Hydraulic & Greasing Diagrams
Hydraulic & Greasing Diagrams
A A
Steering cylinder, left Steering cylinder, right
+R1 +R2
=9 -A10 =9 -A10
A B A B
-HS108
.
1/2" .
-HS109
B B
.
1/2" .
-HS106 -HS107
.
1/2"
1/2"
.
.
C C
A B
+R1
210bar 210bar =9 -V1
1 3
MLS
4 3 2 -HS102 2
.
3/8" .
BG01721820/5.C2 A B BG01721820/5.C1
-Y187B -Y187A
E P T E
CV
-HS105
From diesel double pump
3/4"
. .
#HPL
/1.C8 (brakes/AC/fan / front pump)
1 2 2 1 PB
=5-P7, port P1
220bar
BG01721820/5.C7 250bar MPB
MPS -Y167
-HS101 3 -HS104
10bar
F From diesel double pump F
#HPL 1/2" 3/4" #TL/RL To rear right oil collector
(steering / rear pump) /1.C8 . . . .
/2.B7
=5+R-P7:P PS 1 2 1 2 T =5+R2-Z14:L6 =5-Z14, port L6
=5-P7, port P2
F
BC MBC
-HS103
G G
.
1/2" .
Description 1
Steering and braking, DD322i
=5+R1-V23:IN
Description 2
To left percussion / feed Steering and brake control manifold
/1.D3
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
F1 F2 -HS163 -HS166
H .
1/4" .
H .
1/4"
.
80bar 80bar
P2 P1 P2 P1 P2 P1 P2 P1
B B
P1 T P2 -HS161 -HS162 -HS164 -HS165
.
1/2" . .
1/2" . .
1/2" . .
1/2" .
.
1/2"
1/2"
1/2"
1/2"
1/2"
.
.
Cabin
-HS180 -HS160
Carrier .
1/2" . .
1/2" .
1 1 1 1 1
-HS179 -HS159
C C
.
1/2" . .
1/2" .
BG01721826/23.C8
P
-B227P
-HS158
1/4" P2 -HS177 -HS178
-HS153 -HS152 -HS155
. .
B
.
1/2"
1/2"
1/4"
.
.
1/2"
1/2"
1/2"
.
. .
A
P1
.
-HS157 +M2
=9 -Z13 D
D BG01721826/23.C6 BG01721826/23.C5
-B961P -B960P
P P
SB MB B SA MA A
-HS169
4 BG01721826/23.D2 BG01721826/23.D1
3 .
1/2" .
2
+M2 1 -Y961 -Y960
=9 -Z7.Re BG01721826/23.C7 Parking
P -B963P
brake X
E -HS156 block E
4
3 .
1/2" .
+M1 +M2
2 =9 -Z4.Re =9 -V5
+M2 1 MPD PD SP MP P T
=9-Z7.Fr BG01721826/23.C6 65bar
P -B962P
To unpressurized return collector +M2 Service brake
.
.
1/2"
1/2"
-HS167 -HS154
65bar rear
-HS173 -HS174
A1 A2 Service brake
.
1/2"
1"
F F
accumulator,
.
-HS168 front
To unpressurized return collector 1/2"
=5-Z15, port 6 /2.F11
. .
#HPL
#DL
#DL T
=5+M2-Z15:5
=8+R-P1:M3
From hydrostatic To unpressurized
/2.F11
/1.B7
MA
transmission pump, return collector,
135- =8-P1, port M3 =5-Z15, port 5
160 bar
-HS151
G From diesel double pump G
#HPL 3/4"
(brakes/AC/fan / front pump) /1.C8 . .
+M2
P
=5-P7, port P1 =9 -V3
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
31-10-2022 JMH Changed symbol and component =9-V1, removed drain line hose HS102 1,3 B
19-01-2023 JMH Added hose -HS102 and fittings 2, 3 and 4 to MLS port of valve =9-V1 1,3 E
14-06-2023 JMH Cross-reference target of the tank line modified from L4 to L6 1,3 F
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
F
E
B
D
A
H
C
1
1
LEFT
2
2
7
5
3
1
3
3
IN
G21
port 3
4
Boom rear end / horizontal bearing / outer
4
4
5
5
6
6
-HS951
port 5
7
7
8
6
2
10
8
8
Description 1
Description 2
-HS953
-HS952
Approved by
Copyright ©
G24
10
port 7
10
20
Diagram, Greasing
Tervonen, Jussi (co7012)
6
2
11
11
ID
Size
A2
Function
BG01658874
12
12
1
Sheet
B
Location
Revision
4
F
E
B
D
A
H
C
G
F
E
B
D
A
H
C
1
1
RIGHT
2
2
Inductive switch
Boom rear end / horizontal bearing / inner
7
5
3
1
3
3
IN
G21
port 4
4
Boom rear end / vertical bearing / upper
4
4
5
5
6
6
-HS951
port 6
7
7
8
6
2
10
8
8
Description 1
Description 2
-HS953
-HS952
Approved by
Copyright ©
G24
10
port 8
10
20
Diagram, Greasing
Tervonen, Jussi (co7012)
6
2
11
11
ID
Size
A2
Function
BG01658874
12
12
2
Sheet
B
Location
Revision
4
F
E
B
D
A
H
C
G
1 2 3 4 5 6 7 8
A A
D C B C C C B
C C
Ø4mm
Ø4mm
Ø4mm
Ø4mm
Ø4mm
Ø4mm
Ø4mm
.
.
.
.
-HS981
-HS982
-HS983
-HS984
-HS985
-HS986
-HS987
D D
A A A A A A A
1 2 3 4 5 6 7 8
A: 5 8
E E
B: 7 8 11
C: 5 8 9 14
D: 5 8 11
Revision history
A Date Updated by Change description Sheet(s) Rev. A
B B
C C
D
D
E E
F F
G G
ID Revision
Copyright ©
H BG01658874 B H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 4 4
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
To operational diagram
From left percussion line
A #HPL
/1.B3 pressure filter
=5+R1-Z9:OUT A
=5-Z9, port OUT
+R2
-HS751 =3 -V24 MP LS
BG01721820/5.C6
.
3/8"
-Y209 High pressure washer
.
control manifold
1
2 P2
P1 1 2 3
B 3
B
210bar
.
3/8"
-HS752
.
T
.
3/8"
-HS753
-HS754
.
3/8" To rear carrier right collector
. .
/2.B7
#TL/RL =5+R2-Z14:L8 =5-Z14, port L8
C C
T P WP
max.
25l/min
180bar
+P2
=3 -Z23 -HS755
.
3/8"
High pressure
.
D washer D
Wash
handle
E -HS756 E
Revision history
A Date Updated by Change description Sheet(s) Rev. A
B B
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
/1.J10
/1.J10
/1.J15
/1.J15
=2+B1-V18:V1
To boom interface / To boom interface / To left boom zoom valve block To left boom zoom valve block To boom interface / To boom interface / To boom interface / To boom interface /
=2+B1-V18:V2
/1.J2
/1.J2
/1.J6
/1.J5
left boom swing cylinder left boom swing cylinder =2-V18, port V2 =2-V18, port V1 left feed swing actuator left feed swing actuator left feed extension valve block left feed extension valve block
B B
=2-A3, port B =2-A3, port A =8-A8, port B =8-A8, port A =8-V13, port B =8-V13, port A
#WL1
#WL1
#WL1
#WL1
#WL2
#WL2
#WL2
#WL2
/1.J13
/1.J12
From boom interface / To boom interface / To boom interface / To boom interface / To boom interface / To boom interface / To boom interface /
+B1-2313
+B1-2314
/1.J9
/1.J4
/1.J4
/1.J8
/1.J8
left feed tilt & extension collector block left boom lift cylinder left boom lift cylinder left feed tilt actuator left feed tilt actuator left roll over actuator left roll over actuator
C
=2-Z51, port 3 =2-A2, port B =2-A2, port A =8-A6, port B =8-A6, port A =8-A8, port B =8-A8, port A C
#WL1
#WL1
#WL1
#WL2
#WL2
#WL2
#TL/RL
D D
E E
F F
-HS668 -HS651 3/8" -HS652 -HS653 -HS654 -HS655 -HS656 -HS657 -HS658 -HS659 -HS660 -HS661 -HS662 -HS663 -HS664
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
.
.
.
.
G G
H H
BG01609405/14.D3
+F1
-1B930P
P
=2 -V1
BG01609405/10.C2 BG01609405/10.C1 BG01609405/10.C4 BG01609405/10.C3 BG01609405/10.C6 BG01609405/10.C5 BG01609405/10.C8 BG01609405/10.C7 BG01609405/11.C2 BG01609405/11.C1 BG01609405/11.C4 BG01609405/11.C3 BG01609405/11.C6 BG01609405/11.C5
TP
B A B A B A B A B A B A B A
100-160µm
J
J
-1Y20B -1Y20A -1Y26B -1Y26A -1Y101B -1Y101A -1Y132B -1Y132A -1Y130B -1Y130A -1Y18B -1Y18A -1Y103B -1Y103A
1/2"
. .
P2
K K
210bar
210bar
210bar
P B P B P B P B P B P B P B 50bar
LSB LSB LSB LSB LSB LSB LSB
T T T T T T T 35bar
LSA LSA LSA LSA LSA LSA LSA
LS A LS A LS A LS A LS A LS A LS A
L L
M
M
T1 P1 PL LS T2 LSP
Boom swing Boom lift Boom zoom Feed tilt Feed swing Roll over Feed extension
-HS665 -HS667
3/8",3/8"
3/4" .
N N
.
.
=5+M1-V31, =5+F1-V32
#TL/RL
#HPL
#LSL
OPTION
=5+M1-Z14:1
=6+F1-V2:P1
To front left return oil collector To left shuttle valve =5-V31 without TRR1 To left TRR/SCR control valve
/2.A2
/1.K9
/1.B6
/1.C6
=5-Z14, port 1 OPTION To left shuttle valve =5-V32 with TRR1 =6-V2, port P1
P P
-HS666
#DL
=5+M-Z15.L:4
3/4"
1/2"
.
/2.C11
=5-Z15.L, port 4
#HPL
#HPL
=1+F1-V1:P
Q Q
=1-V1, port P =1-V2, port P
Description 2
Boom circuit, carrier, DD322i
Boom control valve and carrier hoses, left boom
ID Revision
Copyright ©
R BG01600004 C R
A0
Sheet
1 3
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
/2.J10
/2.J10
/2.J15
/2.J15
=2+B2-V18:V1
To boom interface / To boom interface / To right boom zoom valve block To right boom zoom valve block To boom interface / To boom interface / To boom interface / To boom interface /
=2+B2-V18:V2
/2.J2
/2.J2
/2.J6
/2.J5
right boom swing cylinder right boom swing cylinder =2-V18, port V2 =2-V18, port V1 right feed swing actuator right feed swing actuator right feed extension valve block right feed extension valve block
B B
=2-A3, port B =2-A3, port A =8-A8, port B =8-A8, port A =8-V13, port B =8-V13, port A
#WL1
#WL1
#WL1
#WL1
#WL2
#WL2
#WL2
#WL2
/2.J13
/2.J12
From boom interface / To boom interface / To boom interface / To boom interface / To boom interface / To boom interface / To boom interface /
+B2-2313
+B2-2314
/2.J9
/2.J4
/2.J4
/2.J8
/2.J8
right feed tilt & extension collector block right boom lift cylinder right boom lift cylinder right feed tilt actuator right feed tilt actuator right roll over actuator right roll over actuator
C
=2-Z51, port 3 =2-A2, port B =2-A2, port A =8-A6, port B =8-A6, port A =8-A8, port B =8-A8, port A C
#WL1
#WL1
#WL1
#WL2
#WL2
#WL2
#TL/RL
D D
E E
F F
-HS717 -HS700 3/8" -HS701 -HS702 -HS703 -HS704 -HS705 -HS706 -HS707 -HS708 -HS709 -HS710 -HS711 -HS712 -HS713
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
.
.
.
.
G G
H H
BG01609405/27.D3
+F2
-2B930P
P
=2 -V1
BG01609405/23.C2 BG01609405/23.C1 BG01609405/23.C4 BG01609405/23.C3 BG01609405/23.C6 BG01609405/23.C5 BG01609405/23.C8 BG01609405/23.C7 BG01609405/24.C2 BG01609405/24.C1 BG01609405/24.C4 BG01609405/24.C3 BG01609405/24.C6 BG01609405/24.C5
TP
B A B A B A B A B A B A B A
100-160µm
J
J
-2Y20B -2Y20A -2Y26B -2Y26A -2Y101B -2Y101A -2Y132B -2Y132A -2Y130B -2Y130A -2Y18B -2Y18A -2Y103B -2Y103A
1/2"
. .
P2
K K
210bar
210bar
210bar
P B P B P B P B P B P B P B 50bar
LSB LSB LSB LSB LSB LSB LSB
T T T T T T T 35bar
LSA LSA LSA LSA LSA LSA LSA
LS A LS A LS A LS A LS A LS A LS A
L L
M
M
T1 P1 PL LS T2 LSP
Boom swing Boom lift Boom zoom Feed tilt Feed swing Roll over Feed extension
-HS714 -HS716
3/8",3/8"
3/4" .
N N
.
.
#TL/RL
#HPL
#LSL
OPTION
=5+M2-Z14:1
=6+F2-V2:P1
=5+F2-V32
To front right return oil collector To right shuttle valve =5-V31 without TRR1 To right TRR/SCR control valve
/2.B11
/2.K9
/2.B6
/2.C6
=5-Z14, port 1 OPTION To right shuttle valve =5-V32 with TRR1 =6-V2, port P1
P P
-HS715
#DL
=5+M-Z15.R:4
3/4"
1/2"
.
/2.D11
=5-Z15.R, port 4
#HPL
#HPL
=1+F2-V1:P
=1+F2-V2:P
Q Q
=1-V1, port P =1-V2, port P
Description 2
Boom circuit, carrier, DD322i
Boom control valve and carrier hoses, right boom
ID Revision
Copyright ©
R BG01600004 C R
A0
Sheet
2 3
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
02-02-2022 JMH Added pressure line to left stabilator valve =1-V2, modified symbols of both boom control valves =2-V1, unpressurized tank line cross-references modified 1-3 B
15-02-2023 JMH Corrected cross-reference text to right boom feed swing actuator 1-3 C
B B
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
To boom interface / To boom interface / To boom interface / To boom interface / To boom interface / To boom interface / To boom interface / To boom interface /
left SLU air and oil left SLU air and oil left water and air right water and air From left drilling left boom hose left air mist flushing From right drilling right boom hose right air mist flushing
A collecting piece collecting piece connecting check valve connecting check valve To left SLU unit control block support on feed, check valve To right SLU unit control block support on feed, check valve A
=4-Z6, port 2 =4-Z6, port 1 =3-V14 =3-V14 =4-P2.L, port P =1-V1, port PS connection F =3-V20 =4-P2.R, port P =1-V1, port PS connection F =3-V20
/1.D11
/2.D11
=4+F1-P2.R:P
/1.M2
/1.M3
=4+F1-P2.L:P
=1+F1-V1:PS
=1+F2-V1:PS
/1.J5 Only with air-mist flushing OPTION Only with air-mist flushing OPTION
/1.J5
/1.J2
/2.J2
/1.J1
/1.J3
/2.J1
/2.J3
To boom interface / To boom interface /
-HS427 -HS432
#PLG
#PLG
#PLG
#PLG
right SLU air and oil right SLU air and oil From left drilling -HS417 From right drilling
-HS520 -HS522 -HS413 -HS414 -HS418
.
3/8"
3/8"
collecting piece collecting piece control block control block
.
3/4"
3/4"
3/8"
3/8"
3/4"
3/8"
3/8"
3/4"
.
.
=4-Z6, port 2 =4-Z6, port 1 =1-V1, port PS =1-V1, port PS
.
+F1 +F2
/1.D11
/2.D11
=1+F1-V1:PS
=1+F2-V1:PS
B
/2.J5
/2.J5
B =3 -Z16 =3 -Z16
OPTION OPTION To un-pressurised +F1 BG01609405/27.D6
-2B9F
To un-pressurised +F2 BG01609405/14.D6
-1B9F
.
3/8"
3/8"
=3 -V12 =3 -V12
Air valve Air valve oil collector -HS426 oil collector -HS431
Water valve OPTION Water valve OPTION
.
A +F1 A +F2
#PLG
#PLG
=5-Z15, port 3 A B B =5-Z15, port 8 A B B
BG01609405/13.C4 =3-V13 BG01609405/26.C4 =3-V13
+F1 +F2
/2.E11
/2.F11
BG01609405/13.C7
BG01609405/26.C7
#DL =5+M2-Z15:3
#DL =5+M2-Z15:8
-1Y10 -2Y10 =3 -V15 -1Y210 MB =3-V15 -2Y210 MB
.
3/8"
3/8"
P P
Air mist Air mist
.
-1Y9 -HS423 flushing -2Y9 -HS428 flushing
BG01609405/13.C3 BG01609405/26.C3
M MA M MA
OPTION 1 OPTION 1
.
3/8"
3/8"
C XP XT WPM P X Y A XP XT WPM P X Y A C
.
=3 -V17 =3-V17
2 2 -HS412 -HS416
-HS519 -HS521
flushing OPTION
3/8" 3/8"
.
3/4"
3/4"
3/4"
3/4"
-HS524 -HS526 . . . .
.
From SLU unit #DL 3/8" -HS425
OPTION OPTION /1.M2 . .
-HS430
.
3/8"
3/8"
=4-P2.L, port T =4+F1-P2.L:T
BG01609405/14.D5 BG01609405/27.D5 -HS424 -HS429
4 4
.
-1B10F -2B10F To un-pressurised To un-pressurised
=5+M-Z15.L:2 =5+M-Z15.R:2
oil collector /2.C11 +F2 oil collector /2.D11
D #DL 1 =3 -Z18 #DL D
=5-Z15.L, port 2 =5-Z15.R, port 2
.
3/4"
3/4"
3/4"
3/4"
-HS523 -HS525 6 8 2
-HS411
.
3/4" -HS421 +C2 -HS422
. .
5 7 3 =3-V40 Boot
Water outlet 3/8" 3/8"
4 +F2
. . . .
washer,
=3 -V31 right
OPTION +E1 -HS419 +C1 -HS420
E
Air receiver =3-V35 =3-V40 Boot E
+E1 3/8" 3/8"
8bar
=3 -Z33
. . . .
washer,
+M
=3 -Z32
-HS531 +E1 Only without SLU air and OW coolers left
=3-V27
1"
-HS439
. .
2 1 .
3/4" .
.
E E -HS410
1"
Only with air receiver OPTION OW cooler OPTION
.
-HS504 -HS505 -HS506 -HS507 -HS530 +E1 filling valve
=3 -V95 -HS434 +E1 -HS433
3/4" 1 OPTION L2
.
.
1/4"
1/4"
1/2"
1/2"
. .
=3-V7
1" 1/2"
.
. . . .
Only with 3 2 L3 L6
F
6 5 anti-freeze filling
E OW cooler BG01721820/26.C1
25bar
F
8 P -B230P
OPTION L5 L8
7 Only with SLU air cooler without OW cooler +R1
1 2
=5 -Z11
+M1 4 3 +E2 +R1 L4 L7 To high pressure
=4 -Z4 +E2 OPTION L1 1/2"
BG01609405/35.C4 Air outlet =3-Z28
=4 -Z5 1/4" =5-V53 +E1
. .
/1.E3 washer
-2Y127 Water . .
=3 -Z26 =3+P2-Z23:S
=3-P2, port S
separator SLU air cooler
BG01609405/35.C3 +F1 3/4" Only with high temperature OPTION E -HS436 -HS435
-2B127P =4 -V3.R . .
OPTION
P
G Ø3 OUT IN E -HS533 G
1/4" WD 1"
A P . .
WB . . +E1
=3-V109
temperature OPTION
V 1/4" 1/4"
Only without high
-1B127P
P
=3 -P1
.
1/4"
.
3/4"
3/4"
Ø3 emptying
BG01533173/20.D5
Water
.
A P +M1
oil cooler Hose HS515 - connect to lower
=4 -V9 1 +E1
E connection of the cooler and pump DR
M
=3 -V19 +E2 B D A C
-Y129 -HS514 =5 -Z45 route the hose curve above the
.
3/4"
H
+F1 2 BG01609405/35.C6 cooler H
-HS404
=4 -V3.L Oil filling
1 1/2"
.
.
1/4"
.
-Y446 +E1
BG01609405/35.C5 -HS513 BG01721820/22.C1 =3-V9 OUT IN connection of the cooler
.
BG01609405/35.C1
1"
.
3/4"
3/4"
-B923L +E1
1"
.
3/8"
1/2"
1/2"
BG01609405/36.C2 BG01609405/36.C4 =3 -V2
.
.
-1B277F -2B277F +E1 1-7bar
L
.
OL BR =3 -Z10 A P IN
CT7 CT7 Oil emptying
Only with IP5 OPTION
S S S SC SC =3-Z11
A4 +E1
=3 -V108
A1 BG01721820/26.C7 Only without water hose reel
14bar 3bar
CT4 CT4 -B240T
DRAIN A2 T
1 1/2"
1 1/2"
.
.
A3 Ø1.0 D
BG01721820/22.C4
-HS402 -HS403
.
D
n -B612G -Y465
+E1
K CT5.1 CT5.1 D BG01721820/26.C5 =3 -V6 K
-1Y277 -2Y277 -Y463 .
1" .
BG01721820/22.C5 70°C 2 1
BG01609405/36.C1 PC BG01609405/36.C3
.
.
1/2"
-HS401 B
1"
PC 15bar
.
=3 -V166 2 =3 -V6.
.
3/8"
5 3 1"
. .
hose reel
.
TG TG TC TC +E2 A
P T +F1 P T +F1 =3-P8 6 4 -HS401
1 15bar
=4-P2.L =4 -P2.R -HS518
L
Compressor unit Ø1.6 1/2" #DL To hydraulic oil tank
L
. .
/1.J10 Only without water hose reel
-HS501 -HS502 -HS503
B A =5+R-Z16:L7 =5-Z16, port L7 To operational diagram
-HS509
.
.
3/8"
3/8"
3/8"
80bar
3/8" juhanni Tervonen, Jussi (co7012) 05-Apr-2023
.
. .
#PLG
From left From right +E2 =5+E2-V78:2 check valve =5-V78 Description 2
=3-V165 Water and pneumatic system components
.
/1.B12
/1.B7
Copyright ©
=3-V12, port XP =3-V12, port XP From compressor and
/1.A6
#HPL 3/4"
. .
BG01599998 E M
M
To left water valve WBP hydraulic pump =5-P75 2 1 -HS437 Size Sheet
This document is our property and shall not
A1 1 2
=3-V12, port XT 1/2". .
without our permission be altered, copied, used
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
Cross-references modified, =3-P8 / =3-V167 modified, P-/T-lines of SLU, drain lines modified, air hoses added, water inlet w/o reel modified, removed =5-V74/-HS415/-HS532/-HS533, moved -HS514, =3-Z28/-Z18 connections
23-06-2022 JMH 1-2 B
changed, added -HS437
21-09-2022 JMH Added measuring connectors for =3-V17, added cross-reference for =5-Z45, added SLU air cooler =4-Z5, added hoses -HS438 and -HS532, hose -HS436 moved and size changed, layout modified 1-2 C
05-04-2023 JMH Explanatory texts added / modified for =5-Z45 and =5-Z11, -HS438 renamed to -HS533, -HS410 renamed to -HS438, added -HS439 1-2 E
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
/1.J10
/1.J15
/1.J12
/1.J12
/1.J7
/1.J6
/1.J8
/1.J9
To boom interface / To boom interface / To boom interface / OPTION To boom interface / To boom interface / OPTION From boom interface /
left rock drill power extractor, left rock drill rotation left rock drill rotation To left TFX lower feed, port C left feed cylinder left feed cylinder From boom interface / left rock drill, port LP
port PE motor, port B motor, port A =1-A12, port B =1-A12, port A left rock drill, port ST
/1.J15
#WL1
#WL1
#HPL
#WL2
#WL2
#WL2
#HPL
#TL/RL
OPTION
OPTION
To left TFX collector assembly
To left TFX lower feed, port A
B B
/1.J8
To boom interface /
#WL1
.
.
3/8"
3/4"
3/4"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
1"
.
.
-HS571 -HS552 -HS553 -HS568 -HS569 -HS567 -HS555 -HS556 -HS562 -HS557
OPTION
C C
PE control valve +F1
+F1 =1 -V5
P3 P2 P1
=1-V3 A B
P BG01609405/13.C6 BG01609405/13.C5
-HS554 40bar
T -1Y461 1 -1Y460 1 1
.
1"
T P BG01609405/13.C2 A B
.
3/8" To left water valve
-1Y128
2 2 2 #PLG
only with PE OPTION
. .
/1.B8
=3-V12, port XP
D
-HS572 T D
-HS570
OPTION 3/8"
OPTION
#PLG
3/8"
. .
/1.B10 To left air mist valve
.
1/2"
. . =3+F1-V15:X
=3-V15, port X
.
only with PE OPTION
BG01609405/14.D4
-1B1P
D D
#DL
P
B2 A2 M3 M1 A MA1 MA2 PE B3 A3 PS YS IN M
OPTION
unpressurized oil collector /2.C11
E E
TP
BG01609405/12.C2 BG01609405/12.C1 BG01609405/12.C7 BG01609405/12.C6 2.5bar
Stabilator
3.5bar
=5-Z15.L, port 1
To left boom
BG01609405/15.D2
100-160µm
oil filter
-1B126P
3 10µm
1 5 +F1
=1 -Z11
2 4 3bar
230bar 210bar OUT
OUT
OPTION
BG01609405/15.D3
Only with
stabilator
Stabilator flow
OPTION
F P2 F
-1B126F +F1
=1-V8
IN measurement
2 2
-HS564
.
3/8"
3/8"
3 1 -1Y1 1
.
3/8"
BG01609405/12.C4 270bar
.
Only with stabilator
50bar -HS561 -HS565
P B P B flow measurement
LSB LSB
G T T BG01609405/14.D7 G
35bar
-1B125P
LS
LSA
A
1 27bar D LS
LSA
A
P
BG01609405/12.C3
-1Y6
2 2 -1Y11 2 S M1 M2
3 BG01609405/12.C8 OPTION
1
210bar
1 3
12bar
Stabilator
230bar
control block
1 2 4
Ø0.8
3 1 +F1
H BG01609405/12.C5 2 =1 -V2 H
+F1 10bar 2
-1Y121 BG01609405/13.C1
=1-V1 1
T3 -1Y125
Drilling 3 1
3 2
control valve T
Ø1.2
OPTION
-B20P Access protector/
.
3/8"
1/2"
1/2"
1/2"
detector, feed
1"
Access protector/
.
detector, rotation
OPTION
OPTION
-HS551
+M1
.
.
1"
1"
=5 -V31
Without TRR1
.
#TL/RL
#TL/RL
=2-V1, port P1 #HPL #LSL OPTION
#HPL
#HPL
=2-V1, port LS
To front left oil collector To rear carrier left oil collector
=11+F2-V1:P1
=5+R1-Z14:L3
=5+M1-Z14:7
=2+F1-V1:P1
With TRR1 =5-Z14, port 7 =5-Z14, port L3
3/8" =5+F1-V32
=5+M1-Z14:5 #TL/RL
/1.E3
/1.Q4
/2.B2
/2.G7
#HPL
. .
/1.B6 From left rod handling LS-line shuttle valve
#LSL
Only with TRR1 =5-V32
=5+R1-P2:P
To front left oil collector From left rotation pump OPTION To front carrier valve OPTION
/2.B2
/1.A9
=5-Z14, port 5 =5-P2 =11-V1, port P1 From left boom control valve
.
.
3/8"
1"
=2-V1, port P1
.
L
L
#DL
To unpressurized oil collector
=5+M-Z15.L:3
Created by Approved by Date of issue
=5-Z15.L, port 3 juhanni Tervonen, Jussi (co7012) 13-Mar-2023
/2.B11
Name
Diagram, Hydraulic
#HPL
#LSL
Description 1
Drilling circuit, carrier DD322i
=5+R1-Z9:OUT
Description 2
From left perussion pressure To left percussion pump Drilling control valves and carrier hosing, left boom
=5+R1-V19
/1.F2
Copyright ©
BG01599996 D M
M
Size Sheet
This document is our property and shall not
A1 1 3
To operational diagram without our permission be altered, copied, used
for manufacturing or communicated to any other
person or company.
Function Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
/2.J10
/2.J15
/2.J12
/2.J12
/2.J7
/2.J6
/2.J8
/2.J9
To boom interface / To boom interface / To boom interface / OPTION To boom interface / To boom interface / OPTION From boom interface /
right rock drill power extractor, right rock drill rotation right rock drill rotation To right TFX lower feed, port C right feed cylinder right feed cylinder From boom interface / right rock drill, port LP
port PE motor, port B motor, port A =1-A12, port B =1-A12, port A right rock drill, port ST
/2.J15
#WL1
#WL1
#HPL
#WL2
#WL2
#WL2
#HPL
#TL/RL
OPTION
OPTION
To right TFX collector assembly
To right TFX lower feed, port A
B B
/2.J8
To boom interface /
#WL1
.
.
3/8"
3/4"
3/4"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
1"
.
.
-HS621 -HS602 -HS603 -HS618 -HS619 -HS617 -HS605 -HS606 -HS612 -HS607
OPTION
C C
PE control valve +F2
+F2 =1 -V5
P3 P2 P1
=1-V3 A B
P BG01609405/26.C6 BG01609405/26.C5
-HS604 40bar
T -1Y461 1 -1Y460 1 1
.
1"
T P BG01609405/26.C2 A B
.
3/8" To right water valve
-2Y128
2 2 2 #PLG
only with PE OPTION
. .
/1.B12
=3-V12, port XP
D
-HS622 T D
-HS620
OPTION 3/8"
OPTION
#PLG
3/8"
. .
/1.B14 To right air mist valve
.
1/2"
. .
=3-V15, port X
.
only with PE OPTION
BG01609405/27.D4
-2B1P
D D
#DL
P
B2 A2 M3 M1 A MA1 MA2 PE B3 A3 PS YS IN M
OPTION
unpressurized oil collector /2.D11
E E
TP
BG01609405/25.C2 BG01609405/25.C1 BG01609405/25.C7 BG01609405/25.C6 2.5bar
Stabilator
3.5bar
=5-Z15.R, port 1
To right boom
BG01609405/28.D2
100-160µm
oil filter
-2B126P
3 10µm
1 5 +F2
=1 -Z11
2 4 3bar
230bar 210bar OUT
OUT
OPTION
BG01609405/28.D3
Only with
stabilator
Stabilator flow
OPTION
F P2 F
-2B126F +F2
=1-V8
IN measurement
2 2
-HS614
.
3/8"
3/8"
3 1 -2Y1 1
.
3/8"
BG01609405/25.C4 270bar
.
Only with stabilator
50bar -HS611 -HS615
P B P B flow measurement
LSB LSB
G T T BG01609405/27.D7 G
35bar
-2B125P
LS
LSA
A
1 27bar D LS
LSA
A
P
BG01609405/25.C3
-2Y6
2 2 -2Y11 2 S M1 M2
3 BG01609405/25.C8 OPTION
1
210bar
1 3
12bar
Stabilator
230bar
control block
1 2 4
Ø0.8
3 1 +F2
H BG01609405/25.C5 2 =1 -V2 H
+F2 10bar 2
-2Y121 BG01609405/26.C1
=1-V1 1
T3 -2Y125
Drilling 3 1
3 2
control valve T
Ø1.2
OPTION
-B22P Access protector/
.
3/8"
1/2"
1/2"
detector, feed
1"
Access protector/
.
detector, rotation
OPTION
OPTION
-HS601
+M2
.
.
1"
1"
=5 -V31
Without TRR1
.
#TL/RL
#TL/RL
=2-V1, port P1 #HPL #LSL OPTION OPTION
#HPL
=2-V1, port LS
From right boom control valve To front right oil collector To rear carrier left oil collector
=5+R1-Z14:L4
=5+M2-Z14:2
=2+F2-V1:P1
With TRR1 =2-V1, port P1 =5-Z14, port 2 =5-Z14, port L4
3/8" =5+F2-V32
=5+M2-Z14:5 #TL/RL
/2.B11
/2.Q4
/2.H7
#HPL
. .
/2.B6 From right rod handling LS-line shuttle valve
#LSL
Only with TRR1 =5-V32
=5+R2-P72:P
/1.A14
.
3/8"
1" .
L
L
#DL
To unpressurized oil collector
=5+M-Z15.R:3
Created by Approved by Date of issue
=5-Z15.R, port 3 juhanni Tervonen, Jussi (co7012) 13-Mar-2023
/2.D11
Name
Diagram, Hydraulic
#HPL
#LSL
Description 1
Drilling circuit, carrier DD322i
=5+R2-Z9:OUT
=5+R2-P1:PL
Description 2
From right perussion pressure To right percussion pump Drilling control valves and carrier hosing, right boom
RIGHT filter =5-Z9, port OUT =5-P1, port PL
/1.F11
ID Revision
/1.A12
Copyright ©
BG01599996 D M
M
Size Sheet
This document is our property and shall not
A1 2 3
To operational diagram without our permission be altered, copied, used
for manufacturing or communicated to any other
person or company.
Function Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
02-02-2022 JMH Hose connections of PS and YS modified in =1-V1, pressure line connection to left stabilator valve =1-V2 changed, =1-V2 symbol corrected, PE option added, cross-references modified 1-3 B
10-03-2023 JMH Port markings of rotation and feed work ports changed (A1/B1 => A2/B2 and A2/B2 => A3/B3), pressure setting changed 1-3 D
B B
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
B B
MA A B MB MA A B MB
P
-B631P -B630P -B633P -B632P
BG01721826/24.C6 BG01721826/24.C6 BG01721826/24.C8 BG01721826/24.C7
OPTION OPTION OPTION OPTION
C C
.
3/8"
3/8"
3/8"
3/8"
.
.
D
D
-HS301
A1 B1 A2 B2
From left drilling control valve #HPL 1/2" P1 P2
/1.K12 . .
-HS302
=5+M1-Z14:6 1/2"
To front left oil collector /2.B2 . .
-Y140A
a a
F F
-Y142B
-Y140B
b b
BG01721826/24.C4 BG01721826/24.C2
Front carrier
valve assembly
+F2
=11-V1
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
OPTION
A
Water hose reel Cable reel
A
+E2 +E2
=11 -A10 =11 -A11
Reel out
Cable Ø XXbar
25mm² 40bar
35mm² 40bar
A B B A
50mm² / AWG 1/0 40bar
B
70mm² - 150mm² / AWG 2/0 70bar B
-HS367 185mm² - 240mm² 70bar -HS357 -HS356
.
.
3/8"
3/8"
3/8"
Rear jack, left Rear jack, right
.
.
Cable reel
+F1 +F2
control block =11 -A9 =11 -A9
+E2
=11-V3 M2 MA A B
1
+E2 -HS362 -HS363
C C
20-30bar
.
3/8"
3/8"
=11 -V4
BG01721820/22.C6
.
-Y450 MA A B MB MA A B MB E
P
2
-B634P -B635P -B636P -B637P
XXbar 20bar BG01721820/28.C2 BG01721820/28.C3 BG01721820/28.C4 BG01721820/28.C4
OPTION OPTION OPTION OPTION
MB1
MA1 A1 B1 D
D To left percussion
pump shuttle valve +E2
=5-V19 =11-V18
3/8" #LSL
. .
/1.G2
=5+R1-V19
-HS364 -HS365 -HS354 -HS355 -HS358 -HS359 -HS360 -HS361 -HS353
.
.
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
.
.
-HS366
.
3/8" .
Only with water hose reel
E E
+E2 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5
=11-V12 P1 P2
T1 T2
T P A B T P A B T P A B T P A B T P A B
80bar YYbar
.
1/2"
1/2"
T P BG01721820/22.C7 A B T P BG01721820/22.C4 A B T P BG01721820/22.C1 A B T P BG01721820/22.C3 A B T P BG01721820/23.C2 A B
.
-Y168
-Y174A
-Y173A
-Y146A
-Y144A
F a a F
=5-Z14, port L6
-Y174B
-Y173B
-Y146B
-Y144B
#TL/RL
#HPL
b b b b
=5+R1-Z9:OUT
BG01721820/22.C8 BG01721820/22.C5 BG01721820/22.C2 BG01721820/22.C3
=5+E-Z14:L6
/1.B3
/2.D2
Rear carrier valve
G G
+E2
=11-V2
Reel in
Created by Approved by Date of issue
TCR1 & TCR2.0E TCR2.5E - TCR5 TCR6E
Cable Ø juhanni Tervonen, Jussi (co7012) 14-Jun-2023
[YYbar] [YYbar] [YYbar]
Name
25mm² 50bar 50bar 50bar
Diagram, Hydraulic
Description 1
35mm² 80bar 80bar 80bar
Carrier functions, DD322i
Description 2
50mm² / AWG 1/0 100bar 100bar 100bar
Rear jacks and reels
ID Revision
Copyright ©
H 70mm² - 150mm² / AWG 2/0 140bar 150bar 150bar BG01599995 E H
185mm² - 240mm² - - 180bar Size Sheet
This document is our property and shall not
A2 2 3
To operational diagram without our permission be altered, copied, used
for manufacturing or communicated to any other
person or company.
Function Location
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
Y-numbers Y140A/B and Y142A/B in front carrier valve changed vice versa, tank connection cross-references modified from L7 to L6 and from 2 to 6, water hose reel measuring point moved,
31-01-2022 JMH 1-3 B
water hose reel motor connections changed, -HS356/57 vice versa
07-12-2022 JMH Multiple cross-references to electric diagrams modified, control valves of water hose and cable reels modified in =11-V2 1-3 C
02-05-2023 JMH Hose connections to cable reel motor =11-A11 modified: hoses HS356 and HS363 moved from port B to port A, hose HS357 moved from port A to B 2,3 D
B B
14-06-2023 JMH Diameter of hose -HS362 changed from 1/4" to 3/8" 2,3 E
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
=1-V1, port P1
=1-V1, port P1
To left drilling
=1-V1, port P
=3-V165, port 2
=5-Z14, port L7
To left drilling
To right drilling
=1-V1, port P
To air conditioning
To right drilling
on/off valve
=5-Z14, port L4
To compressor unit
control block
control block
control block
To rear right oil collector
/1.M7
/1.M7
/2.M7
=1+F1-V1:P1
=1+F2-V1:P1
=1+F1-V1:P
=5+R2-Z14:L7
=1+F2-V1:P
=5+R2-Z14:L4
=5+M1-V73:2
/2.B7
/2.B6
/2.E2
/1.L2
/2.L2
A A
#HPL
#HPL
#TL/RL
#HPL
#HPL
#TL/RL
#HPL
#HPL
.
.
3/4"
3/4"
3/4"
3/4"
1"
1"
1"
1"
OPTION
.
To high pressure washer control valve
=3+R2-V24:P1
/1.A7
3/8"
. . -HS212 -HS213 -HS217 -HS218 -HS220
#HPL
B =3-V24, port P1 B
BG01721820/6.D4
BG01721820/6.D5
-1B932P -2B932P
5bar
7bar
5bar
7bar
Pressure Pressure
filter +R1 filter +R2
IN =5-V70 IN =5 -V71
PIPE Ø30x3
C C
PIPE Ø30x3
2 2
1 1
Pressure relief valve, Pressure relief valve,
compressor & WBP AC/combi-cooler
-HS215 260bar 250bar
From steering and OUT OUT
brake control manifold /1.H6
#HPL 1/2"
. .
+R1 .
1/2" .
+R2
IN =5 -V23 IN =5 -V23
=9+R1-V1:BC
=9-V1, port BC
-HS216 -HS227
.
3/4"
D D
3/8"
.
. .
3/8"
. . Compressor and Only with by-pass filter OPTION
+R1
-HS228 =5 -V20
A B WBP pump A
T_air
-HS210 3/8"
. .
+R1 3/8"
P . . 41cm³ P P 33cm³
45cm³ =5 -P75 33cm³ T_air Only with
M Rotation pump -HS211 M by-pass filter
+R1 OPTION
S =5 -P2 S S
E Powerpack 1 motor Powerpack 2 motor +R2 E
250bar
30bar
30bar
Percussion and Percussion and AC pump +
250bar
boom pump boom pump rotation pump
+R1 +R2
6bar
-HS221 =5 -P1 112cm³ R1 112cm³ R1
R2 =5 -P1 R2
-Y462
From left drilling control
/1.M8
#LSL 3/8"
. .
R4 BG01721820/5.C3 R4
F shuttle valve =5-V31 =5+M1-V31 F
B DR PL S L2 L1 L B DR PL
From right drilling control
/2.M8
#LSL 3/8"
. .
G
=11-V2, port B5 =11+E2-V2:B5 G
2 1/2"
.
.
-HS202 -HS207 +R1
1"
.
+R2 5µm -HS203 -HS208
1 1/2"
Bypass
.
.
+E1
2bar
=8-A2, port L2
=5-P7, port IN
=5-P21
=3-P8, port D
=5-P1, port S
.
.
-HS204 -HS209 2μm filter
1 1/4"
OPTION
.
.
3/4"
0.3bar
.
Vacuum -HS205 OUT
1 1/4"
.
M pump
.
0.4bar
/1.G12
+R2
/2.F11
/1.F11
/1.L10
+R1
=5+M2-Z15:11
/1.G6
/1.G3
=5+R-P7:S
=8+R-P1:S
=8+R2-V4:2
=8+R-A2:L2
BG01721820/6.D8 =5 -V36
BD VP =5 -V38
P
J
J
OPTION
Only with vacuum pump
BG01721820/6.D7
0.5bar
#TL/RL
#TL/RL
#DL
#DL
#DL
#DL
-HS226
OPTION
-HS230
.
3/8"
-Y85
1 1/2"
1 1/4"
.
.
3/4"
3/4"
3/8"
1/2"
1"
.
T
.
.
K K
BR S1 S2 A1 L1 A3 L4 B1 L3 A2 L2 S3 B2 S4 S5 L7 L5 L8 R1 R5 R2 R4 R3
+R
-B920L OL =5 -Z8 M2 -B920T
BG01721820/7.D4 T BG01721820/9.D6
L
-B900P
2.5bar BG01721820/6.D3
+R1 -HS223 10µm
=5-V30
3/4" L6
. .
TR
OPTION
L
L
P RF
Hydraulic oil tank Created by Approved by Date of issue
+R .
2" .
#TL/RL
/2.H2
From rear left oil collector juhanni Tervonen, Jussi (co7012) 14-Jun-2023
=5 -Z16 +E1 =5+R1-Z14:L1 =5-Z14, port L1 Name
=5-P22 Diagram, Hydraulic
M
OPTION #DL
Hydraulic oil Description 1
Carrier diagram, DD322i
/1.E5 Description 2
To Wiggins evacuation =5+R1-V28:2 filling pump -HS224 Powerpacks and hydraulic oil tank
ID Revision
check valve =5-V28 0.1bar Copyright ©
3/4"
. .
#TL/RL
/2.G2
To rear left oil collector BG01599993 G M
M
S P =5+R1-Z14:L6 =5-Z14, port L6 Size Sheet
This document is our property and shall not
A1 1 3
To operational diagram without our permission be altered, copied, used
for manufacturing or communicated to any other
person or company.
Function Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12
OPTION
Front right .
1" .
#TL/RL
/2.L2 From right drilling control
#TL/RL 1/2" +R2
From left TRR1 valve /1.D6 . . +M1 =5 -Z14 -HS254 oil collector 9 8 7 6 5
=1+F2-V1:T1 block =1-V1, port T1
=6+F1-V2:T1 =5 -Z14
=6-V2, port T1 Rear right .
1" .
11
=1+F1-V2:T 4 1 OPTION
block =1-V2, port T 2 3/8" #DL =3+F1-V15:Y
. .
/1.D10 From left air-mist flushing valve
=3-V15, port Y
3/8" #DL =2+F1-V1:TP From left boom control valve
-HS255
. .
/1.P24
=2-V1, port TP
1 1/4"
.
C L1 OPTION C
5bar 3/8" #DL
From compressor From water pump
.
. .
/1.E1 From left boom PE control valve
#TL/RL 3/4" L7 L4 1/2" #TL/RL =1+F1-V3:T
hydraulic motor /1.M10 . . . .
/1.J12 hydraulic motor =1-V3, port T
=3-P8, port A
=3+E2-P8:A
+E2
=3+E1-P1:B
=3-P1, port B -HS274
L8 L5
.
1/2"
=5 -V78
From rear carrier valve 1/2" L6 L3 +E
.
#TL/RL
/2.G12 . .
=5 -Z14
=11-V2, port T2 3/8" #DL From right drilling control valve
. .
/2.L12
L2 Rear end +M =1+F2-V1:TP =1-V1, port TP
=5 -Z15.R 3
oil collector 3/8" #DL From right boom control valve
. .
/2.P24
1 4 =2+F2-V1:TP =2-V1, port TP
2
3/8" #DL =3+F2-V15:Y OPTION D
D -HS256 . .
/1.D15
From right air-mist flushing valve
.
1" . =3-V15, port Y
3/8" #DL
. .
/2.E1 OPTION
-HS265 =1+F2-V3:T
From right boom PE control valve
.
1/4" .
=1-V3, port T
BG01721826/46.D8 3/4"
-HS257 -Y560
. .
-HS275
From combi-cooler/ 0.5bar
3/4" 3/8" -HS264
.
#HPL -HS262
1/2"
AC/ rotation pump /1.A14 . . . .
3/4"
-HS259
.
. .
=5-P72 +M1 OUT IN2 IN3 IN4
E -HS263 E
=5 -V73 3/4" A IN1
. .
BG01721820/23.C6
-Y921
. .
/1.C12
D =5 -Z15 10 =3+F2-V12:XT =3-V12, port XT
D 9
-HS258 16cm³
Unpressurized 4 1/2" #DL From brake pedal valve
-HS261 . .
/2.F2
23cm³ oil collector 8 =9-V2, port T
From accumulator charging /2.H2 #HPL .
3/4" . .
3/4" .
3 7
check valve =9-V32 =9+F1-V32:1 IN OUT V1 B IN 2 6 1/2" #DL From service brakes charging
. .
/2.F2
OUT1 OUT2 1 5 =9+M2-V3:T valve =9-V3, port T
Combi-cooler Combi-
Air conditioning control valve cooler 11 .
1" .
#DL
/2.F11
From parking brake valve
+C1 +R +R =9+M2-V5:T =9-V5, port T
F F
=11 -A5 =5 -V13 =5 -Z17
3/8" #DL From left water valve
. .
/1.C7
-HS268 =3-V12, port XT
+R2
=5 -V77 1 1/4" 1" #DL To hydraulic oil tank
. . . .
/1.J12
Check valve =5+R-Z16:R1 =5-Z16, port R1
-HS269 -HS267
combi-cooler by-pass
1 1/4" Without additional cooler 1" #TL/RL From left boom
. . . .
/1.K16
percussion return line
5bar
OPTION
.
extra cooler
1"
G G
+R1
.
L2
-HS271 =5 -Z11 -HS270
From hydraulic oil filling pump #TL/RL 3/4" L3
/1.M10 . .
L1 Description 1
Rear left Carrier diagram, DD322i
1"
Only with
.
Description 2
oil collector additional cooler Return collectors, coolers and AC
ID Revision
-HS266 +R1 Copyright ©
H
=5 -Z14
BG01599993 G H
To hydraulic oil tank #TL/RL 2" 1" From right boom Size Sheet
/1.L10 . . . .
/2.K16
=5-Z16, port RF =5+R-Z16:RF Without additional cooler
#TL/RL percussion return line This document is our property and shall not
without our permission be altered, copied, used A2 2 3
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
Added =5-Z15.L/=5-Z15.R, connections of return collectors modified, added =5-V77 and =5-V78, added hoses -HS269/-HS274/-HS275, +E=5-Z14, +M2=5-Z15 and OW connections modified, removed -HS229 and -HS214,
21-06-2022 JMH 1-3 B
small corrections, cross-references modified
31-10-2022 JMH Removed steering control valve drain hose from the connection L8 of the hydraulic oil tank =5-Z16 1,3 D
B B
14-06-2023 JMH Tank line cross-reference of valve =5-V71 changed from L6 to L4, steering valve tank line moved from L4 to L6 at rear right oil collector =5-Z14 1-3 G
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
IN OUT
B -HS9 B
.
3/4" .
-HS3 -HS4
1/2" To parking brake block
.
#HPL
3/4"
3/4"
. .
/2.F11
=9+M2-V5:P =9-V5 port P
.
3/4" #HPL To service brakes charging valve
. .
/2.G2
=9+M2-V3:P =9-V3, port P
M14
BG01721820/10.B5
C C
-P1-C2 3/4" #HPL To steering and brake control manifold
. .
/1.F9
-P1-C1 =9+R1-V1:PB =9-V1, port PB
M4 A
450bar + 28bar
480bar + 28bar
+R2 D
D
=8 -V4
1.5bar
-HS5
125µm MA L1
.
1" .
BG01721820/10.B2
A -B226G
26cm³ P P 16cm³ BG01721820/10.B7
89cm³ 24cm³
-A2-C5 n
Diesel double pump BPD
M (brakes/AC/fan +
+R
=5-P7 S steering)
E Ø0.8 160cm³
flow out A E
min.
Ø1.2
disp.
28bar
L4 @1800rpm -A2-C1 L2
480bar + 28bar -HS6 Ø1.2 PCOR
B .
1" .
BG01721820/10.B6
M14A 125µm B
450bar + 28bar MB M4 M5
MB -HS8 -HS7
F F
Tramming HST-motor
.
3/4"
3/4"
L2 M14C S
.
Tramming HST-pump +R
=8 -A2
-HS1 +R -HS2
#DL
=8 -P1
1 1/4"
1 1/2"
.
=5+R-Z16:R2
.
/1.J13
BACKWARDS = coil C2 – pump B – motor B =5-Z16, port R2
#DL
FORWARDS = coil C1 – pump A – motor A – coil C5
#TL/RL
#TL/RL
=5+R-Z16:R2
To hydraulic oil tank
/1.J13
=5+R-Z16:S4
=5+R-Z16:S2
G
G From hydraulic oil tank From hydraulic oil tank =5-Z16, port R2
/1.J4
/1.J9
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
08-02-2022 JMH Pressure values in =8-P1 clarified, texts FORWARDS and BACKWARDS corrected 1-2 B
24-10-2022 JMH Hose and check valve connections to HST motor =8-A2 changed: -HS8 moved to port L2, -HS9 and -HS7 moved to port L1, check valve =8-V4 moved to port L1 1-2 C
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
L
F
J
E
B
K
D
A
H
C
M
32
32
32
1
1
/ 2
/ 2
/ 2
-HSD108
-HSD208
-HSD308
From left water valve 3/4"
. .
3/4"
. .
3/4"
. .
3/4"
. .
/1.B9
=3-V12, port A =1-2B9F:OUT
LEFT
2
2
F
2
2
2
-HSD109
-HSD209
-HSD309
-HSD409
To operational diagram
=3-V14
+B1
0.25bar
OPTION
F
F
Rockdrill
=3+F1-V13:A
Flushing
=3-V13, port A
10
-HSD408
-HSD508
34
34
34
3
3
/
/
/
4
4
4
+B1
=3 -V20
0.25bar
OPTION
-HSD113
-HSD213
-HSD313
OPTION 11
/1.B11
3/8"
. .
3/8"
. .
3/8"
. .
3/8"
. .
From left air mist flushing valve
=3+F1-Z16:OUT
=3-V15, port B
Plastic oil hose -HSD410
installed inside hose -HSD419
pipe end cut with angle of 45°
4
4
-HSD410
Ø 6/4mm
. .
5
5
5
-HSD110
-HSD210
-HSD310
4
1
Shank lubrication
-HSD419
+B1
5
5
3
3
3
6
=4 -Z6
-HSD111
-HSD211
-HSD311
6
From left drilling control valve #WL1
6
/1.A5
3/4",1"
. .
3/4",1"
. .
3/4",1"
. .
3/4",1"
. .
3/4"
. .
2
2
2
/
/
/
-HSD103
-HSD203
-HSD303
-HSD403
F
Rotation
1
1
1
7
7
2
2
2
/
/
/
-HSD104
-HSD204
-HSD304
-HSD404
1
1
1
A1
HP
-HSD101
-HSD201
-HSD301
-HSD401
8
8
OPTION
DS
=1-Z11, port IN
4
4
4
12
Stabilator
-HSD107
-HSD207
-HSD307
-HSD407
9
9
B1
16
16
16
-HSD102
-HSD202
-HSD302
-HSD402
-HSD512
OPTION
OPTION
PE
#HPL 3/8"
. .
3/8"
. .
3/8"
. .
3/8"
. .
3/8",1/2"
. .
3/8"
. .
From left power extractor valve /1.A3
Power extractor
10
=1+F1-V3:B
10
=1-V3
PE
4
4
4
13
-HSD112
-HSD212
-HSD312
-HSD412
OPTION
=1 -V7
+B1
3
-HSD405
11
11
2
1
A3
1/2"
. .
1/2"
. .
F
-HSD305
3
3
3
-HSD105
-HSD205
-HSD405
=1-A12
+D1
A3
#WL2 1/2",1/2"
. .
1/2"
. .
1/2"
. .
1/2"
. .
1/2"
. .
Feed
=1+F1-V5:P1, =1+F1-V1:B3
B3
=1-V1, port A3
3
3
3
3
OPTION
-1B3G
-HSD106
-HSD306
-HSD206
.
-HSD406
=1-V5, port P1
BG01609405/20.C4
13
Name
=1 -Z6
+B1
F
13
juhanni
1
2
-HSD205
Created by
Description 1
Description 2
3
-HSD300 series hoses
7
only with TFX OPTION
4
-HSD416
-HSD316
3/8"
. .
3/8"
. .
OPTION
assembly
14
14
Approved by
Copyright ©
B
4
4
4
Diagram, Hydraulic
OPTION
-HSD114
-HSD214
-HSD414
#WL2 3/8"
. .
3/8"
. .
3/8"
. .
3/8"
. .
=1-V5, port P2 /1.A8
=1+F1-V5:P2
person or company.
OPTION
14-Jun-2023
Date of issue
A
#WL2 3/8"
. .
3/8"
. .
3/8"
. .
3/8"
. .
OPTION /1.B7
TFX lower feed
15
=1+F1-V5:P3
without our permission be altered, copied, used
for manufacturing or communicated to any other
15
=1-V5, port P3
ID
-HSD115
-HSD215
-HSD415
Size
A1
Feed
Function
Boom
BG01570554
on feed
16
16
1
Hose support
Sheet
F
Location
Revision
3
L
F
J
E
B
K
D
A
H
C
Released
L
F
J
E
B
K
D
A
H
C
M
32
32
32
1
1
/ 2
/ 2
/ 2
-HSD108
-HSD208
-HSD308
From right water valve 3/4"
. .
3/4"
. .
3/4"
. .
3/4"
. .
/1.B13
=3-V12, port A =1-1B9F:OUT
RIGHT
2
2
F
2
2
2
-HSD109
-HSD209
-HSD309
-HSD409
To operational diagram
=3-V14
+B2
0.25bar
OPTION
F
F
Rockdrill
=3+F2-V13:A
Flushing
=3-V13, port A
10
-HSD408
-HSD508
34
34
34
3
3
/
/
/
4
4
4
+B2
=3 -V20
0.25bar
OPTION
-HSD113
-HSD213
-HSD313
OPTION 11
3/8"
. .
3/8"
. .
3/8"
. .
3/8"
. .
From right air mist flushing valve /1.B15
=3+F2-Z16:OUT
=3-V15, port B
Plastic oil hose -HSD410
installed inside hose -HSD419
pipe end cut with angle of 45°
4
4
-HSD410
Ø 6/4mm
. .
5
5
5
-HSD110
-HSD210
-HSD310
4
1
Shank lubrication
-HSD419
+B2
5
5
3
3
3
6
=4 -Z6
-HSD111
-HSD211
-HSD311
6
From right drilling control valve #WL1
6
/2.A5
3/4",1"
. .
3/4",1"
. .
3/4",1"
. .
3/4",1"
. .
3/4"
. .
2
2
2
/
/
/
-HSD103
-HSD203
-HSD303
-HSD403
Rotation
1
1
1
7
7
2
2
2
/
/
/
-HSD104
-HSD204
-HSD304
-HSD404
1
1
1
A1
HP
-HSD101
-HSD201
-HSD301
-HSD401
8
8
OPTION
DS
=1-Z11, port IN
4
4
4
12
Stabilator
-HSD107
-HSD207
-HSD307
-HSD407
9
9
B1
16
16
16
-HSD102
-HSD202
-HSD302
-HSD402
-HSD512
OPTION
OPTION
PE
#HPL 3/8"
. .
3/8"
. .
3/8"
. .
3/8"
. .
3/8",1/2"
. .
3/8"
. .
From right power extractor valve /2.A3
Power extractor
10
=1+F2-V3:B
10
=1-V3
PE
4
4
4
13
-HSD112
-HSD212
-HSD312
-HSD412
OPTION
=1 -V7
+B2
3
-HSD405
11
11
2
1
A3
1/2"
. .
1/2"
. .
F
-HSD305
3
3
3
-HSD105
-HSD205
-HSD405
=1-A12
+D2
A3
#WL2 1/2",1/2"
. .
1/2"
. .
1/2"
. .
1/2"
. .
1/2"
. .
Feed
=1+F2-V5:P1, =1+F2-V1:B3
B3
=1-V1, port A3
3
3
3
3
OPTION
-2B3G
-HSD106
-HSD306
-HSD206
.
-HSD406
=1-V5, port P1
BG01609405/33.C4
13
Name
=1 -Z6
+B2
F
13
juhanni
1
2
-HSD205
Created by
Description 1
Description 2
3
-HSD300 series hoses
7
only with TFX OPTION
4
-HSD416
-HSD316
3/8"
. .
3/8"
. .
OPTION
assembly
14
14
Approved by
Copyright ©
B
4
4
4
Diagram, Hydraulic
OPTION
Drilling module, right
-HSD114
-HSD214
-HSD414
#WL2 3/8"
. .
3/8"
. .
3/8"
. .
3/8"
. .
=1-V5, port P2 /2.A8
=1+F2-V5:P2
person or company.
OPTION
14-Jun-2023
Date of issue
A
#WL2 3/8"
. .
3/8"
. .
3/8"
. .
3/8"
. .
OPTION /2.B7
TFX lower feed
15
=1+F2-V5:P3
without our permission be altered, copied, used
for manufacturing or communicated to any other
15
=1-V5, port P3
ID
-HSD115
-HSD215
-HSD415
Size
A1
Feed
Function
Boom
BG01570554
on feed
16
16
2
Hose support
Sheet
F
Location
Revision
3
L
F
J
E
B
K
D
A
H
C
Released
Released
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
25-11-2021 JMH Air and water line connections modified, hose -HSD309 added, removed collector =3-Z22, modified BOM position 10, removed BOM positions 8 and 9, added/modified BOM positions 11, 12 and 13 1-3 B
Changed all feed hoses from HSD3xx to HSD4xx, changed flushing hose from HSD808 to HSD508, changed outer SLU hose from HSD311 to HSD419,
22-04-2022 co7012 1-3 C
changed TFX hoses from HSD3xx to HSD4xx and HSD216 to HSD316, changed PE hose from HSD412 to HSD512
16-06-2022 co7012 Updated sheet description, added alternative hose sizes for SB75i boom, fixed SLU hose installation instruction 1-3 D
B B
10-03-2023 JMH Feed bulkhead marking corrected from B3 to B2, rotation line cross-reference target texts modified, alternative BOM positions added to water lines 1-3 E
12-06-2023 JMH Hose -HSD417 removed, valve =1-V7 moved, original -HSD309 renamed to -HSD409, additonal HSD3xx-series added for TFX option, overall layout modifications, alternative BOM-position 1 added to rotation lines 1-3 F
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
L
F
J
E
B
K
D
A
H
C
1
1
=2-A3
+B1
1
-HSB101
AO
175bar
4:1
A
From left boom control valve #WL1 3/8"
. .
3/8"
. .
/1.B7
=2-V1, port A1 =2+F1-V1:A1
LEFT
From left boom control valve #WL2 3/8"
. .
3/8"
. .
2
/1.B6
2
B
=2-V1, port B1 =2+F1-V1:B1
Boom swing
4:1
BO
260bar
To operational diagram
-HSB102
3
3
=2-A2
+B1
1
-HSB104
AO
270bar
4:1
=2+F1-V1:A2
A
#WL2
4
4
=2-V1, port B2
4:1
BO
200bar
1
-HSB103
=2-V18
+B1
5
5
-HSB205
4:1
200bar
=2-A4
+B1
V1
C1
/1.B11
G
4:1
200bar
6
6
-HSB206
-1B101G
C
BG01609405/18.C7
7
7
=2-A6
+B1
245-290bar
1
1
-HSB107
-HSB207
AO
4.5:1
8
/1.C13
8
Feed tilt
BO
4.5:1
1
1
=2 -Z51
+B1
245-290bar
T
3/8"
. .
-HSB108
-HSB208
2
2
-HSB316
-HSB115
-HSB215
3
9
9
=2 -A31
+B1
1
1
-HSB109
-HSB209
AO
10
10
3:1
A
145bar
3:1
BO
145bar
1
1
-HSB110
-HSB210
11
11
=2-A8
+B1
12
12
1
1
-HSB111
-HSB211
AO
3:1
A
200bar
1
1
13
-HSB112
-HSB212
Name
13
juhanni
Created by
Description 1
Description 2
14
14
Approved by
=2-V13
+B1
Copyright ©
-HSB315
Diagram, Hydraulic
T
1/2"
. .
1
1
-HSB113
-HSB213
-HSB313
=2-A7
+B1
120bar
A
A1
/1.B21
person or company.
A
#WL2
15
15
B
B
G
B1
ID
-HSB314
-HSB114
-HSB214
Size
A1
Function
BG01570480
16
16
Interface for
1
Sheet
removing boom
Location
Revision
3
L
F
J
E
B
K
D
A
H
C
M
L
F
J
E
B
K
D
A
H
C
1
1
=2-A3
+B2
1
-HSB101
AO
175bar
4:1
A
From right boom control valve #WL1 3/8"
. .
3/8"
. .
/2.B7
=2-V1, port A1 =2+F2-V1:A1
RIGHT
From right boom control valve #WL2 3/8"
. .
3/8"
. .
2
/2.B6
2
B
=2-V1, port B1 =2+F2-V1:B1
Boom swing
4:1
BO
260bar
To operational diagram
-HSB102
3
3
=2-A2
+B2
1
-HSB104
AO
270bar
4:1
=2+F2-V1:A2
A
#WL2
4
4
=2-V1, port B2
4:1
BO
200bar
1
-HSB103
=2-V18
+B2
5
5
-HSB205
4:1
200bar
=2-A4
+B2
V1
C1
/2.B11
G
4:1
200bar
6
6
-HSB206
-2B101G
C
BG01609405/31.C7
7
7
=2-A6
+B2
245-290bar
1
1
-HSB107
-HSB207
AO
4.5:1
8
/2.C13
8
Feed tilt
BO
4.5:1
1
1
+B2
=2 -Z51
245-290bar
T
3/8"
. .
-HSB108
-HSB208
2
2
-HSB316
-HSB115
-HSB215
3
9
9
+B2
=2 -A31
1
1
-HSB110
-HSB210
AO
10
10
3:1
A
145bar
3:1
BO
145bar
1
1
-HSB109
-HSB209
11
11
=2-A8
+B2
12
12
1
1
-HSB112
-HSB212
AO
3:1
A
200bar
1
1
13
-HSB111
-HSB211
Name
13
juhanni
Created by
Description 1
Description 2
14
14
Approved by
=2-V13
+B2
Copyright ©
-HSB315
Diagram, Hydraulic
T
1/2"
. .
1
1
-HSB113
-HSB213
-HSB313
=2-A7
+B2
120bar
A
A1
#WL2
15
15
B
B
G
B1
ID
-HSB314
-HSB114
-HSB214
Size
A1
Function
BG01570480
16
16
Interface for
2
Sheet
removing boom
Location
Revision
3
L
F
J
E
B
K
D
A
H
C
M
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
04-08-2021 co7012/JMH Boom lift device information corrected, BOM positions removed from =2-Z51, BOM positions swapped in right -HSB109/110, -HSB209/210, -HSB111/112 and -HSB211/212, pilot ratios and settings changed 1-3 B
30-09-2022 JMH Updated component and symbol =2-V18, SB75i added to sheet description 1-3 C
B B
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
Support bearing
B B
port IN
port IN
port IN
port IN
port IN
port IN
/2.F3
/2.F7
/1.F7
/1.F3
D E D D F D D E D
.
1/4"
1/4"
1/4"
1/4"
C C
Ø4mm
Ø4mm
Ø4mm
Ø4mm
Ø4mm
Ø4mm
Ø4mm
Ø4mm
Ø4mm
.
.
.
.
15 15 15 15 B
-HS861
-HS862
-HS859
-HS860
-HS863
-HS864
-HS865
-HS866
-HS867
Interface for Interface for Carrier
removing boom removing boom distributor
G3
1A 2C D
D 8A
.
.
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
3A 14 4A
.
.
-HS853
-HS854
-HS855
-HS856
-HS857
-HS858
5A 14 6A
B 7A 20 8A
Main 9A 40 10A
distributor IN
G1 B
-HS852 -HS868
E .
1/4" . .
1/4" .
Manual E
1C 2B
20 filling point
3B 80 4B
5B 100 6B
7B 60 8B
IN
F F
-HS851
.
1/4"
.
A: 1 2 3 5 8
G
B: 1 2 3 350bar G
B
C: 4
Created by Approved by Date of issue
M Name
Diagram, Greasing
E: 5 8 9 14 Description 1
Central greasing, carrier, DD322i
Description 2
Automatic greasing for 2 booms
F: 5 8 10 13 Copyright ©
ID Revision
H BG01543613 B H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 1 2
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
08-11-2021 JMH Multiple fitting combinations added/modified in distributors and in greasing points, pump symbol modified, added manual greasing poin and hose -HS868 1-2 B
B B
C C
D
D
E E
F F
G G
1 2 3 4 5 6 7 8 9 10 11 12