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ABB Ability™ Performance Optimization for control loops
Improve and sustain control process performance
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ABB Ability™ Performance Optimization
for control loops identifies, classifies
and prioritizes control loop
improvement opportunities. Using non-
stop data collection and analysis to
transform raw data into actionable
information, the Performance
Optimization for control loops service
quickly identifies troublesome loops,
leading to reduced process variability,
increased availability, improved product
quality and higher throughput.
Features Benefits
Accelerates problem-solving through 24/7 visualization and
Continuous analysis of Key Performance Indicators (KPIs)
analysis of control loops
Increases availability and utilization through reduced process
Automatic, non-invasive data gathering
variability
Configurable alerts (via email or text) are supplied when Lowers maintenance, raw material and energy costs through
KPIs are outside site-specific thresholds quick identification of process errors or trends
On-site or remote access for customer and Reduces response time and travel expenses by providing
ABB support personnel remote access to ABB experts
Establishes a solid foundation for continuous improvement,
Regular performance analysis by ABB experts identifies issues,
including higher availability, increased production and
finds trends and recommends performance improvements
improved quality
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Reduce process variability
Continuous monitoring and analysis KPIs
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01 Performance Optimi-
Scheduled monitoring and analysis to quickly identify
zation for control loops performance issues
helps process in-
dustries get the
most value from their au- Performance Optimization for control loops service
tomation assets by finding
and applying the best
is accessed through a service delivery platform
tuning parameters. conveniently deployed on any control system at your
location. Data is viewed through a web-based user
interface that is easily accessible by customer or ABB
personnel.
This service continuously analyzes data to greatly
reduce the time and effort needed to identify loop
volatility. Data is classified based on specific KPIs to
provide a list of issues that are then prioritized based
on severity, process area, criticality and/ or financial
impact. Problem areas are isolated and disturbance
sources, such as dead time, inverse response and
outliers, are identified. This analysis helps find the root
cause of the problem and trend performance history
more accurately, providing actionable information that
will reduce process variability.
More accurate troubleshooting
with configurable KPIs
With the Performance Optimization for control loops
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02 Performance Optimiza-
service, the best tuning parameters are found by
tion for control loops data monitoring KPIs for the following categories:
analytics screen shows
how Key Performance Indi-
cators (KPIs) are displayed •C
ontrol: To keep the error at or near zero, the output
so that service engineers
quickly understand what
of the controller is analyzed to find the source of out-
issues must be addressed of-sync measurements, such as incorrect tuning
to ensure high equipment
and process availability.
parameters.
Issues are identified, cat- •P
rocess: To confirm that the valve or final control
egorized and prioritized
(as demonstrated by the
element (FCE) to the process is correct, repeatable
Pareto-style displays and predictable, disturbances such as process
under each indicator), so
that service engineers
changes or FCE failures are analyzed.
know what to look at first. •S
ignal processing: To ensure that the measurement
This means that service en-
gineers with varying expe-
to the controller is as clean as possible, factors such
rience can address issues as outliers or calibration are monitored.
that impact important
plant KPIs such as Overall
Equipment Effectiveness,
and even be proactively
notified via text or email
message when KPIs
exceeds thresholds.
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View, analyze or receive alerts
on control process performance
Performance Optimization for control loops service
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03 Performance Op- Simplified view of data and analysis
timization for control
loops service provides
periodic performance Access to and visualization of KPI data is provided
reports, which identify through Explorer views. This easy-to-use interface
actions that will help pre-
vent potential problems. provides three separate views of the data:
• Raw data allows you and ABB service experts to view
data associated with control, process or signal
processing.
• KPI analysis presents a summary of KPIs, ranked by
severity, that are outside set limits (Figure 2).
• KPI monitoring empowers you to specify your own set
of rules for KPIs and displays each occurrence that —
falls outside a threshold. 03
Expert analysis helps detect potential problems
To ensure optimal control loop performance, ABB
provides periodic performance analyses. ABB experts
evaluate control loop response, determine the
statistical accuracy of the KPIs and find trends that
predict possible irregularities. The resulting
performance report identifies actions that will prevent
potential problems and improve process availability
and asset utilization (Figure 3).
Critical notification when it matters most
To help prioritize issues that require immediate
action, site specific rules are applied to targeted KPIs.
Any KPI that tracks outside of pre-determined
parameters triggers an instant alert by email or text.
This quickly notifies users about issues that can
compromise system availability, so they can be
addressed as soon as they are detected.
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Secure connection for delivery of ABB services
On-site or remote access for customers and ABB
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04 ABB application
server links ABB services
with assets and
processes via on-site
visits or remote con- Remote Access On-Site Access
nection. Access to
the data collected
and stored is con-
trolled by the site.
Actionable Firewall Application server Actionable
information information
on KPIs on KPIs
Non-invasive data collection
Control Process Signal Processing
Application Server Advanced Digital Services are available for:
ABB Application Server is a remote-enabled, service Assets
delivery platform that provides a custom, secure 1. Control systems
connection to ABB services and experts. Deployed at a 800xA
customer location, it enables delivery of local and Advant
remote services and provides customers and ABB Freelance
service experts with a real-time view of KPIs and Harmony
diagnostic and system data (Figure 4). 2. Low-Voltage drives
3. Mine hoists
4. Rotating machines
Processes
1. Control loops
— 2. Quality Control Systems (QCS)
ABB Inc.
9AKK105713A1418 D
Industrial Automation Service
579 Executive Campus Dr Risk mitigation
Westerville, OH 43082 USA
[email protected] 1. Cyber security for control systems
2. Alarm Management for control systems
https://new.abb.com/process-automation/process-automation-service/advanced-services
