(OFINS27 REV. 00 JINDAL TUBULAR (1) LTD CLIENT] meMDEASTIPEUNE PRODUCTS | PreradweN PPE UNE REPLACEMENT XG ann provecr | praise clue CAL (ND LED now 201 | ate: 26062018 arr) THTLE | G0 PROGEDURE FOR WDUCTION BENDS Page: fot M/s MIDEAST PIPELINE PRODUCTS Project : PIPE LINE REPLACEMENT - KG BASIN PHASE-II of M/s GAIL (INDIA) LIMITED (PART-2). QA/QC PROCEDURE FOR INDUCTION BENDS: on | zzoazore Revision Descipion | Peay SR” _| Approves y(QFINS27 REV. 00 e] JINDAL TUBULAR (1) LTD cunt] wsMneasr rcune pRooucTs | PFECRIIENE PIPE LINE REPLACEMENT KG BASIN Provect | PHASE: of is GAIL (NDIA) LIMITED Rev:a1 | Date: 26 042016 (ART) rTruz | awac PROCEDURE FOR NDUCTION BENDS: age: 2088 ‘Scope “This document is being made fo fabition and supply ndction Bard ‘Codes Standard: The folowing codes ad standard shal be considered ding fabian of ends IL 671-002 Rev. 05 ‘Spectieaion for Long Radius Bande for Onshore Ppatne EILEt-0088 Rev. 08 {ISL Speciation 45" Eaton, [ASME Seaton ll Appendix Spesieaton fr Non Destructive Testing miss-sP<75 ‘Spotiation fo righ Tee rough But Welding Fetngs Base Materia Supplied By Customer: pe Se: 18 Dia(t57 2mm) X 4 20mm W. The API SL X70 PSL 2 (NON SOUR) ending Requirement: ‘As perPutchare Order and Inspection & testing a pa lk. spe.670.0021 Rev. 05 Inspection Of Bare Pipe (Before Bening pes shal be checks for surface defects ke sal, dent et. and shal bs gvan an trl fetd numer or eration and taceabty. Hest numbers, pipe number ard engi shal be ‘recorded. Thstness of pps shall be shall Be Unlory checked nag end uti rau a "at and stop port st amniarva of 300 mm ana eal be Tecordad. Wer tices a ips hold be ponte Bend Manutacturing Procedire Qualification ‘One os bend shat be fbi or eoeh ee hast and wal hikes seperate. The ished {eet bende shal mea he foquremnt of dmersoral traces and iapecon requirements OF tona epenesion Machanta! Tesing .eTenaie Tess al wel torale guided Bend arenas tot Chay V Notch pas Test) Asp EL 61-0021 Rev, 0, Dimensional Tolerance shall be 2s par Cio 13. of his procadure. 6:1 Mechanica Testing: 2) Tensile Test (Ono transvers specimen at ovr rau of Bend shal Ne taken to eatsbich Vie ‘Sangin Una Tena Seng ang Elongation ‘he AccestanceCrtera” As Per Line Pee Spec SGM, BP ty(OFINS:27 REV. 00 FI JINDAL TUBULAR (I) LTD cuent] wsmineast PRELINE PRODUCTS | PFOERIMFE Noy PIPE LINE REPLACEMENT KG BASIN progeot | PHASE of Hs GAIL (NDIA) UNITED Rev.:0t | Date: 25082016 (PAR) TITLE | NGC PROCEDURE FOR NOUCTION BENDS Page: 5016 >) Allweld tensile Test ‘ne fonda speiman taken at wot porion of tend & to etabish Vel stength, timate TeneleStengt and % Bongon The Acceptance Cilaia: As Per Line Pipe Spee ©) Guided bond Tost “wo transverse specimen tan Fam weld 80h for rot & face ban) “The Acceptance Cilia As Per Line Pipe Spec 2) Hardness Test Hardness tsing shal bo pofored thr tckness “on, TResotanse CntoiaShabe Wat 248 70 ©) Charpy V Notch (0°) ‘Shall be Taken each sto ive specimens fom ouside an & wet portion of band “he Acceptance Cea As PerLine Pipe Spec 1 Bending Process The preinpected ppe shal be kept on the pp caiage and clamped hycraulcaly onthe {eat cariage. Pals seam shal be loetedm news ave The rauctan sol and cacing| als shal be mounted sound the pipe. The coneanioxy of duction cod shal be sisted wih plane movement ie accu tn tnt Hoang by don. The ras of Bond shat be Teed a nomial resus, by ejusing te rahe arm na fort came. Te Pipes Pushes ferwarssowty to ae 19 ame nid) wn Hem clamp and mased Yor Gand length Bele "Hating the Beneng, operations of hyraui eck / water level / flow swches et. shall De rocks, ‘he pe shall now heated by induction to the tap of 815" to 95" 0. By pushing the pipe by push cmp tne bending ofthe pp shal be stared slowly and cared out a speed f 10-20, frmvrin. Tre. berdng oparaton shall be stopped atthe spected angle of bend Dredelermned bord longih. The end shal be Teroved om the machine and kept 08 Inspecton platorn for wapecton Bending Parameters: Teng 815" 986°C Speed 020mm /min Cetng Method Are Wer (Company reserves the sight to require destructive testing whenever production Bcnaing parametore or neat Wroatment parameters devite from tose established company approved proces} “ao Sree, Ve‘OF INS:27 REV. 00 ri JINDAL TUBULAR (1) LTD cuent] ws WcAsTPIrELNE PRODUCTS | ProesdureNe PIPE LINE REPLACEMENT KO BASW provect | PHAGE fs GAIL (NOV) LIMITED rev.:0t | Date: 26082016 Pan) “Tee | 0c PROCEDURE FOR DUCTION BENDS Page: aoe lo Temperature Control during Bending: “The heating temperature she be coninuousy mestured dung bending by means of Ono, Optical prema. The targettue agaist tine recor chats fr each raucon heating ‘al be cored end oteed free 10. Heat Trotmont (Not required) (Hat Treatment requirement shal be Based on the test ‘oeults of Teat bend) Bends are fabricated under controled process parameters. test bend fs to meet the fequrement Heal tester sale cared ot ‘19 Vieual nspection Bulges, Denis Flt areas shall rot appear with in 100 mm tent end of he bee fo the remninag pat of he bend these doin ort the org corfou lhe pipe ae permite Provied Wese devatons ont sxcand £0 men The ame shad ot sted ay deesion). ver a distance of more than 28% of nominal ameter ofthe bends as per cL No. 9 of refrorce speciation. 120 Wyse Tat Hycrostatc Test shal be cared out for Procedure Qualia Te! band The hyo est plessure shal be alated eonssering minum wal ices obeored on bord and 5 Spi of SUNS wah a hodng par ot 15 eoconds. “ho proceure gauge used fr hyrosat ectng shal be catbate, “Upon completion of successful procedure qualiieation JTIL shal provide a writen bending procedure or production bands. The cubmtas procedure shall indeate various ‘olerances and controling parameter, 130 Dimensional Check: (For Bends) 2) Vio Thickness: iat hekness of pipe sat be checked before bending along beth he inside and outside ‘aa ofthe bed Uetucen ana Hladng the sat and sop pot of he ben ae angi, at ‘esas cpproumately equal te pe darlr 300 nm whichever ese “Tho wal ickness shall be mauve uttasencat ater bending at the eae ocatons 28 ‘mossured beers banding. aaa the wal chess te taaent shal so be on at four squat spaced locations around the ed wall chess shal beat has cual 2 Tron = 0.95 x actual) eased. The ere, ‘acta tv Wal Th. fies 0 mor Wa Th 1 mm(OFING27 REV. 00 J JINDAL TUBULAR (I) LTD rr a PIPE LINE REPLACEMENT KG BASIN Prosecr | PHASE of Mis GAL (NDI) LIMITED. ev.:01 | Date: 26042016 (PART) mus | aac PROCEDURE FOR NDUCTION BENDS: Page: 506 1) Ovaty At Sosy 2% Max. & At Ends: 3.0 en max (ovalty over fog of 100 mm om ‘tds stall comply 3 per Ine Pes SPEC) ©) Bending Angle £05: of peed angle Bend Rass £ 1% of bedng namin ais ©) Outof Pane hal not exceed (080) x 10.mn, Where Bed ange 4) Ping: Gauging sna ne pertoed on enc bend by passing» gouging pg conscting of "wo dacs having doreier equa fo 85% ofthe nominal neal Semele OF he pe, onneced nip ogee ata distance equal o S00 mm {Tangent Length: Sal be minimum $00 mm. 1) Bevel gle: 20, +50: Rect Face: 0.8 mento 18 mm 2D Sauarenes: 1.6 men masini, 1). repair by wen shal be alowed on any part he bends. 160 Non Destructive Test ‘Al Bence chal be utrasonicaly fete on fl ekeumlerence of both bend ends at 25 rim ater beveling. ‘Acceptance Cita As por Line Pee Speciation. 142 Magnet Patele Test: ‘NI Bends onthe cuts and ise adit inde the area encompassing 30° ether ‘Se ofte Ine pasang tough he plans fhe band 143 Radiography Tost: [NIB shall be Rasiogophy Teste 100% weld seam of Bend for SAW. ‘Acceptance Gitera: As per Line Pipe Specticaton. as‘QFING:27 REV. 00 as JINDAL TUBULAR (1) LTD CuENT] MeMDEAST PIPELINE PRODUCTS [PFEERMIENE PIPELINE REPLACEMENT KG BASIN PRovecT | PHASE:Iof Wis GAIL (NDIA) LITED Rev.:01 | Date: 25042016 Parr) ‘Tur | vac PROCEDURE FOR NDUCTION BENDS. Page: 60I8 150 Marking, Packing and End Protection Each bed shal be stenced onthe sie ameter tone end wth the faoning meiing ber Speceeston Br Maren hens 1. Msnatctrers Name Po No. Pipe Sie & Wal hcenes. Pipe No. & Heat No cus of bend fend Angle.) Bend Number ©) End Protcton Both ends of a bends shal be suabyprotcies te avoid any darage ding tant by ears of metalic ove protectors. ©) Packing & Shipment ‘Al bose and foregn material Le. rust. ease ec shal be rermaved tom the sutace of the ppe. One coat ofan rust pina (Ret-Oxide) shall be applied 08 Bands Tor protetion du‘ing Wana. The bends shall be Had utngFyat'& E.OT and pl on fhe tre for tanspet io destination 180 Documentaon: “Tie olonng documents to suited 1. Resotdo Pipe Resehing ormso1 Record of PAT Bend Procass Parameters, OT, NOT 2. Record of CinenionIepecton oF m5 06 4 Record f ton Dette Test (UT) Gems Or ur 4 Resa of Non Dest Test MPT) (F:ns o7 PT 5 Record af Non Destuctve Test 7). Fins or RT 8, Record of Speed 8 Temp. Report (OF Ns 08 1, Record of Mechanical Fee (OT) (oF ms:08 Visual, Dimension Inspection, NDE Record of Prosicton Gens 8, Record of Denenion nepeton GF m5.05 8 Record of Non Desuetve Test (UT) Gens o7 ur, 50 Record of Non Dest Test (MP) Fs o7 PT “V.Record ot Non Desturtve Test 7). (Fs o7 RT : 12 Record of Speed & Temp Repor GF is 08 13. Pnalinspecton Repor OF Ns 10 ‘A lapecton Release Note of Inspection Agency tt