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UD00861C

This document provides an applications manual for Vacon NX frequency converters. It describes four different applications that are included in the ASFIG100V105.vcn application package: 1) Basic application for basic motor control 2) MultiMaster PFC application for synchronized parallel pump/fan control commonly used in booster stations 3) Advanced Level Control application for level control in storage tanks 4) MultiFollower PFC application for synchronized parallel pump/fan control in booster stations similar to the MultiMaster application. The document provides details on the functionality, control I/O, control logic, and parameter lists for configuring each application. It also includes sections with general information on commissioning, drive status

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0% found this document useful (0 votes)
77 views126 pages

UD00861C

This document provides an applications manual for Vacon NX frequency converters. It describes four different applications that are included in the ASFIG100V105.vcn application package: 1) Basic application for basic motor control 2) MultiMaster PFC application for synchronized parallel pump/fan control commonly used in booster stations 3) Advanced Level Control application for level control in storage tanks 4) MultiFollower PFC application for synchronized parallel pump/fan control in booster stations similar to the MultiMaster application. The document provides details on the functionality, control I/O, control logic, and parameter lists for configuring each application. It also includes sections with general information on commissioning, drive status

Uploaded by

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water solutions

nx frequency converters

applications manual

Vacon Oyj Telephone: +358-201-2121 Fax: +358-201-212 205


24-hour support: +358-40-8371 150 Email: [email protected]
vacon • 3

INDEX Document code: ud00861c


Date: 30.8.2005

0. General .............................................................................................................................. 4
0.1 Commissioning notes ................................................................................................................. 4
0.2 Drive status indication ................................................................................................................ 4
0.3 Pressure/Level feedback ........................................................................................................... 6
0.4 Function / terminal programming methods.............................................................................. 7
0.5 Defining an input for a certain function on keypad.................................................................... 9
0.6 Circuit diagram of MultiMaster PFC and Advanced Level Control applications .................... 10
1. Basic application.............................................................................................................. 12
1.1 Introduction............................................................................................................................... 12
1.2 Motor protection functions in the Basic Application ............................................................... 12
1.3 Control I/O................................................................................................................................. 13
1.4 Control signal logic in Basic Application ................................................................................. 14
1.5 Basic Application – Parameter lists......................................................................................... 15
2. MultiMaster PFC application............................................................................................ 18
2.1 Brief description of MultiMaster PFC application ................................................................... 18
2.2 Functionality ............................................................................................................................. 18
2.3 Chained control and autochange ............................................................................................. 19
2.4 Control I/O................................................................................................................................. 20
2.5 Control signal logic in MultiMaster PFC Application .............................................................. 22
2.6 MultiMaster PFC Application – Parameter lists...................................................................... 23
3. Advanced Level Control application ................................................................................. 37
3.1 Brief description ....................................................................................................................... 37
3.2 Functionality ............................................................................................................................. 37
3.3 Level control and autochange .................................................................................................. 38
3.4 Control I/O................................................................................................................................. 39
3.5 Control logic in Advanced Level Control Application .............................................................. 41
3.6 Advanced Level Control Application – Parameter lists........................................................... 42
4. MultiFollower PFC application ......................................................................................... 56
4.1 Brief description ....................................................................................................................... 56
4.2 Functionality ............................................................................................................................. 56
4.3 Chained regulation and autochange ........................................................................................ 57
4.4 Sharing of frequency reference ............................................................................................... 59
4.5 Control I/O for MultiFollower PFC ........................................................................................... 60
4.6 Control signal logic in MultiFollower PFC Application ........................................................... 62
4.7 MultiFollower PFC Application – Parameter lists................................................................... 63
4.8 Keypad control (Control keypad: Menu M3)............................................................................. 76
4.9 Expander boards (Control keypad: Menu M7) ......................................................................... 76
5. Description of parameters ............................................................................................... 77
5.1 Keypad control parameters.....................................................................................................122
6. Appendices..................................................................................................................... 123
6.1 Parameters of motor thermal protection (ID’s 704 to 708):...................................................123
6.2 Parameters of Stall protection (ID’s 709 to 712): ...................................................................123
6.3 Parameters of Underload protection (ID’s 713 to 716):..........................................................124
6.4 Fieldbus control parameters (ID’s 850 to 859) .......................................................................124

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4 • vacon General

0. GENERAL
This manual describes the applications in package ASFIG100V105.vcn. The package includes the
following applications:

- Basic, see page 11


- MultiMaster PFC (MMPFC), typically used in booster stations, see page 18
- Advanced Level Control (ALC), typically used for level control in storage tanks, see page 37
- MultiFollower PFC (MFPFC), typically used in booster stations, see page 56.

You can get your Vacon drive with ASFIG100V105.vcn preloaded from factory or you can download it
to your Vacon drive afterwards.
Once you have the application package loaded into your drive select the application of your choice
with parameter S6.2 in system menu M6.

0.1 Commissioning notes


Always read chapter Commissioning in the product's User’s Manual before you begin.

Set motor parameters according to the rating plate of the motor, and the parameters for the
pump/fan/compressor.

0.1.1 Using MultiMaster PFC or Advanced Level Control applications


It is important that the Own ID (ID1500) is set, and that all drives in the same chain have a unique
number. Also the parameter Number of Drives (ID1502) has to be correct (MMPFC only)
In order to ensure the proper functioning of the communication, the diode and the other connections
(See Figure 9) have to be made correctly. The CMA and CMB have to be isolated from ground.
This is done by setting the jumpers of block X3 on the OPT-A1 board as shown in Figure 10.

If you want to test the Autochange function, set the Interval Time (ID1501) to 0. Autochange will then
occur after 5 min running. Remember to set a correct value after testing.

0.2 Drive status indication


On monitoring page V1.23 you can find the Drive Status. This value gives you information about the
current status of the drive.

0 = OFF

The automatics are not enabled via DIN1.

1 = Communication line error


The communication between the drives has been down for more than 10 seconds. Check
connections, diodes (also polarity), check that the CMA and CMB are open (See Figure 10 below).
This error cannot be reset through the Reset command. To reset, turn DIN1 OFF and back ON in one
or several drives.
This error may also appear if the grounding between the drives is insufficient. During tests of the
system without complete cabling, connect the GND's (pin 13) of the drives with a wire.

2 = Stand-by
The drive is activated but waiting for permission to start (not used as leading drive) either via a start
command from the other drives (MMPFC) or depending of the actual value (ALC).

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General vacon • 5

3 = Regulating
The drive is working as the leading drive in the system.

4 = Nominal production
The drive has locked itself to nominal production frequency, (ID102 or ID1513). The regulation is
handled by another drive.

NOTE: In the MultiFollower PFC application this status has a different meaning:
4 = Following
The regulation is handled by another drive and this drive is following the frequency reference of the
leading drive.

5 = Sleeping
The drive is the leading drive, but the actual value (pressure) is so high so the drive has gone into
sleep status.

On monitoring page V1.24 you can also find a value called Status Word. In case of application
malfunctioning, this value will be needed by Vacon service personnel.

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6 • vacon General

0.3 Pressure/Level feedback


Individual sensor for each drive gives a redundant system (preferable).

4 AI2+
- 5 AI2-
6 +24V
+ 7 GND

A common transducer can also be used.

-
External 24V
supply
+
-
4 AI2+
- 5 AI2-
+ 6 +24V
7 GND

4 AI2+
5 AI2-
6 +24V
7 GND

4 AI2+
5 AI2-
6 +24V
7 GND
Or:

4 AI2+
- 5 AI2-
+ 12 +24V
13 GND
17 CMB

4 AI2+
5 AI2-
12 +24V
13 GND
17 CMB

4 AI2+
5 AI2-
12 +24V
13 GND
17 CMB

Figure 1. Different options to connect the pressure or level transmitter

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General vacon • 7

0.4 Function / terminal programming methods


There are two methods for programming the input and output signals for the NX drives.
The first method is called the FTT or Function To Terminal, the other method is called TTF or
Terminal To Function.

In FTT, the terminal appears as a parameter


and the user defines which function he wants P2.2.2 DIN3 function:
to be activated with the specific terminal. This 0= Not Used
is the traditional way of I/O programming. See 1= Ext.Fault (cc)
Figure 2. 2= Ext.Fault (oc)
3= Run Enable
In the figure, the function Run Enable is 4= Acc/Dec….
activated via DIN3.
Figure 2. FTT programming method

In TTF, the different functions appear as parameters and the user defines to which terminal he
wants to connect the function.
This method allows a flexible use of additional I/O boards. See Figure 3.

P2.3.29.1 Ready = A.1


P2.3.29.2 Run = 0.2
P2.3.29.3 Fault = B.1
P2.3.29.4 Fault, inv. = 0.1

Figure 3. TTF programming method

The examples in Figure 3 presuppose the connection of option boards OPT-A1 and OPT-A2:

'Ready' function is connected to slot A, 1st digital or relay output (DO1),


'Run' function is connected to a virtual board with value TRUE, i.e. active
'Fault' function is connected to slot B, 1st digital or relay output (RO1)
'Fault inverted' function is connected to a virtual board with value FALSE, i.e. NOT active

The first letter represents the slot (0 = virtual slot) and the number is the index number of the
terminal.
Depending on the option board, there can be several (or no) inputs and/or outputs available.
If there are both inputs and outputs on the same board the first input is named A.1. Note that the
first output is also named A.1.

NOTE!
With this method, is it possible to have several signals connected to one hardware input, but only
one signal can control one hardware output.

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8 • vacon General

Virtual Board on slot 0:


Analog In 1 2 3 4 5 6 7 8 9 10
Digital In 1 2 3 4 5 6 7 8 9 10
Analog Out 1 2 3 4 5 6 7 8 9 10
Digital Out 1 2 3 4 5 6 7 8 9 10

1 2 3-10
Analog In 0% 20% 100%
D E Digital In FALSE TRUE TRUE
B C
A Using eg. for testing purpose!

NXOPTA2 on slot B:
Analog In 1 2 3 4 5 6 7 8 9 10
Digital In 1 2 3 4 5 6 7 8 9 10
Analog Out 1 2 3 4 5 6 7 8 9 10
Digital Out 1 2 3 4 5 6 7 8 9 10
NXOPTA1 on slot A:
Analog In 1 2 3 4 5 6 7 8 9 10
Digital In 1 2 3 4 5 6 7 8 9 10
Analog Out 1 2 3 4 5 6 7 8 9 10
Digital Out 1 2 3 4 5 6 7 8 9 10

Figure 4. Capacity of an interface board

Each option board can have up to 10 inputs and/or outputs of each type, but all 10 are not
necessarily used on every board (the amount of terminals causes limitations).

Figure 4 describes the standard option board.

Available inputs and outputs on Vacon basic option boards


OPT-A1 in slot A:
• two analogue inputs available, named A.1 and A.2 when programming
• six digital inputs, named A.1 to A.6 when programming
• one analogue output, named A.1 when programming
• one digital output, named A.1 when programming

OPT-A2 in slot B:
• two digital outputs available, named B.1 and B.2 when programming

Note: In spite of the terminal type (input/output, digital/analogue), the naming principle is the same
for all terminals on the same board. Therefore, the first analogue input on board OPT-A1 is named
A.1, but the first digital output on board OPT-A1 is also named A.1.

Functions that are not used are programmed to the virtual board in slot 0. Depending of the needed
value or level the number is set to 1, 2 or 3.

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General vacon • 9

0.5 Defining an input for a certain function on keypad


Connecting a certain function (input/output) to a certain input/output is done by giving the parameter
an appropriate value. The value is formed of the Board slot on the Vacon NX control board (see the
product's User's Manual) and the respective signal number, see below.

READY
I/O term

Function name Overtemp warn.


DigOUT:B.1
Slot Terminal number
Terminal type

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VACON NX
0.6
VACON BOX AK2
NXOPTA1
1 +10Vref
10 • vacon

X1:5 2 AIA1+
X1:6 3 AIA1-
0(4) ... 20mA
4 AIA2+
X1:7 P
5 AIA2-
X1:8 I +24V
6 +24V
7 GND
X1:1 8 DIN1
X1:2 9 DIN2
10 DIN3
11 CMA
X1:3 12 +24V
13 GND
0 14 DIN4
1 2 X1:4 15 DIN5
16 DIN6
PE 17 CMB

Figure 5. MultiMaster PFC Application, control diagram


S1 18 AOA1+
X20:1 19 AOA1-
X20:2 20 DOA1
X20:3
X20:4 NXOPTA2
21 RO1
22 RO1
1 3 5 7 23 RO1
1 X X 24 RO2
0 25 RO2
2 X X 26 RO2
2 4 6 8
PE
Circuit diagram of MultiMaster PFC and Advanced Level Control applications

To Pin20 on To Pin17 on
the other drive the other drive

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General
To Pin20 on To Pin17 on
the other drive
General

the other drive

PE
VACON NX
NXOPTA1
1 +10Vref
X2:5 2 AIA1+
X2:6 3 AIA1-
0(4) ... 20mA
4 AIA2+
X2:7 P
5 AIA2-
X2:8 I +24V
6 +24V
7 GND
X2:1 8 DIN1
X2:2 9 DIN2
10 DIN3
11 CMA
X2:3 12 +24V

Figure 6. Advanced Level Control Application, control diagram

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13 GND
0 14 DIN4
1 2 X2:4 15 DIN5
16 DIN6
17 CMB
S2 18 AOA1+
19 AOA1-
20 DOA1
VACON BOX AK2

NXOPTA2
21 RO1
22 RO1
23 RO1
24 RO2
25 RO2
26 RO2

PE
vacon • 11
12 • vacon Basic application

1. BASIC APPLICATION
1.1 Introduction

The Basic Application is easy and flexible to use due to its versatile fieldbus features. It is the default
setting on delivery from the factory. Otherwise select the Basic Application in menu M6 on page
S6.2. See the product's User's Manual.

Digital input DIN3 is programmable.

The parameters of the Basic Application are explained in Chapter 5 of this manual. The explanations
are arranged according to the individual ID number of the parameter.

1.2 Motor protection functions in the Basic Application


The Basic Application provides almost all the same protection functions as the other applications:

• External fault protection


• Input phase supervision
• Undervoltage protection
• Output phase supervision
• Earth fault protection
• Motor thermal protection
• Thermistor fault protection
• Fieldbus fault protection
• Slot fault protection

Unlike the other applications, the Basic Application does not provide any parameters for choosing
the response function or limit values for the faults. The motor thermal protection is explained in
more detail on page 105.

1
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Basic application vacon • 13

1.3 Control I/O

Reference potentiometer,
1…10 kΩ OPT-A1
Terminal Signal Description
1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analogue input, voltage range Voltage input frequency reference
0—10V DC

3 AI1- I/O Ground Ground for reference and controls


4 AI2+ Analogue input, current range Current input frequency reference
5 AI2- 0—20mA

6 +24V Control voltage output Voltage for switches, etc. max 0.1 A
7 GND I/O ground Ground for reference and controls
8 DIN1 Start forward Contact closed = start forward

9 DIN2 Start reverse Contact closed = start reverse

10 DIN3 External fault input Contact open = no fault


(programmable) Contact closed = fault
11 CMA Common for DIN 1—DIN 3 Connect to GND or +24V

12 +24V Control voltage output Voltage for switches (see #6)


13 GND I/O ground Ground for reference and controls
14 DIN4 Multi-step speed select 1 DIN4 DIN5 Frequency ref.
15 DIN5 Multi-step speed select 2 Open Open Ref.Uin
Closed Open Multi-step ref.1
Open Closed Multi-step ref.2
Closed Closed RefMax
16 DIN6 Fault reset Contact open = no action
Contact closed = fault reset
17 CMB Common for DIN4—DIN6 Connect to GND or +24V
18 AO1+ Output frequency Programmable
READY mA
19 AO1- Analogue output Range 0—20 mA/RL, max. 500Ω
20 DO1 Digital output Programmable
READY Open collector, I≤50mA, U≤48 VDC
OPT-A2
21 RO1 Relay output 1
RUN 22 RO1 RUN
23 RO1

24 RO2 Relay output 2


220 25 RO2 FAULT
VAC 26 RO2
Table 1. Basic application default I/O configuration.

Note: See jumper selections below. Jumper block X3:


More information in the product's CMA and CMB grounding

User's Manual. CMB connected to GND


CMA connected to GND

CMB isolated from GND


CMA isolated from GND
CMB and CMA
internally connected together,
isolated from GND

= Factory default

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1
14 • vacon Basic application

1.4 Control signal logic in Basic Application

R3.2 Keypad reference


ID117 I/O Reference

ID105 Preset Speed 1


ID106 Preset Speed 2
DIN4 ID125 Control place
DIN5
AI1
AI2

ID102 Max Frequency Internal frequency


reference

Reset button
Reference from fieldbus
Start/Stop buttons
Start/Stop from fieldbus
Direction from fieldbus
Start forward Start/Stop Internal Start/Stop
DIN1 Start/Stop and
reverse logic
DIN2
Start reverse
Reverse
Internal reverse
ID123 Keypad direction

Fault reset input Internal fault reset


DIN6
>1
External fault input (programmable)
DIN3

NX12k00.fh8

Figure 7. Control signal logic of the Basic Application

1
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Basic application vacon • 15

1.5 Basic Application – Parameter lists


On the next pages you will find the lists of parameters within the respective parameter groups. Each
parameter includes a link to the respective parameter description. The parameter descriptions are
given on pages 77 to 122.

Column explanations:

Code = Location indication on the keypad; Shows the operator the present parameter
number
Parameter = Name of parameter
Min = Minimum value of parameter
Max = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = Customer’s own setting
ID = ID number of the parameter

= Parameter value can only be changed after the frequency converter has been
stopped.

1.5.1 Monitoring values (Control keypad: menu M1)


The monitoring values are the actual values of parameters and signals as well as statuses and
measurements. Monitoring values cannot be edited.
See the product's User's Manual for more information.

Code Parameter Unit ID Description


V1.1 Output frequency Hz 1 Output frequency to motor
Frequency reference Hz 25 Frequency reference to
V1.2
motor control
V1.3 Motor speed rpm 2 Motor speed in rpm
V1.4 Motor current A 3
V1.5 Motor torque % 4 Calculated shaft torque
V1.6 Motor power % 5 Motor shaft power
V1.7 Motor voltage V 6
V1.8 DC link voltage V 7
V1.9 Unit temperature °C 8 Heatsink temperature
Calculated motor
V1.10 Motor temperature % 9
temperature
V1.11 Voltage input V 13 AI1
V1.12 Current input mA 14 AI2
V1.13 DIN1, DIN2, DIN3 15 Digital input statuses
V1.14 DIN4, DIN5, DIN6 16 Digital input statuses
Digital and relay output
V1.15 DO1, RO1, RO2 17
statuses
V1.16 Analogue Iout mA 26 AO1
Displays three selectable
M1.17 Multimonitoring items
monitoring values
Table 2. Monitoring values

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1
16 • vacon Basic application

1.5.2 Basic parameters (Control keypad: Menu M2 G2.1)


Code Parameter Min Max Unit Default Cust ID Note
P2.1 Min frequency 0,00 Par. 2.2 Hz 0,00 101
NOTE: If fmax > than the
motor synchronous speed,
P2.2 Max frequency Par. 2.1 320,00 Hz 50,00 102
check suitability for motor
and drive system
P2.3 Acceleration time 1 0,1 3000,0 s 3,0 103
P2.4 Deceleration time 1 0,1 3000,0 s 3,0 104
P2.5 Current limit 0,1 x IH 2 x IH A IL 107
NX2: 230V Check the rating plate of
Nominal voltage of
P2.6 180 690 V NX5: 400V 110 the motor
the motor
NX6: 690V
Nominal frequency Check the rating plate of
P2.7 8,00 320,00 Hz 50,00 111
of the motor the motor
Check the rating plate of
the motor
Nominal speed of
P2.8 24 20 000 rpm 1440 112 The default applies for a 4-
the motor
pole motor and a nominal
size frequency converter.
Nominal current of Check the rating plate of
P2.9 0,1 x IH 2 x IH A IH 113
the motor the motor.
Check the rating plate of
P2.10 Motor cosϕ 0,30 1,00 0,85 120
the motor
0=Ramp
P2.11 Start function 0 1 0 505
1=Flying start
0=Coasting
1=Ramp
P2.12 Stop function 0 3 0 506
2=Ramp+Run enable coast
3=Coast+Run enable ramp
0=Not used
P2.13 U/f optimisation 0 1 0 109
1=Automatic torque boost
0=AI1
1=AI2
P2.14 I/O reference 0 3 0 117
2=Keypad
3=Fieldbus
Current reference 0= No offset, 0—20mA
P2.15 0 1 1 302
offset 1= Offset, 4mA—20 mA
0=Not used
1=Output freq. (0—fmax)
2=Freq. reference (0—fmax)
3=Motor speed (0—Motor
Analogue output nominal speed)
P2.16 0 8 1 307
function 4=Output current (0-InMotor)
5=Motor torque (0—TnMotor)
6=Motor power (0—PnMotor)
7=Motor voltage (0-UnMotor)
8=DC-link volt (0—1000V)
0=Not used
1=Ext. fault, closing cont.
2=Ext. fault, opening cont.
3=Run enable, cc
P2.17 DIN3 function 0 7 1 301
4=Run enable, oc
5=Force cp. to IO
6=Force cp. to keypad
7=Force cp. to fieldbus
P2.18 Preset speed 1 0,00 Par. 2.1.2 Hz 0,00 105 Speeds preset by operator
P2.19 Preset speed 2 0,00 Par. 2.1.2 Hz 50,00 106 Speeds preset by operator
0=Disabled
P2.20 Automatic restart 0 1 0 731
1=Enabled
Table 3. Basic parameters G2.1

1
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Basic application vacon • 17

1.5.3 Keypad control (Control keypad: Menu M3)


The parameters for the selection of control place and direction on the keypad are listed below. See
the Keypad control menu in the product's User's Manual.

Code Parameter Min Max Unit Default Cust ID Note


1=I/O terminal
P3.1 Control place 1 3 1 125 2=Keypad
3=Fieldbus
R3.2 Keypad reference Par. 2.1 Par. 2.2 Hz
Reverse request activated
P3.3 Direction (on keypad) 0 1 0 123
from the panel
0=Limited function of Stop
button
R3.4 Stop button 0 1 1 114
1=Stop button always
enabled
Table 4. Keypad control parameters, M3

1.5.4 System menu (Control keypad: Menu M6)


For parameters and functions related to the general use of the frequency converter, such as
application and language selection, customised parameter sets or information about the hardware
and software, see the product's User's Manual.

1.5.5 Expander boards (Control keypad: Menu M7)


The M7 menu shows the expander and option boards a
ttached to the control board and board-related information. For more information, see the product's
User's Manual.

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1
18 • vacon MultiMaster PFC application

2. MULTIMASTER PFC APPLICATION


2.1 Brief description of MultiMaster PFC application
With the MultiMaster PFC application, you can build a system where up to 3 drives handle the
regulation. The internal PID controller regulates the drives. The drives are operating in a chained
control where one of them is always the leading drive. This way they can together control a system
with several devices in parallel.

When you have the application package loaded in your Vacon drive you can select the MultiMaster
PFC application in system menu, M6 with parameter S6.2.

2.2 Functionality
The application is designed to achieve an even wear of the pumps connected to the motors/ drives by
regularly changing the regulating order of the drives. The application supports the maximum of 3
pumps, fans or compressors to work in parallel.
One drive is leading and regulating (PID) while the others are either stand-by or running at the
speed that produces the nominal flow in the system.

Connections to/ from and between the drives are easily made. The drive is connected directly to its
own motor/ pump. There is neither need for additional contactors nor any soft starting devices. An
ordinary pair cable is used for the communications between drives.

Supply

Start

Comm Comm

3~ 3~ 3~

Pressure sensor

NX12k117

Figure 8. Operating principle of MultiMaster PFC system

2
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MultiMaster PFC application vacon • 19

2.3 Chained control and autochange


When the leading drive notices a demand for more capacity, but cannot produce this by itself, it will
send a request for NEXT START on the communication line. It will lock itself at nominal producing
speed and the next drive will start controlling.
When the leading drive notices that there is too much capacity (running at min. producing frequency)
AND there are units running at nominal producing speed, then it will put itself to Stand-by mode and
the drive running at nominal producing speed will start controlling. If there are several drives
running at nominal producing speed, the one with highest priority will start to regulate.
If there are NO drives running at nominal producing speed when the drive notices the overcapacity,
the drive will go into Sleeping mode.

The Vacon drives in the system will automatically alternate operating as the leading drive to
equalize the wear of the devices in the system.
The drive is counting time for the autochange event when is running. The time to run before the
autochange shall occur can be set by the user.
When the drive reaches the set time, it will stop regulating and then slowly ramp down and stop. The
other drives will notice that the drive is stopping for the autochange event and the next drive will
take up the control.

When all drives in the installation have performed their leading role the timers of all drives are
reset. The “reset” command does not necessarily set the counters to zero, but the counter value is
decreased by the autochange value set by the user. (Default value is 48h)

Examples:
Autochange time: 48h
Running hours: 64h
Running hours after reset: 64-48=16h

The counter value can increase over 48h (autochange value) if this drive has been running while the
others have been in the leading role. This way the running times of the drives are equalized.

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2.4 Control I/O

Terminal Signal Description


1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analogue input, voltage range Not defined
0—10V DC
(programmable)
3 AI1- I/O Ground Ground for reference and controls
4 AI2+ Analogue input, current range Actual Value 1
- 5 AI2- 4—20mA
(programmable)
+
2-wire 6 +24V Control voltage output Voltage for switches, etc. max 0.1 A
transducer 7 GND I/O ground Ground for reference and controls

8 DIN1 Start/Stop Contact closed = Regulating

9 DIN2 Flushing Contact closed = start + nominal speed


(programmable)
10 DIN3 PID reference 2 enable Contact closed = PID ref 2
(programmable)
11 CMA Common for DIN 1—DIN 3 Open i.e. isolated from ground

12 +24V Control voltage output Voltage for switches (see #6)


13 GND I/O ground Ground for reference and controls
14 DIN4 Fault Reset Contact closed = Reset
(programmable)
15 DIN5 Run Disable Contact closed = Disable
* (programmable)
16 DIN6 Communication input Signals on communication line from all
To pin 17 on drives in installation are read on this input
other drives
17 CMB Common for DIN4—DIN6 Open i.e. isolated from ground

18 AO1+ PID actual value 1 Programmable (par. 2.3.1)


To pin 20 on 19 AO1- Analogue output Range 0—20 mA/RL, max. 500Ω
other drives 20 DO1 Digital output Communication output

21 RO1 Relay output 1 Programmable (par. 2.3.28.2)


22 RO1 RUN
23 RO1

24 RO2 Relay output 2 Programmable (par. 2.3.28.6)


25 RO2 FAULT
26 RO2
Figure 9. I/O configuration for the MultiMaster PFC application

* = 1N4004
The diode is needed to prevent backward supply of 24V from other
drives.

NOTE! All digital inputs are used with negative logic (0V is active).
Jumper X3 has to be connected so that CMA and CMB are isolated
from ground, i.e. OPEN.
See Figure 10 below.

Digital inputs DIN3, DIN4, DIN5 are freely programmable. So is the


digital output DO1 which, together with the digital input DIN6, is
reserved for the communication between drives.

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Jumper block X1: Jumper block X2:


AI1 mode AI2 mode
A B C D A B C D

AI1 mode: 0...20mA; Current input AI2 mode: 0...20mA; Current input

A B C D A B C D

AI1 mode: Voltage input; 0...10V AI2 mode: Voltage input; 0...10V

A B C D A B C D

AI1 mode: Voltage input; 0...10V (differential) AI2 mode: Voltage input; 0...10V (differential)

A B C D A B C D

AI1 mode: Voltage input; -10...10V AI2 mode: Voltage input; -10...10V

Jumper block X6: Jumper block X3:


AO1 mode CMA and CMB grounding
A B C D
CMB connected to GND
CMA connected to GND

CMB isolated from GND


AO1 mode: 0...20mA; Current output CMA isolated from GND
A B C D CMB and CMA
internally connected together,
isolated from GND

AO1 mode: Voltage output; 0...10V

= Factory default

Figure 10. Jumper selection for OPT-A1

See also the product's User’s manual for more details.

! If you change the AI/AO signal content also remember to


change the corresponding board parameter in menu M7.
NOTE

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2.5 Control signal logic in MultiMaster PFC Application

Other
Communication OUTPUT
DOA1 drive
Communication INPUT
DIN6
Run disable (programmable)
DIN5
PID2 reference enable (programmable)
DIN3
(Programmable
DIN3, DIN4 and DIN5)

P2.1.11
PID control
0 P3.4
reference PID keypad
1
reference 2
2 PID
3
2.2.6
+
PID actual value sel.
Act1
(Prgrammable) 2.2.7&2.2.8 Act2
DIN3-5 Act value
>1 selection
DIN2

P2.2.5
Fieldbus control

0
A I1 P2.1.20
1 Preset speed
AI2
AI3 2
3
AI4 3.1 Ctrl place
P 3.2
4
K eypad 5 Intern al freq
re f. reference
6

Keypad
reference
Reference from fieldbus Reset
button
Start/Stop from fieldbus
Direction from fieldbus Start/stop

P2.2.1 DIN2
Start/Stop
Start function

DIN1 >1
2.1.28 Direction Reverse
&
DIN2

Internal
>1 Fault Reset
Fault reset (programmable)
DIN4
P3.3
Keypad direction NX12k04.fh8

Figure 11. Control signal logic in MultiMaster PFC Application

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2.6 MultiMaster PFC Application – Parameter lists


On the next pages you will find the lists of parameters within the respective parameter groups. Each
parameter includes a link to the respective parameter description. The parameter descriptions are
given on pages 77 to 122.

Column explanations:

Code = Location indication on the keypad; Shows the operator the present param. number
Parameter = Name of parameter
Min = Minimum value of parameter
Max = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = Customer's own setting
ID = ID number of the parameter (used with PC tools)
aa a = Parameter value can only be changed after the FC has been stopped.
= In parameter row: Use TTF method to program these parameters

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2.6.1 Monitoring values (Control keypad: menu M1)


The monitoring values are the actual values of parameters and signals as well as statuses and
measurements. Monitoring values cannot be edited.
See the product's User's Manual for more information.

Code Parameter Unit ID Description


V1.1 Output frequency Hz 1 Output frequency to motor
Frequency Hz 25 Frequency reference to motor
V1.2
reference control
V1.3 Motor speed rpm 2 Motor speed in rpm
V1.4 Motor current A 3
V1.5 Motor torque % 4 Calculated shaft torque
V1.6 Motor power % 5 Motor shaft power
V1.7 Motor voltage V 6
V1.8 DC link voltage V 7
V1.9 Unit temperature °C 8 Heat sink temperature
V1.10 Voltage input V 13 AI1
V1.11 Current input mA 14 AI2
V1.12 Analogue input AI3
V1.13 Analogue input AI4
V1.14 DIN1, DIN2, DIN3 15 Digital input statuses
V1.15 DIN4, DIN4, DIN6 16 Digital input statuses
V1.16 Analogue Iout mA 26 AO1
In percent of the maximum
V1.17 PID Reference % 20
frequency
V1.18 PID Actual value % 21 In percent of the max actual value
V1.19 PID Error value % 22 In percent of the max error value
V1.20 PID Output % 23 In percent of the max output value
V1.21 Period running hour h 1503 Running hours of this period
V1.22 Period running min. min 1504 Running minutes of this period
0=Off
1=Communication line error
2=Stand-by
V1.23 Drive status 1511
3=Regulating
4=Nom.prod.
5=Sleeping
Give the Status Word to Vacon per-
V1.24 Status Word 1543 sonnel in case of problems with
running the application
Actual value special Actual value special display
V1.25 1547
display See par. ID1544 to 1546
Displays three selectable
G1.26 Monitoring items
monitoring values
Table 5. Monitoring values

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2.6.2 Basic parameters (Control keypad: Menu M2 G2.1)


Code Parameter Min Max Unit Default Cust ID Note
Null producing limit 0,00 Par. 2.1.2 Hz 15,00 101 Min output freq / Sleep
P2.1.1
freq/ Change freq
NOTE: If fmax > than the
motor synchronous speed,
P2.1.2 Max producing limit Par. 2.1.1 320,00 Hz 50,00 102
check suitability for motor
and drive system
P2.1.3 Acceleration time 1 0,1 3000,0 s 3,0 103
P2.1.4 Deceleration time 1 0,1 3000,0 s 3,0 104
P2.1.5 Current limit 0,1 x IH 2 x IH A IL 107
NX2: 230V
Nominal voltage of the
P2.1.6 180 690 V NX5: 400V 110
motor
NX6: 690V
Nominal frequency of Check the rating plate of
P2.1.7 8,00 320,00 Hz 50,00 111
the motor the motor
The default applies for a 4-
Nominal speed of the
P2.1.8 24 20 000 rpm 1440 112 pole motor and a nominal
motor
size frequency converter.
Nominal current of Check the rating plate of
P2.1.9 0,1 x IH 2 x IH A IH 113
the motor the motor.
Check the rating plate of
P2.1.10 Motor cosϕ 0,30 1,00 0,85 120
the motor
0=Anal.volt. input (#2—3)
1=Anal.curr.input (#4—5)
PID controller
2=PID ref from Keypad
P2.1.11 reference signal 0 4 2 332
control page, par. 3.4
(Place A)
3=PID ref from fieldbus
(FBProcessDataIN1)
P2.1.12 PID controller gain 0,0 1000,0 % 100,0 118
P2.1.13 PID controller I-time 0,00 320,00 s 1,00 119
P2.1.14 PID controller D-time 0,00 10,00 s 0,00 132
P2.1.15 Next start delay 0 3600 s 5 1505 **)
P2.1.16 Own stop delay 0 3600 s 2 1512 **)
P2.1.17 Sleep delay P2.1.16 3600 s 30 1017
P2.1.18 Wake up level 0,00 100,00 % 30,00 1018
0=Wake-up at fall below
wake up level (2.1.18, %
of Actual value max)
1=Wake-up at exceeded
wake up level (2.1.18, %
of Actual value max)
P2.1.19 Wake up function 0 3 0 1019
2=Wake-up at fall below
wake up level (2.1.18, %
of PID ref value max)
3=Wake-up at exceeded
wake up level (2.1.18, %
of PID ref value max)
P2.1.20 Preset speed 0,00 Par. 2.1.2 Hz 50,00 124
The specific ID number of
P2.1.21 Own ID number 0 3 0 1500 the drive, in the specific
installation
Total amount of drives in
P2.1.22 Number of drives 1 3 Pcs 2 1502
the installation
The time after which the
autochange will occur
0 = 5 minutes (for
P2.1.23 Interval time 0 170 h 48 1501
commissioning)
170 = Autochange is by-
passed
P2.1.24 Reference step 0,00 100,00 % 0,00 1506

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Constant production
P2.1.25 Par2.1.1 Par2.1.2 Hz 0,00 1513
frequency
P2.1.26 Error value limit high 100 500 % 120 1554
P2.1.27 Error value limit low 100 Par.2.1.29 % 105 1553
P2.1.28 Direction 0 1 0 1548 Reverse direction
P2.1.29 Special display min 0 30000 0 1544

P2.1.30 Special display max 0 30000 100 1545

P2.1.31 Special display dec 0 4 1 1546


0=Not Used
1=%
2=°C
3=m
4=bar
5=mbar
6=Pa
7=kPa
8=PSI
9=m /s
10=l/s
11=l/min
12=l/h
13=m3/s
P2.1.32 Special display unit 0 28 4 1549 14=m3/min
15=m3/h
16=°F
17=ft
18=gal/s (GPS)
19=gal/min (GPM)
20=gal/h (GPH)
21=ft3/s (CFS)
22=ft3/min (CFM)
23=f3/h (CFH)
24=A
25=V
26=W
27=kW
28=Hp
Table 6. Basic parameters G2.1
**) If BOTH 2.1.15 and 2.1.16 are “0”, only one drive is handling all the pumping capacity. I.e. auxiliary drives are not
requested. The autochange function works, however.

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2.6.3 Input signals (Control keypad: Menu M2 G2.2)


Code Parameter Min Max Unit Default Cust ID Note
0=DIN2 alone starts the
drive at “pre-set speed”
DIN2 Start 1= Both DIN1 and DIN2 has
P2.2.1 0 1 0 1508
function to be activated before the
drive will start and run at
the speed set in P2.1.20
0=Not used
1=External fault cc
2=External fault oc
3=Run enable
4= CP: I/O terminal
5= CP: Keypad
6= CP: Fieldbus
P2.2.2 DIN3 function 0 12 11 301
7=Pre set speed
8=Fault reset
9=Acc./Dec.operation
prohibit
10= DC braking command
11= Enable PID reference 2
12 = Run disable
P2.2.3 DIN4 function 0 12 8 1509 See above

P2.2.4 DIN5 function 0 12 12 330 See above


1=AI2
2=AI3
Fieldbus control 3=AI4
P2.2.5 1 6 5 122
reference selection 4=Panel reference
5=FB reference
6=PID controller
0=Actual value 1
1=Actual 1 + Actual 2
2=Actual 1 – Actual 2
Actual value 3=Actual 1 * Actual 2
P2.2.6 0 7 0 333
selection 4=Min(Actual 1, Actual 2)
5=Max(Actual 1, Actual 2)
6=Mean(Actual1, Actual2)
7=Sqrt (Act1) + Sqrt (Act2)
0=Not used
1=AI1 signal (c-board)
2=AI2 signal (c-board)
Actual value 1
P2.2.7 0 5 2 334 3=AI3 signal
input
4=AI4 signal
5=Fieldbus
(FBProcessDataIN2)
0=Not used
1=AI1 signal (c-board)
2=AI2 signal (c-board)
Actual value 2
P2.2.8 0 5 0 335 3=AI3 signal
input
4=AI4 signal
5=Fieldbus
(FBProcessDataIN3)
Actual value 1
P2.2.9 –320,00 320,00 % 0,00 336 0=No minimum scaling
minimum scale
Actual value 1
P2.2.10 –320,00 320,00 % 100,00 337 100=No maximum scaling
maximum scale
Actual value 2
P2.2.11 –320,00 320,00 % 0,00 338 0=No minimum scaling
minimum scale

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Actual value 2
P2.2.12 –320,00 320,00 % 100,00 339 100=No maximum scaling
maximum scale
P2.2.13 AI1 Signal select 0 A.1 1532
0=Signal range 0—10V
P2.2.14 AI1 signal range 0 2 0 320 1=Signal range 2—10V
2=Custom range
AI1 custom
P2.2.15 0,00 100,00 % 0,00 321
minimum setting
AI1 custom
P2.2.16 0,00 100,00 % 100,00 322
maximum setting
0=Not inverted
P2.2.17 AI1 inversion 0 1 0 323
1=Inverted
P2.2.18 AI1 filter time 0,00 10,00 s 0,10 324 0=No filtering
P2.2.19 AI2 Signal select 0 A.2 1533
0=0—20 mA
P2.2.20 AI2 signal range 0 2 1 325 1=4—20 mA
2=Customised
AI2 custom
P2.2.21 0,00 100,00 % 0,00 326
minimum setting
AI2 custom
P2.2.22 0,00 100,00 % 100,00 327
maximum setting
0=Not inverted
P2.2.23 AI2 inversion 0 1 0 328
1=Inverted
P2.2.24 AI2 filter time 0,00 10,00 s 0,10 329 0=No filtering
Par.
P2.2.25 PID minimum limit –100,00 % 0,00 359
2.2.29
Par.
P2.2.26 PID maximum limit 100,00 % 100,00 360
2.2.28
Error value 0=No inversion
P2.2.27 0 1 0 340
inversion 1=Inversion
PID reference
P2.2.28 0,1 100,0 s 5,0 341
rising time
PID reference
P2.2.29 0,1 100,0 s 5,0 342
falling time
0=Keep reference
P2.2.30 Easy changeover 0 1 0 366
1=Copy actual reference
P2.2.31 AI3 Signal select 0 0.1 141
P2.2.32 AI3 Signal range 0 1 1 143
0=Not inverted
P2.2.33 AI3 inversion 0 1 0 151
1=Inverted
P2.2.34 AI3 filter time 0,00 10,00 s 0,10 142 0=No filtering
P2.2.35 AI4 Signal select 0 0.1 152
P2.2.36 AI4 Signal range 0 1 1 154
0=Not inverted
P2.2.37 AI4 inversion 0 1 0 162
1=Inverted
P2.2.38 AI4 filter time 0,00 10,00 s 0,10 153 0=No filtering
Table 7. Input signals, G2.2
CP=control place
cc=closing contact
oc=opening contact

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2.6.4 Output signals (Control keypad: Menu M2 G2.3)


Code Parameter Min Max Unit Default Cust ID Note
0=Not used
1=Output freq. (0—fmax)
2=Freq. reference (0—fmax)
3=Motor speed (0—Motor
nominal speed)
4=Output current (0—InMotor)
5=Motor torque (0—TnMotor)
Analogue output
P2.3.1 0 13 10 307 6=Motor power (0—PnMotor)
function
7=Motor voltage (0–UnMotor)
8=DC-link volt (0—UnMotor)
9=PID controller ref. value
10=PID contr. act. value 1
11=PID contr. act. value 2
12=PID contr. error value
13=PID controller output
Analogue output
P2.3.2 0,00 10,00 s 1,00 308
filter time
Analogue output 0=Not inverted
P2.3.3 0 1 0 309
inversion 1=Inverted
Analogue output 0=0 mA
P2.3.4 0 1 0 310
minimum 1=4 mA
Analogue output
P2.3.5 10 1000 % 100 311
scale
0=No limit
Output frequency
P2.3.6 0 2 0 315 1=Low limit supervision
limit 1 supervision
2=High limit supervision
Output frequency
Par.
P2.3.7 limit 1; 0,00 Hz 0,00 316
2.1.2
Supervised value
0=No limit
Output frequency
P2.3.8 0 2 0 346 1=Low limit supervision
limit 2 supervision
2=High limit supervision
Output frequency
Par.
P2.3.9 limit 2; 0,00 Hz 0,00 347
2.1.2
Supervised value
0=Not used
Torque limit
P2.3.10 0 2 0 348 1=Low limit supervision
supervision
2=High limit supervision
Torque limit
P2.3.11 0,0 300,0 % 100,0 349
supervision value
0=Not used
FC temperature
P2.3.12 0 2 0 354 1=Low limit
supervision
2=High limit
FC temperature
P2.3.13
supervised value
–10 100 °C 40 355
Actual value
P2.3.14 0 100,00 % 0,00 1541
supervision to relay
Actual value over / 0=Not used
P2.3.15 under sup value to 0 2 0 1542 1=Over supervised value
relay 2=Under supervised value
P2.3.16 Iout2 signal 0 0.1 471
P2.3.17 Iout2 content 0 13 7 472
P2.3.18 Iout2 filter time 0,00 10,00 s 1,00 473
P2.3.19 Iout2 invert 0 1 0 474
P2.3.20 Iout2 minimum 0 1 0 475
P2.3.21 Iout2 scale 10 1000 % 0 476
P2.3.22 Iout3 signal 0 0.1 1534
P2.3.23 Iout3 content 0 13 0 1535
P2.3.24 Iout3 filter time 0,00 10,00 s 0,00 1536

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P2.3.25 Iout3 invert 0 1 0 1527


P2.3.26 Iout3 minimum 0 1 0 1538
P2.3.27 Iout3 scale 10 1000 % 0 1539
Table 8. Output signals, G2.3

2.6.5 Delayed Output signals RO1 and RO2(Control keypad: Menu M2 G2.3.28)
Code Parameter Min Max Unit Default Cust ID Note
P2.3.28.1 RO1 Signal 0 B.1 1524
0=Not used
1=Ready
2=Run
3=Fault
4=Fault inverted
5=Warning
6=External fault or warning
7=Reference fault or
warning
P2.3.28.2 RO1 Content 16 2 1525 8=Vacon overheat warning
9=Preset speed
10=Output freq. limit sup. 1
11=Output freq. limit sup. 2
12=Thermistor
fault/warning
13=Torque limit supervision
14=Motor termal fault warn
15=Motor reg. activated
16=Act. value limit superv.
P2.3.28.3 RO1 On delay 0,00 320,00 s 0,00 1526
P2.3.28.4 RO1 Off delay 0,00 320,00 s 0,00 1527
P2.3.28.5 RO2 Signal 0 B.2 1528
P2.3.28.6 RO2 Content 0 16 3 1529 See P2.3.28.2
P2.3.28.7 RO2 On delay 0 320,00 s 0,00 1530
P2.3.28.8 RO2 Off delay 0 320,00 s 0,00 1531
Table 9. Delayed output signals, G2.3.28

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2.6.6 Relay outputs (Control keypad: Menu M2 G2.3.29)


Code Parameter Min Max Default Cust ID Note
P2.3.29.1 Ready 0 A.1 432
P2.3.29.2 Run 0 B.1 433
P2.3.29.3 Fault 0 B.2 434
P2.3.29.4 Fault, inverted 0 0.2 435
P2.3.29.5 Warning 0 0.1 436
External
P2.3.29.6 0 0.1 437
fault/warning
AI ref
P2.3.29.7 0 0.1 438
fault/warning
Overtemp
P2.3.29.8 0 0.1 439
warning
P2.3.29.9 Preset speed 0 0.1 443
FreqOut
P2.3.29.10 0 0.1 447
superv.limit1
FreqOut
P2.3.29.11 0 0.1 448
superv.limit2
Temp lim
P2.3.29.12 0 0.1 450
superv
Torq limit
P2.3.29.13 0 0.1 451
superv
Motor term
P2.3.29.14 0 0.1 452
fault/warn
Motor reg
P2.3.29.15 0 0.1 454
active
Actual value
P2.3.29.16 0 0.1 1523
superv
Table 10. Relay output signals, G2.3.29

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2.6.7 Drive control parameters (Control keypad: Menu M2 G2.4)


Code Parameter Min Max Unit Default Cust ID Note
0=Linear
P2.4.1 Ramp 1 shape 0,0 10,0 s 0,1 500
>0=S-curve ramp time
0=Linear
P2.4.2 Ramp 2 shape 0,0 10,0 s 0,0 501
>0=S-curve ramp time
P2.4.3 Acceleration time 2 0,1 3000,0 s 5,0 502
P2.4.4 Deceleration time 2 0,1 3000,0 s 5,0 503
0=Disabled
1=Used and tested in Run
state
P2.4.5 Brake chopper 0 3 0 504
2=External brake chopper
3=Used and tested in
Ready state
0=Ramp
P2.4.6 Start function 0 1 0 505
1=Flying start
0=Coasting
1=Ramp
P2.4.7 Stop function 0 3 1 506
2=Ramp+Run enable coast
3=Coast+Run enable ramp
P2.4.8 DC braking current 0,00 IL A 0,7 x IH 507
DC braking time
P2.4.9 0,00 60,00 s 0,00 508 0=DC brake is off at stop
at stop
Frequency to start
P2.4.10 DC braking during 0,10 10,00 Hz 0,00 515
ramp stop
DC braking time
P2.4.11 0,00 60,00 s 0,00 516 0=DC brake is off at start
at start
0=Off
P2.4.12 Flux brake 0 1 0 520
1=On
P2.4.13 Flux braking current 0,00 IL A IH 519
Table 11. Drive control parameters, G2.4

2.6.8 Prohibit frequency parameters (Control keypad: Menu M2 G2.5)


Code Parameter Min Max Unit Default Cust ID Note
Prohibit frequency
P2.5.1 0,0 Par. 2.5.2 Hz 0,0 509 0=Not used
range 1 low limit
Prohibit frequency
P2.5.2 0,0 Par. 2.1.2 Hz 0,0 510 0=Not used
range 1 high limit
Prohibit frequency
P2.5.3 0,0 Par. 2.5.4 Hz 0,0 511 0=Not used
range 2 low limit
Prohibit frequency
P2.5.4 0,0 Par. 2.1.2 Hz 0,0 512 0=Not used
range 2 high limit
Prohibit frequency
P2.5.5 0,0 Par. 2.5.6 Hz 0,0 513 0=Not used
range 3 low limit
Prohibit frequency
P2.5.6 0,0 Par. 2.1.2 Hz 0,0 514 0=Not used
range 3 high limit
Prohibit frequencies
P2.5.7 acc./dec. ramp 0,1 10,0 Times 1,0 518
scaling
Table 12. Prohibit frequency parameters, G2.5

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2.6.9 Motor control parameters (Control keypad: Menu M2 G2.6)


Code Parameter Min Max Unit Default Cust ID Note
0 = Frequency control
P2.6.1 Motor control mode 0 1 0 600
1 = Speed control
0 = Not used
P2.6.2 U/f optimisation 0 1 0 109
1 = Autom. torque boost
0 = Linear
1 = Squared
P2.6.3 U/f ratio selection 0 3 0 108
2 = Programmable
3 = Linear with flux optim.
Field weakening
P2.6.4 30,00 320,00 Hz 50,00 602
point
Voltage at field
P2.6.5 10,00 200,00 % 100,00 603 n% x Unmot
weakening point
U/f curve midpoint par.
P2.6.6 0,00 Hz 50,00 604
frequency P2.6.4
n% x Unmot
U/f curve midpoint
P2.6.7 0,00 100,00 % 100,00 605 Parameter max. value =
voltage
par. 2.6.5
Output voltage at
P2.6.8 0,00 40,00 % Varies 606 n% x Unmot
zero frequency
P2.6.9 Switching frequency 1,0 16,0 kHz Varies 601 Depends on kW
0=Not used
Overvoltage
P2.6.10 0 2 1 607 1=Used (no ramping)
controller
2=Used (ramping)
0=Not used
Undervoltage
P2.6.11 0 2 1 608 1=Used (no ramping)
controller
2=Used (ramping)
Table 13. Motor control parameters, G2.6

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2.6.10 Protections (Control keypad: Menu M2 G2.7)


Code Parameter Min Max Unit Default Cust ID Note
0=No response
1=Warning
Response to 2=Warning+Old Freq.
P2.7.1 0 5 4 700
reference fault 3=Wrng+PresetFreq 2.7.2
4=Fault,stop acc. to 2.4.7
5=Fault,stop by coasting
Reference fault Par.
P2.7.2 0,00 Hz 0,00 728
frequency 2.1.2
Response to external
P2.7.3 0 3 2 701
fault
Input phase
P2.7.4 0 3 2 730
supervision
Response to 0=No response
P2.7.5 1 3 1 727
undervoltage fault 1=Warning
Output phase 2=Fault,stop acc. to 2.4.7
P2.7.6 0 3 2 702
supervision 3=Fault,stop by coasting
Earth fault
P2.7.7 0 3 2 703
protection
Thermal protection
P2.7.8 0 3 2 704
of the motor
Motor ambient
P2.7.9 -100,0 100,0 % 0,0 705
temperature factor
Motor cooling factor
P2.7.10 0,0 150,0 % 40,0 706
at zero speed
Motor thermal time
P2.7.11 1 200 min Varies 707
constant
P2.7.12 Motor duty cycle 0 100 % 100 708
0=No response
1=Warning
P2.7.13 Stall protection 0 3 2 709
2=Fault,stop acc. to 2.4.7
3=Fault,stop by coasting
P2.7.14 Stall current 0,00 2 x IH A IH 710
P2.7.15 Stall time limit 1,00 120,00 s 15,00 711
Par.
P2.7.16 Stall frequency limit 1,0 Hz 25,0 712
2.1.2
0=No response
1=Warning
P2.7.17 Underload protection 0 3 0 713
2=Fault,stop acc. to 2.4.7
3=Fault,stop by coasting
Underload curve at
P2.7.18 10 150 % 50 714
nominal frequency
Underload curve at
P2.7.19 5,0 150,0 % 10,0 715
zero frequency
Underload
P2.7.20 protection time 2 600 s 20 716
limit
0=No action
Thermistor fault 1=Warning
P2.7.21 0 3 0 732
resp 2=Fault
3=Fault, coast
Response to fieldbus fault
0=No action
P2.7.22 FB comm. fault 0 3 2 733 1=Warning
2=Fault
3=Fault, coast

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MultiMaster PFC application vacon • 35

Response to option card


fault
0=No action
P2.7.23 Slot comm. fault 0 3 2 734
1=Warning
2=Fault
3=Fault, coast
Value of actual
P2.7.24 0,00 100,00 % 0,00 1518
value supervision
Actual value 0=No action
P2.7.25 over/under 0 2 0 1519 1=Over
supervision value 2=Under
Response to Actual value
supervision
Actual value
0=No action
P2.7.26 supervision 0 3 0 1522
1=Warning
response
2=Fault
3=Fault, coast
Actual value
P2.7.27 0 300 s 1 1540
response time
Table 14. Protections, G2.7

2.6.11 Autorestart parameters (Control keypad: Menu M2 G2.8)


Code Parameter Min Max Unit Default Csut ID Note
P2.8.1 Wait time 0,10 10,00 s 0,50 717
P2.8.2 Trial time 0,00 60,00 s 30,00 718
0=Ramp
P2.8.3 Start function 0 2 0 719 1=Flying start
2=According to par. 2.4.6
Number of tries after
P2.8.4 0 10 2 720
undervoltage trip
Number of tries after
P2.8.5 0 10 2 721
overvoltage trip
Number of tries after
P2.8.6 0 3 2 722
overcurrent trip
Number of tries after
P2.8.7 0 10 1 723
reference trip
Number of tries after
P2.8.8 motor temperature 0 10 0 726
fault trip
Number of tries after
P2.8.9 0 10 0 725
external fault trip
Table 15. Autorestart parameters, G2.8

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2.6.12 Keypad control (Control keypad: Menu M3)


The parameters for the selection of control place and direction on the keypad are listed below. See
the Keypad control menu in the product's User's Manual.

Code Parameter Min Max Unit Default Cust ID Note


1=I/O terminal
P3.1 Control place 1 3 1 125 2=Keypad
3=Fieldbus
Par.
R3.2 Keypad reference Par. 2.1.2 Hz
2.1.1
R3.3 PID reference 1 0,00 100,00 % 40,00 167
R3.4 PID reference 2 0,00 100,00 % 0,00 168
R3.5 Stop Button 0 1 0 114
Table 16. Keypad control parameters, M3

2.6.13 Expander boards (Control keypad: Menu M7)


The M7 menu shows the expander and option boards attached to the control board and board-
related information. For more information, see the product's User's Manual.

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Advanced Level Control application vacon • 37

3. ADVANCED LEVEL CONTROL APPLICATION


3.1 Brief description
With the Advanced Level Control application you can build a system where up to 3 drives control the
pumping from a storage tank.
One frequency converter controls the pump that is the leading pump and handles the main
regulation and the other ones are started if the liquid level in the tank is close to reaching the edge
of the tank.
This system guarantees that the flow from the tank remains as steady as possible. In case of
excessive amount of water in the tank for the leading pump to handle and the buffering capacity of
the tank is not enough the auxiliary pumps will start before the tank flows over.

When you have the application package loaded in your Vacon drive you can select the Advanced
Level Control application in system menu, M6 with parameter S6.2.

3.2 Functionality
The application is designed in order to achieve an even wear of the pumps connected to the
motors/drives by regularly changing the leading drive. The application supports the maximum of 3
pumps to work in parallel. When the drive is activated via DIN1 the system decides, on the basis of
the ID numbers of the drives, which drive is the leading drive. The leading one is regulating, either
as PID or linearly between two points, while the auxiliary drives are either stand-by or, in case the
start level is exceeded, started. The start order of the auxiliary drives is also based on the ID
number.

Level sensor
Connections to/
from and between
the drives are From sewage
Storage
easily made.The system
drive is connected 100 % Aux 2 Upper Level
directly to its own
Aux 2 Lower Level
motor/pump.
There is neither Aux 1 Upper Level

need for addi- Aux 1 Lower Level

tional contactors Lead Linear High


nor any soft PID Control Level
starting devices.
0% Lead Linear Low
An ordinary pair
cable is used for
the communica-
tions between
drives.

3~ 3~ 3~

Level sensor

Figure 12. Principle of Advanced Level Control system

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3.3 Level control and autochange


The leading drive runs either as a PID regulator or linearly between the set upper and lower limits.
In case of great amount of incoming water, the leading drive will run at full speed and the tank will
use its buffer capacity. If the level in the tank continues to rise the auxiliary pumps will start when
the set level is reached, (parameter ID1566, Aux1/2 Upper Level).

The auxiliary pumps can either run at nominal production speed between the upper and lower limits
or run linearly between the limits (default). It is also selectable if the auxiliary drives start from the
lower or higher (default) limit when in Linear mode. If the auxiliary drives are running in Nominal
production mode it will always start at a higher level.

The Vacon drives in the system will automatically change the leading drive to equalize the wear of
the devices in the system.
The drive is counting time for the autochange event when it is running. The time to run before the
autochange occurs can be set by the user.
When the drive reaches the set time, it will stop regulating and then slowly ramp down and stop. The
other drives will notice that the drive is stopping for the autochange event and the next drive will
become the leading one.

When all drives in the installation have performed their leading role the timers of all drives are
reset. The “reset” command does not necessarily set the counters to zero, but the counter value is
decreased by the autochange value set by the user. (Default value is 48h)

Examples:
Autochange time: 48h
Running hours: 64h
Running hours after reset: 64-48=16h

The counter value can increase over 48h (autochange value) if this drive has been running while the
others have been in the leading role. This way the running times of the drives are equalized.

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3.4 Control I/O

Terminal Signal Description


1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analogue input, voltage range Not defined
0—10V DC
(programmable)
3 AI1- I/O Ground Ground for reference and controls
4 AI2+ Analogue input, current range Actual Value 1
- 5 AI2- 4—20mA
(programmable)
2 wire + 6 +24V Control voltage output Voltage for switches, etc. max 0.1 A
transducer 7 GND I/O ground Ground for reference and controls

8 DIN1 Start/Stop Contact closed = Regulating

9 DIN2 Flushing Contact closed = start + nominal speed


(programmable)
10 DIN3 PID reference 2 enable Contact closed = PID ref 2
(programmable)
11 CMA Common for DIN 1—DIN 3 Open i.e. isolated from ground

12 +24V Control voltage output Voltage for switches (see #6)


13 GND I/O ground Ground for reference and controls
* 14 DIN4 Fault Reset Contact closed = Reset
(programmable)
15 DIN5 Run Disable Contact closed = Disable
(programmable)
16 DIN6 Communication input Signals on communication line from all
To pin 17 on drives in installation are read on this input
other drives
17 CMB Common for DIN4—DIN6 Open i.e. isolated from ground

18 AO1+ PID actual value 1 Programmable (par. 2.3.1)


To pin 20 on 19 AO1- Analogue output Range 0—20 mA/RL, max. 500Ω
other drives 20 DO1 Digital output Communication output

21 RO1 Relay output 1 Programmable (par. 2.3.28.2)


22 RO1 RUN
23 RO1

24 RO2 Relay output 2 Programmable (par. 2.3.28.6)


25 RO2 FAULT
26 RO2
Figure 13. I/O configuration for the MultiMaster PFC application

* = 1N4004
The diode is needed to prevent backward supply of 24V from other drives.

NOTE! All digital inputs are used with negative logic (0V is active). Jumper X3 has to be connected so
that CMA and CMB are isolated from ground, i.e. OPEN.
See Figure 14 below.

Digital inputs DIN3, DIN4, DIN5 and all the outputs are freely programmable. DIN6 and digital output
(DO1) are reserved for the communication between drives.

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Jumper block X1: Jumper block X2:


AI1 mode AI2 mode
A B C D A B C D

AI1 mode: 0...20mA; Current input AI2 mode: 0...20mA; Current input

A B C D A B C D

AI1 mode: Voltage input; 0...10V AI2 mode: Voltage input; 0...10V

A B C D A B C D

AI1 mode: Voltage input; 0...10V (differential) AI2 mode: Voltage input; 0...10V (differential)

A B C D A B C D

AI1 mode: Voltage input; -10...10V AI2 mode: Voltage input; -10...10V

Jumper block X6: Jumper block X3:


AO1 mode CMA and CMB grounding
A B C D
CMB connected to GND
CMA connected to GND

CMB isolated from GND


AO1 mode: 0...20mA; Current output CMA isolated from GND
A B C D CMB and CMA
internally connected together,
isolated from GND

AO1 mode: Voltage output; 0...10V

= Factory default

Figure 14. Jumper selection for OPT-A1

See also the product's User’s manual for more details.

! If you change the AI/AO signal content also remember to


change the corresponding board parameter in menu M7.
NOTE

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Advanced Level Control application vacon • 41

3.5 Control logic in Advanced Level Control Application

Communication OUTPUT
DO1 Other
Drive
Communication INPUT
DIN6

DIN5 Run Disable (Programmable)


PID2 reference enable (Programmable)
DIN3
(Programmable from
DIN3,
P2.1.11 DIN4 and
PID control ref DIN5
P2.1.21
LeadDriveRun mode
0
P3.5
1 PID keypad ref 2
2 PID
3 2.2.6
PID actual val. sel.

Act1 Act 2
DIN3-5 (Prog.)
Linear
2.2.7 & 2.2.8 function
DIN2
Actual val. sel.

P2.2.5
FieldbusCtrl

P2.1.20
0 Preset speed
AI1
AI2 1 P3.1
2 Control place
AI3 Option card
Option card 3
AI4
4 Int. freq. ref.
P3.4
Keypad ref 5
6

Panel reference
Reference from Fieldbus Reset Button
Start/Stop from Field bus Start/Stop
Direction from Fieldbus

P.2.2.1
DIN2 Start Function Start / Stop

DIN1 ≥1
& P3.3
P2.1.32
Direction Reverse
DIN2 Keypad direction

Internal Fault Reset


DIN4
Fault Reset (Programmable) ≥1

Figure 15. Control I/O logic in Advanced Level Control Application

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3.6 Advanced Level Control Application – Parameter lists


On the next pages you will find the lists of parameters within the respective parameter groups. Each
parameter includes a link to the respective parameter description. The parameter descriptions are
given on pages 77 to 122.

Column explanations:

Code = Location indication on the keypad; Shows the operator the present param. number
Parameter = Name of parameter
Min = Minimum value of parameter
Max = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = Customer's own setting
ID = ID number of the parameter (used with PC tools)
aa a = Parameter value can only be changed after the FC has been stopped.
= In parameter row: Use TTF method to program these parameters

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3.6.1 Monitoring values (Control keypad: menu M1)


The monitoring values are the actual values of parameters and signals as well as statuses and
measurements. Monitoring values cannot be edited.
See the product's User's Manual for more information.

Code Parameter Unit ID Description


V1.1 Output frequency Hz 1 Output frequency to motor
Frequency Hz 25 Frequency reference to motor control
V1.2
reference
V1.3 Motor speed rpm 2 Motor speed in rpm
V1.4 Motor current A 3
V1.5 Motor torque % 4 Calculated shaft torque
V1.6 Motor power % 5 Motor shaft power
V1.7 Motor voltage V 6
V1.8 DC link voltage V 7
V1.9 Unit temperature °C 8 Heat sink temperature
V1.10 Voltage input V 13 AI1
V1.11 Current input mA 14 AI2
V1.12 Analogue input V/mA AI3
V1.13 Analogue input V/mA AI4
V1.14 DIN1, DIN2, DIN3 15 Digital input statuses
V1.15 DIN4, DIN4, DIN6 16 Digital input statuses
V1.16 Analogue Iout mA 26 AO1
V1.17 PID Reference % 20 In percent of the maximum frequency
V1.18 PID Actual value % 21 In percent of the max actual value
% In percent of the max error value
V1.19 PID Error value 22
V1.20 PID Output % 23 In percent of the max output value
V1.21 Period running hour h 1503 Running hours of this period
V1.22 Period running min. min 1504 Running minutes of this period
0=Off
1=Communication line error
2=Stand-by
V1.23 Drive status 1511
3=Regulating
4=Nom.prod.
5=Sleeping
Give the Status Word to Vacon personnel
V1.24 Status Word 1543 in case of problems with running the
application
Actual value special Actual value special display
V1.25 1547
display See par; ID1544 to ID1546
Multimonitoring Displays three selectable monitoring
G1.26
page values
Table 17. Monitoring values

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3.6.2 Basic parameters (Control keypad: Menu M2 G2.1)


Code Parameter Min Max Unit Default Cust ID Note
Min output freq / Sleep
P2.1.1 Null producing limit 0,00 Par. 2.1.2 Hz 15,00 101
freq/ Change freq
NOTE: If fmax > than the
motor synchronous speed,
P2.1.2 Max producing limit Par. 2.1.1 320,00 Hz 50,00 102
check suitability for motor
and drive system
P2.1.3 Acceleration time 1 0,1 3000,0 s 3,0 103
P2.1.4 Deceleration time 1 0,1 3000,0 s 3,0 104
P2.1.5 Current limit 0,1 x IH 2 x IH A IL 107
NX2: 230V
Nominal voltage of
P2.1.6 180 690 V NX5: 400V 110
the motor
NX6: 690V
Nominal frequency Check the rating plate of
P2.1.7 8,00 320,00 Hz 50,00 111
of the motor the motor
The default applies for a 4-
Nominal speed of
P2.1.8 24 20 000 rpm 1440 112 pole motor and a nominal
the motor
size frequency converter.
Nominal current of Check the rating plate of
P2.1.9 0,1 x IH 2 x IH A IH 113
the motor the motor.
Check the rating plate of
P2.1.10 Motor cosϕ 0,30 1,00 0,85 120
the motor
0=Anal.volt. input (#2—3)
1=Anal.curr.input (#4—5)
PID controller
2=PID ref from Keypad
P2.1.11 reference signal 0 4 2 332
control page, par. 3.4
(Place A)
3=PID ref from fieldbus
(FBProcessDataIN1)
P2.1.12 PID controller gain 0,0 1000,0 % 100,0 118
PID controller I-
P2.1.13 0,00 320,00 s 1,00 119
time
PID controller D-
P2.1.14 0,00 10,00 s 0,00 132
time
P2.1.15 Sleep delay P2.1.16 3600 s 30 1017
P2.1.16 Wake up level 0,00 100,00 % 30,00 1018
0=Wake-up at fall below
wake up level (2.1.16, %
of Actual value max)
1=Wake-up at exceeded
wake up level (2.1.16, %
of Actual value max)
P2.1.17 Wake up function 0 3 0 1019
2=Wake-up at fall below
wake up level (2.1.16, %
of PID ref value max)
3=Wake-up at exceeded
wake up level (2.1.16, %
of PID ref value max)
P2.1.18 Preset speed 0,00 Par. 2.1.2 Hz 50,00 124
The specific ID number of
P2.1.19 Own ID number 0 3 0 1500 the drive, in the specific
installation
The time after which the
autochange will occur
0=5 minutes (for
P2.1.20 Interval time 0 170 h 48 1501
commissioning)
170=Autochange is by-
passed
Impeller cleaning
P2.1.21 0 10 s 2 1510 0=No impeller cleaning
time

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0=Leading drive regulates


acc. to PID
P2.1.22 LeadDriveRunMode 0 1 0 1560
1=Leading drive runs
linearly
P2.1.23 LinearLeadLow 0,00 100,00 % 10,00 1561
P2.1.24 LinearLeadHigh 0,00 100,00 % 50,00 1562
0=Aux drive run at nominal
production speed
P2.1.25 AuxDriveRunMode 0 1 1 1563 1=Aux drives run linearly
between upper and lower
levels
0=At low level
P2.1.26 AuxLinearStart 0 1 1 1564
1=At high level
P2.1.27 Aux1LowerLevel 0,00 100,00 % 75,00 1565
P2.1.28 Aux1HigherLevel 0,00 100,00 % 80,00 1566
P2.1.29 Aux2LowerLevel 0,00 100,00 % 85,00 1567
P2.1.30 Aux2HigherLevel 0,00 100,00 % 90,00 1568
P2.1.31 Reference step 0,00 100,00 % 0,00 1506
Constant
P2.1.32 production Par2.1.1 Par2.1.2 Hz 0,00 1513
frequency
P2.1.33 Direction 0 1 0 1548 Reverse direction
P2.1.34 Special Display Min 0 30000 0 1544
P2.1.35 Special Display Max 0 30000 100 1545
P2.1.36 Special Display Dec 0 4 1 1546
0=Not Used
1=%
2=°C
3=m
4=bar
5=mbar
6=Pa
7=kPa
8=PSI
9=m /s
10=l/s
11=l/min
12=l/h
13=m3/s
P2.1.37 Special display unit 0 28 4 1549 14=m3/min
15=m3/h
16=°F
17=ft
18=gal/s (GPS)
19=gal/min (GPM)
20=gal/h (GPH)
21=ft3/s (CFS)
22=ft3/min (CFM)
23=f3/h (CFH)
24=A
25=V
26=W
27=kW
28=Hp
Table 18. Basic parameters G2.1

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3.6.3 Input signals (Control keypad: Menu M2 G2.2)


Code Parameter Min Max Unit Default Cust ID Note
0=DIN2 alone starts the
drive at “pre-set speed”
1=Both DIN1 and DIN2 have
P2.2.1 DIN2 Start function 0 1 0 1508
to be activated before the
drive will start and run at
the speed set in P2.1.18
0=Not used
1=External fault cc
2=External fault oc
3=Run enable
4= CP: I/O terminal
5= CP: Keypad
6= CP: Fieldbus
P2.2.2 DIN3 function 0 12 11 301
7=Pre set speed
8=Fault reset
9=Acc./Dec.operation
prohibit
10= DC braking command
11= Enable PID reference 2
12 = Run disable
P2.2.3 DIN4 function 0 12 8 1509 See above

P2.2.4 DIN5 function 0 12 12 330 See above


1=AI2
2=AI3
Fieldbus control 3=AI4
P2.2.5 1 6 5 122
reference selection 4=Panel reference
5=FB reference
6=PID controller
0=Actual value 1
1=Actual 1 + Actual 2
2=Actual 1 – Actual 2
Actual value 3=Actual 1 * Actual 2
P2.2.6 0 7 0 333
selection 4=Min(Actual 1, Actual 2)
5=Max(Actual 1, Actual 2)
6=Mean(Actual1, Actual2)
7=Sqrt (Act1) + Sqrt (Act2)
0=Not used
1=AI1 signal (c-board)
2=AI2 signal (c-board)
Actual value 1
P2.2.7 0 5 2 334 3=AI3 signal
input
4=AI4 signal
5=Fieldbus
(FBProcessDataIN2)
0=Not used
1=AI1 signal (c-board)
2=AI2 signal (c-board)
Actual value 2
P2.2.8 0 5 0 335 3=AI3 signal
input
4=AI4 signal
5=Fieldbus
(FBProcessDataIN3)
Actual value 1
P2.2.9 –320,00 320,00 % 0,00 336 0=No minimum scaling
minimum scale
Actual value 1
P2.2.10 –320,00 320,00 % 100,00 337 100=No maximum scaling
maximum scale
Actual value 2
P2.2.11 –320,00 320,00 % 0,00 338 0=No minimum scaling
minimum scale
Actual value 2
P2.2.12 –320,00 320,00 % 100,00 339 100=No maximum scaling
maximum scale

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P2.2.13 AI1 Signal select 0 A.1 1532


0=Signal range 0—10V
P2.2.14 AI1 signal range 0 2 0 320 1=Signal range 2—10V
2=Custom range
AI1 custom
P2.2.15 0,00 100,00 % 0,00 321
minimum setting
AI1 custom
P2.2.16 0,00 100,00 % 100,00 322
maximum setting
0=Not inverted
P2.2.17 AI1 inversion 0 1 0 323
1=Inverted
P2.2.18 AI1 filter time 0,00 10,00 s 0,10 324 0=No filtering
P2.2.19 AI2 Signal select 0 A.2 1533
0=0—20 mA
P2.2.20 AI2 signal range 0 2 1 325 1=4—20 mA
2=Customised
AI2 custom
P2.2.21 0,00 100,00 % 0,00 326
minimum setting
AI2 custom
P2.2.22 0,00 100,00 % 100,00 327
maximum setting
0=Not inverted
P2.2.23 AI2 inversion 0 1 0 328
1=Inverted
P2.2.24 AI2 filter time 0,00 10,00 s 0,10 329 0=No filtering
Par.
P2.2.25 PID minimum limit –100,00 % 0,00 359
2.2.29
Par.
P2.2.26 PID maximum limit 100,00 % 100,00 360
2.2.28
Error value 0=No inversion
P2.2.27 0 1 0 340
inversion 1=Inversion
PID reference
P2.2.28 0,1 100,0 s 5,0 341
rising time
PID reference
P2.2.29 0,1 100,0 s 5,0 342
falling time
0=Keep reference
P2.2.30 Easy changeover 0 1 0 366
1=Copy actual reference
P2.2.31 AI3 Signal select 0 0.1 141
P2.2.32 AI3 Signal range 0 1 1 143
0=Not inverted
P2.2.33 AI3 inversion 0 1 0 151
1=Inverted
P2.2.34 AI3 filter time 0,00 10,00 s 0,10 142 0=No filtering
P2.2.35 AI4 Signal select 0 0.1 152
P2.2.36 AI4 Signal range 0 1 1 154
0=Not inverted
P2.2.37 AI4 inversion 0 1 0 162
1=Inverted
P2.2.38 AI4 filter time 0,00 10,00 s 0,10 153 0=No filtering
Table 19. Input signals, G2.2
CP=control place
cc=closing contact
oc=opening contact

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3.6.4 Output signals (Control keypad: Menu M2 G2.3)


Code Parameter Min Max Unit Default Cust ID Note
0=Not used
1=Output freq. (0—fmax)
2=Freq. reference (0—fmax)
3=Motor speed (0—Motor
nominal speed)
4=Output current (0—InMotor)
5=Motor torque (0—TnMotor)
Analogue output
P2.3.1 0 13 10 307 6=Motor power (0—PnMotor)
function
7=Motor voltage (0--UnMotor)
8=DC-link volt (0—UnMotor)
9=PID controller ref. value
10=PID contr. act. value 1
11=PID contr. act. value 2
12=PID contr. error value
13=PID controller output
Analogue output
P2.3.2 0,00 10,00 s 1,00 308
filter time
Analogue output 0=Not inverted
P2.3.3 0 1 0 309
inversion 1=Inverted
Analogue output 0=0 mA
P2.3.4 0 1 0 310
minimum 1=4 mA
Analogue output
P2.3.5 10 1000 % 100 311
scale
0=No limit
Output frequency
P2.3.6 0 2 0 315 1=Low limit supervision
limit 1 supervision
2=High limit supervision
Output frequency
Par.
P2.3.7 limit 1; 0,00 Hz 0,00 316
2.1.2
Supervised value
0=No limit
Output frequency
P2.3.8 0 2 0 346 1=Low limit supervision
limit 2 supervision
2=High limit supervision
Output frequency
Par.
P2.3.9 limit 2; 0,00 Hz 0,00 347
2.1.2
Supervised value
0=Not used
Torque limit
P2.3.10 0 2 0 348 1=Low limit supervision
supervision
2=High limit supervision
Torque limit
P2.3.11 0,0 300,0 % 100,0 349
supervision value
0=Not used
FC temperature
P2.3.12 0 2 0 354 1=Low limit
supervision
2=High limit
FC temperature
P2.3.13
supervised value
–10 100 °C 40 355
Actual value
P2.3.14 0 100,00 % 0,00 1541
supervision to relay
Actual value over / 0=Not used
P2.3.15 under sup value to 0 2 0 1542 1=Over supervised value
relay 2=Under supervised value
P2.3.16 Iout2 signal 0 0.1 471
P2.3.17 Iout2 content 0 13 7 472
P2.3.18 Iout2 filter time 0,00 10,00 s 1,00 473
P2.3.19 Iout2 invert 0 1 0 474
P2.3.20 Iout2 minimum 0 1 0 475
P2.3.21 Iout2 scale 10 1000 % 0 476
P2.3.22 Iout3 signal 0 0.1 1534
P2.3.23 Iout3 content 0 13 0 1535
P2.3.24 Iout3 filter time 0,00 10,00 s 0,00 1536

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P2.3.25 Iout3 invert 0 1 0 1527


P2.3.26 Iout3 minimum 0 1 0 1538
P2.3.27 Iout3 scale 10 1000 % 0 1539
Table 20. Output signals, G2.3

3.6.5 Delayed Output signals RO1 and RO2 (Control keypad: Menu M2 G2.3.28)
Code Parameter Min Max Unit Default Cust ID Note
P2.3.28.1 RO1 Signal 0 B.1 1524
0= Not used
1= Ready
2= Run
3= Fault
4= Fault inverted
5= Warning
6= External fault or warning
7=Reference fault or
warning
P2.3.28.2 RO1 Content 16 2 1525 8= Vacon overheat warning
9= Preset speed
10=Output freq. limit sup. 1
11=Output freq. limit sup. 2
12=Thermistor
fault/warning
13=Torque limit supervision
14=Motor termal fault warn
15=Motor reg. activated
16=Act. value limit superv.
P2.3.28.3 RO1 On delay 0,00 320,00 s 0,00 1526
P2.3.28.4 RO1 Off delay 0,00 320,00 s 0,00 1527
P2.3.28.5 RO2 Signal 0 B.2 1528
P2.3.28.6 RO2 Content 0 16 3 1529 See P2.3.28.2
P2.3.28.7 RO2 On delay 0 320,00 s 0,00 1530
P2.3.28.8 RO2 Off delay 0 320,00 s 0,00 1531
Table 21. Delayed output signals, G2.3.28

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3.6.6 Relay outputs (Control keypad: Menu M2 G2.3.29)


Code Parameter Min Max Default Cust ID Note
P2.3.29.1 Ready 0 A.1 432
P2.3.29.2 Run 0 B.1 433
P2.3.29.3 Fault 0 B.2 434
P2.3.29.4 Fault, inverted 0 0.2 435
P2.3.29.5 Warning 0 0.1 436
External
P2.3.29.6 0 0.1 437
fault/warning
AI ref
P2.3.29.7 0 0.1 438
fault/warning
Overtemp
P2.3.29.8 0 0.1 439
warning
P2.3.29.9 Preset speed 0 0.1 443
FreqOut
P2.3.29.10 0 0.1 447
superv.limit1
FreqOut
P2.3.29.11 0 0.1 448
superv.limit2
P2.3.29.12 Temp lim superv 0 0.1 450
P2.3.29.13 Torq limit superv 0 0.1 451
Motor term
P2.3.29.14 0 0.1 452
fault/warn
P2.3.29.15 Motor reg active 0 0.1 454
Actual value
P2.3.29.16 0 0.1 1523
superv
Table 22. Relay output signals, G2.3.29

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3.6.7 Drive control parameters (Control keypad: Menu M2 G2.4)


Code Parameter Min Max Unit Default Cust ID Note
0=Linear
P2.4.1 Ramp 1 shape 0,1 10,0 s 0,0 500
>0=S-curve ramp time
0=Linear
P2.4.2 Ramp 2 shape 0,1 10,0 s 0,0 501
>0=S-curve ramp time
P2.4.3 Acceleration time 2 0,1 3000,0 s 5,0 502
P2.4.4 Deceleration time 2 0,1 3000,0 s 5,0 503
0=Disabled
1=Used and tested in Run
state
P2.4.5 Brake chopper 0 3 0 504
2=External brake chopper
3=Used and tested in
Ready state
0=Ramp
P2.4.6 Start function 0 1 0 505
1=Flying start
0=Coasting
1=Ramp
P2.4.7 Stop function 0 3 1 506
2=Ramp+Run enable coast
3=Coast+Run enable ramp
P2.4.8 DC braking current 0,00 IL A 0,7 x IH 507
DC braking time
P2.4.9 0,00 60,00 s 0,00 508 0=DC brake is off at stop
at stop
Frequency to start
P2.4.10 DC braking during 0,10 10,00 Hz 0,00 515
ramp stop
DC braking time
P2.4.11 0,00 60,00 s 0,00 516 0=DC brake is off at start
at start
0=Off
P2.4.12 Flux brake 0 1 0 520
1=On
P2.4.13 Flux braking current 0,00 IL A IH 519
Table 23. Drive control parameters, G2.4

3.6.8 Prohibit frequency parameters (Control keypad: Menu M2 G2.5)


Code Parameter Min Max Unit Default Cust ID Note
Prohibit frequency
P2.5.1 0,0 Par. 2.5.2 Hz 0,0 509 0=Not used
range 1 low limit
Prohibit frequency
P2.5.2 0,0 Par. 2.1.2 Hz 0,0 510 0=Not used
range 1 high limit
Prohibit frequency
P2.5.3 0,0 Par. 2.5.4 Hz 0,0 511 0=Not used
range 2 low limit
Prohibit frequency
P2.5.4 0,0 Par. 2.1.2 Hz 0,0 512 0=Not used
range 2 high limit
Prohibit frequency
P2.5.5 0,0 Par. 2.5.6 Hz 0,0 513 0=Not used
range 3 low limit
Prohibit frequency
P2.5.6 0,0 Par. 2.1.2 Hz 0,0 514 0=Not used
range 3 high limit
Prohibit frequencies
P2.5.7 acc./dec. ramp 0,1 10,0 Times 1,0 518
scaling
Table 24. Prohibit frequency parameters, G2.5

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3.6.9 Motor control parameters (Control keypad: Menu M2 G2.6)


Code Parameter Min Max Unit Default Cust ID Note
0= Frequency control
P2.6.1 Motor control mode 0 1 0 600
1= Speed control
0= Not used
P2.6.2 U/f optimisation 0 1 0 109
1= Automatic torque boost
0= Linear
1= Squared
P2.6.3 U/f ratio selection 0 3 0 108
2= Programmable
3= Linear with flux optim.
Field weakening
P2.6.4 30,00 320,00 Hz 50,00 602
point
Voltage at field
P2.6.5 10,00 200,00 % 100,00 603 n% x Unmot
weakening point
U/f curve midpoint par.
P2.6.6 0,00 Hz 50,00 604
frequency P2.6.4
n% x Unmot
U/f curve midpoint
P2.6.7 0,00 100,00 % 100,00 605 Parameter max. value =
voltage
par. 2.6.5
Output voltage at
P2.6.8 0,00 40,00 % Varies 606 n% x Unmot
zero frequency
P2.6.9 Switching frequency 1,0 16,0 kHz Varies 601 Depends on kW
0=Not used
Overvoltage
P2.6.10 0 1 1 607 1=Used (no ramping)
controller
2=Used (ramping)
0=Not used
Undervoltage
P2.6.11 0 1 1 608 1=Used (no ramping)
controller
2=Used (ramping)
Table 25. Motor control parameters, G2.6

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3.6.10 Protections (Control keypad: Menu M2 G2.7)


Code Parameter Min Max Unit Default Cust ID Note
0=No response
1=Warning
Response to 2=Warning+Old Freq.
P2.7.1 0 5 4 700
reference fault 3=Wrng+PresetFreq 2.7.2
4=Fault,stop acc. to 2.4.7
5=Fault,stop by coasting
Reference fault Par.
P2.7.2 0,00 Hz 0,00 728
frequency 2.1.2
Response to external
P2.7.3 0 3 2 701
fault
Input phase
P2.7.4 0 3 2 730
supervision
Response to 0=No response
P2.7.5 1 3 1 727
undervoltage fault 1=Warning
Output phase 2=Fault,stop acc. to 2.4.7
P2.7.6 0 3 2 702
supervision 3=Fault,stop by coasting
Earth fault
P2.7.7 0 3 2 703
protection
Thermal protection
P2.7.8 0 3 2 704
of the motor
Motor ambient
P2.7.9 -100,0 100,0 % 0,0 705
temperature factor
Motor cooling factor
P2.7.10 0,0 150,0 % 40,0 706
at zero speed
Motor thermal time
P2.7.11 1 200 min Varies 707
constant
P2.7.12 Motor duty cycle 0 100 % 100 708
0=No response
1=Warning
P2.7.13 Stall protection 0 3 2 709
2=Fault,stop acc. to 2.4.7
3=Fault,stop by coasting
P2.7.14 Stall current 0,00 2 x IH A IH 710
P2.7.15 Stall time limit 1,00 120,00 s 15,00 711
Par.
P2.7.16 Stall frequency limit 1,0 Hz 25,0 712
2.1.2
0=No response
1=Warning
P2.7.17 Underload protection 0 3 0 713
2=Fault,stop acc. to 2.4.7
3=Fault,stop by coasting
Underload curve at
P2.7.18 10 150 % 50 714
nominal frequency
Underload curve at
P2.7.19 5,0 150,0 % 10,0 715
zero frequency
Underload
P2.7.20 protection time 2 600 s 20 716
limit
0=No action
Thermistor fault 1=Warning
P2.7.21 0 3 0 732
resp 2=Fault
3=Fault, coast
Response to fieldbus fault
0=No action
P2.7.22 FB comm. fault 0 3 2 733 1=Warning
2=Fault
3=Fault, coast

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Response to option card


fault
0=No action
P2.7.23 Slot comm. fault 0 3 2 734
1=Warning
2=Fault
3=Fault, coast
Value of actual
P2.7.24 0,00 100,00 % 0,00 1518
value supervision
Actual value 0=No action
P2.7.25 over/under 0 2 0 1519 1=Over
supervision value 2=Under
Response to Actual value
supervision
Actual value
0=No action
P2.7.26 supervision 0 3 0 1522
1=Warning
response
2=Fault
3=Fault, coast
Actual value
P2.7.27 0 300 s 1 1540
response time
Table 26. Protections, G2.7

3.6.11 Autorestart parameters (Control keypad: Menu M2 G2.8)


Code Parameter Min Max Unit Default Csut ID Note
P2.8.1 Wait time 0,10 10,00 s 0,50 717
P2.8.2 Trial time 0,00 60,00 s 30,00 718
0=Ramp
P2.8.3 Start function 0 2 0 719 1=Flying start
2=According to par. 2.4.6
Number of tries after
P2.8.4 0 10 2 720
undervoltage trip
Number of tries after
P2.8.5 0 10 2 721
overvoltage trip
Number of tries after
P2.8.6 0 3 2 722
overcurrent trip
Number of tries after
P2.8.7 0 10 1 723
reference trip
Number of tries after
P2.8.8 motor temperature 0 10 0 726
fault trip
Number of tries after
P2.8.9 0 10 0 725
external fault trip
Table 27. Autorestart parameters, G2.8

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3.6.12 Keypad control (Control keypad: Menu M3)


The parameters for the selection of control place and direction on the keypad are listed below. See
the Keypad control menu in the product's User's Manual.

Code Parameter Min Max Unit Default Cust ID Note


1=I/O terminal
P3.1 Control place 1 3 1 125 2=Keypad
3=Fieldbus
Par.
R3.2 Keypad reference Par. 2.1.2 Hz
2.1.1
P3.3 Direction (on keypad) 0 1 0 123
R3.4 PID reference 1 0,00 100,00 % 40,00 167
R3.5 PID reference 2 0,00 100,00 % 0,00 168
R3.6 Stop Button 0 1 0 114
Table 28. Keypad control parameters, M3

3.6.13 Expander boards (Control keypad: Menu M7)


The M7 menu shows the expander and option boards attached to the control board and board-
related information. For more information, see the product's User's Manual.

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4. MULTIFOLLOWER PFC APPLICATION


4.1 Brief description
With the MultiFollower PFC application you can build a system where up to 3 drives handle the
regulation. The internal PID regulator controls the drives that are working in a chained control
where one of them is always the regulating drive. This way they can together control a system with
several devices in parallel.

When you have the application package loaded in your Vacon drive you can select the MultiFollower
PFC application in system menu, M6 with parameter S6.2.

4.2 Functionality
The application is designed to achieve an even wear of the pumps connected to the motors/ drives by
regularly changing the regulating order to of the drives. The application supports the maximum of 3
pumps, fans or compressors to work in parallel.
One drive is leading and regulating (PID) while the others are either stand-by or, if working as
auxiliary drives, following the same speed that the leading one is running at.

Connections to/ from and between the drives are made easily. The drive is connected directly to its
own motor/ pump. There is neither need for additional contactors nor any soft starting devices. An
ordinary shielded twisted pair cable is used for the communications between drives, and for the
shared frequency reference transmission.

Supply

Start

Freq Ref Freq Ref

Comm Comm

3~ 3~ 3~

Pressure sensor

NX12k117

Figure 16. Operating principle of MultiFollower PFC system

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4.3 Chained regulation and autochange


When the regulating drive notices a demand for more capacity, but cannot produce this by itself, it
will send a request for NEXT START to the communication line. When the next drive starts to
regulate it will send the frequency reference to the analogue output. The drive(s) that is (are)
working as an auxiliary drive will read this value from its analogue input 1, and it will start to run at
the same speed as the regulating drive. In other words, the auxiliary pump is following the speed
reference of the leading drive /pump.
When the regulating drive notices that there is too much capacity (running at the minimum
producing frequency + 1,5Hz) AND there are auxiliary units connected to the system, it will put itself
to Stand-by mode and the auxiliary drive will become the leading drive and start regulating. If there
are several drives working as auxiliary drives, the one with the highest priority will start to regulate.
If there are NO auxiliary drives available when the drive notices the overcapacity, the drive will go
into Sleeping mode.

The Vacon drives in the system will automatically change the leading drive to equalize the wear of
the devices in the system.
The drive is counting time for the autochange event when it is running. The time to run before the
autochange event shall occur can be set by the user.
When the drive reaches the set time, it will stop regulating and then slowly ramp down and stop. The
other drives will notice that the drive is stopping for the autochange event and the next drive will
take up the control.

When all drives in the installation have performed their leading role the timers of all drives are
reset. The “reset” command does not necessarily set the counters to zero, but the counter value is
decreased by the autochange value set by the user. (Default value is 48h)

Examples:
Autochange time: 48h
Running hours: 64h
Running hours after reset: 64-48=16h

The counter value can increase over 48h (autochange value) if this drive has been running while the
others have been in the leading role. This way the running times of the drives are equalized.

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Next to
regulate (2)

Next to
regulate(3)

Figure 17. Chained regulation of MultiFollower PFC

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4.4 Sharing of frequency reference


The auxiliary drives will follow the frequency reference that the leading drive is using.
The leading drive sends out the frequency reference to the analogue output. The activated auxiliary
drives will see this on analogue input 1 and follow the leading drive using the same frequency.

Drive 1 To pin 3 on other


To pin 23 on other drives
drives 1 +10Vref
2 AI1+
3 AI1-
4 AI2+
5 AI2-
6 +24V
7 GND
18 AO1+
19 AO1-
To pin 19 on other 20 DO1
21 RO1 To pin 2 on other
drives 22 RO1 drives
23 RO1

Drive 2

1 +10Vref
2 AI1+
3 AI1-
4 AI2+
5 AI2-
6 +24V
7 GND

18 AO1+
19 AO1-
20 DO1
21 RO1
22 RO1
23 RO1

Figure 18. Connections for shared frequency reference in a 2 pump system

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4.5 Control I/O for MultiFollower PFC

To pin 23 on Terminal Signal Description


To pin 3 on other drives 1 +10Vref Reference output Voltage for potentiometer, etc.
other drives 2 AI1+ Analogue input, voltage range Frequency reference for auxiliary drive .
0—10V DC (programmable) Value from leading drive of the system
3 AI1- I/O Ground Ground for reference and controls
4 AI2+ Analogue input, current range Actual Value 1
- 5 AI2- 4—20mA
(programmable)
2 wire + 6 +24V Control voltage output Voltage for switches, etc. max 0.1 A
transducer 7 GND I/O ground Ground for reference and controls

8 DIN1 Start/Stop Contact closed = Regulating

9 DIN2 Flushing Contact closed = start + nominal speed


(programmable)
10 DIN3 PID reference 2 enable Contact closed = PID ref 2
(programmable)
11 CMA Common for DIN 1—DIN 3 Open i.e. isolated from ground

12 +24V Control voltage output Voltage for switches (see #6)


13 GND I/O ground Ground for reference and controls
* 14 DIN4 Fault Reset Contact closed = Reset
(programmable)
15 DIN5 Run Disable Contact closed = Disable
(programmable)
16 DIN6 Communication input Signals on communication line from all
drives in installation are read on this input
To pin 17 on
To pin 19 on other drives 17 CMB Common for DIN4—DIN6 Open i.e. isolated from ground
other drives
18 AO1+ Analogue output Range 0—10 V/RL, >1kΩ
19 AO1- Frequency Reference
To pin 20 on 20 DO1 Digital output Communication output
To pin 2 on
other drives other drives
21 RO1 Relay output 1 Frequency reference sent from AO1, via
22 RO1 RO1 to AI1 on aux drives
23 RO1

24 RO2 Relay output 2 Programmable (par. 2.3.28.6)


25 RO2 FAULT
26 RO2
Figure 19. I/O configuration for the MultiFollower PFC Application
* = 1N4004
The diode is needed to prevent backward supply of 24V from other drives.

NOTE! All digital inputs are used with negative logic (0V is active). Jumper X3 has to be connected so
that CMA and CMB are isolated from ground, i.e. OPEN.
AO1 must also be configured as Voltage output. See Figure 10 below.

Digital inputs DIN3, DIN4, DIN5 and all the outputs are freely programmable. DIN6 and the digital
output (DO1) are reserved for the communication between drives.

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Jumper block X1: Jumper block X2:


AI1 mode AI2 mode
A B C D A B C D

AI1 mode: 0...20mA; Current input AI2 mode: 0...20mA; Current input

A B C D A B C D

AI1 mode: Voltage input; 0...10V AI2 mode: Voltage input; 0...10V

A B C D A B C D

AI1 mode: Voltage input; 0...10V (differential) AI2 mode: Voltage input; 0...10V (differential)

A B C D A B C D

AI1 mode: Voltage input; -10...10V AI2 mode: Voltage input; -10...10V

Jumper block X6: Jumper block X3:


AO1 mode CMA and CMB grounding
A B C D
CMB connected to GND
CMA connected to GND

CMB isolated from GND


AO1 mode: 0...20mA; Current output CMA isolated from GND
A B C D CMB and CMA
internally connected together,
isolated from GND

AO1 mode: Voltage output; 0...10V

= Factory default

Figure 20. Jumper selection for OPT-A1

See also the product's User’s manual for more details.

! If you change the AI/AO signal content also remember to


change the corresponding board parameter in menu M7.
NOTE

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4.6 Control signal logic in MultiFollower PFC Application

DO1 Communication OUTPUT Other


drive
Communication INPUT
DIN6

DIN5 Run Disable (Programmable)

DIN3 PID2 reference enable (Programmable)


(Programmable from
DIN3,
P2.1.11 DIN4 and
PID control ref DIN5

P3.4
1 PID keypad ref 2
2 PID
3 2.2 .6
PID actual val. sel.
Act1 Act 2
(Prog.)

≥1
DIN3-5
2.2.7 & 2.2.8
DIN2
Working as aux drive Actual val. sel.

AI1
FieldbusCtrl
P2.2 .5
P2.1.2 0
Preset speed

1 P3.1
AI2
Option card 2 Control place
AI3
Option card 3
AI4
4 Int. freq. ref.
P3.2
Keypad ref 5
6

Panel reference
Refer from Fieldbus Reset Button
Start/Stop from Fieldbus Start/Stop
Direction from Fieldbus

P.2.2.1
DIN2 Start Function
Start / Stop

DIN1
≥1 P2.1.28
& Direction
DIN2
Reverse

DIN4
Fault Reset (Programmable)
≥1 Internal Fault Reset
Output frequency to analogue output
AO1 Other
Output frequency to analogue input drive
AI1

Figure 21. Control I/O logic, MultiFollower PFC Application

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4.7 MultiFollower PFC Application – Parameter lists


On the next pages you will find the lists of parameters within the respective parameter groups. Each
parameter includes a link to the respective parameter description. The parameter descriptions are
given on pages 77 to 122.

Column explanations:

Code = Location indication on the keypad; Shows the operator the present param. number
Parameter = Name of parameter
Min = Minimum value of parameter
Max = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = Customer's own setting
ID = ID number of the parameter (used with PC tools)
aa a = Parameter value can only be changed after the FC has been stopped.
= In parameter row: Use TTF method to program these parameters

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4.7.1 Monitoring values (Control keypad: menu M1)


The monitoring values are the actual values of parameters and signals as well as statuses and
measurements. Monitoring values cannot be edited.
See the product's User's Manual for more information.

Code Parameter Unit ID Description


V1.1 Output frequency Hz 1 Output frequency to motor
Frequency Hz 25 Frequency reference to motor control
V1.2
reference
V1.3 Motor speed rpm 2 Motor speed in rpm
V1.4 Motor current A 3
V1.5 Motor torque % 4 Calculated shaft torque
V1.6 Motor power % 5 Motor shaft power
V1.7 Motor voltage V 6
V1.8 DC link voltage V 7
V1.9 Unit temperature °C 8 Heat sink temperature
V1.10 Voltage input V 13 AI1
V1.11 Current input mA 14 AI2
V1.12 Analogue input AI3
V1.13 Analogue input AI4
V1.14 DIN1, DIN2, DIN3 15 Digital input statuses
V1.15 DIN4, DIN4, DIN6 16 Digital input statuses
V1.16 Analogue Iout mA 26 AO1
V1.17 PID Reference % 20 In percent of the maximum frequency
V1.18 PID Actual value % 21 In percent of the max actual value
% In percent of the max error value
V1.19 PID Error value 22
V1.20 PID Output % 23 In percent of the max output value
V1.21 Period running hour h 1503 Running hours of this period
Running minutes of this period
V1.22 Period running min. min 1504
0=Off
1=Communication line error
2=Stand-by
V1.23 Drive status 1511
3=Regulating
4=Following
5=Sleeping
Give the Status Word to Vacon per-
V1.24 Status Word 1543 sonnel in case of problems with run-
ning the application
Actual value special Actual value special display
V1.25 1547
display See par; ID1544 to ID1546
Multimonitoring Displays three selectable monitoring
G1.26
items values
Table 29. Monitoring values

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4.7.2 Basic parameters (Control keypad: Menu M2 G2.1)


Code Parameter Min Max Unit Default Cust ID Note
Min output freq / Sleep
P2.1.1 Null producing limit 0,00 Par. 2.1.2 Hz 15,00 101
freq/ Change freq
NOTE: If fmax > than the
motor synchronous speed,
P2.1.2 Max producing limit Par. 2.1.1 320,00 Hz 50,00 102
check suitability for motor
and drive system
P2.1.3 Acceleration time 1 0,1 3000,0 s 3,0 103
P2.1.4 Deceleration time 1 0,1 3000,0 s 3,0 104
P2.1.5 Current limit 0,1 x IH 2 x IH A IL 107
NX2: 230V
Nominal voltage of
P2.1.6 180 690 V NX5: 400V 110
the motor
NX6: 690V
Nominal frequency Check the rating plate of
P2.1.7 8,00 320,00 Hz 50,00 111
of the motor the motor
The default applies for a 4-
Nominal speed of
P2.1.8 24 20 000 rpm 1440 112 pole motor and a nominal
the motor
size frequency converter.
Nominal current of Check the rating plate of
P2.1.9 0,1 x IH 2 x IH A IH 113
the motor the motor.
Check the rating plate of
P2.1.10 Motor cosϕ 0,30 1,00 0,85 120
the motor
1=Anal.curr.input (#4—5)
PID controller 2=PID ref from Keypad
P2.1.11 reference signal 1 3 2 332 control page, par. 3.4
(Place A) 3=PID ref from fieldbus
(FBProcessDataIN1)
P2.1.12 PID controller gain 0,0 1000,0 % 100,0 118
PID controller I-
P2.1.13 0,00 320,00 s 1,00 119
time
PID controller D-
P2.1.14 0,00 10,00 s 0,00 132
time
P2.1.15 Next start delay 0 3600 s 5 1505 **)
P2.1.16 Own stop delay 0 3600 s 2 1512 **)
P2.1.17 Sleep delay P2.1.16 3600 s 30 1017
P2.1.18 Wake up level 0,00 100,00 % 30,00 1018
0=Wake-up at fall below
wake up level (2.1.18, %
of Actual value max)
1=Wake-up at exceeded
wake up level (2.1.18, %
of Actual value max)
P2.1.19 Wake up function 0 3 0 1019
2=Wake-up at fall below
wake up level (2.1.18, %
of PID ref value max)
3=Wake-up at exceeded
wake up level (2.1.18, %
of PID ref value max)
P2.1.20 Preset speed 0,00 Par. 2.1.2 Hz 50,00 124
The specific ID number of
P2.1.21 Own ID number 0 3 0 1500 the drive, in the specific
installation
The time after which the
autochange will occur
0 = 5minutes (for
P2.1.22 Interval time 0 170 h 48 1501
commissioning)
170 = Autochange is by-
passed
P2.1.23 Reference step 0,00 100,00 % 0,00 1506
P2.1.24 Direction 0 1 0 1548 Reverse direction

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P2.1.25 Special Display Min 0 30000 0 1544


P2.1.26 Special Display Max 0 30000 100 1545
P2.1.27 Special Display Dec 0 4 1 1546
0=Not Used
1=%
2=°C
3=m
4=bar
5=mbar
6=Pa
7=kPa
8=PSI
9=m /s
10=l/s
11=l/min
12=l/h
13=m3/s
Special Display
P2.1.28 0 28 4 1549 14=m3/min
Unit
15=m3/h
16=°F
17=ft
18=gal/s (GPS)
19=gal/min (GPM)
20=gal/h (GPH)
21=ft3/s (CFS)
22=ft3/min (CFM)
23=f3/h (CFH)
24=A
25=V
26=W
27=kW
28=Hp
Table 30. Basic parameters G2.1
**) If BOTH 2.1.15 and 2.1.16 are “0”, only one drive is handling all the pumping capacity. I.e. auxiliary drives are not
requested. The autochange function works, however.

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4.7.3 Input signals (Control keypad: Menu M2 G2.2)


Code Parameter Min Max Unit Default Cust ID Note
0=DIN2 alone starts the
drive at “pre-set speed”
1= Both DIN1 and DIN2 has
P2.2.1 DIN2 Start function 0 1 0 1508
to be activated before the
drive will start and run at
the speed set in P2.1.20
0=Not used
1=External fault cc
2=External fault oc
3=Run enable
4= CP: I/O terminal
5= CP: Keypad
6= CP: Fieldbus
P2.2.2 DIN3 function 0 12 11 301
7=Pre set speed
8=Fault reset
9=Acc./Dec.operation
prohibit
10= DC braking command
11= Enable PID reference 2
12 = Run disable
P2.2.3 DIN4 function 0 12 8 1509 See above

P2.2.4 DIN5 function 0 12 12 330 See above


1=AI2
2=AI3
Fieldbus control 3=AI4
P2.2.5 1 6 5 122
reference selection 4=Panel reference
5=FB reference
6=PID controller
0=Actual value 1
1=Actual 1 + Actual 2
2=Actual 1 – Actual 2
Actual value 3=Actual 1 * Actual 2
P2.2.6 0 7 0 333
selection 4=Min(Actual 1, Actual 2)
5=Max(Actual 1, Actual 2)
6=Mean(Actual1, Actual2)
7=Sqrt (Act1) + Sqrt (Act2)
0=Not used
1=AI1 signal (c-board)
2=AI2 signal (c-board)
Actual value 1
P2.2.7 0 5 2 334 3=AI3 signal
input
4=AI4 signal
5=Fieldbus
(FBProcessDataIN2)
0=Not used
1=AI1 signal (c-board)
2=AI2 signal (c-board)
Actual value 2
P2.2.8 0 5 0 335 3=AI3 signal
input
4=AI4 signal
5=Fieldbus
(FBProcessDataIN3)
Actual value 1
P2.2.9 –320,00 320,00 % 0,00 336 0=No minimum scaling
minimum scale
Actual value 1
P2.2.10 –320,00 320,00 % 100,00 337 100=No maximum scaling
maximum scale
Actual value 2
P2.2.11 –320,00 320,00 % 0,00 338 0=No minimum scaling
minimum scale

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Actual value 2
P2.2.12 –320,00 320,00 % 100,00 339 100=No maximum scaling
maximum scale
P2.2.13 AI1 Signal select 0 A.1 1532
0=Signal range 0—10V
P2.2.14 AI1 signal range 0 2 0 320 1=Signal range 2—10V
2=Custom range
AI1 custom
P2.2.15 0,00 100,00 % 0,00 321
minimum setting
AI1 custom
P2.2.16 0,00 100,00 % 100,00 322
maximum setting
0=Not inverted
P2.2.17 AI1 inversion 0 1 0 323
1=Inverted
P2.2.18 AI1 filter time 0,00 10,00 s 0,10 324 0=No filtering
P2.2.19 AI2 Signal select 0 A.2 1533
0=0—20 mA
P2.2.20 AI2 signal range 0 2 1 325 1=4—20 mA
2=Customised
AI2 custom
P2.2.21 0,00 100,00 % 0,00 326
minimum setting
AI2 custom
P2.2.22 0,00 100,00 % 100,00 327
maximum setting
0=Not inverted
P2.2.23 AI2 inversion 0 1 0 328
1=Inverted
P2.2.24 AI2 filter time 0,00 10,00 s 0,10 329 0=No filtering
Par.
P2.2.25 PID minimum limit –100,00 % 0,00 359
2.2.29
Par.
P2.2.26 PID maximum limit 100,00 % 100,00 360
2.2.28
Error value 0=No inversion
P2.2.27 0 1 0 340
inversion 1=Inversion
PID reference
P2.2.28 0,1 100,0 s 5,0 341
rising time
PID reference
P2.2.29 0,1 100,0 s 5,0 342
falling time
0=Keep reference
P2.2.30 Easy changeover 0 1 0 366
1=Copy actual reference
P2.2.31 AI3 Signal select 0 0.1 141
P2.2.32 AI3 Signal range 0 1 1 143
0=Not inverted
P2.2.33 AI3 inversion 0 1 0 151
1=Inverted
P2.2.34 AI3 filter time 0,00 10,00 s 0,10 142 0=No filtering
P2.2.35 AI4 Signal select 0 0.1 152
P2.2.36 AI4 Signal range 0 1 1 154
0=Not inverted
P2.2.37 AI4 inversion 0 1 0 162
1=Inverted
P2.2.38 AI4 filter time 0,00 10,00 s 0,10 153 0=No filtering
P2.2.39 Follower filter time 0,00 10,00 s 0,10 1550 0=No filtering
0=Not inverted
P2.2.40 Follower inversion 0 1 0 1552
1=Inverted
Table 31. Input signals, G2.2 CP=control place, cc=closing contact, oc=opening contact

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4.7.4 Output signals (Control keypad: Menu M2 G2.3)


Code Parameter Min Max Unit Default Cust ID Note
Analogue output
P2.3.1 0,00 10,00 s 1,00 308
filter time
Analogue output 0=Not inverted
P2.3.2 0 1 0 309
inversion 1=Inverted
Analogue output 0=0 V
P2.3.3 0 1 0 310
minimum 1=2 V
Analogue output
P2.3.4 10 1000 % 100 311
scale
0=No limit
Output frequency
P2.3.5 0 2 0 315 1=Low limit supervision
limit 1 supervision
2=High limit supervision
Output frequency
Par.
P2.3.6 limit 1; 0,00 Hz 0,00 316
2.1.2
Supervised value
0=No limit
Output frequency
P2.3.7 0 2 0 346 1=Low limit supervision
limit 2 supervision
2=High limit supervision
Output frequency
Par.
P2.3.8 limit 2; 0,00 Hz 0,00 347
2.1.2
Supervised value
0=Not used
Torque limit
P2.3.9 0 2 0 348 1=Low limit supervision
supervision
2=High limit supervision
Torque limit
P2.3.10 0,0 300,0 % 100,0 349
supervision value
0=Not used
FC temperature
P2.3.11 0 2 0 354 1=Low limit
supervision
2=High limit
FC temperature
P2.3.12
supervised value
–10 100 °C 40 355
Actual value
P2.3.13 0 100,00 % 0,00 1541
supervision to relay
Actual value over / 0=Not used
P2.3.14 under supervised 0 2 0 1542 1=Over supervised value
value to relay 2=Under supervised value
P2.3.15 Iout2 signal 0 0.1 471
P2.3.16 Iout2 content 0 13 7 472
P2.3.17 Iout2 filter time 0,00 10,00 s 1,00 473
P2.3.18 Iout2 invert 0 1 0 474
P2.3.19 Iout2 minimum 0 1 0 475
P2.3.20 Iout2 scale 10 1000 % 0 476
P2.3.21 Iout3 signal 0 0.1 1534
P2.3.22 Iout3 content 0 13 0 1535
P2.3.23 Iout3 filter time 0,00 10,00 s 0,00 1536
P2.3.24 Iout3 invert 0 1 0 1527
P2.3.25 Iout3 minimum 0 1 0 1538
P2.3.26 Iout3 scale 10 1000 % 0 1539
Table 32. Output signals, G2.3

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4.7.5 Delayed Output signals RO1 and RO2(Control keypad: Menu M2 G2.3.28)
Code Parameter Min Max Unit Default Cust ID Note
P2.3.28.1 RO1 Signal 0 0.1 1524
0=Not used
1=Ready
2=Run
3=Fault
4=Fault inverted
5=Warning
6=External fault or warning
7=Reference fault or
warning
P2.3.28.2 RO1 Content 16 2 1525 8=Vacon overheat warning
9=Preset speed
10=Output freq. limit sup. 1
11=Output freq. limit sup. 2
12=Thermistor fault/
warning
13=Torque limit supervision
14=Motor termal fault warn
15=Motor reg. activated
16=Act. value limit superv.
P2.3.28.3 RO1 On delay 0,00 320,00 s 0,00 1526
P2.3.28.4 RO1 Off delay 0,00 320,00 s 0,00 1527
P2.3.28.5 RO2 Signal 0 B.2 1528
P2.3.28.6 RO2 Content 0 16 3 1529 See P2.3.28.2
P2.3.28.7 RO2 On delay 0 320,00 s 0,00 1530
P2.3.28.8 RO2 Off delay 0 320,00 s 0,00 1531
Table 33. Delayed output signals, G2.3.28

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4.7.6 Relay outputs (Control keypad: Menu M2 G2.3.29)


Code Parameter Min Max Default Cust ID Note
P2.3.29.1 Ready 0 A.1 432
P2.3.29.2 Run 0 B.1 433
P2.3.29.3 Fault 0 B.2 434
P2.3.29.4 Fault, inverted 0 0.2 435
P2.3.29.5 Warning 0 0.1 436
External
P2.3.29.6 0 0.1 437
fault/warning
AI ref
P2.3.29.7 0 0.1 438
fault/warning
Overtemp
P2.3.29.8 0 0.1 439
warning
P2.3.29.9 Preset speed 0 0.1 443
FreqOut
P2.3.29.10 0 0.1 447
superv.limit1
FreqOut
P2.3.29.11 0 0.1 448
superv.limit2
Temp lim
P2.3.29.12 0 0.1 450
superv
Torq limit
P2.3.29.13 0 0.1 451
superv
Motor term
P2.3.29.14 0 0.1 452
fault/warn
Motor reg
P2.3.29.15 0 0.1 454
active
Actual value
P2.3.29.16 0 0.1 1523
superv
Table 34. Relay output signals, G2.3.29

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4.7.7 Drive control parameters (Control keypad: Menu M2 G2.4)


Code Parameter Min Max Unit Default Cust ID Note
0=Linear
P2.4.1 Ramp 1 shape 0,1 10,0 s 0,0 500
>0=S-curve ramp time
0=Linear
P2.4.2 Ramp 2 shape 0,1 10,0 s 0,0 501
>0=S-curve ramp time
P2.4.3 Acceleration time 2 0,1 3000,0 s 5,0 502
P2.4.4 Deceleration time 2 0,1 3000,0 s 5,0 503
0=Disabled
1=Used and tested in Run
state
P2.4.5 Brake chopper 0 3 0 504
2=External brake chopper
3=Used and tested in
Ready state
0=Ramp
P2.4.6 Start function 0 1 0 505
1=Flying start
0=Coasting
1=Ramp
P2.4.7 Stop function 0 3 1 506
2=Ramp+Run enable coast
3=Coast+Run enable ramp
P2.4.8 DC braking current 0,00 IL A 0,7 x IH 507
DC braking time
P2.4.9 0,00 60,00 s 0,00 508 0=DC brake is off at stop
at stop
Frequency to start
P2.4.10 DC braking during 0,10 10,00 Hz 0,00 515
ramp stop
DC braking time
P2.4.11 0,00 60,00 s 0,00 516 0=DC brake is off at start
at start
0=Off
P2.4.12 Flux brake 0 1 0 520
1=On
P2.4.13 Flux braking current 0,00 IL A IH 519
Table 35. Drive control parameters, G2.4

4.7.8 Prohibit frequency parameters (Control keypad: Menu M2 G2.5)


Code Parameter Min Max Unit Default Cust ID Note
Prohibit frequency
P2.5.1 0,0 Par. 2.5.2 Hz 0,0 509 0=Not used
range 1 low limit
Prohibit frequency
P2.5.2 0,0 Par. 2.1.2 Hz 0,0 510 0=Not used
range 1 high limit
Prohibit frequency
P2.5.3 0,0 Par. 2.5.4 Hz 0,0 511 0=Not used
range 2 low limit
Prohibit frequency
P2.5.4 0,0 Par. 2.1.2 Hz 0,0 512 0=Not used
range 2 high limit
Prohibit frequency
P2.5.5 0,0 Par. 2.5.6 Hz 0,0 513 0=Not used
range 3 low limit
Prohibit frequency
P2.5.6 0,0 Par. 2.1.2 Hz 0,0 514 0=Not used
range 3 high limit
Prohibit frequencies
P2.5.7 acc./dec. ramp 0,1 10,0 Times 1,0 518
scaling
Table 36. Prohibit frequency parameters, G2.5

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4.7.9 Motor control parameters (Control keypad: Menu M2 G2.6)


Code Parameter Min Max Unit Default Cust ID Note
0=Frequency control
P2.6.1 Motor control mode 0 1 0 600
1=Speed control
0=Not used
P2.6.2 U/f optimisation 0 1 0 109
1=Automatic torque boost
0=Linear
1=Squared
P2.6.3 U/f ratio selection 0 3 0 108
2=Programmable
3=Linear with flux optim.
Field weakening
P2.6.4 30,00 320,00 Hz 50,00 602
point
Voltage at field
P2.6.5 10,00 200,00 % 100,00 603 n% x Unmot
weakening point
U/f curve midpoint par.
P2.6.6 0,00 Hz 50,00 604
frequency P2.6.4
n% x Unmot
U/f curve midpoint
P2.6.7 0,00 100,00 % 100,00 605 Parameter max. value =
voltage
par. 2.6.5
Output voltage at
P2.6.8 0,00 40,00 % Varies 606 n% x Unmot
zero frequency
P2.6.9 Switching frequency 1,0 16,0 kHz Varies 601 Depends on kW
0=Not used
Overvoltage
P2.6.10 0 1 1 607 1=Used (no ramping)
controller
2=Used (ramping)
0=Not used
Undervoltage
P2.6.11 0 1 1 608 1=Used (no ramping)
controller
2=Used (ramping)
Table 37. Motor control parameters, G2.6

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4.7.10 Protections (Control keypad: Menu M2 G2.7)


Code Parameter Min Max Unit Default Cust ID Note
0=No response
1=Warning
Response to 2=Warning+Old Freq.
P2.7.1 0 5 4 700
reference fault 3=Wrng+PresetFreq 2.7.2
4=Fault,stop acc. to 2.4.7
5=Fault,stop by coasting
Reference fault
P2.7.2 0,00 Par. 2.1.2 Hz 0,00 728
frequency
Response to external
P2.7.3 0 3 2 701
fault
Input phase
P2.7.4 0 3 2 730
supervision
Response to 0=No response
P2.7.5 1 3 1 727
undervoltage fault 1=Warning
Output phase 2=Fault,stop acc. to 2.4.7
P2.7.6 0 3 2 702
supervision 3=Fault,stop by coasting
Earth fault
P2.7.7 0 3 2 703
protection
Thermal protection
P2.7.8 0 3 2 704
of the motor
Motor ambient
P2.7.9 -100,0 100,0 % 0,0 705
temperature factor
Motor cooling factor
P2.7.10 0,0 150,0 % 40,0 706
at zero speed
Motor thermal time
P2.7.11 1 200 min Varies 707
constant
P2.7.12 Motor duty cycle 0 100 % 100 708
0=No response
1=Warning
P2.7.13 Stall protection 0 3 2 709
2=Fault,stop acc. to 2.4.7
3=Fault,stop by coasting
P2.7.14 Stall current 0,00 2 x IH A IH 710
P2.7.15 Stall time limit 1,00 120,00 s 15,00 711
Par.
P2.7.16 Stall frequency limit 1,0 Hz 25,0 712
2.1.2
0=No response
1=Warning
P2.7.17 Underload protection 0 3 0 713
2=Fault,stop acc. to 2.4.7
3=Fault,stop by coasting
Underload curve at
P2.7.18 10 150 % 50 714
nominal frequency
Underload curve at
P2.7.19 5,0 150,0 % 10,0 715
zero frequency
Underload
P2.7.20 protection time 2 600 s 20 716
limit
0=No action
Thermistor fault 1=Warning
P2.7.21 0 3 0 732
resp 2=Fault
3=Fault, coast
Response to fieldbus fault
0=No action
P2.7.22 FB comm. fault 0 3 2 733 1=Warning
2=Fault
3=Fault, coast

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MultiFollower PFC application vacon • 75

Response to option card


fault
0=No action
P2.7.23 Slot comm. fault 0 3 2 734
1=Warning
2=Fault
3=Fault, coast
Value of actual
P2.7.24 0,00 100,00 % 0,00 1518
value supervision
Actual value 0=No action
P2.7.25 over/under 0 2 0 1519 1=Over
supervision value 2=Under
Response to Actual value
supervision
Actual value
0=No action
P2.7.26 supervision 0 3 0 1522
1=Warning
response
2=Fault
3=Fault, coast
Actual value
P2.7.27 0 300 s 1 1540
response time
Table 38. Protections, G2.7

4.7.11 Autorestart parameters (Control keypad: Menu M2 G2.8)


Code Parameter Min Max Unit Default Csut ID Note
P2.8.1 Wait time 0,10 10,00 s 0,50 717
P2.8.2 Trial time 0,00 60,00 s 30,00 718
0=Ramp
P2.8.3 Start function 0 2 0 719 1=Flying start
2=According to par. 2.4.6
Number of tries after
P2.8.4 0 10 2 720
undervoltage trip
Number of tries after
P2.8.5 0 10 2 721
overvoltage trip
Number of tries after
P2.8.6 0 3 2 722
overcurrent trip
Number of tries after
P2.8.7 0 10 1 723
reference trip
Number of tries after
P2.8.8 motor temperature 0 10 0 726
fault trip
Number of tries after
P2.8.9 0 10 0 725
external fault trip
Table 39. Autorestart parameters, G2.8

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4.8 Keypad control (Control keypad: Menu M3)


The parameters for the selection of control place and direction on the keypad are listed below. See
the Keypad control menu in the product's User's Manual.

Code Parameter Min Max Unit Default Cust ID Note


1=I/O terminal
P3.1 Control place 1 3 1 125 2=Keypad
3=Fieldbus
Par.
R3.2 Keypad reference Par. 2.1.2 Hz
2.1.1
R3.3 PID reference 1 0,00 100,00 % 40,00 167
R3.4 PID reference 2 0,00 100,00 % 0,00 168
R3.5 Stop Button 0 1 0 114
Table 40. Keypad control parameters, M3

4.9 Expander boards (Control keypad: Menu M7)


The M7 menu shows the expander and option boards attached to the control board and board-
related information. For more information, see the product's User's Manual.

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Description of parameters vacon • 77

5. DESCRIPTION OF PARAMETERS
On the following pages you will find the parameter descriptions arranged according to the individual
ID number of the parameter. A shaded parameter ID number (e.g. 432 Ready) indicates that the TTF
programming method shall be applied to this parameter.
NOTE! The digital output (A.1) on the basic I/O board OPT-A1 is reserved for communication in the
MultiMaster PFC, Advanced Level Control and MultiFollower PFC applications.
Some parameter names are followed by a number code indicating the "All in One" applications in
which the parameter is included. If no code is shown the parameter is available in all applications.
See below. The parameter numbers under which the parameter appears in different applications
are also given.

1 Basic Application
2 MultiMaster PFC Application
3 Advanced Level Control Application
4 MultiFollower PFC Application

101 Minimum frequency 1 (2.1)


102 Maximum frequency 1 (2.2)
Defines the frequency limits of the frequency converter.
The maximum value for these parameters is 320 Hz.
The software will automatically check the values of parameters ID105, ID106, ID315 and
ID728.

Null /Maximum Producing limit 234 (2.1.1, 2.1.2)


Defines the frequency limits of the frequency converter.
The maximum value for parameters ID101 and ID102 is 320 Hz.
The software will automatically check the values of parameters ID316 and ID728
The parameters also defines:
ID101 Null producing limit / Min output freq. / Lower change freq. / Sleep freq.
ID102 Max producing limit / Max output freq. / Upper change freq.
The frequency converter is stopped automatically if the frequency of the drive falls below
the Sleep frequency defined with this parameter, for a time greater than that determined
by parameter ID1017. During the Stop state, the PID controller switches the frequency
converter to Run state when the signal of the actual value either falls below or exceeds
the Wake-up level, par. ID1018 (depending on the Wake-up action, par. ID1019)

103 Acceleration time 1 (2.3,2.1.3)


104 Deceleration time 1 (2.4, 2.1.4)
These limits correspond to the time required for the output frequency to accelerate from
the zero frequency to the set maximum frequency (par. ID102).

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105 Preset speed 1 1 (2.18)


106 Preset speed 2 1 (2.19)
Parameter values are automatically limited between the minimum and maximum
frequencies (par. ID101, ID102).

Multi-step speed Multi-step speed


Speed
sel. 1 (DIN4) sel. 2 (DIN5)
Basic speed 0 0
ID105 1 0
ID106 0 1
Table 41. Preset speed

107 Current limit (2.5, 2.1.5)


This parameter determines the maximum motor current from the frequency converter.
The parameter value range differs from size to size.

108 U/f ration selection 234 (2.6.3)


Linear: The voltage of the motor changes linearly with the frequency in the constant
0 flux area from 0 Hz to the field weakening point where the nominal voltage is
supplied to the motor. Linear U/f ration should be used in constant torque
applications. This default setting should be used if there is no special
need for another setting.
Squared: The voltage of the motor changes followiing a squared curve form with the
1 frequency in the area from 0 Hz to the field weakening point where the nomi-
nal voltage is also supplied to the motor. The motor runs undermagnetised
below the field weakening point and produces less torque and electro-
mechanical noise. Squared U/f ratio can be used in applications where torque
demand of the load is proportional to the square of the speed, e.g. in
centrifugal fans and pumps.

U[V]
Un
ID603 Default: Nominal
voltage of the motor
Field weakening
point

Linear

Squared Default: Nominal


frequency of the
motor f[Hz]

NX12K07

Figure 22. Linear and squared change of motor voltage

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Description of parameters vacon • 79

Programmable U/f curve:


2 The U/f curve can be programmed with three different points. Programmable
U/f curve can be used if the other settings do not satisfy the needs of the
application.

U[V]
Un
ID603 Default: Nominal Field weakening point
voltage of the motor

ID605
(Def. 10%)
Default: Nominal
ID606 frequency of the motor
(Def. 1.3%) f[Hz]

ID604 ID602
NX12K08
(Def. 5 Hz)
Figure 23. Programmable U/f curve

Linear with flux optimisation:


3 The frequency converter starts to search for the minimum motor current in
order to save energy, lower the disturbance level and the noise. This function
can be used in applications with constant motor load, such as fans, pumps
etc.

109 U/f optimisation (2.13, 2.6.2)


Automatic The voltage to the motor changes automatically which makes the motor
torque boost produce sufficient torque to start and run at low frequencies. The voltage
increase depends on the motor type and power. Automatic torque boost
can be used in applications where starting torque due to starting friction
is high, e.g. in conveyors.

EXAMPLE:

What changes are required to start with load from 0 Hz?


♦ First set the motor nominal values (Parameter group 2.1).

Option 1: Activate the Automatic torque boost.

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80 • vacon Description of parameters

Option 2: Programmable U/f curve


To get torque you need to set the zero point voltage and midpoint voltage/frequency (in
parameter group 2.6) so that the motor takes enough current at low frequencies.
First set par. ID108 to Programmable U/f curve (value 2). Increase zero point voltage
(ID606) to get enough current at zero speed. Set then the midpoint voltage (ID605) to
1.4142*ID606 and midpoint frequency (ID604) to value ID606/100%*ID111.

NOTE! In high torque – low speed applications – it is likely that the motor will
overheat. If the motor has to run a prolonged time under these
conditions, special attention must be paid to cooling the motor. Use
external cooling for the motor if the temperature tends to rise too high.

110 Nominal voltage of the motor (2.6, 2.1.6)


Find this value Un on the rating plate of the motor. This parameter sets the voltage at the
field weakening point (ID603) to 100% * UnMotor.

111 Nominal frequency of the motor (2.7, 2.1.7)


Find this value fn on the rating plate of the motor. This parameter sets the field
weakening point (ID602) to the same value.

112 Nominal speed of the motor (2.8, 2.1.8)


Find this value nn on the rating plate of the motor.

113 Nominal current of the motor (2.9, 2.1.9)


Find this value In on the rating plate of the motor.

117 I/O frequency reference selection 1 (2.14)


Defines which frequency reference source is selected when controlled from the I/O
control place.
Applic. 1
Sel.
Analogue volt.ref.
0
Terminals 2-3
Analogue curr.ref.
1
Terminals 4-5
2 Keypad reference (Menu M3)
3 Fieldbus reference
Table 42. Selections for parameter ID117

118 PID controller gain 234 (2.1.12)


This parameter defines the gain of the PID controller. If the value of the paramter is set
to 100% a change of 10% in the error value causes the controller output to change by
10%. If the paramter value is set to 0 the PID controller operates as ID-controller.
See examples on page 81.

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Description of parameters vacon • 81

119 PID controller I-time 234 (2.1.13)


The parameter ID119 defines the integration time of the PID controller. If this parameter
is set to 1,00 second a change of 10% in the error value causes the controller output to
change by 10.00%/s. If the parameter value is set to 0.00 s the PID controller will operate
as PD controller.
See examples on page 81.

120 Motor cos phi (2.10, 2.1.10)


Find this value “cos phi” on the rating plate of the motor.

122 Fieldbus frequency reference selection 234 (2.2.5)


Defines which frequency reference source is selected when controlled from the fieldbus.

Applic 2–4
Sel.
1 AI2
2 AI3
3 AI4
Keypad reference
4
(Menu M3)
Reference from
5
fieldbus
PID controller
6
reference
Table 43. Selections for par. ID122

124 Preset speed 234 (2.1.20, 2.1.18)


A frequency that is fed to the motor when DIN2 is activated, or when DIN3, DIN4, DIN5
are activated and value 7 is chosen for parameter ID301 (DIN3 Function), ID1509
(DIN4Function), ID330 (DIN5 Function), or when the START button on the panel is pushed
The parameter value is automatically limited between the minimum and maximum
frequencies (ID's 101 and 102).

132 PID controller D-time 234 (2.1.14)


The parameter ID132 defines the derivation time of the PID controller. If this parameter
is set to 1,00 second a change of 10% in the error value during 1.00 s causes the
controller output to change by 10.00%. If the parameter value is set to 0.00 s the PID
controller will operate as PI controller.
See examples below.

Example 1:
In order to reduce the error value to zero, with the given values, the frequency converter
output behaves as follows:

Given values:
Par. 2.1.12, P = 0%
Par. 2.1.13, I-time = 1.00 s
Par. 2.1.14, D-time = 0.00 s Min freq. = 0 Hz
Error value (setpoint – process value) = 10.00% Max freq. = 50 Hz

In this example, the PID controller operates practically as I-controller only.

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82 • vacon Description of parameters

According to the given value of parameter 2.1.13 (I-time), the PID output increases by 5
Hz (10% of the difference between the maximum and minimum frequency) every second
until the error value is 0.

Hz

PID output
Error value

10% I-Part=5 Hz/s

10% I-Part=5 Hz/s

10% I-Part=5 Hz/s

10% I-Part=5 Hz/s

Error=10% I-Part=5 Hz/s

1s t
NX12k70

Figure 24. PID controller function as I-controller.

Example 2:
Given values:

Par. 2.1.12, P = 100%


Par. 2.1.13, I-time = 1.00 s
Par. 2.1.14, D-time = 1.00 s Min freq. = 0 Hz
Error value (setpoint – process value) = ±10% Max freq. = 50 Hz

As the power is switched on, the system detects the difference between the setpoint and
the actual process value and starts to either raise or decrease (in case the error value is
negative) the PID output according to the I-time. Once the difference between the
setpoint and the process value has been reduced to 0 the output is reduced by the
amount corresponding to the value of parameter 2.1.13.
In case the error value is negative, the frequency converter reacts reducing the output
correspondingly. See Figure 25.

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Description of parameters vacon • 83

Hz

PID output
Error value
D-part

D-part
D-part

P-part=5 Hz Error=10%
Error= -10% P-part= -5 Hz t

NX12k69

Figure 25. PID output curve with the values of Example 2.

Example 3:
Given values:

Par. 2.1.12, P = 100%


Par. 2.1.13, I-time = 0.00 s
Par. 2.1.14, D-time = 1.00 s Min freq. = 0 Hz
Error value (setpoint – process value) = ±10%/s Max freq. = 50 Hz

As the error value increases, also the PID output increases according to the set values
(D-time = 1.00s)

Hz
PID output
Error value

D-part=10%=5,00 Hz

D-part= -10%= -5,00 Hz

P-part=100% *PID error = 5,00Hz/s


10%

1,00 s NX12k72 t

Figure 26. PID output with the values of Example 3.

141 AI3 signal selection 234 (2.2.31)


Connect the AI3 signal to the analogue input of your choice with this parameter.

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84 • vacon Description of parameters

142 AI3 signal filter time 234 (2.2.34)


When this parameter is given a value greater than 0 the function that filters out
disturbances from the incoming analogue signal is activated.
Long filtering time makes the regulation response slower . See parameter ID324.

143 AI3 signal range 234 (2.2.32)


With this parameter you can select the AI3 signal range.

Applic. 5 6 7
Sel.
0 0…100% 0…100% 0…100%
1 20…100% 20…100% 20…100%
2 –10…+10V Customised
3 Customised
Table 44. Selections for parameter ID143

151 AI3 signal inversion 234 (2.2.33)


0 = No inversion
1 = Signal inverted

152 AI4 signal selection 234 (2.2.35)


See ID141.

153 AI4 filter time 234 (2.2.38)


See ID142.

154 AI4 signal range 234 (2.2.36)


See ID 143.

162 AI4 signal inversion 234 (2.2.37)


See ID 151.

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Description of parameters vacon • 85

301 DIN3 function 234 (2.17, 2.2.2)


0 Not used
1 External fault, closing contact = Fault is shown and motor is stopped when the
input is active.
2 External fault, opening contact = Fault is shown and motor is stopped when the
input is not active.
3 Run enable, contact open = Motor start disabled and the motor is stopped
contact closed = Motor start enabled

Application 1:
4 Run enable contact open = Motor start enabled
contact closed = Motor start disabled and the motor is stopped

Applications 2 to 4:
4 Closing contact: Force control place to I/O terminal
5 Closing contact: Force control place to keypad
6 Closing contact: Force control place to fieldbus

When the control place is forced to change the values of Start/Stop, Direction and
Reference valid in the respective control place are used (reference according to para-
meters ID122)
Note: The value of par. ID125 (Keypad Control Place) does not change.

7 Preset Speed
8 Fault Reset
9 Acceleration/Deceleration prohibited
Contact closed: No acceleration or deceleration possible until the contact is opened
10 DC braking command
Contact closed: In Stop mode, the DC braking operates until the contact is opened.
See Figure 27.
11 PID2 Reference
12 Run Disable

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86 • vacon Description of parameters

Output
frequency

Param. 2.4.10

DIA3 DIA3

RUN RUN
STOP STOP

Figure 27. DC braking command (selection 10) selected for DIN3 (or DIN4 or DIN5). Left:
Stop mode = Ramp; Right: Stop mode = Coasting

302 Reference offset for current input 1 (2.15)


0 No offset: 0—20mA
1 Offset 4 mA (“living zero”), provides supervision of zero level signal.

307 Analogue output function 123 (2.16, 2.3.1)


This parameter selects the desired function for the analogue output signal.

Application 1:
0 Not Used (100%)
1 O/P frequency (0 – fmax)
2 Reference frequency (0 – fmax)
3 Motor Speed (0 – 100% * Motor nom.speed)
4 O/P current (0 - 100% * In Mot)
5 Motor torque (0 – 100% * TnMot)
6 Motor power (0 – 100% * Pn Mot)
7 Motor voltage (0 – 100% * Un Mot)
8 DC-link voltage (0 – 100% * Un Mot)

Applications 2 and 3:
9 PI-controller reference value
10 PI-controller actual value 1
11 PI-controller actual value 2
12 PI-controller error value
13 PI-controller output

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Description of parameters vacon • 87

308 Analogue output filter time 234 (2.3.2, 2.3.1)


Defines the filtering time of the analogue output signal.
Setting this parameter value 0 will
%
deactivate filtering.
Unfiltered signal

100%

Filtered signal
63%

t [s]
ID308
NX12K16

Figure 28. Analogue output filtering

309 Analogue output inversion 234 (2.3.3, 2.3.2)


Inverts the analogue output signal:
Analog
Maximum output signal = Minimum set value output
current
Minimum output signal = Maximum set value 20 mA

See parameter ID311.


12 mA ID311=
50%
10 mA

ID311 =
100%
4 mA
ID311 = Max. value of signal
200% selected with ID307
0 mA
0 0.5 1.0
NX12K17

Figure 29. Analogue output invert

310 Analogue output minimum 234 (2.3.4, 2.3.3)


Defines the signal minimum to either 0 mA or 4 mA (living zero). Note the difference in
analogue output scaling in parameter ID311 (Figure 30).

0 Set minimum value to 0 mA


1 Set minimum value to 4 mA

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88 • vacon Description of parameters

311 Analogue output scale 234 (2.3.5, 2.3.4)


Scaling factor for analogue output.
Analogue
output
Signal Max. value of the signal current
ID311 = ID311 =
Output frequency Max frequency (par.ID102) 200% 100%
20 mA
Freq. Reference Max frequency (par.ID102)
Motor speed Motor nom. speed 1xnmMotor
Output current Motor nom. current 1xInMotor
Motor torque Motor nom. torque 1xTnMotor 12 mA
Motor power Motor nom. power 1xPnMotor 10 mA ID311 =
50%
Motor voltage 100% x Unmotor
DC-link voltage 1000 V ID310 = 1
4 mA
PI-ref. value 100% x ref. value max.
PI act. value 1 100% x actual value max. Max. value of signal
ID310 = 0 selected by ID307
PI act. value 2 100% x actual value max. 0 mA
0 0.5 1.0
PI error value 100% x error value max.
NX12K18
PI output 100% x output max.
Table 45. Analogue output scaling Figure 30. Analogue output scaling

315 Output frequency limit supervision function 234 (2.3.6, 2.3.5)


0 No supervision
1 Low limit supervision
2 High limit supervision

If the output frequency goes below/above the set limit (ID316) this function generates a
warning message via the digital output DO1 or via the relay output RO1 or RO2.

316 Output frequency limit supervision value 234 (2.3.7, 2.3.6)


Selects the frequency value supervised by parameter ID315. See Figure 31.

f[Hz] Par 2.3.6 = 2

Par 2.3.7

Example: 21 RO1 21 RO1 21 RO1


22 RO1 22 RO1 22 RO1
23 RO1 23 RO1 23 RO1
NX12K19

Figure 31. Output frequency supervision

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Description of parameters vacon • 89

320 AI1 signal range 234 (2.2.14)


Applic. 2-4
Sel.
0 0…100%
1 20…100%
2 Customised
Table 46. Selections for parameter ID320

For selection 'Customised', see parameters ID321 and ID322.

321 AI1 custom setting minimum 234 (2.2.15)


322 AI1 custom setting maximum 234 (2.2.16)
These parameters set the analogue input signal for any input signal span within
0…100%.
Output
frequency
323 AI1 signal inversion 234
(2.2.17)
ID303
If this parameter = 0, no inversion of ana- ID320 = 0
AI1 = 0—100%
logue Uin signal takes place.
Note: In application 3, AI1 is place B fre-
quency reference if parameter ID131= 0
(default). ID304
ID320 = 1
AI1 = custom
AI1
(term. 2)

0 ID321 ID322 100%


NX12K71

Figure 32. AI1 no signal inversion

If this parameter = 1 inversion of analogue signal takes place.


max. AI1 signal = minimum set speed
Output
min. AI1 signal = maximum set speed frequency

ID303

ID320 = 0
AI1 = 0—100%

ID320 = 1
AI1 = custom
ID304
AI1
(termin. 2)

0 ID321 ID322 100%


NX12K73

Figure 33. AI1 signal inversion

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90 • vacon Description of parameters

324 AI1 signal filter time 234 (2.2.18)


When this parameter is given a value greater
%
than 0 the function that filters out
disturbances from the incoming analogue Unfiltered signal

signal is activated. 100%

Long filtering time makes the regulation re-


Filtered signal
sponse slower. See Figure 34.
63%

t [s]
ID324
NX12K74

Figure 34. AI1 signal filtering

325 Analogue input AI2 signal range 234 (2.2.20)


Applic. 2-4 Output
Sel. frequency
0 0…20mA
1 4…20mA
ID304
2 Customised
ID325 = Custom
Table 47. Selections for parameter ID325
ID325 = 0
AI2 = 0—100%

ID325 = 1
ID303 AI2 = 20-100%
AI2
(term. 3,4)

0 4 mA 20 mA
ID326 ID327
NX12K75

Figure 35. Analogue input AI2 scaling.

326 Analogue input AI2 custom setting min. 234 (2.2.21)


327 Analogue input AI2 custom setting max. 234 (2.2.22)
These parameters set AI2 for any input signal span within 0…100%.

328 Analogue input AI2 inversion 234 (2.2.23)


See ID323.

329 Analogue input AI2 (Iin) filter time 234 (2.2.24)


See ID324.

330 DIN5 function 234 (2.2.4)


See ID301.

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Description of parameters vacon • 91

332 PID controller reference signal (Place A) 234 (2.1.11)


Defines which frequency reference place is selected for the PID controller.

Applic. 2-4
Sel.
1 AI2; terminals 4-5
2 PID ref. from menu M3, par. R34
3 Fieldbus ref. (FBProcessDataIN1)
Table 48. Selections for parameter ID332

333 PID controller actual value selection 234 (2.2.6)


This parameter selects the PID controller actual value.
0 Actual value 1
1 Actual value 1 + Actual value 2
2 Actual value 1 – Actual value 2
3 Actual value 1 * Actual value 2
4 Smaller one of Actual value 1 and Actual value 2
5 Greater one of Actual value 1 and Actual value 2
6 Mean value of Actual value 1 and Actual value 2
7 Square root of Actual value 1 + Square root of Actual value 2

334 Actual value 1 selection 234 (2.2.7)


335 Actual value 2 selection 234 (2.2.8)
0 Not used
1 AI1 (control board)
2 AI2 (control board)
3 AI3
4 AI4
5 Fieldbus (Actual value 1: FBProcessDataIN2; Actual value 2: FBProcessDataIN3)

336 Actual value 1 minimum scale 234 (2.2.9)


Sets the minimum scaling point for Actual value 1. See Figure 36.

337 Actual value 1 maximum scale 234 (2.2.10)


Sets the maximum scaling point for Actual value 1. See Figure 36.

338 Actual value 2 minimum scale 234 (2.2.11)


Sets the minimum scaling point for Actual value 2. See Figure 36.

339 Actual value 2 maximum scale 234 (2.2.12)


Sets the maximum scaling point for Actual value 2. See Figure 36.

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92 • vacon Description of parameters

Scaled Scaled
input signal [%] input signal [%]
100 100

ID336 = 30%
ID337 = 80% 76,5
(15,3 mA)
ID338 = -30%
ID339 = 140%

17,7
(3,5 mA)
Analogue Analogue
30 80 100 input [%] -30 0 100 140 input [%]
0
0 3,0 8,0 10,0 V 0 10,0 V
0 6,0 16,0 20,0 mA 0 20,0 mA
4 8,8 16,8 20,0 mA 4 20,0 mA NX12k34

Figure 36. Examples of actual value signal scaling

340 PID error value inversion 234 (2.2.27)


This parameter allows you to invert the error value of the PID controller (and thus the
operation of the PID controller).
0 No inversion
1 Inverted

341 PID reference rise time 234 (2.2.28)


Defines the time during which the PID controller reference rises from 0% to 100%.

342 PID reference fall time 234 (2.2.29)


Defines the time during which the PID controller reference falls from 100% to 0%.

346 Output freq. limit 2 supervision function 234 (2.3.8)


0 No supervision
1 Low limit supervision
2 High limit supervision

If the output frequency goes below/above the set limit (ID347) this function generates a
warning message via the relay output RO1 or RO2 depending on to which output the
supervision signals (par. ID447 and ID448) are connected.

347 Output frequency limit 2 supervision value 234 (2.3.9)


Selects the frequency value supervised by parameter ID346.

348 Torque limit, supervision function 234 (2.3.10)


0 = No supervision
1 = Low limit supervision
2 = High limit supervision

If the calculated torque value falls below or exceeds the set limit (ID349) this function
generates a warning message via relay output RO1 or RO2 depending on which output
the supervision signal (par. ID451) is connected.

349 Torque limit, supervision value 234 (2.3.11)


Set here the torque value to be supervised by parameter ID348.

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Description of parameters vacon • 93

354 Frequency converter temperature limit supervision 234 (2.3.12)


0 = No supervision
1 = Low limit supervision
2 = High limit supervision

If the temperature of the frequency converter unit falls below or exceeds the set limit
(ID355), this function generates a warning message via a relay output RO1 or RO2
depending on to which output the supervision signal (par. ID450) is connected.

355 Frequency converter temperature limit value 234 (2.3.13)


This temperature value is supervised by parameter ID354.

359 PID controller minimum limit 234 (2.2.25)


360 PID controller maximum limit 234 (2.2.26)
With these parameters you can set the minimum and maximum limits for the PID
controller output.
Limit setting: –1000.0% (of fmax) < par. ID359 < par. ID360 < 1000.0% (of fmax).
These limits are of importance for example when you define the gain, I-time and D-time
for the PID controller.

366 Easy changeover 234 (2.2.30)


0 Keep reference
1 Copy reference

If Copy reference has been selected it is possible to switch from direct control to PID
control and back without scaling the reference and actual value.
For example: The process is driven with direct frequency reference (Fieldbus or keypad)
to some point and then the control place is switched to one where the PID controller is
selected. The PID control starts to maintain that point. The PID controller error value is
forced to zero when the control place is changed.
It is also possible to change the control source back to direct frequency control. In this
case, the output frequency is copied as the frequency reference. If the destination place
is Keypad the run status (Run/Stop, Direction and Reference) will be copied.
The changeover is smooth when the reference of the destination source comes from the
Keypad or an internal motor potentiometer (par. ID332 [PID Ref.] = 2 and ID122 [Fieldbus
Ref] = 4.

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94 • vacon Description of parameters

432 Ready 234 (2.3.29.1)


The frequency converter is ready to operate.

433 Run 234 (2.3.29.2)


The frequency converter operates (the motor is running).

434 Fault 234 (2.3.29.3)


A fault trip has occurred.
Default programming: B.2.

435 Inverted fault 234 (2.3.29.4)


No fault trip has occurred.

436 Warning 234 (2.3.29.5)


General warning signal.

437 External fault or warning 234 (2.3.29.6)


Fault or warning depending on par. ID701.

438 Reference fault or warning 234 (2.3.29.7)


Fault or warning depending on parameter ID700.

439 Overtemperature warning 234 (2.3.29.8)


The heatsink temperature exceeds +70°C.

443 Preset speed 234 (2.3.29.9)


Preset speed selected.

447 Output frequency limit 1 supervision 234 (2.3.29.10)


The output frequency goes outside the set supervision low limit/high limit (see
parameters ID315 and ID316)

448 Output frequency limit 2 supervision 234 (2.3.29.11)


The output frequency goes outside the set supervision low limit/high limit (see
parameters ID346 and ID347)

450 Temperature limit supervision 234 (2.3.29.12)


Frequency converter heatsink temperature goes beyond the set supervision limits (see
parameters ID354 and ID355).

451 Torque limit supervision 234 (2.3.29.13)


The motor torque goes beyond the set supervision limits (see parameters ID348 and
ID349).

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Description of parameters vacon • 95

452 Motor thermal protection 234 (2.3.29.14)


Motor thermistor initiates a overtemperature signal which can be led to a digital output.

NOTE: This parameter will not work unless you have Vacon OPT-A3 or OPT-B2
(thermistor relay board) connected.

454 Motor regulator activation 234 (2.3.29.15)


Overvoltage or overcurrent regulator has been activated.

471 Analogue output 2 signal selection 234 (2.3.16)


Connect the AO2 signal to the analogue output of your choice with this parameter.
NOTE!
The digital output on the basic I/O board (A.1), is reserved for communication in the
MultiMaster PFC and Advanced Level Control applications.

472 Analogue output 2 function 234 (2.3.17)


473 Analogue output 2 filter time 234 (2.3.18)
474 Analogue output 2 inversion 234 (2.3.19)
475 Analogue output 2 minimum 234 (2.3.20)
476 Analogue output 2 scaling 234 (2.3.21)
For more information on these five parameters, see the corresponding parameters for
the analogue output 1 on pages 86 to 88.

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96 • vacon Description of parameters

500 Acceleration/Deceleration ramp 1 shape 234 (2.4.1)


501 Acceleration/Deceleration ramp 2 shape 234 (2.4.2)
The start and end of acceleration and de-
celeration ramps can be smoothed with [Hz]
these parameters. Setting value 0 gives a
linear ramp shape which causes
acceleration and deceleration to act
immediately to the changes in the
reference signal.
ID103, ID104
Setting value 0.1…10 seconds for this pa- (ID502, ID503)
rameter produces an S-shaped accelera-
tion/deceleration. The acceleration time ID500 (ID501)
is determined with parameters
ID103/ID104 (ID502/ID503).
ID500 (ID501) [t]
NX12K20

Figure 37. Acceleration/Deceleration (S-


shaped)

502 Acceleration time 2 234 (2.4.3)


503 Deceleration time 2 234 (2.4.4)
These values correspond to the time required for the output frequency to accelerate
from the zero frequency to the set maximum frequency (par. ID102). These parameters
give the possibility to set two different acceleration/deceleration time sets for one
application. The active set can be selected with the programmable signal DIN3 (par.
ID301).

504 Brake chopper 234 (2.4.5)


0 = No brake chopper used
1 = Brake chopper in use and tested when running. Can be tested also in READY state
2 = External brake chopper (no testing)
3 = Used and tested in READY state and when running

When the frequency converter is decelerating the motor, the inertia of the motor and the
load are fed into an external brake resistor. This enables the frequency converter to
decelerate the load with a torque equal to that of acceleration (provided that the correct
brake resistor has been selected). See separate Brake resistor installation manual.

505 Start function (2.11, 2.4.6)


Ramp:
0 The frequency converter starts from 0 Hz and accelerates to the set reference
frequency within the set acceleration time. (Load inertia or starting friction
may cause prolonged acceleration times).

Flying start:
1 The frequency converter is able to start into a running motor by applying a
small torque to motor and searching for the frequency corresponding to the
speed the motor is running at. Searching starts from the maximum frequency
towards the actual frequency until the correct value is detected. Thereafter,

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Description of parameters vacon • 97

the output frequency will be increased/decreased to the set reference value


according to the set acceleration/deceleration parameters.

Use this mode if the motor is coasting when the start command is given. With
the flying start it is possible to ride through short mains voltage interruptions.

506 Stop function (2.12, 2.4.7)


Coasting:
0 The motor coasts to a halt without any control from the frequency converter,
after the Stop command.

Ramp:
1 After the Stop command, the speed of the motor is decelerated according to
the set deceleration parameters.
If the regenerated energy is high it may be necessary to use an external
braking resistor for faster deceleration.

Normal stop: Ramp/ Run Enable stop: coasting


2 After the Stop command, the speed of the motor is decelerated according to
the set deceleration parameters. However, when Run Enable is selected, the
motor coasts to a halt without any control from the frequency converter.

Normal stop: Coasting/ Run Enable stop: ramping


3 The motor coasts to a halt without any control from the frequency converter.
However, when Run Enable signal is selected, the speed of the motor is
decelerated according to the set deceleration parameters. If the regenerated
energy is high it may be necessary to use an external braking resistor for
faster deceleration.

507 DC-braking current 234 (2.4.8)


Defines the current injected into the motor during DC-braking.

508 DC-braking time at stop 234 (2.4.9)


Determines if braking is ON or OFF and the braking time of the DC-brake when the
motor is stopping. The function of the DC-brake depends on the stop function,
parameter ID506.

0 DC-brake is not used


>0 DC-brake is in use and its function depends on the Stop function,
(param. ID506). The DC-braking time is determined with this parameter.

Par. ID506 = 0; Stop function = Coasting:

After the stop command, the motor coasts to a stop without control of the frequency
converter.

With DC-injection, the motor can be electrically stopped in the shortest possible time,
without using an optional external braking resistor.

The braking time is scaled according to the frequency when the DC-braking starts. If the
frequency is ≥ the nominal frequency of the motor, the set value of parameter ID508

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98 • vacon Description of parameters

determines the braking time. When the frequency is ≤10% of the nominal, the braking
time is 10% of the set value of parameter ID508.

fout fout

fn fn
Output frequency

Motor speed

Output frequency

Motor speed
DC-braking ON 0,1 x fn

DC-braking ON
t t

t = 1 x Par. ID508 t = 0,1 x Par. ID508

RUN RUN
STOP STOP
NX12K21

Figure 38. DC-braking time when Stop mode = Coasting.

Par. ID506 = 1; Stop function = Ramp:

After the Stop command, the speed of the fout


motor is reduced according to the set de-
Motor speed
celeration parameters, as fast as
Output frequency
possible, to the speed defined with
parameter ID515, where the DC-braking
starts.
DC-braking
The braking time is defined with para- par. ID515
meter ID508. If high inertia exists, it is re-
commended to use an external braking t

resistor for faster deceleration. See t = Par. ID508


Figure 39. RUN
NX12K23
STOP

Figure 39. DC-braking time when Stop mode =


Ramp

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Description of parameters vacon • 99

509 Prohibit frequency area 1; Low limit 234 (2.5.1)


510 Prohibit frequency area 1; High limit 234 (2.5.2)
511 Prohibit frequency area 2; Low limit 234 (2.5.3)
512 Prohibit frequency area 2; High limit 234 (2.5.4)
513 Prohibit frequency area 3; Low limit 234 (2.5.5)
514 Prohibit frequency area 3; High limit 234 (2.5.6)
In some systems it may be necessary to
avoid certain frequencies because of Output
frequency [Hz]
mechanical resonance problems. With
these parameters it is possible to set
limits for the "skip frequency" region.
See Figure 40.

ID509 ID510
ID511 ID512
ID513 ID514

Reference [Hz]

NX12K33

Figure 40. Example of prohibit frequency area


setting.

515 DC-braking frequency at stop 234 (2.4.10)


The output frequency at which the DC-braking is applied. See Figure 40.

516 DC-braking time at start 234 (2.4.11)


DC-brake is activated when the start command is given. This parameter defines the time
before the brake is released. After the brake is released, the output frequency increases
according to the set start function by parameter ID505.

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100 • vacon Description of parameters

518 Accel/decel ramp speed scaling ratio between prohibit frequency limits 234
(2.5.7)
Defines the acceleration/deceleration time when the output frequency is between the
selected prohibit frequency range limits (parameters ID509 and ID510). The ramping
speed (selected acceleration/deceleration time 1 or 2) is multiplied with this factor. E.g.
value 0.1 makes the acceleration time 10 times shorter than outside the prohibit
frequency range limits.

fout [Hz]

Par. ID518 = 0,2

Par. ID510
(ID512; ID514)

Par. ID509 Par. ID518 = 1,2


(ID511; ID513)

Time [s]
NX12k81

Figure 41. Ramp speed scaling between prohibit frequencies

519 Flux braking current 234 (2.4.13)


Defines the flux braking current value. This value can be set between 0.0 and IL.

520 Flux brake 234 (2.4.12)


Instead of DC braking, flux braking is a useful way to raise the braking capacity in cases
where additional brake resistors are not needed.
When braking is needed, the frequency is reduced and the flux in the motor is increased,
which in turn increases the motor's capability to brake. Unlike DC braking, the motor
speed remains controlled during braking.

The flux braking can be set ON or OFF.

0 = Flux braking OFF


1 = Flux braking ON

Note: Flux braking converts the energy into heat at the motor, and should be used
intermittently to avoid motor damage.

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Description of parameters vacon • 101

600 Motor control mode 234 (2.6.1)

0 Frequency control: The I/O terminal and keypad references are frequency
references and the frequency converter controls the output
frequency (output frequency resolution = 0.01 Hz)
1 Speed control: The I/O terminal and keypad references are speed
references and the frequency converter controls the motor
speed compensating the motor slip (accuracy ± 0,5%).

601 Switching frequency 234 (2.6.9)


Motor noise can be minimised using a high switching frequency. Increasing the
switching frequency reduces the capacity of the frequency converter unit.
The range of this parameter depends on the size of the frequency converter:

Type Min. [kHz] Max. [kHz] Default [kHz]


0003—0061 NX_5
1.0 16,0 10.0
0003—0061 NX_2
0072—0520 NX_5 1.0 10.0 3.6
0041—0062 NX_6
1.0 6.0 1.5
0144—0208 NX_6
Table 49. Size-dependent switching frequencies

602 Field weakening point 234 (2.6.4)


The field weakening point is the output frequency at which the output voltage reaches
the set (ID603) maximum value.

603 Voltage at field weakening point 234 (2.6.5)


Above the frequency at the field weakening point, the output voltage remains at the set
maximum value. Below the frequency at the field weakening point, the output voltage
depends on the setting of the U/f curve parameters. See parameters ID109, ID108, ID604
and ID605.
When the parameters ID110 and ID111 (nominal voltage and nominal frequency of the
motor) are set, the parameters ID602 and ID603 are automatically given the corres-
ponding values. If you need different values for the field weakening point and the maxi-
mum output voltage, change these parameters after setting the parameters ID110 and
ID111.

604 U/f curve, middle point frequency 234 (2.6.6)


If the programmable U/f curve has been selected with parameter ID108 this parameter
defines the middle point frequency of the curve. See Figure 23.

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102 • vacon Description of parameters

605 U/f curve, middle point voltage 234 (2.6.7)


If the programmable U/f curve has been selected with the parameter ID108 this para-
meter defines the middle point voltage of the curve. See Figure 23

606 Output voltage at zero frequency 234 (2.6.8)


If the programmable U/f curve has been selected with the parameter ID108 this para-
meter defines the zero frequency voltage of the curve. NOTE: If the value of par. ID108 is
changed this parameter is set to zero. See Figure 23.

607 Overvoltage controller 234 (2.6.10)


These parameters allow the under-/overvoltage controllers to be switched out of
operation. This may be useful, for example, if the mains supply voltage varies more than
–15% to +10% and the application will not tolerate this over-/undervoltage. In this case,
the regulator controls the output frequency taking the supply fluctuations into account.
0 Controller switched off
1 Controller switched on (no ramping) = Minor adjustments of OP frequency are made

608 Undervoltage controller 234 (2.6.11)


See par. ID607.
Note: Over-/undervoltage trips may occur when controllers are switched out of opera-
tion.

0 Controller switched off


1 Controller switched on

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Description of parameters vacon • 103

700 Response to the 4mA reference fault 234 (2.7.1)


0 = No response
1 = Warning
2 = Warning, the frequency from 10 seconds back is set as reference
3 = Warning, the Preset Frequency (Par. ID728) is set as reference
4 = Fault, stop mode after fault according to ID506
5 = Fault, stop mode after fault always by coasting
A warning or a fault action and message is generated if the 4…20 mA reference signal is
used and the signal falls below 3.5 mA for 5 seconds or below 0.5 mA for 0.5 seconds.
The information can also be programmed into digital output DO1 or relay outputs RO1
and RO2.

701 Response to external fault 234 (2.7.3)


0 = No response
1 = Warning
2 = Fault, stop mode after fault according to ID506
3 = Fault, stop mode after fault always by coasting
A warning or a fault action and message is generated from the external fault signal in
the programmable digital inputs DIN3. The information can also be programmed into
digital output DO1 and into relay outputs RO1 and RO2.

702 Output phase supervision 234 (2.7.6)


0 = No response
1 = Warning
2 = Fault, stop mode after fault according to ID506
3 = Fault, stop mode after fault always by coasting
Output phase supervision of the motor ensures that the motor phases have an approxi-
mately equal current.

703 Earth fault protection 234 (2.7.7)


0 = No response
1 = Warning
2 = Fault, stop mode after fault according to ID506
3 = Fault, stop mode after fault always by coasting
Earth fault protection ensures that the sum of the motor phase currents is zero. The
overcurrent protection is always working and protects the frequency converter from
earth faults with high currents.

704 Motor thermal protection 234 (2.7.8)


0 = No response
1 = Warning
2 = Fault, stop mode after fault according to ID506
3 = Fault, stop mode after fault always by coasting

If tripping is selected the drive will stop and activate the fault stage.
Deactivating the protection, i.e. setting parameter to 0, will reset the thermal stage of
the motor to 0%. See chapter 6.1.

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104 • vacon Description of parameters

705 Motor thermal protection: Motor ambient temp. factor 234 (2.7.9)
The factor can be set between -100.0% and100.0%. See chapter 6.1.

706 Motor thermal protection: Motor cooling factor at zero speed 234 (2.7.10)
The current can be set to 0…150.0% x InMotor. This parameter sets the value for thermal
current at zero frequency. See Figure 42.

The default value is set assuming that there is no external fan cooling the motor. If an
external fan is used this parameter can be set to 90% (or even higher).

Note: The value is set as a percentage of the motor name plate data, par. ID113
(Nominal current of motor), not the drive's nominal output current. The motor's nominal
current is the current that the motor can withstand in direct on-line use without being
overheated.
If you change the parameter Nominal
P
current of motor, this parameter is cooling

automatically restored to the default


value. Overload area
100% IT
Setting this parameter does not affect the
maximum output current of the drive
which is determined by parameter ID107
alone. See chapter 6.1.
Par.
ID706=40%

0 fn f
NX12k62

Figure 42. Motor thermal current IT curve

707 Motor thermal protection: Time constant 234 (2.7.11)


This time can be set between 1 and 200 minutes.

This is the thermal time constant of the motor. The bigger the motor, the bigger the time
constant. The time constant is the time within which the calculated thermal stage has
reached 63% of its final value.

The motor thermal time is specific to the motor design and it varies between different
motor manufacturers.

If the motor's t6–time (t6 is the time in seconds the motor can safely operate at six times
the rated current) is known (given by the motor manufacturer) the time constant
parameter can be set basing on it. As a rule of thumb, the motor thermal time constant
in minutes equals to 2xt6. If the drive is in stop stage the time constant is internally
increased to three times the set parameter value. The cooling in the stop stage is based
on convection and the time constant is increased. See also Figure 43.

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Description of parameters vacon • 105

708 Motor thermal protection: Motor duty cycle 234 (2.7.12)


Defines how much of the nominal motor load is applied.
The value can be set to 0%…100%. See chapter 6.1.

Motor temperature

Trip area
105%

Motor
current Fault/warning
par. ID704
I/IT

*)
Time constant T
Motor temperature Θ = (I/IT)2 x (1-e-t/T) Time

*) Changes by motor size and


adjusted with parameter ID707 NX12k82

Figure 43. Motor temperature calculation

709 Stall protection 234 (2.7.13)


0 = No response
1 = Warning
2 = Fault, stop mode after fault according to ID506
3 = Fault, stop mode after fault always by coasting

Setting the parameter to 0 will deactivate the protection and reset the stall time counter.
See chapter 6.2.

710 Stall current limit 234 (2.7.14)


The current can be set to 0.0…2*IH. For a stall stage to occur, the current must have
exceeded this limit. See Figure 44.
The software does not allow entering a
I
greater value than IH*2. If parameter ID113
Nominal current of motor is changed, this
parameter is automatically restored to the
default value (IH). See chapter 6.2.
Stall area

Par. ID710

Par. ID712 NX12k63

Figure 44. Stall characteristics settings

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106 • vacon Description of parameters

711 Stall time 234 (2.7.15)


Stall time counter
This time can be set between 1.0 and
120.0s.
Trip area
This is the maximum time allowed for a Par. ID711
stall stage. The stall time is counted by an
Trip/warning
internal up/down counter. If the stall time par. ID709
counter value goes above this limit the
protection will cause a trip (see ID709).
See chapter 6.2.
Time

Stall
No stall
NX12k64

Figure 45. Stall time count

712 Stall frequency limit 234 (2.7.16)


The frequency can be set between 1-fmax (ID102). For a stall state to occur, the output
frequency must have remained below this limit. See chapter 6.2.

713 Underload protection 234 (2.7.17)


0 = No response
1 = Warning
2 = Fault, stop mode after fault according to ID506
3 = Fault, stop mode after fault always by coasting

If tripping is set active the drive will stop and activate the fault stage.
Deactivating the protection by setting the parameter to 0 will reset the underload time
counter to zero. See chapter 6.3.

714 Underload protection, field weakening area load 234 (2.7.18)


The torque limit can be set between Torque
10.0—150.0 % x TnMotor.
This parameter gives the value for
the minimum torque allowed when Par. ID714
the output frequency is above the
field weakening point. See Figure 46.

If you change parameter ID113


(Motor nominal current) this para-
Par. ID715
meter is automatically restored to
Underload area
the default value. See chapter 6.3.
f
5 Hz Fieldweakening
point par. ID602 NX12k65

Figure 46. Setting of minimum load

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Description of parameters vacon • 107

715 Underload protection, zero frequency load 234 (2.7.19)


The torque limit can be set between 5.0—150.0 % x TnMotor.
This parameter gives value for the minimum torque allowed with zero frequency. See
Figure 46.

If you change the value of parameter ID113 (Motor nominal current) this parameter is
automatically restored to the default value. See chapter 6.3.

716 Underload time 234 (2.7.20)


This time can be set between 2.0 and 600.0 s.
This is the maximum time allowed for an underload state to exist. An internal up/down
counter counts the accumulated underload time. If the underload counter value goes
above this limit the protection will cause a trip according to parameter ID713). If the
drive is stopped the underload counter is reset to zero. See Figure 47 and chapter 6.3.

Underload time counter

Trip area
Par. ID716

Trip/warning
par. ID713

Time

Underload
No underl.
NX12k66

Figure 47. Underload time counter function

717 Automatic restart: Wait time 234 (2.8.1)


Defines the time before the frequency converter tries to automatically restart the motor
after the fault has disappeared.

718 Automatic restart: Trial time 234 (2.8.2)


The Automatic restart function restarts the frequency converter when the faults selected
with parameters ID720 to ID725 have disappeared and the waiting time has elapsed.

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108 • vacon Description of parameters

Wait time Wait time Wait time


Par.ID717 Par.ID717 Par.ID717

Fault trigger

Motor stop signal


Restart 1 Restart 2

Motor start signal

Supervision Trial time


Par. ID718

Fault active
RESET/
Fault reset
NX12k67

Autoreset function: (Trials = 2)


Figure 48. Example of Automatic restarts with two restarts

Parameters ID720 to ID725 determine the maximum number of automatic restarts


during the trial time set by parameter ID718. The time count starts from the first
autorestart. If the number of faults occurring during the trial time exceeds the values of
parameters ID720 to ID725 the fault state becomes active. Otherwise the fault is cleared
after the trial time has elapsed and the next fault start the trial time count again.

If a single fault remains during the trial time, a fault state is true.

719 Automatic restart: Start function 234 (2.8.3)


The Start function for Automatic restart is selected with this parameter. The parameter
defines the start mode:

0 = Start with ramp


1 = Flying start
2 = Start according to ID505

720 Automatic restart: Number of tries after undervoltage fault trip 234 (2.8.4)
This parameter determines how many automatic restarts can be made during the trial
time set by parameter ID718 after and undervoltage trip.

0 = No automatic restart
>0 = Number of automatic restarts after undervoltage fault. The fault is
reset and the drive is started automatically after the DC-link voltage
has returned to the normal level.

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Description of parameters vacon • 109

721 Automatic restart: Number of tries after overvoltage trip 234 (2.8.5)
This parameter determines how many automatic restarts can be made during the trial
time set by parameter ID718 after an overvoltage trip.

0 = No automatic restart after overvoltage fault trip


>0 = Number of automatic restarts after overvoltage fault trip. The fault
is reset and the drive is started automatically after the DC-link
voltage has returned to the normal level.

722 Automatic restart: Number of tries after overcurrent trip 234 (2.8.6)
(NOTE! IGBT temp fault also included)
This parameter determines how many automatics restarts can be made during the trial
time set by ID718.

0 = No automatic restart after overcurrent fault trip


>0 = Number of automatic restarts after overcurrent trip, saturation trip
and IGBT temperature faults.

723 Automatic restart: Number of tries after reference trip 234 (2.8.7)
This parameter determines how many automatics restarts can be made during the trial
time set by ID718.

0 = No automatic restart after reference fault trip


>0 = Number of automatic restarts after the analogue current signal
(4…20mA) has returned to the normal level (>4mA)

725 Automatic restart: Number of tries after external fault trip 234 (2.8.9)
This parameter determines how many automatics restarts can be made during the trial
time set by ID718.

0 = No automatic restart after external fault trip


>0 = Number of automatic restarts after external fault trip

726 Automatic restart: Number of tries after motor temp. fault trip 234 (2.8.8)
This parameter determines how many automatics restarts can be made during the trial
time set by ID718.

0 = No automatic restart after Motor temperature fault trip


>0 = Number of automatic restarts after the motor temperature has
returned to its normal level

727 Response to undervoltage fault 234 (2.7.5)


1 = Warning
2 = Fault, stop mode after fault according to ID506
3 = Fault, stop mode after fault always by coasting

For the undervoltage limits, see the product's User’s Manual.

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110 • vacon Description of parameters

728 4mA reference fault: preset frequency reference 234 (2.7.2)


If the value of parameter ID700 is set to 3 and the 4mA fault occurs then the frequency
reference to the motor is the value of this parameter.

730 Input phase supervision 234 (2.7.4)


0 = No response
1 = Warning
2 = Fault, stop mode after fault according to ID506
3 = Fault, stop mode after fault always by coasting

The input phase supervision ensures that the input phases of the frequency converter
have an approximately equal current.

731 Automatic restart 1 (2.20)


The Automatic restart is taken into use with this parameter.

0 = Disabled
1 = Enabled

The function resets the following faults (max. three times) (see the product's User’s
Manual):

• Overcurrent (F1)
• Overvoltage (F2)
• Undervoltage (F9)
• Frequency converter overtemperature (F14)
• Motor overtemperature (F16)
• Reference fault (F50)

732 Response to thermistor fault 234 (2.7.21)


0 = No response
1 = Warning
2 = Fault, stop mode after fault according to ID506
3 = Fault, stop mode after fault always by coasting

Setting the parameter to 0 will deactivate the protection.

733 Response to fieldbus fault 234 (2.7.22)


Set here the response mode for the fieldbus fault if a fieldbus board is used. For more
information, see the respective Fieldbus Board Manual.

See parameter ID732.

734 Response to slot fault 234 (2.7.23)


Set here the response mode for a board slot fault due to missing or broken board.

See parameter ID732.

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Description of parameters vacon • 111

1017 Sleep Delay 234 (2.1.17, 2.1.15)


The minimum amount of time the frequency has to remain below the Min producing level
before the frequency converter is going to sleep mode. The SleepDelay cannot be
shorter than OwnStopDelay.
Actual value

Wake up level (param. ID1018)

Time

Output frequency

t < param. ID1017 t < par. ID1017

Sleep level
param. ID1016
Time

Start/Stop status of running


the var. speed drive
stop NX12k56

Figure 49. Frequency converter sleep function

1018 Wake-up level 234 (2.1.18, 2.1.16)


The wake-up level defines the level below which the actual value must fall or which has
to be exceeded before the Run state of the frequency converter is restored. See Figure
49.

1019 Wake-up function 234 (2.1.19, 2.1.17)


This parameter defines whether the restoration of the Run state occurs when the actual
value signal falls below or exceeds the Wake-up level (par. ID1018). See Figure 49 and
Figure 50.

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112 • vacon Description of parameters

Par. Function Limit Description


value

The limit defined Actual value signal


0 Wake-up happens
when actual value with parameter
goes below the ID1018 is in 100%
limit percent
of the maximum
actual value
Par. ID1018=30%
time

Start
Stop

Actual value signal


1 Wake-up happens The limit defined
when actual value with parameter
ID1018 is in 100%
exceeds the
limit percent
of the maximum Par. ID1018=60%
actual value

time

Start
Stop

Actual value signal


2 Wake up happens The limit defined
when actual value with parameter
goes below the ID1018 is in 100%
limit percent of the
current value of reference=50%
the reference
signal Par.ID1018=60%
limit=60%*reference=30%

time

Start
Stop

Actual value signal

3 Wake up happens The limit defined


when actual value with parameter 100%
exceeds the ID1018 is in Par.ID1018=140%
limit percent of the limit=140%*reference=70%
current value of the reference=50%
reference signal

time

Start
Stop

NX12k88.fh8

Figure 50 Selectable wake-up functions

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Description of parameters vacon • 113

1500 Own ID number 234 (2.1.21, 2.1.19)


Each drive in the installation must be given a unique number.
The communication between the drives will not work properly if the number is “0” or if
two drives have the same ID number.

1501 Interval time 234 (2.1.23, 2.1.20, 2.1.22)


Time (hours) after which the automatic change will occur. Maximum time is 169h.

Special values:
0 = 5 minutes
170 = Autochange is deactivated

1502 Number of drives 2 (2.1.22)


The total amount of drives in the installation which are connected to the communication
line. The maximum amount of drives in an installation is 3.
This parameter is set by the installation. If you take one drive out (for pump service), this
parameter does not have to be changed.

1503 Running hours of the period 234 (V1.21)


1504 Running minutes of the period 234 (V1.22)
The time that the drive has been running since the last autochange.

1505 Next start delay 24 (2.1.15)


This parameter is used to create hysteresis on starting the next drive.

1506 Reference step 234 (2.1.24, 2.1.30, 2.1.23)


The reference value is increased by this value when the drive is working as an auxiliary
drive.

1508 DIN2 start function 234 (2.2.1)


Defines how the start command from DIN2 is activated:

0 DIN2 alone will start the motor at nominal speed


1 DIN1 to be selected before DIN2 starts the motor to run at nominal speed

1509 DIN4 function 234 (2.2.3)


The digital input DIN4 has 12 possible functions. If it need not be used, set the value of
the parameter to 0.
The selections are the same as for ID301.

1510 Impeller cleaning time 3 (2.1.21)


When the drive is regulating, e.g. after an autochange, it will accelerate the motor to
MaxProdLimit (P2.1.2) and keep this speed for the time set with this parameter. After
this time the drive will continue regulating. The idea with this is to clean the impeller of
the pump.
If the parameter is set to 0 this function is by-passed.

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114 • vacon Description of parameters

1511 Drive status 234 (V1.23)


Gives a message about the status of the drive. See chapter 0.2 for details.

1512 Own stop delay 24 (2.1.16)


This parameter is used to create the hysteresis when the drive stops itself.
The time that the drive waits at Null Producing Limit (ID101) before it stops itself and
sends out a request for the drive running at nominal producing speed to start regulating.

NOTE! If both ID1505 and ID1512 have the value “0”, only one drive is handling all the
pumping capacity. In other words, the auxiliary drives are NOT requested, but the
autochange function works.

ID 1505
Nominal prod.
}

ting
ula
Re g
ID 1505
Next start
Nominal prod. ID 1512
}
#2 Own stop

}
ting
ul a
Reg
Stand-By Stand-By
Next start ID 1512
#3 Own stop
in g
lat
}
gu
Re
Stand-By Stand-By

Figure 51. Use of parameters ID1505 and ID1512

1513 Constant production frequency 23 (2.1.25, 2.1.31)


Frequency at which the drive will lock after the max prod limit is reached and the
regulation is handled by another drive.
The value has to be between ID101 and ID102. If the value = 0 the drive will lock at the
max producing frequency, ID102.

1518 Actual value 1 supervision, supervised limit 234 (2.7.24)


The limit given in percent of actual value being supervised.

1519 Actual value over/under supervised limit 234 (2.7.25)


0 = No action
1 = Actual value is above the supervised limit (ID1518)
2 = Actual value is below the supervised limit (ID1518)

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Description of parameters vacon • 115

1522 Actual value supervision response 234 (2.7.26)


Set here the response mode for the actual value supervision.
If other than 0 is selected the message code 55 appears on the keypad when supervision
is activated.
0 = No response
1 = Warning
2 = Fault, stop mode after fault according to par. ID506
3 = Fault, stop mode after fault always by coasting

1523 Actual value supervision 234 (2.3.29.16)


The supervision value of the actual value is reached.
See ID1518, 1519, 1522, 1540.

1524 RO1 Signal 234 (2.3.28.1)


Connect the RO1 signal to the digital output of your choice with this parameter. See
chapter 0.4, Function / terminal programming methods.
The status/information selected in ID1525 or ID1529 is sent to the port defined by this
parameter.
Note that the digital output DO1 (A.1) is used for communication and cannot be pro-
grammed.

1525 RO1 Content 234 (2.3.28.2)


Selects the board and the channel to where the digital output 1 is written. The same
functions that are described for ID:s 432 – 439, 443, 447, 448, 450 - 452, 454, 1523.

1526 RO1 On delay 234 (2.3.28.3)


The time before the relay RO1 is activated.

1527 RO1 Off delay 234 (2.3.28.4)


The time before the relay RO1 is de-activated.

1528 RO2 Signal 234 (2.3.28.5)


Connect the RO2 signal to the digital output of your choice with this parameter. Note that
the digital output DO1 (A.1) is used for communication and cannot be programmed.
See also ID1524.

1529 RO2 Content 234 (2.3.28.6)


Selects the board and the channel to where the digital output 2 is written. See also
ID1525.

1530 RO2 On delay 234 (2.3.28.7)


See ID1526.

1531 RO2 Off delay 234 (2.3.28.8)


See ID1527.

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116 • vacon Description of parameters

1532 AI1 Signal selection 234 (2.2.13)


Selects the board and the channel at which the analogue input 1 is read.

1533 AI2 Signal selection 234 (2.2.19)


Selects the board and the channel at which the analogue input 2 is read.

1534 Iout 3 signal 234 (2.3.22, 2.3.21)


Selects the board and the channel to which the analogue output 3 is written.

1535 Iout 3 content 234 (2.3.23, 2.3.22)


See ID307.

1536 Iout 3 filter 234 (2.3.24, 2.3.23)


See ID308.

1537 Iout 3 Invert 234 (2.3.25, 2.3.24)


See ID309.

1538 Iout 3 Minimum 234 (2.3.26, 2.3.25)


See ID310.

1539 Iout 3 Scale 234 (2.3.27, 2.3.26)


See par ID310.

1540 Actual value supervision response time 234 (2.7.27)


The time the drive waits before it responses according to ID1522.

1541 Value of actual value supervision, to relay output 234 (2.3.14, 2.3.13)
The value at which the actual value supervision is activated. The value is given in % of the
actual value.

1542 Actual value below/above set value, to relay 234 (2.3.15, 2.3.14)
Selects if the relay is activated when the actual value goes below or above the
supervision value set with ID1541.

1543 Drive status word 234 (V1.24)


More detailed information about the status of the drive.
The status word is needed by Vacon service personnel in case of problems running the
application.

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Description of parameters vacon • 117

1544 Actual value special display minimum 234 (2.1.29,2.1.33. 2.1.25)


1545 Actual value special display maximum 234 (2.1.30,2.1.34, 2.1.26)
1546 Actual value special display decimals 234 (2.1.31,2.1.35, 2.1.27)
With these parameters the minimum and maximum values as well as the number of
decimals of the actual value special display can be set. Find the actual value display in
menu M1, Monitoring values.
RUN READY
Local

Specl Displ Min


Actual value min (max)
0.00
Number of decimals

1547 Actual value special display 234 (V1.25)


Actual value display. See ID1544 to ID1546.

1548 Direction 234 (2.1.28, 2.1.32, 2.1.24)


If the motor is running in wrong direction it is possible to reverse it by using this para-
meter.
NOTE! The reversed direction of the motor is indicated by the monitoring values.

1549 Actual value special display unit 234 (2.1.32, 2.1.36, 2.1.28)
The Actual value special display parameters are used to convert and display the actual
value signal in a form more informative to the user.

The Actual value special display parameters are available in all other applications of the
Water Solutions applications package but the Basic Application:

Example: The actual value signal sent from a sensor (in mA) tells you the amount of
waste water pumped from a tank per second. The signal range is 0(4)…20mA. Instead of
receiving the level of the actual value signal (in mA) on the display, you wish to receive
the amount of water pumped in m3/s. You then set a value for par. ID1033 to correspond
to the minimum signal level (0/4 mA) and another value for par. ID1034 to correspond to
the maximum signal level (20 mA). The number of decimals needed can be set with par.
ID1035 and the unit (m3/s) with par. ID1036. The level of the actual value signal is then
scaled between the set min and max values and displayed in the selected unit.

The following units can be selected (par. ID1549):

Value Unit On keypad


0 Not Used
1 % %
2 °C C
3 m m
4 bar bar
5 mbar mbar
6 Pa Pa
7 kPa kPa

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118 • vacon Description of parameters

8 PSI PSI
9 m/s m/s
10 l/s l/s
11 l / min l/m
12 l/h l/h
13 m3 /s m3/s
14 m3 /min m3/m
15 m3 /h m3/h
16 °F F
17 ft ft
18 gal / s GPS
19 gal / min GPM
20 gal / h GPH
21 ft3 / s CFS
22 ft3 / min CFM
23 ft3 / h CFH
24 A A
25 V V
26 W W
27 kW kW
28 Hp Hp
Table 50. Unit display on keypad

NOTE: The maximum number of characters that can be shown on keypad is 4. This
means that in some cases the display of the unit on the keypad does not comply with the
standards.

RUN READY
Local

Specl Displ Min


Actual value min (max)
0.00
Number of decimals

1550 Follower filter time 4 (2.2.39)


Defines the filtering time of the analogue output signal. Setting this parameter value 0
will deactivate filtering.

1552 Follower signal inversion 4 (2.2.40)


0 = No inversion
1 = Signal inverted

1553 Error value low limit 2 (2.1.27)


If this level is reached before the drive starts its controlling cycle the drive will ramp up
to Nominal production frequency given in % of the reference value. See Figure 52.

Note: If the values of both parameters ID1553 and ID1554 are set to maximum (500) the
error value supervision functions are bypassed.

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Description of parameters vacon • 119

1554 Error value high limit 2 (2.1.26)


If the actual value suddenly rises above this limit when running at Nominal production
frequency (ID102 or ID1513) the drive will drop its output frequency to Null production
frequency (ID101). The output frequency will stay at this level until the actual value falls
below the limit set in ID1553 or the drive starts its controlling sequence. The drive starts
then to regulate from the Null production frequency given in % of the reference value.
See Figure 52.

Note: If the values of both parameters ID1553 and ID1554 are set to maximum (500) the
error value supervision functions are bypassed.

Actual Value / %

ID1554

ID1553

Reference

t/s

OutputFreq / Hz
ID102

ID101

t/s

Figure 52. Error value limits in use

NOTE! Ramp2 is used in ID1553 and ID1554 when dropping and increasing the output
frequency.

1560 Run mode for the leading drive 3 (2.1.21)


In the Advanced Level Control Application, the leading drive can either run linearly bet-
ween the set high and low limits (ID1561 and ID 1562) or work as a PID controller.
0 = PID
1 = Linearly

1561 Low limit for leading drive in Linear mode 3 (2.1.22)


This parameter defines the lower frequency limit for the leading drive running linearly. It
is also a “security stop” level for all drives in the system. The low limit corresponds to
the Null production frequency, ID101. The value is given in % of the actual value. See
Figure 53.

1562 High limit for leading drive in Linear mode 3 (2.1.23)

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120 • vacon Description of parameters

This parameter defines the higher frequency limit for the leading drive running linearly.
The high limit corresponds to the Max production frequency, ID102. The value is given in
% of the actual value. See Figure 53.

1563 Run mode for the auxiliary drive(s) 3 (2.1.24)


When the auxiliary drive has reached the limit where it is started it will either run at the
set nominal production speed or run linearly between the set upper and lower limits.
(See ID1565 to ID1568).

0 = Nominal production speed


1 = Linearly

1564 Start level for auxiliary drives running linearly 3 (2.1.25)


When the auxiliary drive are set to run linearly (ID1563 = 1) can it be set to start either
from the upper or the lower limit.
0 = Start at Low level
1 = Start at High level

1565 Lower level for auxiliary drive 1 3 (2.1.26)


The lower point of the frequency range within which the auxiliary drive 1 is working. The
value is given in % of the actual value. See Figure 53.

1566 Higher level for auxiliary drive 1 3 (2.1.27)


The higher point of the frequency range within which the auxiliary drive 1 is working. The
value is given in % of the actual value. See Figure 53

1567 Lower level for auxiliary drive 2 3 (2.1.28)


The lower point of the frequency range within which the auxiliary drive 2 is working. The
value is given in % of the actual value. See Figure 53.

1568 Upper level for auxiliary drive 2 3 (2.1.29)


The higher point of the frequency range within which the auxiliary drive 2 is working. The
value is given in % of the actual value. This level is also a “security start” level for all
drives in the system. See Figure 53

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Description of parameters vacon • 121

Level sensor

Storage tank
From sewage
system

100 % ID 1568

ID 1567

ID 1566

ID 1565

ID 1562

PID Control Level, R3.3

0% ID 1561

Figure 53. Different levels in Advanced Level Control application

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122 • vacon Description of parameters

5.1 Keypad control parameters


Unlike the parameters listed above, these parameters are located in the M3 menu of the control
keypad. The reference parameters do not have an ID number.

114 Stop button activated (3.4, 3.6)


If you wish to make the Stop button a "hotspot" which always stops the drive regardless
of the selected control place, give this parameter the value 1.

See also parameter ID125.

125 Control Place (3.1)


The active control place can be changed with this parameter. For more information, see
the product's User's Manual.

Pushing the Start button for 3 seconds selects the control keypad as the active control
place and copies the Run status information (Run/Stop, direction and reference).

123 Keypad Direction (3.3)


0 Forward: The rotation of the motor is forward, when the keypad is the active
control place.

1 Reverse: The rotation of the motor is reversed, when the keypad is the active
control place.

For more information, see the product's User's Manual.

167 PID reference 1 234 (3.4)


The PID controller keypad reference can be set between 0% and 100%. This reference
value is the active PID reference if parameter ID332 = 2.

168 PID reference 2 234 (3.5)


The PID controller keypad reference 2 can be set between 0% and 100%. This reference
is active if the DIN5 function=13 and the DIN5 contact is closed.

R3.2 Keypad Reference (3.2)


The frequency reference can be adjusted from the keypad with this parameter.

The output frequency can be copied as the keypad reference by pushing the Stop button
for 3 seconds when you are on any of the pages of menu M3. For more information, see
the product's User's Manual.

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Appendices vacon • 123

6. APPENDICES
In this chapter you will find additional information on special parameter groups. Such groups are:

Parameters of Motor thermal protection (Chapter 6.1)


Parameters of Stall protection (Chapter 6.2)
Parameters of Underload protection (Chapter 6.3)
Fieldbus control parameters (Chapter 6.4)

6.1 Parameters of motor thermal protection (ID’s 704 to 708):


General

The motor thermal protection is to protect the motor from overheating. The Vacon drive is capable of
supplying higher than nominal current to the motor. If the load requires this high current there is a
risk that the motor will be thermally overloaded. This is the case especially at low frequencies. At low
frequencies the cooling effect of the motor is reduced as well as its capacity. If the motor is equipped
with an external fan the load reduction at low speeds is small.
The motor thermal protection is based on a calculated model and it uses the output current of the
drive to determine the load on the motor.
The motor thermal protection can be adjusted with parameters. The thermal current IT specifies the
load current above which the motor is overloaded. This current limit is a function of the output
frequency.
The thermal stage of the motor can be monitored on the control keypad display. See the product's
User's Manual.

!
CAUTION! The calculated model does not protect the motor if the airflow to the
motor is reduced by blocked air intake grill.

6.2 Parameters of Stall protection (ID’s 709 to 712):


General

The motor stall protection protects the motor from short time overload situations such as one caused
by a stalled shaft. The reaction time of the stall protection can be set shorter than that of motor
thermal protection. The stall state is defined with two parameters, ID710 (Stall current) and ID712
(Stall frequency limit). If the current is higher than the set limit and output frequency is lower than the
set limit, the stall state is true. There is actually no real indication of the shaft rotation. Stall
protection is a type of overcurrent protection.

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124 • vacon Appendices

6.3 Parameters of Underload protection (ID’s 713 to 716):


General

The purpose of the motor underload protection is to ensure that there is load on the motor when the
drive is running. If the motor loses its load there might be a problem in the process, e.g. a broken belt
or a dry pump.
Motor underload protection can be adjusted by setting the underload curve with parameters ID714
(Field weakening area load) and ID715 (Zero frequency load), see below. The underload curve is a
squared curve set between the zero frequency and the field weakening point. The protection is not
active below 5Hz (the underload time counter is stopped).

The torque values for setting the underload curve are set in percentage which refers to the nominal
torque of the motor. The motor's name plate data, parameter motor nominal current and the drive's
nominal current IH are used to find the scaling ratio for the internal torque value. If other than
nominal motor is used with the drive, the accuracy of the torque calculation decreases.

6.4 Fieldbus control parameters (ID’s 850 to 859)


The Fieldbus control parameters are used when the frequency or the speed reference comes from
the fieldbus (Modbus, Profibus, DeviceNet etc.). With the Fieldbus Data Out Selection 1…8 you can
monitor values from the fieldbus.

6
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Vaasa Helsinki Rotatek Finland Oy
Vacon Oyj (Headquarters and Production) Vacon Oyj Laserkatu 6, 53850 Lappeenranta
Runsorintie 7, 65380 Vaasa Äyritie 12, 01510 Vantaa tel. +358 (0)5 6243 870
[email protected] tel. +358 (0)201 212 600 fax: +358 (0)5 6243 871
tel. +358 (0) 201 2121 fax: +358 (0)201 212 699
fax: +358 (0) 201 212 205 Vacon Traction Oy
Tampere Alasniitynkatu 30, 33700 Tampere
Vacon Oyj tel. +358 (0)201 2121
Alasniitynkatu 30, 33700 Tampere fax: +358 (0)201 212 710
tel. +358 (0)201 2121
fax: +358 (0)201 212 750

sales companies and representative offices:

Austria Italy Russia


Vacon AT Antriebssysteme GmbH Vacon S.p.A. ZAO Vacon Drives
Aumühlweg 21 Via F.lli Guerra, 35 Bolshaja Jakimanka 31
2544 Leobersdorf 42100 Reggio Emilia stroenie 18
[email protected] [email protected] 109180 Moscow
tel. +43 2256 651 66 tel. +39 0522 276811 www.ru.vacon.com
fax: +43 2256 651 66 66 fax: +39 0522 276890 tel. +7 (095) 974 1541
fax: +7 (095) 974 1554
Belgium The Netherlands ZAO Vacon Drives
Vacon Benelux NV/SA Vacon Benelux BV 2ya Sovetskaya 7, office 210A
Interleuvenlaan 62 Weide 40, 4206 CJ Gorinchem 191036 St. Petersburg
3001 Heverlee (Leuven) [email protected] www.ru.vacon.com
[email protected] tel. +31 (0)183 642 970 tel. +7 (812) 332 1114
tel. +32 (0)16 394 825 fax: +31 (0) 183 642 971 fax: +7 (812) 279 9053
fax: +32 (0)16 394 827
Norway Singapore
France Vacon AS Vacon Plc
Vacon France s.a.s. Langgata 2 Singapore Representative Office
Batiment le Sextant 3080 Holmestrand 102F Pasir Panjang Road
462 rue Benjamin Delessert [email protected] #02-06 Citilink Warehouse Complex
Zl de Moissy Cramayel tel. +47 330 96120 Singapore 118530
BP 83 fax: +47 330 96130 [email protected]
77 554 Moissy Cramayel tel. +65 6278 8533
www.vacon-france.fr PR China fax: +65 6278 1066
tel. +33 (0)1 64 13 54 11 Vacon Plc
fax: +33 (0)1 64 13 54 21 Beijing Representative Office Spain
A205, Grand Pacific Garden Mansion Vacon Drives Ibérica S.A.
Germany 8A Guanhua Road Miquel Servet, 2. P.l. Bufalvent
Vacon GmbH Beijing 100026 08240 Manresa
Gladbecker Str. 425 www.vacon.com.cn www.vacon.es
45329 Essen [email protected] [email protected]
tel. +49 (0)201/80670-0 tel. +86 10 6581 3734 tel. +34 93 877 45 06
fax: +49 (0)201/80670-93 fax: +86 10 6581 3754 fax: +34 93 877 00 09

Great Britain Sweden


Vacon Drives (UK) Ltd. Vacon AB
Unit 11, Sunnyside Park Torget 1
Wheatfield Way, Hinckley 172 67 Sundbyberg
LE10, 1PJ, Leicestershire tel. +46 (0)8 293 055
[email protected] fax: +46 (0)8 290 755
tel. +44 (0)1455 611 515
fax: +44 (0)1455 611 517

Vacon distributor:

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