GSE 460 and 465 Technical Reference Manual Manual

TABLE OF CONTENTS

CHAPTER 1 INTRODUCTION.................................................................................................................................................... 1-1

INTRODUCTION................................................................................................................................................................................. 1-2
About This Manual ..................................................................................................................................................................... 1-2
Conventions ................................................................................................................................................................................. 1-2
CHAPTER 2 INSTALLATION ..................................................................................................................................................... 2-1
INSTALLATION.................................................................................................................................................................................. 2-1
ENVIRONMENTAL S UITABILITY....................................................................................................................................................... 2-2
460 AND 465 INDICATORS ............................................................................................................................................................... 2-2
Standard 460 and 465 Indicators .............................................................................................................................................. 2-3
Panel Mount 460 and 465 Indicators........................................................................................................................................ 2-5
560 AND 562 CONTROLLERS ........................................................................................................................................................... 2-7
Standard 560 and 562 Controllers ............................................................................................................................................ 2-7
Panel Mount 560 and 562 Controllers ....................................................................................................................................2-10
660, 661, AND 662 CONTROLLERS................................................................................................................................................2-12
Standard 660, 661 and 662 Controllers..................................................................................................................................2-12
Panel Mount 660, 661 and 662 Controllers............................................................................................................................2-14
663 CONTROLLER ..........................................................................................................................................................................2-16
665 CONTROLLER ..........................................................................................................................................................................2-17
Standard 665 Controller ..........................................................................................................................................................2-18
Panel Mount 665 Controller ....................................................................................................................................................2-19
LOAD C ELL C ONNECTIONS............................................................................................................................................................2-21
Transducer Excitation ..............................................................................................................................................................2-21
Cable Recommendations ..........................................................................................................................................................2-22
Sense Lead Connections...........................................................................................................................................................2-22
Installation ................................................................................................................................................................................2-22
DC P OWER C ONNECTIONS ............................................................................................................................................................2-24
460 Series ..................................................................................................................................................................................2-24
560 Series ..................................................................................................................................................................................2-25
660 Series ..................................................................................................................................................................................2-26
LCD OPERATION ...........................................................................................................................................................................2-26
LCD Hardware Setup ...............................................................................................................................................................2-26
LCD Parameter Setup ..............................................................................................................................................................2-27
LCD Contrast Adjustment ........................................................................................................................................................2-27
KEYPAD C ONFIGURATION .............................................................................................................................................................2-28
460 Keypad................................................................................................................................................................................2-28
465 Keypad................................................................................................................................................................................2-28
560 Series Keypad ....................................................................................................................................................................2-29
660 Series Keypad ....................................................................................................................................................................2-29
CHAPTER 3 SETUP PARAMETERS........................................................................................................................................3-30
SETUP P ARAMETERS ........................................................................................................................................................................ 3-3
Accessing The Parameter Setup Mode ...................................................................................................................................... 3-3
Navigating Setup Parameters .................................................................................................................................................... 3-6
Parameter Types ......................................................................................................................................................................... 3-8
Exiting the Parameter Setup Mode ............................................................................................................................................ 3-9
Downloading Setup Parameters ..............................................................................................................................................3-11
Setup Parameter Map ...............................................................................................................................................................3-12

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 Parameter Descriptions ...........................................................................................................................................................3-26
SCRIPT FILES ..................................................................................................................................................................................3-47
Loading Script Files .................................................................................................................................................................3-48
CHAPTER 4 CALIBRATION........................................................................................................................................................ 4-1
CALIBRATION................................................................................................................................................................................... 4-2
Quick Calibration ....................................................................................................................................................................... 4-2
Calibration Upon Exiting Setup Mode...................................................................................................................................... 4-2
CALIBRATION M ETHODS ................................................................................................................................................................. 4-3
General Notes on Calibration .................................................................................................................................................... 4-3
New Zero ..................................................................................................................................................................................... 4-4
Last Zero...................................................................................................................................................................................... 4-5
Temporary Zero .......................................................................................................................................................................... 4-6
Only Zero..................................................................................................................................................................................... 4-7
Calibration Reset ........................................................................................................................................................................ 4-8
Known Loadcell Output.............................................................................................................................................................. 4-8
MULTI - S CALE CALIBRATION.......................................................................................................................................................4-10
CALIBRATION U NITS......................................................................................................................................................................4-10
Multi - Point Linearization.......................................................................................................................................................4-10
A/D CALIBRATION .........................................................................................................................................................................4-11
Printing A/D Calibration Values .............................................................................................................................................4-11
Restoring A/D Calibration Values ...........................................................................................................................................4-13
CALIBRATION E RROR M ESSAGES..................................................................................................................................................4-15
RESTORING THE CALIBRATED Z ERO R EFERENCE ........................................................................................................................4-16
CHAPTER 5 WEIGH MODE OPERATION .............................................................................................................................. 5-1
WEIGH MODE O PERATION............................................................................................................................................................... 5-2
Keypad Functions ....................................................................................................................................................................... 5-2
Character Entry .......................................................................................................................................................................... 5-6
Disabling Front Panel Keys ....................................................................................................................................................... 5-6
TIME & DATE................................................................................................................................................................................... 5-7
Viewing The Time And Date ...................................................................................................................................................... 5-7
Entering The Time ...................................................................................................................................................................... 5-7
Entering The Date....................................................................................................................................................................... 5-7
Operator Access To Time/Date.................................................................................................................................................. 5-8
Time/Date Transmit Code (Formats) ........................................................................................................................................ 5-8
Time And Date Parameter Setup ............................................................................................................................................... 5-8
Time/Date Specifications............................................................................................................................................................ 5-8
Time / Date Operation ................................................................................................................................................................ 5-8
ACCUMULATION .............................................................................................................................................................................. 5-9
Accumulation Parameters .......................................................................................................................................................... 5-9
Performing Accumulations......................................................................................................................................................... 5-9
Preventing Double Accumulations ..........................................................................................................................................5-10
Accumulation Counter ..............................................................................................................................................................5-10
Large Accumulation Values .....................................................................................................................................................5-11
Accumulations and NTEP.........................................................................................................................................................5-11
COUNTING ......................................................................................................................................................................................5-11
Counting Mode (Key Operation) .............................................................................................................................................5-11
Negative Piece Sampling ..........................................................................................................................................................5-12
Using Auto-enhance ..................................................................................................................................................................5-13
Using Minimum Accuracy Assurance ......................................................................................................................................5-13
Achieved Accuracy Less Than Required .................................................................................................................................5-14
Achieved Accuracy Met Requirements ....................................................................................................................................5-14
Counting Parts ..........................................................................................................................................................................5-15
Additional Counting Related Parameters To Consider..........................................................................................................5-17
MULTI-RANGE O PERATIONS .........................................................................................................................................................5-17

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 Scale Number And Range Indication.......................................................................................................................................5-17
Accumulations ...........................................................................................................................................................................5-18
Warnings ...................................................................................................................................................................................5-18
Cal Mode ...................................................................................................................................................................................5-19
Printing......................................................................................................................................................................................5-19
Variables ...................................................................................................................................................................................5-19
CHAPTER 6 LEGAL-FOR-TRADE............................................................................................................................................. 6-1
LEGAL F OR TRADE........................................................................................................................................................................... 6-2
OIML And International Operation........................................................................................................................................... 6-2
International Keypad (460 Series)............................................................................................................................................. 6-3
International Keypad (560 Series)............................................................................................................................................. 6-4
International Keypad (660 Series)............................................................................................................................................. 6-5
International Characters ............................................................................................................................................................ 6-6
Renaming Operating Parameters .............................................................................................................................................. 6-7
Presettable Parameters .............................................................................................................................................................. 6-7
NTEP............................................................................................................................................................................................ 6-8
Sealing And Audit Trails ..........................................................................................................................................................6-10
DATA STORAGE D EVICE (DSD) ....................................................................................................................................................6-13
Database Structure ...................................................................................................................................................................6-14
Setup Parameters......................................................................................................................................................................6-16
DSD Function Selection Menu.................................................................................................................................................6-17
MAKE ROW...............................................................................................................................................................................6-18
DSD Custom Transmit..............................................................................................................................................................6-21
DSD Communication Port .......................................................................................................................................................6-21
DSD Macro Commands............................................................................................................................................................6-21
CHAPTER 7 OPERATING PARAMETERS.............................................................................................................................. 7-1
OPERATING P ARAMETERS ............................................................................................................................................................... 7-2
Operating Parameter Identification .......................................................................................................................................... 7-2
Accessing Operating Parameters .............................................................................................................................................. 7-3
Mode Menu Access ..................................................................................................................................................................... 7-6
Macro Access .............................................................................................................................................................................. 7-7
RENAMING O PERATING P ARAMETERS............................................................................................................................................ 7-7
Renaming Parameters In The Setup Mode................................................................................................................................ 7-7
Renaming Parameters with Macros .......................................................................................................................................... 7-8
WEIGHT P ARAMETERS ..................................................................................................................................................................... 7-8
Gross (Mode 0) ........................................................................................................................................................................... 7-8
Net (Mode 1)................................................................................................................................................................................ 7-9
Tare (Mode 2) ............................................................................................................................................................................. 7-9
ACCUMULATION P ARAMETERS .....................................................................................................................................................7-10
Gross Total (Mode 3)................................................................................................................................................................7-10
Gross Total + Current Gross (Mode 4) ..................................................................................................................................7-10
Gross Total - Current Gross (Mode 5)....................................................................................................................................7-11
Net Total (Mode 6)....................................................................................................................................................................7-11
Net Total + Current Net (Mode 7)...........................................................................................................................................7-11
Net Total - Current Net (Mode 8)............................................................................................................................................7-11
Number Of Accumulations (Mode 9).......................................................................................................................................7-11
Scale Number (Mode 10)..........................................................................................................................................................7-12
TIME & DATE.................................................................................................................................................................................7-12
Time & Date (Mode 11)............................................................................................................................................................7-12
WEIGHT AVERAGING P ARAMETERS..............................................................................................................................................7-13
Average Gross (Mode 15) ........................................................................................................................................................7-14
Average Net (Mode 16).............................................................................................................................................................7-14
Average Count (Mode 17)........................................................................................................................................................7-14
P EAK W EIGHT P ARAMETERS .........................................................................................................................................................7-14

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 Peak Gross (Mode 18)..............................................................................................................................................................7-14
Peak Net (Mode 19)..................................................................................................................................................................7-15
ROUNDED W EIGHT P ARAMETERS .................................................................................................................................................7-15
Rounded Gross (Parameter 20)...............................................................................................................................................7-16
Rounded Net (Parameter 21) ...................................................................................................................................................7-16
RATE P ARAMETERS........................................................................................................................................................................7-16
Rate (Mode 23)..........................................................................................................................................................................7-16
Free Fall (Mode 24) .................................................................................................................................................................7-17
Future Gross (Mode 25)...........................................................................................................................................................7-18
Future Net (Mode 26)...............................................................................................................................................................7-19
Free Fall 2 (Mode 27) ..............................................................................................................................................................7-19
Future Gross 2 (Mode 28)........................................................................................................................................................7-19
Future Net 2 (Mode 29)............................................................................................................................................................7-19
COUNTING P ARAMETERS ...............................................................................................................................................................7-19
Quantity (Mode 30)...................................................................................................................................................................7-19
Quantity Total (Mode 31).........................................................................................................................................................7-20
Quantity Total + Current Quantity (Mode 32).......................................................................................................................7-20
Quantity Total - Current Quantity (Mode 33).........................................................................................................................7-20
Average Piece Weight (Mode 34) ............................................................................................................................................7-20
Average Piece Weight x 1000 (Mode 35)................................................................................................................................7-21
Percent Accuracy (Mode 36)....................................................................................................................................................7-21
Last Sample Size (Mode 37).....................................................................................................................................................7-21
MULTI-SCALE P ARAMETERS..........................................................................................................................................................7-21
Gross Total Of All Scales (Mode 40).......................................................................................................................................7-21
Net Total of All Scales (Mode 41)............................................................................................................................................7-21
Tare Total of All Scales (Mode 42)..........................................................................................................................................7-21
Total of All Gross Totals (Mode 43)........................................................................................................................................7-22
Total of All Net Totals (Mode 44)............................................................................................................................................7-22
Quantity Total of All Scales (Mode 45)...................................................................................................................................7-22
Total of All Quantity Totals (Mode 46)...................................................................................................................................7-22
P ROGRAMMABLE DIGITAL I/O P ARAMETERS (PDIO) .................................................................................................................7-22
Pdio A (Mode 50)......................................................................................................................................................................7-23
Pdio B (Mode 51)......................................................................................................................................................................7-23
Pdio C (Mode 52)......................................................................................................................................................................7-23
EXTENDED W EIGHT P ARAMETERS ................................................................................................................................................7-24
Extended Resolution Gross (Mode 60)....................................................................................................................................7-24
Extended Resolution Net (Mode 61)........................................................................................................................................7-24
Extended Resolution Tare (Mode 62)......................................................................................................................................7-24
A/D Conversion Number (Mode 63)........................................................................................................................................7-24
DSD P ARAMETERS ........................................................................................................................................................................7-25
DSD Parameters (Parameters 64.1 – 64.9)............................................................................................................................7-25
SETPOINT TIMERS ..........................................................................................................................................................................7-25
Setpoint Countdown Timer (Parameter 76)............................................................................................................................7-26
Setpoint Delay Timer (Parameter 77) .....................................................................................................................................7-26
Setpoint Status (Parameter 78)................................................................................................................................................7-26
RANDOM NUMBERS .......................................................................................................................................................................7-27
Random Number (Parameter 79).............................................................................................................................................7-27
VARIABLES .....................................................................................................................................................................................7-28
Variable Types ..........................................................................................................................................................................7-28
Accessing Variables..................................................................................................................................................................7-28
Assigning Values To Variables ................................................................................................................................................7-29
Entering String Values .............................................................................................................................................................7-33
Displaying String Values..........................................................................................................................................................7-33
Naming Variables .....................................................................................................................................................................7-33
Saving Values During Power Loss ..........................................................................................................................................7-34
Locking Variables.....................................................................................................................................................................7-34

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 INDEPENDENT TIMERS ...................................................................................................................................................................7-34
Timer Ticks (Mode 81) .............................................................................................................................................................7-34
Timer Seconds (Mode 82).........................................................................................................................................................7-34
P ROMPTING P ARAMETERS .............................................................................................................................................................7-35
Macro Select (Mode 90)...........................................................................................................................................................7-35
Weigh Mode Message (Mode 91) ............................................................................................................................................7-36
Get Displayed Data (Mode 92)................................................................................................................................................7-38
DIAGNOSTIC W EIGHT P ARAMETERS .............................................................................................................................................7-38
Status (Parameter 97)...............................................................................................................................................................7-39
Displayed Weight/Count (Parameter 98)................................................................................................................................7-39
Extended Gross (Parameter 99) ..............................................................................................................................................7-39
CHAPTER 8 COMMUNICATIONS............................................................................................................................................. 8-1
COMMUNICATION C ONNECTIONS.................................................................................................................................................... 8-2
COMM Port Connections (General) ......................................................................................................................................... 8-2
COMM1 & COMM2 Port Connections .................................................................................................................................... 8-2
COMM3 Port Connections (560/660 Series)............................................................................................................................ 8-3
COMM4 Port Connections (660 Series) ................................................................................................................................... 8-3
Communications Cables ............................................................................................................................................................. 8-4
COMM P ORT S ETUP P ARAMETERS ................................................................................................................................................ 8-4
RECEIVE OPERATIONS ..................................................................................................................................................................... 8-4
Receive Buffer ............................................................................................................................................................................. 8-5
Macro Language ......................................................................................................................................................................... 8-5
CUSTOM TRANSMIT .......................................................................................................................................................................8-19
Custom Transmit Setup Parameters ........................................................................................................................................8-19
Default Custom Transmit .........................................................................................................................................................8-19
Sending a Custom Transmit .....................................................................................................................................................8-19
Defining a New Custom Transmit............................................................................................................................................8-20
Creating a Custom Transmit Table .........................................................................................................................................8-21
Entering Fixed Text ..................................................................................................................................................................8-21
Entering Control Codes............................................................................................................................................................8-22
Custom GSE Control Codes .....................................................................................................................................................8-23
Entering Parameter Data .........................................................................................................................................................8-26
Parameter Format Codes .........................................................................................................................................................8-27
Navigating a Custom Transmit Table......................................................................................................................................8-28
Editing a Custom Transmit Table ............................................................................................................................................8-29
TRANSMITTING DISPLAY DATA .....................................................................................................................................................8-33
MODBUS COMMUNICATIONS......................................................................................................................................................8-34
Supported Modbus Commands ................................................................................................................................................8-34
Setup Parameters......................................................................................................................................................................8-35
Modbus “Input” Setpoints .......................................................................................................................................................8-35
Modbus Protocol (RTU Mode).................................................................................................................................................8-36
Other Setup Parameters ...........................................................................................................................................................8-38
Modbus Packet Formats...........................................................................................................................................................8-39
CHECKSUM P ROTOCOL..................................................................................................................................................................8-41
Printer Interface Example........................................................................................................................................................8-44
TRANSMIT THE C URRENT S CALE N UMBER (ASCII)....................................................................................................................8-45
MISCELLANEOUS P ROTOCOL (BINARY TO TEXT CONVERSION) .................................................................................................8-45
TRANSMIT N ETWORK ADDRESS (ASCII) .....................................................................................................................................8-46
TRANSMIT S ETPOINT STATUS AS A BINARY C ODE .....................................................................................................................8-46
P RINTING O PERATIONS..................................................................................................................................................................8-47
INPUT INTERPRETER.......................................................................................................................................................................8-48
Setup ..........................................................................................................................................................................................8-50
General Setup and COMM Port Selection ..............................................................................................................................8-50
Termination Character .............................................................................................................................................................8-50
Input Specification Type...........................................................................................................................................................8-51

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 Input Specification Format Line ..............................................................................................................................................8-51
Input Specification Macro Number .........................................................................................................................................8-52
Clear Interpreter .......................................................................................................................................................................8-52
Operation...................................................................................................................................................................................8-52
Multiple Parameters .................................................................................................................................................................8-52
Trailing Data.............................................................................................................................................................................8-53
Multiple Matches ......................................................................................................................................................................8-53
Disabling the Input Interpreter................................................................................................................................................8-53
Using a String as a Parameter.................................................................................................................................................8-53
Advanced Concepts...................................................................................................................................................................8-54
Input Interpreter Examples ......................................................................................................................................................8-55
RS-485 NETWORKING (OPTION) ...................................................................................................................................................8-60
Setup ..........................................................................................................................................................................................8-60
Operation...................................................................................................................................................................................8-61
Network Protocol......................................................................................................................................................................8-62
CHAPTER 9 MACROS................................................................................................................................................................... 9-1
MACRO S ETUP.................................................................................................................................................................................. 9-2
Macro Setup Parameters ............................................................................................................................................................ 9-2
Using The Macro % Character.................................................................................................................................................. 9-4
Creating A New Macro............................................................................................................................................................... 9-4
Editing Macros............................................................................................................................................................................ 9-5
Deleting Macros.......................................................................................................................................................................... 9-6
INVOKING MACROS.......................................................................................................................................................................... 9-8
Front Panel Keypress ................................................................................................................................................................. 9-8
Macro Menu................................................................................................................................................................................ 9-9
Setpoint Activation / Deactivation ...........................................................................................................................................9-10
Input Interpreter........................................................................................................................................................................9-10
Serial Data ................................................................................................................................................................................9-10
Other Macros ............................................................................................................................................................................9-10
MACRO E XECUTION .......................................................................................................................................................................9-11
Macro Stack ..............................................................................................................................................................................9-11
Entry Buffer...............................................................................................................................................................................9-12
Using Macros In The Setup Mode ...........................................................................................................................................9-15
Macro Abort..............................................................................................................................................................................9-16
Disabling Macros At Power-up ...............................................................................................................................................9-17
MACRO LANGUAGE .......................................................................................................................................................................9-18
Macro Commands.....................................................................................................................................................................9-18
Complete Macro Command .....................................................................................................................................................9-30
BOOLEAN L OGIC ..........................................................................................................................................................................9-152
The "If" Statement ...................................................................................................................................................................9-153
The "Else" (If Not) Statement .................................................................................................................................................9-154
The 'And' Condition ................................................................................................................................................................9-154
The 'Or' Condition ..................................................................................................................................................................9-155
Grouping "If" Statements .......................................................................................................................................................9-156
Nested "If" Statements ............................................................................................................................................................9-157
P OINTERS......................................................................................................................................................................................9-160
Variable Pointers....................................................................................................................................................................9-160
Non-variable Pointers ............................................................................................................................................................9-161
INTERRUPT MACROS ....................................................................................................................................................................9-161
Invoking An Interrupt Macro .................................................................................................................................................9-162
MACRO D EBUG ............................................................................................................................................................................9-163
Reviewing The Macro Debug Table ......................................................................................................................................9-164
Printing The Macro Debug Table..........................................................................................................................................9-164
Clearing The Macro Debug ...................................................................................................................................................9-166
Using Macro Debug Macro Commands ...............................................................................................................................9-166

vi
 Downloading Individual Macros ...........................................................................................................................................9-166
CHAPTER 1 0 ...................................................................................................................................................................SETPOINTS
10-1
SETPOINTS ......................................................................................................................................................................................10-2
SETPOINT S ETUP P ARAMETERS .....................................................................................................................................................10-2
SETPOINT O PERATION....................................................................................................................................................................10-3
Setpoint Status Mode ................................................................................................................................................................10-3
Setpoint Status Serial Transmission ........................................................................................................................................10-4
Setpoint Inputs...........................................................................................................................................................................10-4
SETPOINT K EYPAD E NTRY.............................................................................................................................................................10-5
SETPOINT O UTPUT R ESPONSE TIME..............................................................................................................................................10-5
SETPOINT S ETUP E XAMPLES ..........................................................................................................................................................10-6
SETPOINT O PTIONS ......................................................................................................................................................................10-10
CHAPTER 1 1 ................................................................................................................................................................... DATABASE
11-1
INSTALLATION................................................................................................................................................................................11-2
What is a Database? .................................................................................................................................................................11-2
Database Applications..............................................................................................................................................................11-3
Transaction Recorder Database..............................................................................................................................................11-3
Part Number Look-Up Database.............................................................................................................................................11-4
Quantity On Hand Database....................................................................................................................................................11-4
Batch Formula Lookup Database............................................................................................................................................11-4
Database Setup .........................................................................................................................................................................11-4
DATABASE M ENU ..........................................................................................................................................................................11-6
Recall Row (Function 1)...........................................................................................................................................................11-8
Update Row (Function 2).........................................................................................................................................................11-8
Make Row (Function 3)............................................................................................................................................................11-9
Print Database (Function 4)....................................................................................................................................................11-9
Advanced Database Menus ......................................................................................................................................................11-9
First Row (Function 5)...........................................................................................................................................................11-10
Next Row (Function 6)............................................................................................................................................................11-10
Next Match (Function 7) ........................................................................................................................................................11-11
Clear Row (Function 8)..........................................................................................................................................................11-11
Clear Column (Function 9)....................................................................................................................................................11-12
Clear Database (Function 10)...............................................................................................................................................11-12
Set Database (Function 11)....................................................................................................................................................11-12
Set Column (Function 12) ......................................................................................................................................................11-13
Download Database (Function 13) .......................................................................................................................................11-14
Print Row (Function 14).........................................................................................................................................................11-15
Print Errors (Function 15).....................................................................................................................................................11-16
Upload New (Function 16).....................................................................................................................................................11-16
Upload Update (Function 17)................................................................................................................................................11-17
Sort Database (Function 18)..................................................................................................................................................11-18
Auto Test (Function 19)..........................................................................................................................................................11-19
P RINT F ORMAT.............................................................................................................................................................................11-19
Down-Load Format ................................................................................................................................................................11-20
Upload Data Format ..............................................................................................................................................................11-21
Time/Date Handling ...............................................................................................................................................................11-21
Database Information Parameters ........................................................................................................................................11-22
Defaulting the Entire Database .............................................................................................................................................11-22
Memory Consumption ............................................................................................................................................................11-22
Database Errors......................................................................................................................................................................11-23
Notes Regarding the Storing and Recalling of Weight Data ...............................................................................................11-24
Database Examples ................................................................................................................................................................11-24

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CHAPTER 1 2 ...........................................................................................................................PROGRAMMABLE DIGITAL I/O
12-1
APPLICATIONS ................................................................................................................................................................................12-2
Encoders....................................................................................................................................................................................12-2
Flow Meters ..............................................................................................................................................................................12-2
conveyors...................................................................................................................................................................................12-2
Diverters....................................................................................................................................................................................12-2
Flow Rate ..................................................................................................................................................................................12-2
CONNECTIONS ................................................................................................................................................................................12-3
TERMINOLOGY ...............................................................................................................................................................................12-3
I/O P ARAMETERS ...........................................................................................................................................................................12-4
I/O Parameter Numbers ...........................................................................................................................................................12-4
Referencing I/O Parameters ....................................................................................................................................................12-4
Viewing I/O Parameters...........................................................................................................................................................12-4
Scaling I/O Parameters ............................................................................................................................................................12-5
SETUP AND OPERATIONAL D ETAILS .............................................................................................................................................12-5
FUNCTIONS.....................................................................................................................................................................................12-7
None: (Function 0)...................................................................................................................................................................12-7
Frequency Output: (Function 1).............................................................................................................................................12-8
Setpoint (Function 2).............................................................................................................................................................12-10
Frequency Measurement Method ‘A’ (Function 3)..............................................................................................................12-10
Frequency Measurement Method ‘B’ (Function 4).............................................................................................................12-14
Phase Time (Function 5)........................................................................................................................................................12-16
Delay In, Delay Out (Functions 6 & 7).................................................................................................................................12-19
Quadrature Decode, 2 Wire (Function 8).............................................................................................................................12-21
Quadrature Decode, 3 Wire (Function 9).............................................................................................................................12-23
PDIO Sampled Frequency (Function 10) ............................................................................................................................12-26
CHAPTER 1 3 ....................................................................................................................................................................... OPTIONS
13-1
OPTIONS .........................................................................................................................................................................................13-2
660 SERIES B US O PTIONS ..............................................................................................................................................................13-3
60 SERIES BUS MODULES (SBM) .................................................................................................................................................13-5
Mounting Internal 660 Series SBMs........................................................................................................................................13-5
Mounting An Internal 460 SBM...............................................................................................................................................13-7
2-OPTION M OUNTING P LATE KIT .................................................................................................................................................13-8
Mounting SBMs to the RF Cover.............................................................................................................................................13-8
Mounting SBMs to the 663 Sub-panel ...................................................................................................................................13-10
Mounting SBMs to the 665 Option Mounting Bracket .........................................................................................................13-12
Mounting More Than 2 SBMs on the 665 Option Mounting Bracket .................................................................................13-14
Mounting SBMs Externally ....................................................................................................................................................13-15
SERIAL I/O M ODULES..................................................................................................................................................................13-16
60 SERIES I/O MODULES .............................................................................................................................................................13-17
16 P OSITION I/O S ETPOINT O PTION ............................................................................................................................................13-21
Installing the 24663B-100C0 16 Position I/O Board in the 663 .........................................................................................13-21
Installing the 420819-31396 16 Position I/O Board ............................................................................................................13-22
660 Series Interface Connections ..........................................................................................................................................13-23
MULTI-SCALE INSTALLATION .....................................................................................................................................................13-24
Multi-Scale Setup Parameters ...............................................................................................................................................13-25
A/D Calibration ......................................................................................................................................................................13-26
Scale Calibration ....................................................................................................................................................................13-26
Weigh Mode Operation ..........................................................................................................................................................13-26
Connecting Multiple SBMs .....................................................................................................................................................13-27
ANALOG O UTPUT INSTALLATION................................................................................................................................................13-27
Analog Output Parameter Setup ............................................................................................................................................13-28

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 Analog Output Calibration.....................................................................................................................................................13-28
Connecting Multiple SBMs .....................................................................................................................................................13-30
REMOTE D ISPLAY M ODULE INSTALLATION ...............................................................................................................................13-30
Remote Display Parameter Setup..........................................................................................................................................13-32
Connecting Multiple SBMs .....................................................................................................................................................13-32
RS-485 MODULE INSTALLATION ................................................................................................................................................13-33
Network Parameter Setup ......................................................................................................................................................13-34
20MA CURRENT LOOP MODULE .................................................................................................................................................13-38
20mA Parameter Setup ...........................................................................................................................................................13-39
20 mA Current Loop Connections .........................................................................................................................................13-39
SCR MODULE ..............................................................................................................................................................................13-40
Specifications ..........................................................................................................................................................................13-40
Installation ..............................................................................................................................................................................13-40
Connections .............................................................................................................................................................................13-41
SCR Module Parameter Setup ...............................................................................................................................................13-42
Testing The SCR Module ........................................................................................................................................................13-42
460 SERIES TIME/DATE M ODULE ...............................................................................................................................................13-43
SPLASH GUARDS ..........................................................................................................................................................................13-43
DURA SHIELD ................................................................................................................................................................................13-43
ALPHA K EYPAD ...........................................................................................................................................................................13-44
Alpha Keypad Features ..........................................................................................................................................................13-45
Function Keys .........................................................................................................................................................................13-45
Installing the Alpha Keypad ...................................................................................................................................................13-46
Installation ..............................................................................................................................................................................13-47
Using the Alpha Keypad .........................................................................................................................................................13-52
Troubleshooting ......................................................................................................................................................................13-53
ALPHANUMERIC S ERIAL K EYBOARD C ONVERTER KIT ..............................................................................................................13-54
Installation ..............................................................................................................................................................................13-54
Character Map ........................................................................................................................................................................13-55
CABLES .........................................................................................................................................................................................13-55
4X20 VF DISPLAY.......................................................................................................................................................................13-59
Hardware Setup ......................................................................................................................................................................13-59
Display Commands.................................................................................................................................................................13-60
REF LASH S OFTWARE ...................................................................................................................................................................13-65
BDM F LASH SOFTWARE .............................................................................................................................................................13-65
CHAPTER 1 4 .............................................................................................................................INFORMATION PARAMETERS
14-1
INFORMATION P ARAMETERS .........................................................................................................................................................14-2
Accessing Information Parameters..........................................................................................................................................14-2
Memory Parameters .................................................................................................................................................................14-2
Processing Speed Parameters..................................................................................................................................................14-7
Identification Parameters.........................................................................................................................................................14-7
Audit Trail Parameters .............................................................................................................................................................14-8
Calibration Parameters............................................................................................................................................................14-8
Diagnostic Parameters ...........................................................................................................................................................14-11
Utility Parameters...................................................................................................................................................................14-14
APPENDIX A SPECIFICATIONS ............................................................................................................................................... A-1
P ERFORMANCE ................................................................................................................................................................................ A-1
ELECTRICAL .................................................................................................................................................................................... A-2
COMMUNICATIONS.......................................................................................................................................................................... A-2
APPROVALS ..................................................................................................................................................................................... A-2
INPUT/OUTPUT ................................................................................................................................................................................ A-3
ENCLOSURE ..................................................................................................................................................................................... A-3
DISPLAY........................................................................................................................................................................................... A-4

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 6-Digit, 7-Segment Display........................................................................................................................................................A-4
4 X 20 Character VFD................................................................................................................................................................A-4
8 X 40 Character Graphic LCD.................................................................................................................................................A-5
16 X 40 Character Graphic LCD...............................................................................................................................................A-5
KEYPAD ........................................................................................................................................................................................... A-6
460 Keypad..................................................................................................................................................................................A-6
465 Keypad..................................................................................................................................................................................A-8
560 Series Keypad ......................................................................................................................................................................A-9
660 Series Keypad ......................................................................................................................................................................A-9
CONFIGURATIONS ......................................................................................................................................................................... A-10
DIMENSIONAL D RAWINGS ............................................................................................................................................................ A-11
CLOCK MODULE S PECIFICATIONS................................................................................................................................................ A-16
FCC COMPLIANCE INFORMATION................................................................................................................................................ A-17
APPENDIX B ASCII CHART..................................................................................................................................................... B-17

APPENDIX C VFD / LCD CHARACTER SETS ....................................................................................................................... C-1

APPENDIX D PARAMETER SETUP ......................................................................................................................................... D-1

APPENDIX E ERROR CODES / MESSAGES........................................................................................................................... E-1

OPERATIONAL MODE E RROR C ODES ..............................................................................................................................................E-1
SETUP MODE E RROR C ODES ...........................................................................................................................................................E-2
HARDWARE P ROBLEM E RROR CODES ............................................................................................................................................E-2
CALIBRATION E RROR CODES ..........................................................................................................................................................E-3
GENERAL E RROR CODES .................................................................................................................................................................E-4
MACRO E RROR C ODES ....................................................................................................................................................................E-5
SETUP E RROR CODES.......................................................................................................................................................................E-6
COMMUNICATIONS E RROR M ESSAGES ...........................................................................................................................................E-6
MISCELLANEOUS M ESSAGES...........................................................................................................................................................E-7
APPENDIX F ASSEMBLY DRAWINGS.....................................................................................................................................F-1

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