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Je
uff onan Mwano
TIntrepection To METAL WORKING,
~ Mopuie-1 —WtreyeqION wCONCEPLS
Merl — wevking OF Forming iS fe powess ‘Tn which memis ave
Caortin erepes to Me desived Shapes Ay ene
fan tRe Yield -Steess Q tre roe ra!
ee
Changed foun
them to —Brvesses je"
she Wnportance oF merle fq mnedean technology Gs due, in
lage par, to we ese weR “wnich hoy 1 t, te fosmed Tato
i
useful nape _aveh as Tubes; was ets . Useful shapes
= Ae gpnacared In two) basic ways
5. Be Pesee deformation Processes ~ so eal = volume and mass
gre casseved and tte mem fs Aispiaced foom one
eee
etal
Jocaten be ancther
2) By mes! Remsva! ser machining paccesses :
Fn. order), © gre © afte weauived Shape
do which atestal 1S
xemoved
t) —> TWese are psunday wmanaipaclineg processes Bui deformation
processes. Rolling, Pougng, Extrusion and seeding
2) “Tase are _-Semoday manapactinin poowsses « Volume cand cass
, cf tiie fenishad — Gompofient Qocy Wan the Baste
mang and shearag
mateata | Tarn 8g, tea] cateng, "7
7, Forming PROCESSES *-
is
CLASSIFICATION OF PRIMAR
“The. Prunary fermung Psocesses an be Classyed te five baste
carpories Uased © “Ve type OF fora used te Gransform rf work.
eo ;
FORGING Roecin a
Wie Drawing
t 4
» ) 2p
} x SS, tence
j EXTRUSION STRETCH FORMING YL,
i Deep Peawing h)rw yy
) Direct Compression PROCESSES =
+ Sn rhese pecesses, compsessive forces
at “Ro work = —Sujoce
Ac a wont fa memi Fews in a divection pomendicala to Re
applied forces -
are applied divectey
oa Rowing and Forging — pencess -
oy Anpigect _Compaession Processes,
«An ‘Rese , the Compressive forees
on the worls
apolud om a “ndueck means
> Arditreck Compwession Precesses include wire dang , Tube dewing
exbusion and deep 9 Qa.
~ 7m P appl forces are Tensile, Aut tf ndusct-
Comprasive force? ehweloped 44 tf, weacteon ieee
with fe die seach nf Values
The fows und. :
* Tre wetal f ley +f action y Combined —Stess -Brare
which — Indlades Fgh Compressive forces 9 ar leak ome
$ tha prcipal Auction s
* The beste oxeune tension type Forming process ws
_aueh fownang, when ct metal shock fs useappad 60 tte
Contour of fo die und WH pplication % Tensile forces
B) “een _procssses °
An Faw pooessses, dueck tensile forces aa uad © foo
*
tfe moral .
example, in stretch fortis a meta shat & held
= (pra — contours 4S a dee j and formed clue fo The
Te. ct temee VOLS
pce mt fer
- fox
ack!/
rve®
processes
=e
Beet metal forening
in
a
~ These ave used roaely
« An ese Aeodung forces oe applied to the Shea” wag la
dte ord panch -
For ey —_ Ganges; zon forming
=
sy _cSaeemnve: Eboomeses
« Srmarng involves tf appiication OF Smamng forces oF
_Brrticient - fag ated to rapture fa emt! in TR piane
oF srear *
(E — patching, Blaniing ark piercing ,
DEFORWATION PROCESSING SySTEn
Derormansw “Vie SIETcN.
Beet FW
ATton
Luar’
o7ste™ s
meTAL
{s Goncemad wi + dutsibuteon of
WR Me ove
6m dfermation Zone.
Bess, Srewn, ard paiticle Velocities afd uit
| eaceaaeecad yequired to pom fia. operation:
wa material but
e
Create fracture ©
Appiied forces crust develop — ick A
fo ne
BSrvesse = vruut = Oot
pr The glow Ames t Wo wateral uy be a stoong Faancten
g (Biren; _Btsoin and temp eration
roe woakep was uel °
s or cies -
_ Celatio cool
wateeet
yjace ard far tongs fem
The Gericke = along Wik
workpax © fo ie are = | portant Ccomideration ,
Avch pmckeal coneane as = tol wey and Butan fuwh Q
fe Product -
Paste DEFORMATION .-
fs fe basis fer te forradig and
* Prastie deformation
dy Various Prrcesses
Prop ag oF matesial S
* ‘Prastic deformation %n merals fs achieved fy
trem Arona afeic yred LSLPRSS -
vier Avera and ductility fn tusn depends on tRe bempescture
Te yield aa decseases wit Yocweasing ye mperature
und Conversely fie, dnekelay Senpaoves -
Trevuence _OF “PLASTIC Deformation ON METALS
ee = E gh ail
Balgected fo Plante
When a Poly capsratine Matesia| Is
foomation , ar nem temperature C cold wosking) the oo
qr alyformed [eregens and THES asscciated wit Hue
Main aspects Anisotecry and — Wosk Imdencig
fs
fe mera! matron Consists YD
arch +e load " appiud % compsrcsive
lid OD Sn roll and Forgeng \\ Aen
yond Fogg
s
unifosrn epiined
\y Nature ( leo apBee eee
; I ay
Re geuns aw eogeret pesperdiculax 40 The duecteon
~ ge ypplied load
Cueaes elorganon J gmins,
Tensile load
peratiel to
‘ > Appiication
hewever fe — Ellengertion
‘Rat Q applied lead
> Gd. Pefewation sf emis Tn wine Amusing undergoes -2uch
an effect.
occurs 10 2 disection
cS TRAN HARDENING? |
> Dasieg Plastic desesmatien, “Re grees gets elongated but
fie Mass Contenuall semcuns unchanged and qrue
foundasies are “in tack
However, Aistocations entaing tee sR ae boundasies
and makes fuies defoomation dyficautte
> Fartfes plastic dyfosmtion — sequises bighes lead fan te
viously applied one i-e> metals exhibits higha Stser
gu es
Pheremenon 75 Rnmwn aS Strain hardening ov work
ZF Te
+ Heghes fe atrount of plastte defesmation, higha es Be
Brsain hasdening ard fe meri! becomes = mse harder ue! Stoong.,
enchrcateg aRae fie, cacy and Ke abel 7 dafoem furfer
Gomes down .
ancl fe associated nciwcus fn Stseng i Ps
wi Smaller aus, Suce tave a
ch Geate, Mose ‘obstacle to
_ Swain has
Gea Sy Meketls
“leges ae ound ana whi
; dulccations / plake dyoorationreg)
Tre Prenomencn Sevan hardenin ancl associated 1dloe.Se
in Aevengihi iS oy used fr ee geen ta
an} auys. Typical eXamples toclles Gncweaning the
Prag h of wie ceeuurng Coot) it tReugh a elie,
! i lage toody meta! Ay shetch.
and Rar Of & aurcrope: faeclge 4 ay
) :
Amisotrepy :
Aft plastic difpomnation Wn Cotd working | Re qruns gets bye
With untaxed geauns » he metal Shows Onyfoumn paperties
In LotR hosizental and vertical dieections .
“Tre = mechanical = pwperties meunly fie 8 wl)
Je bever Tn the Atwecteon eongaten oF yews an compaud
te te Petpendicutar divecton 4 elongatcon . The Phenomenon oF
exhibing AiFferent —_ psopestves Sn Augen disectens Ys leowed
Anisotropy
“Tre above Anisotsopte phenomenon fs used for ebralinug
directeenal — psoperties Tn fre Structures ancl Prnducts «
(CD Arproving he -Strenmh OF comecting med aleg Tis ax
%) 4 Pog ane} “oeseas ing Tie G % sheet metal
ae :
“Tr. . advanced Polymer —mataix — Composites reed}
wik Carton fibres also exhibits ratty cluse teonal prpets
and une used tm cusceny os (Broun 7 Taibo
eae \o cestam directions
»)Be
; There axe Hoo’ Classes F Anisobvopy Ive-@)
a) ‘Prwefened Ortentaton
/ b) Mechanica! fibenrg .
a) “PREFERRED ORIENTATION <
Also. temed Conysrallograh' Ansctop
occurs when Sip Planes and Slip bands align tRemselves Fn
Fic omentation OF defesmatien Ge) in fe dwection J cpplid
lead in “Tension and. perpendicular 7 fe duuction in Compenssion
b) mecHANICAL EIBERING >
AN ae
ocars au fe Fee alignment OF inclusions, Smpurttes ancl voids
in +e metal sy Ab fosmation -
AM We \wpusities and voids, Which ase Gn Re chain be urdauies
fore fie deformation FR, hence qs a ie along wR Re
qs and i fe Aisectwn 4 deformation -
° fete
pig mames «He metal weaker Wm Re dieeckon Perperd tales
+3 4at 4 de fesmetcon
Cinssipication OF PRoceSses BASED ol TEMPERATURE
meral forming is gene Classifred as Hor working and
oa working Used of “Tempemture oF Forming
Ray: PRUNES ¢—
4 Fs the forming Of meats abe Weir myyattaatin Tempaatue
* Hoe worniig cofers te Te defoumatton omed our unde conclitisn
Tempacture, and _steain wate Such fiat semu peccosse
Secar _Balrran tially cay | the ditoamation Pmeess -S0 Mit
forge Broouns an de! cachieved = with eae no
eeerc 8)
Js hor uenmed , the original grain Shiclue
*. When a rmeral
4 expemls takes place under
Jeans up and deformatton
te cad.
AS Son aS tf lad Fe venmeved, the fongmenks
copsral acs as Nucleh and newer —Smait exysrals
Stab Jeng, Mesiog te Recap miizaiteos . Thi perluces,
fen rset _Bewuckia on Aepormateo.n .
wr For Recyerailizaton to take place, a finimum amount
Planttc alifosmeatten Ts se@uired © Te mmunumum fempexarun
ar which wallizaten fR pram fs temed fie
aera Temperature
— io
[ne Recmysrallizaton Tempaatun clirends on Fovioweg factors,
(2) “Tepe of mem]
) Crenical Compostteon OF te. coatenia |
©) Armour of Prior defeoma tion
Ay revealing bime
ve) Gwin ize -
* Hoe Worxin Pmresses such as mailing | Extusion ov forgug
awe used Sn” the fine ste ta amet Cou Yi Ste
a wrote produc.
* The Bémin iy hee working Ss fauge Ce= ato A) Corpered
Tension Oo Creep ects.,
= mel
tt i rve4)
+ in hoe wortcing 4s usually Cawied ouk at temperatures
v abve O-6 Tm and ab righ Jgemn mies! in Re. wang
0-5 w so s!
~ Het working sesuiks fn decrease fn re
We emg reauuad to
om te. | and an “fereaced abhi to” Flow usitRouk-
commend, bak, Seri disor ar bor wormage Tempeiatures
adc in decweasiig fre Chemical in howmgenities 4 tae Poanes
anger Bemctuves
* Blow potes and possittes are elunmated
wel
ay fe
fin of}, ne © Canfives, Caawe Colamnas
co % afte Conteh au bsexen dewe cand sopenae|
Ve _-Sialin euler meen reliiged gies.
Sn fo _Sevucline = From hot wo
wesuts IN
Fnacare In cd and gas
Re er State
Trare = Changes
Trae awe bean duantages Hot woseing ._
_ ie Ces clioaduan 4 3S a:
) Hic semperatures cur Tnwwlved | 2
she metal
and +e fanace cttmosphess
2) Hee wortng
ace. staction betwee
fecomes o& pblem
e ate
2s dene Sn aby,
oxfdatenn sesuits; and
Considuabte
amount of metal be lost. Raaclure
Metals like embattled ony gen
and sRusfore uk pe fot woked Tn an ‘nat afitosphe.
or Pavrected from fe attr 44 @ Suitable barrier.
3) Sugace — decautnnioatin L. hor-uorked Sree] can be a
a! peo and fread aa a as
Tequred ed layer.
Titanium Ue
to remove Re4) TFQued nm oxlde makes Fe dupvaur 40 pepe
Baya fertsner on — het -s0tled — Poeducts , and becuse
allowance mudt be-wads fox ©*pansion and Contection
tke dunensumal Telwances for hot worked mill Psseluct
ant queate, Ran For. Cold —workad psoductr
&) —Simuctiie and — peopetres. 4 hoe worked metal a
: ally nok Bo wmfeom © ved fe Cmss —Seciwn an
merals/ which have been old worked and annealed
6) ~The xTovemmmm «be at nig Rea “Temperatures for
wie te mae Cong sfan the extemal Sufaces,
qe joe con occur a Ro Intestor si Loupe pieces
which Cools Aiooly From fe wworkaig aemperabaon .
> “We lower berpesnture Limit Soy te Hoe workng af
Oa meml fs fie lowest temperature Qt which Me sare
secporatization Fs sapid ero ath to Climate _Stwaltn
Pn the txme when te melal fs ab tempaatero
ies dewey hee 7 temperature wit depend on
Gerors Buch as unt of chagrin ten and “he bee
qRar the metal Ts ak hat temperature
=> Metal which fs hap med and Coole] wapid' i
Fempectiine will wequua 9” ht hot — werkeing Tempera
y Re Same dupes 3 cliposmaten spar will meta|
Aut dupooned and. soy cooled +
=> “The uppes unite fer het working % dereunuad
fhe “Tempemtuve ak which eit. meting or excessiveIve (6)
i 4) Raed % oxtde makes % diifraur 40 produce food
_Sujace ferisher on — het -zot'ed Paducts , and becuse _
mut be-wads for ©™pansion and Contsction
hor worked mill paooluct
allowance
Re. dumensunal “Tetuances for
ant qveates Ran For. Cold —workad psoductr
&) Semctoe and Peopertres 5 hoe-worked metal ase
all not Be uniboom 0 vet We cuss —Seciwn an ‘m
merals’ which have been oid worred and annealed
6) The = =Tntestow tl «be at niqphen Temperatures for
focges tumes —? Cesley Ran aRe extemal Supaces,
7 geek con occu Fn the interior 4 age pieces
which Cools Paty from fe werkaig aemperaties
> "Ie lower bernpesnture Limit Soy te Hoe Workieg af
Oa meml fs fie lowest temperature Qt which Me sare
secporattzation fs sapid Croat to Climate _Stwaln
Pn the txme when te metal fs ab tempeatero
St beer he nertig femperature whit depend om
Gectors Such as amMunt of chagrin ten and @ bum
qfar “ie metal Ys at hae temperature
> Metal which %s hapi ened and Cooke] wpidly foe
fempecrttine will requie a” hi hot — working Tempera fare
y Re Same wea) a gosmer ten thar will meta|
eet dupooned nck slowly cooled «
=> “The uppes Amit for hot working % dereunnad
fhe “Temperature ak which eittin me cteay or excessiveEe
i
Tve i)
Orddeten Occurs Greverally fix. tmaxunum workuig Tempeatua
climiied to 50% below the meiting point. “Tnts 8s ro Allow
for sta possibuily oy sequgared “wegen s of louoe-mesiag
pout material -
ig Ory a Very Sra amount of gras bound film of a
lower Umecteng Comtdient fs seed to Make a material
Cambie nto pieces when it fs ctfoemed .
2 va a Conditin % — Rrown as Hee Shortness , or may
> Most Hot Wor King operateens cua Carried out fn anumbey
ae teuibpie passes OF SEPS The, ad fempercabue foy
whe Foveumeduate passes Gs Rept well above fie mintmun
There axe “Two Wiechanisms -=ecponsible fox Aejretung iy
Hot wesking , sane On “te §=metal
=> 50 Aluminium and Atpha sto, Auramic wecovesy 1S te
Mogren mechanism - = Tag occurs fie feomatsn of
a weil developed Sab grain Stwucture “4 Cmss slip and
climb, aS occurs fn Cueep Aste smation . The. acttvatton
erergy for hot aovting is Cquat +o Rak for Crap and
for 2a diffusion -
> So metals with a four Brachng faut enaiga (Copper,
nicke| ancl Aanrenitic _srantox sel) if) achiatis enagy
for -agtening in hot works is Pao san for Crop .
for ‘fave metals, Fie ey Pecess {s Noun ie
aeEe
i
Tve i)
Orddeten Occurs Greverally fix. tmaxunum workuig Tempeatua
climiied to 50% below the meiting point. “Tnts 8s ro Allow
for sta possibuily oy sequgared “wegen s of louoe-mesiag
pout material -
ig Ory a Very Sra amount of gras bound film of a
lower Umecteng Comtdient fs seed to Make a material
Cambie nto pieces when it fs ctfoemed .
2 va a Conditin % — Rrown as Hee Shortness , or may
> Most Hot Wor King operateens cua Carried out fn anumbey
ae teuibpie passes OF SEPS The, ad fempercabue foy
whe Foveumeduate passes Gs Rept well above fie mintmun
There axe “Two Wiechanisms -=ecponsible fox Aejretung iy
Hot wesking , sane On “te §=metal
=> 50 Aluminium and Atpha sto, Auramic wecovesy 1S te
Mogren mechanism - = Tag occurs fie feomatsn of
a weil developed Sab grain Stwucture “4 Cmss slip and
climb, aS occurs fn Cueep Aste smation . The. acttvatton
erergy for hot aovting is Cquat +o Rak for Crap and
for 2a diffusion -
> So metals with a four Brachng faut enaiga (Copper,
nicke| ancl Aanrenitic _srantox sel) if) achiatis enagy
for -agtening in hot works is Pao san for Crop .
for ‘fave metals, Fie ey Pecess {s Noun ie
aeCorp WORKING -- a ve-(8)
x Cold ney of a metal sesuts Fn an fnesease Th
Amength ov hudness and a decsease in duct bey,
+ Cord momuing e. formag of metals Lelow rch
secysralligatean temperaliine -
* When Cold —workung Ts CXcessive tie metal wiil faucture
begove weachag fe. destreq -Si2e and shape.
In ordn (0 oid Such difficulties | Cold working opetateans
cuz Came cut TM —Sevaal steps, wif
‘nteame diate.
Annee ben,
Operatens terducod be Soften the Cold —workan/
metal and wsestre te uctollg -
Wh Sequana Of wepeated —Cold-workuns
fs froauan ty callad Re cod soe encll ol yee - —¢
EFFEctS _OF = Sotd wonninG ON MerALS —
a) _Anenal Stresses On Stas fasciitis}
») Given Stmucture Ss distorted .
9 _ Hadoess and Qsittteness cue Thewased at We cost of
d) Fine Sayace fenish is Obbaunar
2) Crack foomesn “ take place
ia By Baitably Adsuteag Me Cold work _ Amneal ct
We pate can be
seduced irk we. oa
OF Areaiin ee : “$ i 7 ‘
pr TF Te fentsted Podut mut Le Ateenges tan fle fate
annealed mateuial, tien th fend Operateon mutt be ceid J
soaking ZP wit fe pepar dheyec Q ditemation toPrcauce We desiwed Arerge “ns woul peiany Oe?
v fartowed + a seress celia, wD semove wsesidual Stresses
WARM WORKING, /—
+ when memmls ove —Bulgected bo mechanical deformation ae
sempeabures fetween ‘Mak used for cold worhueg and hok
nereing. fe fs termed + Waem wortatg
~ In Bac Wortung , flan ae no -Signpicane cwtelaagice
changes 8 fic peru «Ee, atta = Also, hen wale
werrang 25. done at elevated yemparctture 5 ( below
reeyaligation empmati) ae
works oe mfnunal
Wan Wor kan Snap v2en applucl most extens a eae
#79 og Wa " see, uftene Tt offers te Potential of
Gower” fo ARPS 1 educact sorgng lads and enesgy
eugs Compad with Cold forgty -
ge When Compaed wit for orf, Tt offense acluantag
of Fmpeoved Aumensumal contol, igh cuality sefaces,
and Jower en0g¢ costs -
WRovaut PRopvers :—
_PRopvets :
> An hot wos , metals — fehave like Pp plaatic - mate rtals
and de nor undergs ang werk inaadeneng effed- Orel fess oF
du
> (San pedudt hoe working an teimed —Wsouginte pstcluch
Rese are tesmed! so, Since asc used as caw materials
for Furtfiea pooce-sting Aiba machi, | ae
> “The examples OF wanna Pred includes panduck of
extwsion, sonny , forgagsrre-@)
> for example, T-Sections, Chamels and angles Cexbrasion),
ail secttons, wounds and off sectoos Csvlluty), tubes
and ptpes Cdvaweng )
Crarecteristics OF wWRovaH7 PRopucts -—
y “Rey ave formed divectly Froo fk Capt product ro
the’ dested Shapes .
2) Trey break fie “@homegenmus Structure from fle. Cane
_Bencture and und qe vepmnemené, and hence have
Aetter mochanical paopeties ard have duuctooral fhw lines
3) a undergo faage Changes in Sape and Bul dysomats
re. tinow defects Buch as blow . at te subsugace
4
) and up level gets — elumaateel ae effect afin.
fesmed
’) ~y aes acy tte Feoring Aecause Q hot
feng lees,
é) Have Rough Auugace ferish .
7 “They undergo —Suyacr Cxtdatwon ar sesuits in Scale
fosmiatton
— updge eceubuusilin at te cuter Supace .
ADVANTAGES 3 LIMITATIONS OF METAL FoRMING
a) Advantages of metal Working =
Sewnnges a ae:
* ret gre ie pecemany Useful Shape to merel
* “They give te Yeauind 6 i
i TR add mechani ca
to a metal. “4 Prepedienstra se y
————— oo ttst—‘_
a Anpsove Re mera
« Good 2uyee Fass
+ 2
peal Brouckure 3 ce metal afte wong
ard close dumens otal Jewances ore
achieved 10 ceyrain paocesses ©
« Caitaln process Drs
wioved metal -
* M4 compar, Shapes
mers working paocess
* Certain aay Saver
forging. Go dunctesnat peopetes Fo a
con be preduad fy a Comburateon OF
es.
duets Whe Cmcks, pinholes getr welded
In pecesses Vike Forging and roiling
Limitations OF mMeTAL WORKING +
Supoe pecarumsatien take piace
pduction of wntesnall Brresses ay bake
po depenang upen aarenity oF press
*
work benendtg ark,
_ Were ae = when Selid materials ana Sulgoered to loads, bh
undesgo defosmation - Up © Cecertun amie $ Joods'
afe aed will secover its Caigenal ~— aumensions opie:
Jie load % vemeved - “This “s termed Me Elan te.
Tie furiéeng each up % ulfich te soli
Behavior
dumensions, ts
feraves elastically segeung its original
feomed te Elastic Amit
when ‘fz lead opplied is onel 1 lactic famit, Me Solid
pesreaneat Aigormatcon ard is texmed as piaitic
undergoes
dufosmationi
TRESS — STRAIN | DiaGreant * DEC LN.
e
> PROPOR TIONAL Limit
> ELASTIC Lemma
> UPPER YIELD PoIvT
s leweR ipo Pow
PH ULTPATE TENSE STRENGTH CUTS)
> FRECTURE StREWaTH
nm oN D>
—_
E stRAiv
Jensiie “Vest ed A _ nittal portion °F the Cure will be linear seprecenti
Ehe elastic behavior Cobex tog Hoone!s law), Argond which,
Non-linear xagion wopsasentig Plastic bevaviey
—>» he “initial |mear postion of the Cure OB Ps fe elaste
upto which Heoke's law is valid . point ‘ea’ iS te
Lien foading up to which will 98 Cause any
yegion
elastic
pestanent deformation
re detezminattoo oF elastic limit 1s quite difeicuit
and it depends on the Bensievy oF Steain ici
jnsteument s —jRus, pene & is sepiaad 4 propor kona!
Jamie GO) pone A
—> Te pepertenal Limit fs fle stsess ak asbich fe stress-strain
awe duiares Seem Lineal. The Slope OF the carve io
thin weqfon ves Medulus J elantnity> pene “c' is Be Yeeld print. Yield Stren r iS koe
which will peodua & smal amount oF Pesmanen
Aifesma bon Cunualig equal to A Strain OF 0-002)
permanent _-Stealh or offset Fs We distana oy
Plastic deformation § _—-StaurS ope tf elastic Limit
WitR Yncseasag plastic difenmatzon, te metal Accomes
_Breonger, dua 40 Usemin adoring ov wodk hander
eFfect Hence fe load sequaad to Cause furthers
> This
dpo os too fnoseases -
> Fn Re load seaches fie maxumum Valua Rnoum
as Yuitmate load ¢ pont E)+ The marumum load custded
fe ongenal awa of Cass 2sectcon 4 Speamen Ts
“Tensile —Seeng R -
> od is Point, “k —Speamen Conttnues to datown
wie seducd (ead, at peine F This load is tesmed
and “Re Stress ot Tio pene fs
os fea Bross .
“fic Ultemate
as cumnrces lead
+esmed as Foactuse
? jn. Stes — _Biteelin ctierg eam
uses Fe onigeal osea of canss —secteen fay deteamenes
ay We stresses and is tesmed as Ergencemg or J
Conventional _Gtvess — Stain dlagenen«
described ([svscuesed aboveAveta
Lb -Powt—puckomenow —_Luder's Ganbe
Certain oraresials, Buch, as mild sel, exhibits a Well defaned
elastic — plastic transition. “Im = yiel Ng occurs _Buadenly once
re elastic Limie 5 cmssed and Ris |S seomed yield
point phenomeron-
ELBSTIC
Cl) Banos
OR STRETHER'S STRAINS
ie
> Yieraing, srs in a seeing manner with o yield dp
ac which the copped —-stses= fous from On upper Yietd pine
to o lower yletd POM *
a lower rea goine Ws associated wit piantic. Insrabuily
a | Flucraates aly wig Conteniad
dis foxrnatiqn) 51 Basil = rowan as — Yieel eleaation OF
eG ta which ee, mets, Stuns fo castain
tad eae;
amount
oe O79 of We Yielf Car Wa upper yield eine)
spat
deformed metal at 45° to th londin
axe ts femed which is rows as lueder's Gand.
> within the Sastab
ange, ap the eClongaicen contamues
th = yietchd segion ques 4 The advance of ShapTye (30)
9
Lueder's band foont (which is cibout one yam ice) ate
fe un yielded vegien, Hfus a Sees Q Lweders bands ae,
pee
> to homogeneous matestals Ta feont moves ar Comtank
_Spead and at Commant -Stsess. “Thus, the lower yield
_Bivess semauns ugh y Corstant ats safe yield cloapaten
ur fluctuates cmund ‘far vale -
=> The bands ferined cmseg in cine bewned as Lucder's
Bands On Stretcher “-stmins . Atte, Min stent ,
wo2® bh ~ weunes te — Plactic oS ereng sR, hence te
neo : toa astrads
_ Bess sised wit ned Strain and the -Steess—Strain
Cune rises Fuster.
Typical «~“STRess — STRAIN Curve for EASY DeformaTiOW
i ) yr _ Biss. Semin Cusve Sruld hae louer yield point
> bead senuired for ditosmation is !
directly — proporteoned te fe yg o a
Pon
+ TF ‘We Yield point ts high hi
| J o Me load Ts wequired
and bow te yietd peer pont of Re wal, lowe te
thie. load oe Auissed} fer efoonation .
_s The matewal wi lower Yiell point con ‘be
easily Shaped .
> Gre 2 fas 1 lower yietd fre a0 compaad
Yell Point 1-sxe-@)
> Heatthg of fe Moremal seducing yell point and lowers,
‘fe Aevess Level. Hence it is easier to defoom “fe haat
‘
heared material -
2) Stress — STRAIN Curve Zireurn HAVE GenTLE SLOPE
Q — Tie Stoess Stealin curve should
Foure. lowes feat -
& ¢
+ Te means Rak He —Sryfeess Q
6) ‘fie erateda| —-munt Le low -
* AS Shown maresial 1 has lower
_Brpe as compaud & Ce) arel has
fon sxtiress
& wena mateial (1) 1s easier to dyom
mw Letress Sevan gcurve writ
Tower gate ure have a genre
slepe + =
» Gante slope nude Lease ooo.
rd Ponca lower mie Q lonekig
3) Stress — Straw Capve SHOULO HAVE LARGER eLoNGATION
BevavioR,
-
~ A matenal with |
Clongateon wilt
rowe. Afeomateon witout x0)
uadeqjong fradixe ond a Candy 5 ves
ABroped . t
x As shown w the fe rereial (1)
Son Joge Slergaien oe
“ Hence matewol Ci) can be Canily dete omeclave =)
7 Some maenals undergo Sen Pandang wich mans
Mi leads @F2 sequin for tfosmateon et ioe!
sesisiane 1S offeod Py ie materia! -
oO 2 we An a fe _Sroain
Porton Ss oe oy 1-2 Sion
TG te slope 1-2 ts igh,
_Seoih heudaning of the abcd
Yo mnose and Lecomen difffaut
vw ditpom . By hatng te
marestal, the Maresh con
Ae. sopsenad and Aredia
ts ebarunased -
|
ome observaten® “On Steess- geram Cure for ducth cgials
eet pias he
laste,
D2 Consfder q ductile metal _-Sulgected towarial leadeng and
Bress— Brean Cusve 3s preted 7
Heoka's law ?s valed upto point a C55) Beyond A
meral defesms plastically Tre matag tend, to
__Birain Arasden io the wegen CA—8) . Wherefore
= Sresses am meQuuad to bang About moxe
sate metal -