Group-2 ChE-135 Post Lab Experiment-3
Group-2 ChE-135 Post Lab Experiment-3
I. Introduction
Reynold’s Number is a dimensionless quantity that is used to determine the
type of flow pattern a fluid has as it flows through a pipe. It is the ratio between the
inertial and viscous forces of a liquid. It is essential in examining various transport
characteristics of a fluid or a particle in a moving fluid (Rapp, 2016). From a
mathematical standpoint, Reynolds number is defined as
𝐷𝑣ρ
𝑁𝑅𝑒 = µ
Eq. 1
where D is the diameter of the pipe, v is the velocity of the dynamic fluid, ρ is the
density, and µ is the viscosity of the fluid (Rehm et al., 2013). Typically, Reynolds
number categorizes a fluid flow in three regimes: laminar, transition, and turbulent
(Menon, 2014).
Laminar flow, also known as streamline flow, is a flow pattern in which the
fluid travels constantly in a regular path (Menon, 2014). It is characterized by thin
layers of fluid stacked in a parallel orientation with one another, and these layers are
smoothly sliding past each other (Islam & Hossain, 2020; Villanueva, 2023). Laminar
flow often appears in instances when pipe and fittings have relatively small
cross-sectional area, fluid feed rate is low, the fluid density is comparatively small,
and the viscosity is large (Gregersen, 2023). In a mathematical sense, a fluid flow is
considered to be laminar if its Reynolds number is less than 2100 (𝑁𝑅𝑒 < 2100)
(Green & Southard, 2018).
Transition flow regime, on the other hand, describes a flow pattern in a way
that the fluid acts fully laminar at the beginning and develops progressively into
turbulent in the boundary layer (Channabasav & Hampali, 2022). This behavior is
caused by a sudden increase in the kinetic energy of the fluid as it travels through a
system. A fluid undergoes through transition flow if its viscous and frictional forces
are unable to keep up with its inertial forces. For a flow to be considered flowing in
the transition region, its Reynolds number should be greater than 2100 but less than
4000 (2100 < 𝑁𝑅𝑒 < 4000) (Green & Southard, 2018).
Viscosity
Temperature Flow Rate Velocity Density Reynolds Type of
Trial (10-4
(K) (10-5 m3/s) (10-1 m/s) (kg/m3) Number Flow
kg/m-s)
Viscosity
Temperature Flow Rate Velocity Density Reynolds Type of
Trial (10-4
(K) (10-5 m3/s) (10-1 m/s) (kg/m3) Number Flow
kg/m-s)
As for the fluid’s properties influencing the Reynolds number of a fluid flow,
various relationships are established through analyzing the obtained data from this
experiment. From Tables 1 and 2, it can be seen that there is a direct relationship
between the velocity and the Reynolds number; as the velocity increases, so does the
Reynolds number. This increase in velocity is also observed during the experiment,
where viscous forces are insufficient to maintain the alignment of all the fluid
particles, resulting in the formation of eddies and turbulence, consequently leading to
the occurrence of a turbulent flow (Loughborough, n.d.).
On the other hand, when viscous forces are larger compared to the inertial
forces, the fluid's disturbances are smoothed out and fluid flows slowly through the
pipe, where the flow became stable, with little to no variation in the velocity field
(Materials Science and Engineering, n.d.); in this case, laminar flow prevails in pipes
(University of Babylon, n.d.). Therefore, it can be deduced that the Reynolds number
is inversely proportional to the fluid’s dynamic viscosity, and thus to the fluid's
kinematic viscosity, since kinematic viscosity is simply the ratio of the fluid's
dynamic viscosity to its density (Camuffo, 2013).
Furthermore, the Reynolds number and diameter are directly related, with an
increase in diameter causes an increase in the Reynolds number and the likelihood of
turbulence, given that the velocity remains constant (Nur, Ansiha & Afrianita, R &
Ramli, R., 2019; SBMDStudent, 2015). It is worth noting, however, that increasing
the diameter reduces the Reynolds number in a changing velocity. This is illustrated in
Figure 5, where the FME31 unit with a pipe diameter smaller than that of the
Reynolds Apparatus, yields greater Reynolds numbers. The reason for this is that the
flow rate equals the velocity divided by cross-sectional area, where the area is
proportional to diameter squared; hence, this suggests that diameter squared in
inversely related to the velocity at constant flow and thus has an indirect relationship
with the Reynolds number.
By using the Churchill equation, an equation that is applicable for all types of
flow, the following data from Table 3 were obtained which exhibits the relationship
between the fanning friction and Reynolds number as shown in Figures 6 and 7.
Fanning friction is defined as the quantity needed in solving the pressure losses and
pressure drop in a piping system due to friction. (Young, 2018)
A head loss occurs when the potential energy of a fluid is transformed into
kinetic energy due to friction created by the fluid, the roughness of the tubes’ walls,
and other frictional resistances of the piping system (Stewart, 2019). It is directly
proportional to the friction factor (𝑓), pipe length (𝐿), and the square of the fluid
2
velocity (𝑣 ) and indirectly proportional to the pipe diameter (𝐷) as mathematically
defined in Eq. 6 below (US Department of Energy, 1992).
2
𝐿𝑣
𝐻𝑒𝑎𝑑 𝑙𝑜𝑠𝑠 ∝ 𝑓 𝐷
Eq. 3
Figure 6 and 7 exhibits the relationship between fanning friction and Reynolds
number, and it can be established that Reynold number values nearer to the pure
laminar region have greater fanning friction factor. With this, laminar flowing fluids
lead to high pressure drops due to their high fanning friction values. Furthermore, it
can be highlighted that there is a huge decrease in the fanning friction values as the
data enters the transitional flow. This is due to the fact that turbulent flows are starting
to develop in this regime. Lastly, turbulent flow regime has the set of data with the
lowest f-values due to the fact that it has the highest fluid velocity among the three.
V. Conclusion and Recommendations
After conducting the experiment and visually and numerically analyzing the
data collected, it was discovered that three flow lines—laminar, turbulent, and
transitional—are developed depending on the relationship between viscous and
inertial forces. In a laminar flow, the motion of the fluid particles is organized, where
they move in the same direction, are in parallel layers, and have a Reynolds number
less than 2,100. Meanwhile, in a turbulent flow, the motion of the fluid particles is
completely dispersed, with fluid particles moving in a random direction and in no
specific layers, and the Reynolds number is greater than 4,000. Moreover, in a
transitional flow, the motion of the fluid particles is subjected to an oscillatory flow
and the Reynolds number of the transition flow ranges from 2,100 to 4,000.
Regarding the parameters involved in solving for the Reynolds number, it was
determined that Reynolds number shares a direct proportional relationship with pipe
diameter, fluid velocity, and flow rate. Furthermore, temperature-dependent
parameters such as density and viscosity, shared a direct and inverse relationships
with NRe, respectively. On the other hand, velocity and diameter shared an inverse
relationship with one another as backed by the data collected and interpreted. Lastly,
in terms of fanning friction, the laminar regime has the highest set of values, followed
by the transitional regime, and the turbulent flow regime.
The presently available results might be used to make modifications to the
experiment's design in order to mitigate further errors. Firstly, make sure to remove all
the possible air bubbles trapped in both of the apparatuses to avoid any potential
discrepancies during data gathering. Secondly, the flow of water and the dye must be
regulated carefully to correctly visualize the different flow regimes. By not doing so
may lead to errors, especially in the data collection. Moreover, human errors caused
by inconsistencies in reflexes and lack of synchronization during the collection of the
liquid and time recording could have been avoided by using a device that accurately
measures the volume flow rate. Lastly, it is suggested to ensure that the temperature of
the water used during the experiment would be consistent all throughout to produce
more accurate and precise data.
VI. References
12.1 flow rate and its relation to velocity. 12.1 Flow Rate and Its Relation to Velocity |
Texas Gateway. (n.d.).
https://www.texasgateway.org/resource/121-flow-rate-and-its-relation-velocity
Butto, N. (2021). The nature and origin of inertia. Journal of High Energy Physics,
Gravitation and Cosmology.
https://www.scirp.org/journal/paperinformation.aspx?paperid=108888
Lee, K. S. (2019). Hybrid thermal recovery using low-salinity and smart waterflood.
https://www.sciencedirect.com/science/article/pii/B9780128167762000064
Menon, E. S. (2014). Transmission Pipeline Calculations and Simulations Manual.
Gulf Professional Publishing.
Mlblevins, M. (2014). What is Reynolds Number and What are its Applications?
Science Struck.
https://sciencestruck.com/what-is-reynolds-number-what-are-its-applications
Nur, A., Afrianita, R., & Ramli, R. D. T. F. (2019). Effect of pipe diameter changes on
the properties of fluid in closed channels using Osborne Reynold Apparatus.
https://www.researchgate.net/publication/335664166_Effect_of_pipe_diamete
r_changes_on_the_properties_of_fluid_in_closed_channels_using_Osborne_R
eynold_Apparatus
Pawliszyn, J. (2012). Comprehensive Sampling and Sample Preparation: Analytical
Techniques for Scientists.
SBMDStudent. (2015). Help with Reynold's number and diameter. Physics Forums |
Science Articles, Homework Help, Discussion.
https://www.physicsforums.com/threads/help-with-reynolds-number-and-diam
eter.808514/
Secomb, T. W. (2016). Hemodynamics. Comprehensive Physiology, 975–1003.
https://doi.org/10.1002/cphy.c150038
Sforza, P. M. (2014). Commercial Airplane Design Principles. Elsevier.
FME31 Unit
Temperature
Type of Flow Trial Volume (mL) Time (s)
(°C)
1 27.8 855 5
4 27.5 690 5
1 28 418 10
Transition 2 28 380 10
Flow 3 28 359 10
4 28 287 10
1 28.5 310 15
Laminar 2 29 75 20
Flow 3 29 7.10 3
4 29 6.65 2
Table 5. Raw Data Gathered During the Experiment for Reynolds Apparatus
Reynolds Apparatus
Temperature
Type of Flow Trial Volume (mL) Time (s)
(°C)
1 29 820 3
Turbulent 2 29 808 3
Flow 3 29 749 3
4 29 520 3
Transition 1 29 754 10
Flow
2 29 699 10
3 29 592 10
4 29 536 10
1 29 78 20
Laminar 2 29 65 20
Flow 3 29 56 20
4 29 91 60
Table 5. Raw Data Gathered During the Experiment for FME 31 Unit
Turbulent
1
2 Turbulent
3 Turbulent
4 Turbulent
5 Transition
6 Transition
7 Transition
8 Transition
9 Laminar
10 Laminar
11 Laminar
12 Laminar
Table 5. Raw Data Gathered During the Experiment for Reynolds Apparatus
Turbulent
1
2 Turbulent
3 Turbulent
4 Turbulent
5 Transition
6 Transition
7 Transition
8 Transition
9 Laminar
10 Laminar
11 Laminar
12 Laminar
Appendix B.
1. Converting all the raw data gathered during the experiment to follow consistent
dimensions all throughout the calculations.
Using the data collected from Trial 1 using the FME13 Unit,
*Similar computation was utilized for other temperature and volume readings from
different trials.
2. Calculation of the cross-sectional area (A) of the test pipe given its diameter
2
π𝐷
𝐴= 4
*Similar computation was utilized for other volumes and times from different trials.
4. Calculation of the velocity in different trials and pipe diameters
𝑄
𝑣= 𝐴
Using the calculated values for the flow rate and cross-sectional area from Trial 1,
3
𝑚
0.00017 𝑠 𝑚
𝑣= 2 = 0. 85048 𝑠
0.00020 𝑚
*Similar computation was utilized for other calculated flow rates from different trials.
5. Calculation of the density in different trials and pipe diameters
Using the data for density obtained from Perry’s Chemical Engineers’ Handbook, 9th
Edition by Green, D. W., & Southard, M. Z. (2018), and linear interpolation,
300 55.315
310 55.139
𝑚𝑜𝑙
𝑚𝑜𝑙 ⎡ (55.139−55.135) 𝑑𝑚 3
⎤ 𝑚𝑜𝑙
ρ@300.95𝐾 = 55. 315 + (300. 95 − 300) 𝐾 ⎢ ⎥ = 55. 29828
𝑑𝑚
3
⎢ (310−300) 𝐾 ⎥ 𝑑𝑚
3
⎣ ⎦
*Similar computation was utilized for other temperatures from different trials.
6. Calculation of the viscosity in different trials and pipe diameters
Using the data for viscosity obtained from Perry’s Chemical Engineers’ Handbook,
9th Edition by Green, D. W., & Southard, M. Z. (2018), and linear interpolation,
300 853.84
310 693.54
−6
−6
µ@300.95𝐾 = 853. 84 × 10 𝑃𝑎 · 𝑠 + (300. 95 − 300) 𝐾 ⎡⎢
(693.54−853.84) ×10 𝑃𝑎·𝑠 ⎤ = 838. 6115 × 10−6𝑃𝑎 · 𝑠
(310−300) 𝐾 ⎥
⎣ ⎦
*Similar computation was utilized for other temperatures from different trials.
7. Calculation of the Reynolds number
𝐷𝑣ρ
𝑁𝑅𝑒 = µ
Using the calculated values for velocity, density, and viscosity, as well as the given
data for pipe diameter,
3
𝑚 𝑚𝑜𝑙 18.01528 𝑔 1 𝑑𝑚 1 𝑘𝑔
0.016 𝑚 × 0.85046 𝑠
× 55.29828 3 × 𝑚𝑜𝑙
× −3 3 × 1000 𝑔
𝑑𝑚 10 𝑚
𝑁𝑅𝑒 = 1
𝑘𝑔 = 16 165. 08797
−6 2
𝑚·𝑠
838.6115 × 10 𝑃𝑎·𝑠 × 1 𝑃𝑎·𝑠
*Similar computation was utilized to solve for the Reynolds number in other trials.
8. Calculation of the Fanning friction factor
1
12 12
⎡
𝑓 = 2⎢
⎢
⎣
( ) 8
𝑁𝑅𝑒
+
(𝐴+𝐵)
1
1.5
⎤
⎥
⎥
⎦
16
⎡ ⎤ 16
⎢
where 𝐴 = ⎢2. 457𝑙𝑛
⎢ ( )7
1
0.9
ϵ
+0.27 𝐷
⎥
⎥
⎥
and 𝐵 = ( )
37530
𝑁𝑅𝑒
⎣ 𝑁𝑅𝑒
⎦
Using the calculated values for Reynolds numbers as well as available data for the
diameter and surface roughness of the pipe,
1
12
⎡ ⎤
⎢ ⎥
⎢ 12 ⎥
𝑓 = 2⎢
⎢
( 8
)
16 165.08797
+
⎧⎡
1
⎤
16
16⎫
1.5 ⎥
⎥
−3
= 6. 8783 × 10
⎢2.457𝑙𝑛 1
⎥ +( 37530 )
⎢ ⎨⎢⎣ ( 7
)
0.9 0.0017 𝑚𝑚
+0.27 16 𝑚𝑚 ⎥ 16 165.08797
⎬ ⎥
⎣ ⎩ 16 165.08797 ⎦ ⎭ ⎦
*Similar computation was utilized to solve for the Fanning friction factor in other
trials.
Appendix C.
Documentation During the Experiment Proper
Preparation: Preparation of the necessary materials and equipment, including the Reynolds
Apparatus (FME31) on top of a hydraulic bench, a thermometer, a stopwatch, and the 1000
mL beaker and graduated cylinder used to measure the flow rate for each trial and diameter.
Filling the Test Pipe: The test pipe was filled by starting the hydraulic bench, and opening
the control valve and drain valve. Also, the flow control valve was opened to purge the
trapped air in the test pipe.
Injection of Ink: The ink was injected into the test pipe by opening the iodine injection
valve.
Observation of Type of Flow: The type of flow was then observed as the control valve and
drain valve is adjusted.