L.I.(R1.Cosφ+X1.Sinφ) 10-3 [V]
132 158,4 158,4 158,4 158,4 158,4

∆U = Voltage Drop (V)

0,022 0,016 0,015 0,012 0,010 0,008 L = Line Length (m)
0,029 0,020 0,019 0,016 0,013 0,010 I = Line Current or Load (A)
0,019 0,014 0,015 0,012 0,010 0,008 R1 = Resistance (mW/m)
0,035 0,024 0,024 0,020 0,016 0,013 X1 = Reactance (mΩ/m)
0,029 0,021 0,021 0,017 0,014 0,012 Cosφ =Power Factor
446,5 545,4 559,1 606,5 604,8 780,0
0,025 0,018 0,016 0,014 0,012 0,012
0,026 0,019 0,017 0,015 0,013 0,013
0,026 0,019 0,017 0,015 0,012 0,012
L
1320 1920 2040 2400 3000 3600 S I
1320 1920 2040 2400 3000 3600
2(6x110) 2(6x160) 2(6x170) 2(6x200) 2(6x250) 3(6x200) S = Supply Point
97,3 129 139,3 151,8 188 224,9

(1) All phase conductor characteristics have

been determined according to Annex BB of IEC
0,155 0,108 0,106 0,087 0,081 0,054
61439-6.
0,142 0,106 0,100 0,087 0,071 0,066
0,184 0,127 0,121 0,101 0,090 0,063 (2) Fault-loop zero-sequences impedances have
been determined according to Annex CC of IEC
0,169 0,125 0,116 0,102 0,080 0,074
61439-6.

0,050 0,035 0,030 0,025 0,022 0,017 (3) Fault-loop resistances and reactances have
been determined according to Annex DD of IEC
0,052 0,036 0,031 0,026 0,023 0,017
61439-6.
0,052 0,037 0,030 0,026 0,024 0,017
0,065 0,045 0,038 0,032 0,028 0,021 *IK10 corresponds to impact energy of 50J
0,068 0,048 0,039 0,034 0,029 0,022 according to IEC 62262.
0,068 0,048 0,039 0,033 0,030 0,022
**Cast Resin Busbars are produced with a
0,041 0,028 0,024 0,022 0,014 0,014 minimum of 3 conductors.
0,057 0,040 0,037 0,033 0,028 0,023
0,056 0,040 0,037 0,032 0,028 0,024

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 E-LINECR
E-LINECR-C
▶▶Technical Characteristics

Copper Conductor (Cu)

Rated Current Ir A 800 1000 1250 1600 2000 2500 3000
Busbar Code 08 10 12 16 20 25 30
Standards IEC 61439-6:2012 Ed.1 ; IEC 61439-1 Ed.2:2011, TS EN 61439-1: 2011

Rated Isolation Voltage Ui V 1000

Rated Operational Voltage Ue V 1000
Rated Impulse Withstand Voltage Uimp kV 12
Rated Frequency f Hz 50
Pollution Degree III
Protection Degree IP 68
External Mechanical Impacts (IK Code)* 50J, greater than IK10
Protection for Safety Basic Protection (HD 60364-4-41, Clause A1)
Rated Short-time Withstand Current (1s) Icw kArms 23 32 45 60 80 80 120
Rated Peak Withstand Current Ipk kA 48,3 67,2 94,5 132 176 176 264
Rated Short-time Withstand Current for Neutral Conductor (1s) Icw kA 13,8 19,2 27 36 48 48 72
Rated Peak Withstand Current for Neutral Conductor Ipk kA 27,6 38,4 56,7 75,6 100,8 100,8 158,4
Icw kA 13,8 19,2 27 36 48 48 72
Rated Short-time Withstand Current for PE Conductor (1s)
Rated Peak Withstand Current for PE Conductor Ipk kA 27,6 38,4 56,7 75,6 100,8 100,8 158,4
MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In
Resistance at a conductor temperature of 20 °C R 20 mW/m 0,078 0,054 0,038 0,028 0,019 0,015 0,014
Resistance at an ambient air temperature of 35 °C R mW/m 0,100 0,070 0,048 0,035 0,023 0,019 0,018
Reactance (Independent from Temperature) X mW/m 0,069 0,056 0,045 0,033 0,028 0,022 0,019
Positive and negative sequence impedances at an ambient air temperature Z mW/m 0,121 0,090 0,066 0,048 0,036 0,029 0,026
of 35 °C
Positive and negative sequence impedances at an ambient air temperature Z20 mW/m 0,104 0,078 0,059 0,043 0,033 0,026 0,023
of 20 °C
Rated Power Loss at 35 °C Watt 191,8 209,7 224,5 271,1 280,8 361,9 491,4
DC Resistance at a conductor temperature of 20 °C for Phases Rphdc mW/m 0,074 0,053 0,036 0,027 0,018 0,014 0,016
DC Resistance at a conductor temperature of 20 °C for Neutral RNdc mW/m 0,077 0,055 0,038 0,028 0,018 0,015 0,015
DC Resistance at a conductor temperature of 20 °C for PE RPEdc mW/m 0,077 0,055 0,037 0,027 0,019 0,015 0,016
SECTIONS
L1,L2,L3,N mm² 240 330 480 660 960 1200 1320
PE (5 Conductors) mm² 240 330 480 660 960 1200 1320
Conductor Cross Section mmxmm 6x40 6x55 6x80 6x110 6x160 6x200 2(6x110)
Busbar Weight (5 Conductors) kg/m 35,6 43,4 55,6 70,3 95,3 114 139,4
MEAN FAULT-LOOP CHARACTERISTICS
Zero-sequence Impedance
Zero-sequence impedance at a conductor temperature of 20 °C Z(0)b20phN mW/m 0,500 0,391 0,315 0,220 0,167 0,131 0,117
Zero-sequence impedance at a conductor temperature of 20 °C Z(0)b20phPE mW/m 0,502 0,402 0,305 0,222 0,165 0,133 0,116
Zero-sequence impedance at an ambient temperature of 35 °C Z(0)bphN mW/m 0,576 0,448 0,353 0,247 0,184 0,146 0,134
Zero-sequence impedance at an ambient temperature of 35 °C Z(0)bphPE mW/m 0,578 0,461 0,341 0,250 0,183 0,148 0,133
Mean Resistances and Reactances
Resistance at a conductor temperature of 20 °C Rb20phph mW/m 0,156 0,115 0,080 0,057 0,039 0,032 0,033
Resistance at a conductor temperature of 20 °C Rb20phN mW/m 0,160 0,118 0,086 0,059 0,041 0,034 0,035
Resistance at a conductor temperature of 20 °C Rb20phPE mW/m 0,161 0,119 0,083 0,059 0,041 0,034 0,034
Resistance at an ambient air temperature of 35 °C Rbphph mW/m 0,201 0,148 0,102 0,073 0,049 0,041 0,044
Resistance at an ambient air temperature of 35 °C RbphN mW/m 0,205 0,153 0,110 0,076 0,051 0,043 0,046
Resistance at an ambient air temperature of 35 °C RbphPE mW/m 0,206 0,153 0,106 0,076 0,052 0,043 0,045
Reactance (Independent from temperature) Xbphph mW/m 0,133 0,109 0,082 0,064 0,050 0,040 0,039
Reactance (Independent from temperature) XbphN mW/m 0,175 0,144 0,119 0,091 0,071 0,062 0,056
Reactance (Independent from temperature) XbphPE mW/m 0,175 0,147 0,117 0,092 0,071 0,059 0,054
Attention! The standard mounting of the Cast Resin busbar is with the conductors on edge.
This allows for the easy application of the resin at the joint.
8 www.eaeelectric.com
 L3 L2 L1 N PE L3 L2 L1 N
3200 3600 4000 5000 6300
32 36 40 50 63

L3 L2 L1 N PE L3 L2 L1 N

100 118 100 118

120 120 120 120 120 Voltage Drop Calculation

264 264 264 264 264 Generally Voltage drop of a busbar system can be
72 72 72 72 72 calculated with the following formula.
158,4 158,4 158,4 158,4 158,4
72 72 72 72 72
∆U= √3.L.I.(R1.Cosφ+X1.Sinφ) 10-3 [V]
158,4 158,4 158,4 158,4 158,4

∆U = Voltage Drop (V)

0,012 0,011 0,009 0,007 0,005 L = Line Length (m)
0,016 0,014 0,012 0,009 0,006 I = Line Current or Load (A)
0,017 0,016 0,014 0,012 0,009 R1 = Resistance (mW/m)
0,023 0,021 0,018 0,015 0,011 X1 = Reactance (mW/m)
0,021 0,019 0,017 0,014 0,010 Cosφ = Power Factor
488,4 544,3 576,0 742,5 726,3
0,013 0,012 0,010 0,008 0,006
0,014 0,012 0,011 0,009 0,006
0,014 0,012 0,010 0,009 0,007
L
1500 1680 1920 2400 3600 S I
1500 1920 1920 2400 3600
2(6x125) 2(6x140) 2(6x160) 2(6x200) 3(6x200) S = Supply Point
156,5 173 200 226 336,1

(1) All phase conductor characteristics have

been determined according to Annex BB of IEC
0,103 0,093 0,077 0,069 0,047 61439-6.
0,103 0,092 0,079 0,070 0,047
0,116 0,104 0,087 0,079 0,051 (2) Fault-loop zero-sequences impedances have
been determined according to Annex CC of IEC
0,116 0,103 0,089 0,078 0,052
61439-6.

0,025 0,020 0,019 0,015 0,011 (3) Fault-loop resistances and reactances have
been determined according to Annex DD of IEC
0,026 0,021 0,020 0,016 0,013
61439-6.
0,026 0,021 0,020 0,016 0,013
0,032 0,026 0,025 0,020 0,014 *IK10 corresponds to impact energy of 50J
according to IEC 62262.
0,033 0,028 0,027 0,021 0,016
0,034 0,028 0,026 0,021 0,016 **Cast Resin Busbars are produced with a
0,031 0,027 0,027 0,021 0,017 minimum of 3 conductors.
0,045 0,039 0,038 0,031 0,025
0,046 0,041 0,037 0,032 0,027

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 E-LINECR BUSBAR
CONDUCTOR MATERIAL
▶▶Order Code System BUSBAR CODE
PROTECTION DEGREE
CONDUCTOR CONFIGURATION
UTILISATION TYPE / FEEDER
COMPONENT

CR C 16 8 04 B TR40

Busbar Type

CONDUCTOR MATERIAL
Aluminium (Al) A
Copper (Cu) C
Standard Straight Length STD
Special Straight Length X
CRC - Al CRC - Cu Conductor
Upwards Elbow U
Conductor Conductor Cross Section
Downwards Elbow D
Rated Busbar Rated Busbar Left Elbow L
Current Code Current Code Right Elbow R
630 06 800 08 6x40
800 08 1000 10 6x55 Left Horizontal Offset LH
1000 10 1250 12 6x80 Right Horizontal Offset RH
Upwards Horizontal Offset UV
1250 12 1600 16 6x110 Downwards Horizontal Offset DV
1600 16 2000 20 6x160 Upwards Left Combined Offset KUL
2000 20 2500 25 6x200 Upwards Left Combined Offset KUR
BUSBAR CODE
Downwards Left Combined Offset KDL
2500 25 - - 6x250
Downwards Right Combined Offset KDR
2250 23 3000 30 2(6x110) Left Upwards Combined Offset KLU
- - 3200 32 2(6x125) Right Upwards Combined Offset KRU
- - 3600 36 2(6x140) Left Downwards Combined Offset KLD
Right Downwards Combined Offset KRD
3000 30 4000 40 2(6x160)
3200 33 - - 2(6x170) End Closure S
3600 36 5000 50 2(6x200) Reduction RD
4000 40 - - 2(6x250) Component
Tee Module T
5000 50 6300 63 3(6x200)
Horizontal Expansion YDT
Vertical Expansion DDT
Phase Transposition Module FDM
PROTECTION DEGREE
IP 68 8 Panel Connection P10
Upwards Panel Connection PU20
Downwards Panel Connection PD20
Right Panel Connection PR30
Conductor Configuration Left Panel Connection PL30
Number of Code
Conductors Clean ½
Panel Connection P40
L1 L2 L3 N N Earth Clean Earth
Transformer Connection TR10
3 Conductor 03 √ √ √ ////// ////// ////// ////////////
Upwards Transformer Connection TU20
4 Conductor 04 √ √ √ √ ////// ////// ////// Downwards Transformer Connection TD20
5 Conductor 06 √ √ √ √ ////// √ ////// Right Connection TR30
6 Conductor 07 √ √ √ √ √ √ ////// Left Connection TL30
Transformer Connection TR40
Transformer Connection TR60

Flexible F

* TYPE Utilisation Type

Where there is no need for tap off boxes,

(B) Feeder power is is supplied from one point to the
other end point of the line.

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 E-LINECR
▶▶Standard Straight Length

Standard Feeder - STD

Straight Length
Sample Order:
CRA 25806 - STD
2500 A, Aluminium,
Feeder, IP 68, 5 Conductor

PE
Application Areas: L3
L2
• Between Transformer L1
• Panel Applications N
• Between Panel to Panel 3000 mm
PE L3 L2 L1 N Applications
• Generator and Compensation
Panels Feeding
• By-pass feeding

Special Feeder -X
Straight Length
Sample Order:
Special Straight CRA 20806 - X - 147
Length in (mm) 2000 A, Aluminium, Feeder, IP 68,
5 Conductor, 1470 mm Special Length

PE
L3
Note: L2
Minimum Special Length = 450 mm L1
N
PE L3 L2 L1 N
X

B
Number of B
Conductors (mm)

A 3 Conductor 82
4 Conductor 100 A
5 Conductor 118 A
A
6 Conductor 136
118 118 118

Table For Outer Dimension of Busbars

Rated Current
CRA - Al 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
(A)
Conductor Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current
CRC - Cu 800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300
(A)
Conductor
Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63
A (mm) 90 105 130 160 210 250 300 310 340 370 410 430 490 590 730

! Attention ! The standard mounting of the Cast Resin busbar is with the conductors on edge.
This allows for the easy application of the resin at the joint.

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 E-LINECR
▶▶Elbows

Upwards Downwards Elbow -U

-D
Sample Order:
CRC 32806 - U
3200 A, Copper, Feeder, IP 68,
5 Conductors Y
X
Number of X Y
Conductors (mm) (mm)
PE 3 Conductors 407 366
L3
L2 4 Conductors 425 375
L1
N 5 Conductors 443 384 Y
6 Conductors 461 393 X

Left Right Elbow -R

-L Sample Order:
CRC 20806 - R
2000 A, Copper, Feeder, IP 68,
B
5 Conductors A

PE
L3 B
L2
L1 A
N

Left Right Elbow

Upwards Downwards Elbow

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components.
Rated Current
CRA - Al 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
(A)
Conductor Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current
CRC - Cu 800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300
(A)
Conductor
Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63
A (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690

12 www.eaeelectric.com
 E-LINECR
▶▶Elbows

Upwards Downwards -UV

Vertical Offset -DV
Sample Order:
CRC 20806 - UV25 X
Y
Note:
H= min. 218 mm
In special cases consult your
company for the "H" dimension.

Number of X Y H H
PE Conductors (mm) (mm) (max.)
L3
L2 3 Conductors 407 366 732
L1 Y
N 4 Conductors 425 375 750 X
5 Conductors 443 384 768
6 Conductors 461 393 786

Right Left -RH A

Horizontal Offset -LH B
Sample Order:
CRC 32806 - RH60
X=600 mm, 3200 A, Copper
X Feeder, IP 68, 5 Conductor

Note: C
C=min: 150 mm, Please see the table for
max dimensions.
*If there is no availability using two elbows, B
PE
L3
then this offsets will be able to used. A
L2
L1
N

Right Left Horizontal Offset

Upwards Downwards
Vertical Offset

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components.
Rated Current
CRA - Al 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
(A)
Conductor Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current
CRC - Cu 800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300
(A)
Conductor
Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63
A (min.) (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (min.) (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690
C (max.) (mm) 740 755 780 810 860 900 950 960 990 1020 1060 1080 1140 1240 1380

www.eaeelectric.com 13
 E-LINECR
▶▶Elbows

Upwards Left Upwards -KUL

Right Combined Offset -KDR
-KRU Sample Order: A
B
-KLD CRC 32806 - B - KUL
3200 A, Copper
Feeder, IP 68, 5 Conductor

Number of X Y H
PE Conductors (mm) (mm) (max.)
L3 H
L2 3 Conductors 407 366 732
L1
N 4 Conductors 425 375 750
Y
5 Conductors 443 384 768 X
6 Conductors 461 393 786

Downwards Left Downwards -KUR A

Right Combined Offset -KDL B
Sample Order:
-KLU CRC 32806 - B - KDL
- KRD 3200 A, Copper
Feeder, IP 68, 5 Conductor

X
H
PE
L3
L2
L1 Y
N X

Downwards Left Downwards

Right Combined Offset

Upwards Left Upwards

Right Combined Offset

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components.
Rated Current
CRA - Al 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
(A)
Conductor Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current
CRC - Cu 800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300
(A)
Conductor
Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63
A (min.) (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (min.) (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690

14 www.eaeelectric.com
 E-LINECR
▶▶Standard Components

Tee Connection -T

Sample Order:
CRC 25806 - T
2500 A, Copper,
Feeder, IP 68, 5 Conductor
A
B

PE
L3
L2
L1
N

Reduction -RD Reduction

Is used to change busbar
cross section.
Sample Order:
CRC 20806 - RD17
2000A / 1600A, Copper 700 mm
Feeder, IP 68, 5 Conductor
Note:
Decision and selection of reduction module and
protection on lower side is under the customer's responsibility.
PE L3 L2 L1 N

CRA - Al Conductor CRC - Cu Conductor

Rated Reduced Busbar Code Rated Reduced Busbar Code
Current 06 08 10 12 16 20 25 23 30 33 36 40 Current 08 10 12 16 20 25 30 32 36 40 50
800 ✔ - - - - - - - - - - - 1000 ✔ - - - - - - - - - -
1000 ✔ ✔ - - - - - - - - - 1250 ✔ ✔ - - - - - - - - -
1250 - ✔ ✔ - - - - - - - - 1600 - ✔ ✔ - - - - - - - -
1600 - - ✔ ✔ - - - - - - - 2000 - - ✔ ✔ - - - - - - -
1 2000 - - - ✔ ✔ - - - - - - -
1 2500 - - - ✔ ✔ - - - - - -
2500 - - - - ✔ - ✔ - - - - 3000 - - - - ✔ ✔ - - - - -
2250 - - - - ✔ ✔ - - - - - - 3200 - - - - - ✔ ✔ - - - -
3000 - - - - - - - ✔ - - - - 3600 - - - - - - ✔ ✔ - - -
3200 - - - - - - - - - - - - 4000 - - - - - - - ✔ ✔ - -
3600 - - - - - - - - ✔ ✔ - - 5000 - - - - - - - - ✔ ✔ -
4000 - - - - - - - - - ✔ ✔ - 6300 - - - - - - - - - ✔ ✔
5000 - - - - - - - - - ✔ ✔ 2
2

Tee Connection

Reduction

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components.
Rated Current
CRA - Al 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
(A)
Conductor Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current
CRC - Cu 800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300
(A)
Conductor
Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63
A (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690
C (mm) 740 755 780 810 860 900 950 960 990 1020 1060 1080 1140 1240 1380
www.eaeelectric.com 15
 E-LINECR
▶▶Expansions

Vertical Expansion - DDT

Sample Order: X

CRC 25806 - DDT

2500 A, Copper
Feeder, IP 68, 5 Conductor
One vertical expansion unit is 700 mm
advised to be used at every floor
between fixed support points.
Used for Vertical applications in
PE

multi storey buildings.

L3
L2
L1
N

A Number of 3 4 5 6
Conductors Conductors Conductors Conductors Conductors
Please contact us during
118 the design stage for our X (mm) 187 205 223 241
recommendations.

Horizontal Expansion - YDT

Sample Order: Y
CRC 25806 - YDT
2500 A, Copper
Feeder, IP 68, 5 Conductor
Used at every 40m in long 1500 mm
horizontal straight lines and
building expansion points. Number of 3 4 5 6
Conductors Conductors Conductors Conductors Conductors
PE
L3
L2
L1

Please contact us during

N

A Y (mm) 266 324 382 440

the design stage for our
recommendations. Attention! the total length of the module should be adjusted
118 to 1500mm after installation.

Vertical Expansion

Horizontal Expansion

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components.
Note:
1) Horizontal Expansion unit should be used when the busbar run crosses to an adjacent building or crosses a building expansion joint.
2) This modxule is used on the long busbar line (75m) where line is ended by end closure and is not fixed on the support rigidly.
3) Horizontal Expansion Joint has sufficient movement span of 25mm max.

16 www.eaeelectric.com
 E-LINECR
▶▶Standard Components

Phase Transposition Module - FDM

Sample Order:
CRC 25806 - FDM
2500 A, Copper
Feeder, IP 68, 5 Conductor
These units are used for the
transposition of phases along
the busbar run.
N PE
PE
L3
L2
L1

L1 L3
N

A L2
L3
L2
L1
PE N

118
1500 mm

End Closer -S
Sample Order:
CRC 25806 - S
2500 A, Copper
Feeder, IP 68, 5 Conductor
Is used to close the end of
busbar run.
560 mm

End Closer

Genleşme Modülü

Yatay Dilatasyon Modülü

Phase Transposition Module

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components.
www.eaeelectric.com 17
 E-LINECR
▶▶Panel / Transformer Connections

Panel Connection - P10

- TR10
Sample Order:
CRC 25806 - P10 125

2500 A, Copper,
Feeder, IP 68, 5 Conductors
For Panel Feeder
Please use the tables on 195
page 21, 22 for connection
measurements.
N
L1
PE
L2
L3 150
L3
L2
PE 100 100 100 100
L1
N
446

Flexibles -F Sample Order:

CRC 0800 - F
*It will be produced according to details Is
used for between Transformer Bushings and
Busbar connections Is used for between panel
and busbar connections.
B=.....mm
X=.....mm * B
Y=.....mm L
Z=.....mm X

Z Y
ø=.....mm

Panel Connection

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components. ◼ Distance between conductors can vary in +-5mm.
18 www.eaeelectric.com
 E-LINECR
▶▶Panel / Transformer Connections

Upwards Downwards - PU20 Sample Order:

Panel Connections - PD20 CRC 36806 - PU20 X
- TU20 3600 A, Copper, Y

- TD20 Feeder, IP 68, 5 Conductor

For Panel Feeder

Number of X Y Z
Conductors (mm) (mm) (mm)
Z
3 Conductors 407 366 457
N
4 Conductors 425 375 475
L1
L2
5 Conductors 443 384 493
150
L3 6 Conductors 461 393 511 100 100 100 100
PE

Upwards Downwards - PR30 Sample Order:

Panel Connections - PL30 CRC 36806 - PR30 A
3600 A, Copper,
- TL30 B
Feeder, IP 68, 5 Conductor
- TR30 For Panel Feeder

A-175
B-175
N
L1
L2 150
L3 100 100 100 100
PE

Upwards
Downwards
Panel Connections

Upwards Downwards
Panel Connections

Rated Current
CRA - Al 630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000
(A)
Conductor Busbar Code 06 08 10 12 16 20 25 23 - - 30 33 36 40 50
Rated Current
CRC - Cu 800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300
(A)
Conductor
Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63
A (mm) 415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055
B (mm) 370 377 390 405 430 450 475 480 495 510 530 540 570 620 690

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components. ◼ Please refer to the following table for current grades and busbar codes.
www.eaeelectric.com 19
 E-LINECR
▶▶Panel / Transformer Connections

Panel Connection - P40

Sample Order: 1150

CRC 36806 - P40

118
3600 A, Copper,
Feeder, IP 68, 5 Conductor

268
N L1 L2 L3 CPE
for Panel Feeder

150
Please use the tables on
page 21, 22 for connection min.
measurements. 380 165 165 165 165 110

Distance between conductors

can vary in +-5mm.

Panel Connection

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components.
20 www.eaeelectric.com
 E-LINECR
▶▶Panel / Transformer Connections

Panel and Transformer Connection Units

Panel and Transformer Connection Units (P10, TR10, PU20, TU20, PD20, TD20, PL30, PR30, P40)

CRA 06 CRA 08 CRA 10 CRA 12 CRA 16 CRA 20 CRA 25

CRC 08 CRC 10 CRC 12 CRC 16 CRC 20 CRC 25

150
150

150

150

150

150

150
Ø14 Ø14 Ø14 Ø14 Ø14 Ø14 Ø14

23 40
PE L3 L2 L1 N
23 40

23 40

23 40

23 40

23 40

23 40
20 27,5 20 15 20 20 25
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 100 100 100 100
40 55 80 110 160 200 250

CRA 23 CRA 30
CRC 30 CRC 32 CRC 36 CRC 40
150

150

150

150

Ø14 Ø14 Ø14 Ø14

23 40

23 40

23 40

23 40

PE L3 L2 L1 N
30 25 20 20
40 40 40 4040 40 40 40 4040 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 100 100 100 100
260 290 320 360

CRA 33 CRA 36 CRA 40

CRC 50
150

150

150

Ø14 Ø14 Ø14

23 40

23 40

23 40

PE L3 L2 L1 N
30 20 30
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 100 100 100 100
380 440 540

CRA 50
CRC 63

Bolt Fixing Type

(X dimension must be minimum 25mm.)
150

Ø14

20
23

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 X X X X
680

◼ Please call us for non-standard components. ◼ Distance between conductors can vary +-5mm. ◼ The dimensions given above are minimum values.
www.eaeelectric.com 21
 E-LINECR
▶▶Panel Connection Dimensions

Panel Modules Flange Dimensions

Panel Connection Modules are supplied with suitable flange as standard.

Flange PE
Earth

PE L3 L2 L1 N

100 100 100 100

Opening on the Busbar Panel Connection

Panel Board Earth Flange
12,5
100

Number of X Y
Conductors (mm) (mm)

3 Conductors 400 355

B
A

4 Conductors 500 455

5 Conductors 600 555
100

6 Conductors 700 655

Ø7
12,5

12,5 100 100 100 12,5

Y
X

Aluminium (Al) Copper (Cu)

Number of
Rated Busbar Rated Busbar Conductor A B
Holes along
Current Code Current Code Size (mm) (mm)
length B
630 06 800 08 6x40 145 190 2
800 08 1000 10 6x55 160 205 2
1000 10 1250 12 6x80 185 230 2
1250 12 1600 16 6x110 215 260 2
1600 16 2000 20 6x160 265 310 2
2000 20 2500 25 6x200 305 350 4
2500 25 - - 6x250 355 400 4
2250 23 3000 30 2(6x110) 365 410 4
- - 3200 32 2(6x125) 395 440 4
- - 3600 36 2(6X140) 425 470 4
3000 30 4000 40 2(6x160) 465 510 4
3200 33 - - 2(6x170) 485 530 4
3600 36 5000 50 2(6x200) 545 590 4
4000 40 - - 2(6x250) 645 690 6
5000 50 6300 63 3(6x200) 785 830 8

22 www.eaeelectric.com
 E-LINECR
▶▶Transformer Connection

Transformer Connection - TR40

Sample Order:
CRC 25806 - TR40
PE 2500 A, Copper
L3
Feeder, IP 68, 5 Conductor
L2
2220
L1

150 118
N

268
N L1 L2 L3 CPE

380 290 670 670 100 110

Transformer Connection - TR60

Sample Order: 1950

CRC 25806 - TR60

245
PE 2500 A, Copper

363
L3 Feeder, IP 68, 5 Conductor

118
L2
N L1 L2 L3 CPE
min.
L1 min. 100

110 290 670 670 100 110

N

Please use the tables on page 21 for connection measurements.

For between Transformer and Panel connection applications EAE Designing department can prepare your projects on request.
The following information is required when designing the installation;
• Plan of Transformer and Panel rooms and height of the rooms.
• Transformer dimensioning details and distance between bushings. Transformer
• Panel dimensioning details. Connection

Transformer
Connection

◼ The dimensions given above are minimum values. ◼ Please call us for non-standard components
www.eaeelectric.com 23
 E-LINECR
▶▶Joint sets

Edgewise Horizontal Line Joint set Aluminium Copper Conductor

Rated 4 5 Rated 4 5 Cross
Current Conductor Conductor Current Conductor Conductor Section
630 3134311 3134317 800 3134428 3134434 6*40
800 3134320 3134326 1000 3134437 3134443 6*55
1000 3134329 3134335 1250 3134446 3134452 6*80
1250 3134338 3134344 1600 3134455 3134461 6*110
1600 3134347 3134353 2000 3134464 3134470 6*160
2000 3134356 3134362 2500 3134473 3134479 6*200
2500 3134374 3134380 - - - 6*250
2250 3134365 3134371 3000 3134482 3134488 2*6*110
- - - 3200 3134491 3134497 2*6*125
- - - 3600 3134500 3134506 2*6*140
3000 3134383 3134389 4000 3134509 3134515 2*6*160
3200 3134392 3134398 - - - 2*6*170
3600 3134401 3134407 5000 3134518 3134524 2*6*200
4000 3134410 3134416 - - - 2*6*250
5000 3134419 3134425 6300 3134527 3134533 3*6*200

Flatwise Horizontal Line Joint set Aluminium Copper Conductor

Rated 4 5 Rated 4 5 Cross
Current Conductor Conductor Current Conductor Conductor Section
630 3134312 3134318 800 3134429 3134435 6*40
800 3134321 3134327 1000 3134438 3134444 6*55
1000 3134330 3134336 1250 3134447 3134453 6*80
1250 3134339 3134345 1600 3134456 3134462 6*110
1600 3134348 3134354 2000 3134465 3134471 6*160
2000 3134357 3134363 2500 3134474 3134480 6*200
2500 3134375 3134381 - - - 6*250
2250 3134366 3134372 3000 3134483 3134489 2*6*110
- - - 3200 3134492 3134498 2*6*125
- - - 3600 3134501 3134507 2*6*140
3000 3134384 3134390 4000 3134510 3134516 2*6*160
3200 3134393 3134399 - - - 2*6*170
3600 3134402 3134408 5000 3134519 3134525 2*6*200
4000 3134411 3134417 - - - 2*6*250
5000 3134420 3134426 6300 3134528 3134534 3*6*200

Vertical Line Joint set Aluminium Copper Conductor

Rated 4 5 Rated 4 5 Cross
Current Conductor Conductor Current Conductor Conductor Section
630 3134310 3134316 800 3134427 3134433 6*40
800 3134319 3134325 1000 3134436 3134442 6*55
1000 3134328 3134334 1250 3134445 3134451 6*80
1250 3134337 3134343 1600 3134454 3134460 6*110
1600 3134346 3134352 2000 3134463 3134469 6*160
2000 3134355 3134361 2500 3134472 3134478 6*200
2500 3134373 3134379 - - - 6*250
2250 3134364 3134370 3000 3134481 3134487 2*6*110
- - - 3200 3134490 3134496 2*6*125
- - - 3600 3134499 3134505 2*6*140
3000 3134382 3134388 4000 3134508 3134514 2*6*160
3200 3134391 3134397 - - - 2*6*170
3600 3134400 3134406 5000 3134517 3134523 2*6*200
4000 3134409 3134415 - - - 2*6*250
5000 3134418 3134424 6300 3134526 3134532 3*6*200

Description Code
Silis Sand Mixture 1021601
CR Hardener (B) 1006294
CR Resin (A) 1006292
Torque Wrench 5000048
CR Spoon Brush 5000311
CR Plastic Hammer 5000310
CR Mixer 5000132

24 www.eaeelectric.com
 E-LINECR
▶▶Horizontal & Vertical Cast Resin Busbar Applications

FIGURE 1 - EDGEWISE APPLICATION FIGURE 6 - SAMPLE WALL CROSSING WITH FIRE BARRIER

WALL
CEILING
HOLE
500
WALL

BUSBAR
PE L3 L2 L1 N
200

EXTERNAL FIRE BARRIER

MATERIAL

FIGURE 2 - EDGEWISE APPLICATION FIGURE 7 - STANDARD WALL CROSSING

CEILING

500

WALL
350 (min.)
PE L3 L2 L1 N HOLE

200 Primarily on the installation phase; BUSBAR

WALL

BUSBAR-2 BUSBAR-1 line should be installed before

200 BUSBAR-2 line.
PE L3 L2 L1 N CENTRE OF
JOINT POINT
200
BUSBAR-1

FIGURE 3 - FLATWISE APPLICATION FIGURE 8 - EGDEWISE TRENCH APPLICATION

CEILING
200 200
500 500 PE
L3 Primarily on the installation phase;
WALL

L2
BUSBAR-1 line should be installed before 500
200 200 L1
N BUSBAR-2 line.

FIGURE 4 - CROSSING UNDER A BEAM ON EDGEWISE APPLICATION FIGURE 9 - FLATWISE TRENCH APPLICATION

CEILING
BEAM

200 200

100
PE L3 L2 L1 N 500
BUSBAR RUNNING ON EDGEWISE
APPLICATION AS STANDARD

FIGURE 5 - CROSSING UNDER A BEAM ON FLATWISE APPLICATION FIGURE 10 - FLATWISE TRENCH APPLICATION

CEILING
500
BEAM

PE
200 200 200 200
100 L3
BUSBAR RUNNING ON EDGEWISE L2
L1 500
APPLICATION AS STANDARD N

For correct installation, the dimension from the busbar to the ceiling should not be less than 500mm

He joint should be not come across to Beams.

Attention! The dimensions given above are minimum values.

All dimensions are given in mm.

www.eaeelectric.com 25
 E-LINECR
▶▶Suspension Components

Ceiling Type Supports Floor Type Supports

CCR/CR Two Way Horizotal Application Kit CCR/CR Two Way Horizotal Application Kit

→ UPD
→ UPD

UPD →

UPD →

CCR/CR-UT
Support Set
(“T” boltless)

5
5
A
A

64 4
64 4
L
L

When selecting an UPD product, please keep 5

in mind to select the UPD product suitable to
the Busbar A dimension.
A A

64 4 When choosing CCR/CR-UT Suspension Set, 64 4

appropriate CCR/CR-UT Suspension Set
L L
should be selected according to Busbar size.
L=350 L=350

◼ Horizontal mounting can be used only in special cases. ◼ Please call us for non-standard dimensions.
◼ Please check our Suspension Systems (A-A) Catalogue to see our alternative solutions for suspension types.
26 www.eaeelectric.com
 E-LINECR
▶▶Suspension Components

Heavy Duty Supports (U)

Hot Dip Galvanized After Fabrication (TS EN ISO 1461)

5 L Tensile Load Weight

10 Description Order Code
0 (mm) (kg) (kg/pcs)
19
UPD 300 300 900 2,101 3004510
UPD 400 400 900 2,497 3004512
UPD 500 500 900 2,882 3004514
5
x2 UPD 600 600 900 3,267 3004516
10
6 UPD 700 700 900 3,674 3004518
UPD 800 800 900 4,056 3004519
UPD 900 900 900 4,451 3004520
UPD 1000 1000 900 4,837 3004521
UPD 1100 1100 900 5,226 3004522
UPD 1200 1200 900 5,610 3004523
UPD 1300 1300 900 6,006 3004524
UPD UPD 1400 1400 900 6,391 3004525
UPD 1500 1500 900 6,787 3004526
UPD 1600 1600 900 7,172 3004527
UPD 1700 1700 900 7,570 3004528
UPD 1800 1800 900 7,960 3004529
105

UPD 1900 1900 900 8,349 3004530

13

11

75

UPD 2000 2000 900 8,741 3004531

UPD 3000 3000 900 12,645 3030393
118
150
190
When selecting an UPD product, please keep in mind to select the
UPD product suitable to the Busbar A dimension.

CCR/CR-UT Suspension Assembly CRA - Al CRC - Cu Conductor Order

Cross L A
Description Conductors Conductors Section Code
Rated Busbar Rated Busbar (mm) (mm)
Current Code Current Code
630 06 800 08 6x40 350 90
CCR/CR-UT Suspension 800 08 1000 10 6x55 350 105
3108705
Assembly 1000 10 1250 12 6x80 350 130
1250 12 1600 16 6x110 350 160
1600 16 2000 20 6x160 450 210
CCR/CR-UT Suspension
2000 20 2500 25 6x200 450 250 3108707
Assembly
2500 25 - - 6x250 450 300
CCR/CR-UT Suspension 2250 23 3000 30 2(6x110) 550 310
3108708
Assembly - - 3200 32 2(6x125) 550 340
- - 3600 36 2(6x140) 650 370
CCR/CR-UT Suspension
3000 30 4000 40 2(6x160) 650 410 3108709
Assembly
3200 33 - - 2(6x170) 650 430
CCR/CR-UT Suspension
3600 36 5000 50 2(6x200) 750 490 3108710
Assembly
CCR/CR-UT Suspension
4000 40 - - 2(6x250) 850 590 3108711
Assembly
CCR/CR-UT Suspension
5000 50 6300 63 3(6x200) 950 730 3108712
Assembly

When choosing CCR/CR-UT Suspension Set, appropriate CR-UT Suspension Set

should be selected according to Busbar size.

◼ Please check our Suspension Systems (A-A) Catalogue to see our alternative solutions for suspension types.
www.eaeelectric.com 27
 E-LINECR
▶▶Suspension Components

Supports
Description L (mm) Code

105 155 IDD 300 300 3008314

IDD 400 400 3008313
IDD IDD 500 500 3008312
IDD 600 600 3008311
5 IDD 700 700 3008310
5x3
Ø1 IDD 800 800 3008309
IDD 900 900 3008308
L
IDD 1000 1000 3008307
IDD 1100 1100 3008306
IDD IDD 1200 1200 3008305
IDD 1300 1300 3008304
IDD 1400 1400 3008303
IDD 1500 1500 3008302
IDY
24 IDD 1600 1600 3008301
IDD 1700 1700 3008300
L
IDD 1800 1800 3008299
IDD 1900 1900 3008298
IDD 2000 2000 3008297
IDY
75
Description L (mm) Code

IDY 300 300 3008242

IDY 400 400 3008290
IDY 500 500 3008289
IDT IDY 600 600 3008288
IDY 700 700 3008287
IDY 800 800 3008286
IDY 900 900 3008285
IDY 1000 1000 3008284
IDY 1100 1100 3008283
IDY 1200 1200 3008282
IDY 1300 1300 3008236
IDT
IDY 1400 1400 3008281
CCR/CR-IDY Fixing Clamp IDY 1500 1500 3008280
IDY 1600 1600 3008241
IDY 1700 1700 3008240
IDY 1800 1800 3008239
IDY 1900 1900 3008238
CCR/CR-IDY
IDY 2000 2000 3008237
Fixing Clamp for
Channel (boltless) IDT Support Fitting - 3008279

Description Order Code

CCR/CR-IDY Fixing Clamp for Channel

3265713
(boltless)
◼ Please check our Suspension Systems (A-A) Catalogue to see our alternative solutions for suspension types.
28 www.eaeelectric.com
 E-LINECR
▶▶Suspension Components

Supports
Steel Steel
Dowel Dowel
UDY 150

Threaded Threaded
Rod Rod

UPY UPY
Description T L Code
(mm) (mm)
UPY 300 4 300 3004487
UPY 400 4 400 3004489
UPY 500 4 500 3004491
UPY 600 4 600 3004493
UPY 700 4 700 3004495
UPY 800 4 800 3004496
UPY 900 4 900 3004497
UPY 1000 4 1000 3004498
UPY 1100 4 1100 3004499
UPY 1200 4 1200 3004500
UPY 1500 4 1500 3004503

CR-L Suspension Connection Kit

Description Code
CR-L Suspension Connection Kit 2054886

Connection Units
Description L Code
(mm)

UDY 150 150 3008376

50
BRA 14-05 Threaded Rod (M12) 500 5000026

14
BRA 14-10 Threaded Rod (M12) 1000 5000034
Ø

Threaded Rod UDY 150 BRA 13 Extension Unit (M12) - 1004282

BRA 9 Steel Dowel (M12) - 5000022
M12 Steel Nut - 1000964
M12 Washer - 1000505

Steel Nut
Extension Unit

Steel Dowel Washer

Diameter of the
Hole to be drilled
M12. Ø16

◼ Please call us for non-standard dimensions. ◼ Please check our Suspension Systems (A-A) Catalogue to see our alternative solutions for suspension types.
www.eaeelectric.com 29
 E-LINECR
▶▶Measuring a Special Length

After installation of standard 3m busbar lengths, special lengths ( make up pieces ) shorter than 3m may be required.
The minimum length for these special pieces is 45cm

The busbar elements are positioned so that there is a distance of approximately 25 mm between the busbar ends.
X=A-25 (cm)X=Length of Special Busbar (The busbar module will be manufactured as per X value.)

125 125

A
Total mixture weight of 1 Bucket is 15 kg
CRA - Al CRC - Cu Conductor
4 Conductor 5 Conductor
Conductor Conductor Cross Section
Rated Busbar Rated Busbar Section kg. kg.
Current Code Current Code
630 06 800 08 6x40 15 16
800 08 1000 10 6x55 16 17
1000 10 1250 12 6x80 18 19
1250 12 1600 16 6x110 20 21
1600 16 2000 20 6x160 23 25
2000 20 2500 25 6x200 26 28
2500 25 - - 6x250 29 31 15 kg.
2250 23 3000 30 2(6x110) 32 34
- - 3200 32 2(6x125) 34 37
- - 3600 36 2(6x140) 36 39
3000 30 4000 40 2(6x160) 38 41
3200 33 - - 2(6x170) 40 43
3600 36 5000 50 2(6x200) 43 47
4000
5000
40
50
-
6300
-
63
2(6x250)
3(6x200)
53
60
57
65
🔴 The quantity must be determined according to
number of joint in the project and ordered separately.

►Cast Resin Installation Tools

Description Order Code
CR Joint Area Mixer 5000132
CR Plastic Hammer 5000310
CR Spoon Brush 5000311
Torque Wrench 5000048

30 www.eaeelectric.com
 E-LINECR
▶▶Cast Resin Busbar Horizontal Application

1 2

The exposed end parts of the busbar are to be cleaned with The second busbar length is introduced, slacken the joint
a clean piece of cloth. After the completion of the cleaning block to allow the conductors to slide into the block. Then
process install and fix the joint block. Tighten the joint bolt tighten the joint bolt.
enough to hold the joint block in place.

mm
4
3 250

m
7c

After checking the three parts for correct alignment and the Fix the casting mould plates to the joint area of the two
distance between the two busbar lengths is 25cm, tighten joined lengths. The casting mould plates should be fitted
the joint bolt to 82nm using a calibrated torque wrench. approximately 7cm from the end of the busbar.

5 6

The casting material should be poured from the same Please refer to the assembly manual for further instructions.
position as shown.

www.eaeelectric.com 31
 E-LINECR
▶▶Cast Resin Busbar Vertical Applications

1 2

The exposed end parts of the busbar are to be cleaned with The second busbar length is introduced, slacken the joint
a clean piece of cloth. After the completion of the cleaning block to allow the conductors to slide into the block. Then
process install and fix the joint block. Tighten the joint bolt tighten the joint bolt.
enough to hold the joint block in place.

4
3

mm
250

After checking the three parts for correct alignment and the Fix the casting mould plates to the joint area of the two
distance between the two busbar lengths is 25cm, tighten joined lengths. The casting mould plates should be fitted
the joint bolt to 82nm using a calibrated torque wrench. approximately 7cm from the end of the busbar.

6
5

Only fit the gaskets at the bottom of the mould plates so that Please refer to the assembly manual for further instructions.
the resin can be poured through the gap at the top of the
plates.

32 www.eaeelectric.com
 E-LINECR
▶▶Preparation of Joint Casting Material

Megger test must be done at joint and the result must be

higher than 1mOhm
< 5°C STOP
Resin (A), Hardener (B) and fillers; must be stored at least one day
< 35°C STOP
over (> 20 °C ).
Ambient temperature of job side must be 5°C < T amb MW
<40°C T(°C)
< 1MW OK
< 1MW NOT OK

Preparation of Cast Resin Mixture

+
350 mm 100 mm
150 mm

HARDENER (B)
RESIN (A)
FILLER

1 2 3

Filler removed from the plastic bucket and Resin and hardener are mixed in plastic bucket.
fillers have to be absolutely dry
4 5

Mix resin and hardener thoroughly with stirrer at least 1 minute. Add fillers and mix until homogeneous; at least 5 minutes. Then
application must be done within 15 minutes.

www.eaeelectric.com 33
 E-LINECR
▶▶Casting Vertical and Horizontal Installation

Horizontal Application
After all adjustments are made, the megger test and the slide electrical test are performed on the combined busbar system to ensure
that there is no leakage and the material prepared in the bucket is poured into the additional zone. It is necessary to ensure that the
poured material completely fills the joint block area. After finished vibrate the joint with a small hammer to ensure that the joint is
completely filled with the resin material.

• The prepared cast resin mix can be poured in once the casting mould
has been fitted.
• The cast resin mix requires a setting time of 7-8 h under normal ambient
conditions..
• If one bucket of resin is not enough for the joint; the second one must be
prepared and applied immediately.

Note: Cast Resin Mix must be prepared for each joint separately
and the prepared Cast Resin Mix must be applied within 15 minutes.

Vertical Application
Note: In the vertical application the moulding plates should be
supported from the bottom to ensure that the plates are secure.

34 www.eaeelectric.com
 E-LINECR
▶▶Declaration

CE DECLARATION OF CONFORMITY
Product Group E-Line CR Busbar Energy Distribution System

Manufacturer Akcaburgaz Mahallesi, 3114. Sokak,

No:10 34522 Esenyurt-Istanbul

The objects of the declaration described below is in conformity with the relevant Union
harmonisation legislation. This declaration of conformity is issued under the sole
responsibility of the manufacturer.

Standard :

TS EN 61439-6

Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking systems

(busways)

CE - Directive:
2014/35/EU “The Low Voltage Directive”

2014/30/EU “Electromagnetic Compatibility (EMC) Directive”

Technical Document Preparation Official ;

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.

Akcaburgaz Mahallesi, 3114. Sokak, No:10 34522 Esenyurt-Istanbul

Emre GÜRLEYEN

Date Document Authorized Signatory

20.04.2023 Elif Gamze KAYA OK

Deputy General Manager

www.eaeelectric.com 35
 E-LINECR
▶▶Certificates

36 www.eaeelectric.com
 E-LINECR
▶▶Product Overview

630A...6300A COMPACT BUSBAR

PRODUCT OVERVIEW (E-LINE CR)
1- Standards & Certification:
- Busbar trunking system shall be designed, type tested and, manufactured in accordance with the International standard IEC 61439-6. Type
test shall be documented by independent and internationally accredited testing and certification bodies. Short circuit type tests shall be
conducted by independent and accredited testing and certification bodies. Short circuit type tests and the following 3 main type tests shall be
conducted for each current rating of the busbar system and conformity to the standards certificates obtained.

2- General Structure Of The System

The busbar system should be low impedance in accordance with the following characteristics. The tin coated conductors are arranged as a
sandwich construction inside the resin body without any air gaps.

2.1- Electirical Characteristics

- Busbar systems nominal insulation voltage shall be 1000V
- As per ampere rates, minimum short circuit values shall be as given below;

For Aluminium Conductors For Copper Conductors

630A : 1sec/rms 20kA Peak 40kA 800A : 1sec/rms 23kA Peak 48,3kA
800A : 1sec/rms 28kA Peak 58,8kA 1000A : 1sec/rms 32kA Peak 67,2kA
1000A : 1sec/rms 40kA Peak 84kA 1250A : 1sec/rms 45kA Peak 94,5kA
1250A : 1sec/rms 55kA Peak 121kA 1600A : 1sec/rms 60kA Peak 132kA
1600-2000-2500A : 1sec/rms 70kA Peak 154kA 2000-2500A : 1sec/rms 80kA Peak 176kA
2250-2500A : 1sec/rms 100kA Peak 220kA 3000A and above : 1sec/rms 120kA Peak 264kA
3000A and above : 1sec/rms 120kA Peak 264kA

2.2- Housing
- The housing of the busbar system shall be manufactured with specially developed cast material.
- The structure of the busbar lengths shall have conductors tin plated along their complete length within the housing.
- Multi-path busbars should be combined in a single body so that they are not separated from each other.
- Up and down, right-left turn elements, "T" and offset elements, panel, transformer and cable connectors, termination, horizontal and vertical
expansion elements should be standard in the Busbar trunking system. Special modules and different lengths busbar ducts that may be
required during the application of the project must be manufactured in a short time in accordance with standard specifications and technology.
-If busbar runs pass through the building expansion joint a horizontal expansion element shall be used in the run. In addition horizontal
expansion elements should be used every 40 m along a horizontal run.

2.3- Conductors and Phase Configuration

Aluminium or Copper conductors shall be tin plated at the joints upon the wire configration and required numbers, which are described below.
-Busbar system shall have aluminium conductors between 630A-5000A
-Busbar system shall have copper conductors between 800A-6300A
-Busbar system shall have the following number of conductors and wire configuration.
a) 3 Conductors
b) 4 Conductors
c) 5 Conductors
d) 6 Conductors
-Neutral conductor shall have the same cross section as the phase conductor cross section.
-Aluminium conductors shall be of EC grade aluminium. Minimum conductivity shall be 34m/mm2.Ω. All surfaces of aluminium conductors
shall be tin plated
-Copper conductors shall be minimum 99,95% electrolytic copper. Minimum conductivity shall be 56m/mm2.Ω. all surfaces of electrolytic
copper conductors shall be tin plated

2.4- Insulation
-Busbars shall be insulated using a mixture of specially selected silica and calcite mixed with an electrical grade epoxy resin to make a superior
composite material.
This insulation material must have a high impact resistance against external impacts.

2.5- Modular Joint Construction

- The busbar lengths must be joined together with the joint’s point drawer type modular block joint system by placing the conductors in the
conductive socket in the block insert. Joint block insulators should be high strength CTP insulators. The joint block’s centre bolt should be
tightened with a torque wrench set to 83 Nm (60 lb ft) after installation

2.6- Protection
- Protection degree of the housing and joints shall be IP68.

3- Installation and Commisioning

The installation of the busbar system should be done in accordance with the type and current values shown in these plans in accordance
with the electrical project, electrical single line schemes, layout plans and detailed busbar application projects, the manufacturer's installation
instructions must be observed carefully during the assembly process. The central joint's bolts must be tightened with the appropriate torque
wrench and the nut side of the bolt must be secured with the nut locking cap.
After installation of the busbar systemthe installation should be checked for compliance with the manufacturer’s instructions and the
requirements of the project, an insulation test should be done.Insulation resistance between all conductors and body has to be bigger than 1
megaohm.

www.eaeelectric.com 37
38
Component List

Item Component Quantity

E-LINECR
▶▶Project Design Form

Company :

www.eaeelectric.com
Project :
Project No :

Name :
Date :
Signature :
Prepared by

Please duplicate this page for your own use.

 Component List

Item Component Quantity

E-LINECR
▶▶Project Design Form

Company :

www.eaeelectric.com
Project :
Project No :

Name :
Date :
Signature :
Prepared by

39
Please duplicate this page for your own use.
40
Component List

Item Component Quantity

E-LINECR
▶▶Project Design Form

Company :

www.eaeelectric.com
Project :
Project No :

Name :
Date :
Signature :
Prepared by

Please duplicate this page for your own use.

 P R O D U CT T Y P E S

BUSBAR ENERGY DISTRIBUTION SYSTEMS

CABLE TRAYS

TROLLEY BUSBAR ENERGY DISTRIBUTION SYSTEMS

INDOOR SOLUTIONS

SUPPORT SYSTEMS

TURKEY
OMAN
SUDAN
CHILE
PERU
KENYA
LEBANON
GHANA
SUDANCHILE
YEMEN CHILEALGERIA PERU
OMAN TURKMENISTAN TURKEY
INDIA MADAGASKAR
SRI LANKA LATVIA
ETHIOPIA
TAIWAN
GHANA FRANCE
VIETNAM UKRAINE
KONGO
CAMEROON
THAILAND QATAR
ESTONIA FINLAND KUWAIT
IRELAND
BANGLADESH KUWAIT UZBEKISTAN
RWANDA ALGERIA CHINA
TANZANIA BELARUSGHANA
MADAGASKAR THAILAND KENYA QATAR CAMEROON DENMARK
QAT
GERMANY MOROCCO SINGAPORE PAKISTAN TANZANIA ROMANIA
BELGIUM AUSTRIA
ETHIOPIA
KENYA
PERU EQ. GUINEA TURKEY OMAN VIETNAM LATVIA MACED
CZECH REP.
PERU VIETNAMNETHERLANDS SINGAPORE
AUSTRIA INDIA LIBYA
OMAN AZERBAIJAN
TANZANIA MACEDONIA MADAGASKAR TUNISIA AZER
POLAND TURKMENISTAN
MAURITIUS GREECE KAZAKHSTAN NIGERIA LUXEMBOURG RWANDA GREECEDENMARKCROATIA SOUTH KOREA SWI
THAILAND
ANMAR SPAINIRELAND SERBIA OMAN
RKEY SLOVENIA
UZBE
PT FRANCE ETHIOPIA
VIETNAMCAMEROON PAKISTAN SPAIN EGYPT VIETNAM SUDANNETHERLANDS MADAGASKAR TURKEY NIGERIAITALY QATAR U.KINGDOM
KOREA
TAIWAN
BAHRAIN
IA GHANATURKMENISTAN CYPRUSBELARUS AZERBAIJAN SWITZERLAND U. A. EMIRATES BULGARIA SOUTH AFRICA QATAR TURKEY GREECE
VIETNAM NORWAY SERBIANORWAY SPAIN FRANCE DENMARK PAKISTAN
E SRI LANKA
MYANMAR NIGERIAGERMANY
A POLAND U. A. EMIRATES
TNAMSOUTH KOREA TURKEY ICELAND VIETNAM SWITZERLAND TURKMENISTANYEMEN SUDAN SWITZERLAND U. A. EMIRATES
HUNGARY CAMEROON YEMEN U. A. EMIRATES CHILE LUXEMBOURG LITHUANIA MACEDONIA TANZANIA MACEDON
MALTA SU
MADAGASKA
SAUDI ARABIA YEMEN BRASILBELGIUM POLAND BELGIUM U.KINGDOM TURKMENISTAN CZECH REP. AZERBAIJAN DENMARK
PAKISTAN YE
 EAE Elektrik A.S.
Head Office
Akcaburgaz Mahallesi,
3114. Sokak, No:10 34522
Esenyurt - Istanbul - TURKEY
Tel: +90 (212) 866 20 00
Fax: +90 (212) 886 24 20

EAE DL 3 Factory
Busbar
Gebze IV Istanbul Makine ve Sanayicileri
Organize Bolgesi, 6. Cadde,
No: 6 41455 Demirciler Koyu,
Dilovası - Kocaeli - TURKEY
Tel: +90 (262) 999 05 55
Fax: +90 (262) 502 05 69

Please visit our website for the updated version of our catalogues.
www.eaeelectric.com

Y
VRE ÖNET
ÇE
ISO

s
İM
KALİTE VE

9001
SİS

IEC 61439-6 14001 T E

TEMİ

27001
E 344805

Catalog 20-En. / Rev 15 0 Pcs. 19/10/2023

S.S.
EAE has full right to make any revisions or changes on this catalogue without any prior notice.