ZTE Replacement
ZTE Replacement
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Part Replacement Procedures Page 2 of 16
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The hardware of the ZXA10 C300/C350/C320 is divided into two parts: shelves and boards. The shelves are divided into two parts, which contain service boards and
fans.
• 1 serial interfac
• 1 SD card interface
• 4 GE uplink interfaces
• 1 out-of-band NM interface
• 1 serial interface
• 1 SD card interface
• 1 mirroring interface
• 1 out-of-band NM interface
• 1 serial interfac
• 1 SD card interface
• 1 out-of-band NM interface
• 1 serial interfac
• 1 SD card interface
• 1 out-of-band NM interface
• 1 serial interfac
• 1 monitor interface
Clock daughter card CKWSA Clock daughter card Clock daughter card for SCXN
Ethernet uplink card XUTQ 4-port 10GE optical interface Ethernet uplink card 4 10GE optical interfaces
XUVQ 4-port 10GE optical interface Ethernet uplink card 4 10GE optical interfaces
Supports SynE and IEEE 1588
HUTQ 2-port 10GE and 2-port GE optical interface 2 10GE and 2 GE optical interfaces
Ethernet uplink card
GUSQ 2-port GE optical and 2-port GE electrical interface 2 GE/FE optical and 2 GE electrical interfaces
Ethernet uplink card
Uplink daughter card UCDC/1 2-port GE uplink daughter card for SMXA 2 GE optical interfaces
UCDC/3 1-port 10GE and 1-port GE uplink daughter card for 1 GE and 1 10GE optical interfaces
SMXA
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Ethernet interface card FTGK 48-port P2P Ethernet interface card 48 GE/FE optical interfaces
TDM interface card CTLA STM-N TDM interface card 2 STM-1 or 1 STM-4 interface
Common interface card CICG Common interface card, supports clock processing,
• 2 BITS/1PPS+TOD clock input interface
environment monitoring, and OAM.
• 1 BITS/1PPS+TOD clock output interface
CICK Common interface card, supports clock/time
processing, environment monitoring, and OAM. • 1 out-of-band NM interface
• 1 AC power interface
• 1 battery interface
FCWD
• ZXA10 C300 fan control card
MWIA
MWEA/R ZX10 C300 21-inch backplane ZX10 C300 10U 21-inch backplane
MWEA
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If a shelf is damaged or cannot be upgraded, you need to replace it with a new one. Because the shelf is connected to a backplane, you also need to replace the
backplane.
This procedure describes the precautions, steps, and verification methods for the replacement of ZXA10 C300 shelves.
Prerequisite >>
• You have prepared a new shelf, whose backplane is of the same type as that of the faulty shelf.
• You have prepared the required tools, including screwdrivers, labels, and an ESD wrist strap.
• You have notified the local representative office of ZTE of technical support in an emergency.
Precautions >>
• You should switch off the power supply of the shelf and interrupt the services of users in the shelf. It is suggested that you perform the replacement operation when
the traffic is low, for example, between 00:00 a.m. and 05:00 a.m., or in the time period determined by the carrier.
• You should save the system data by using the write command before the replacement.
• You should ensure that the service data is backed up before the replacement.
• You should ensure that the new shelf and backplane are in a good condition.
• You should prevent metal objects from causing a short circuit during the replacement, for example, tools are not placed properly, and screws fall into the rack.
• You should install the shelf along the guide rails to avoid cracking pins on the backplane.
• You should check the notifications and alarms displayed on the device, and handle the faults immediately. You should record the faults that have existed before the
replacement so that you can check them after the replacement.
Context >>
They support the same boards, but their backplanes and fan units are different. Figure 1 shows the shelf structure.
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1. Fan Unit
2. Board area
3. ESD jack
4. Screws
Steps >>
1. Wear the ESD wrist strap, and plug its cable into the ESD jack on the cabinet, see Figure 2.
2. Turn off the power switch of the shelf in the power distribution unit and make sure the shelf is powered off.
4. Unplug all the power cables, service cables, and fiber pigtails connected to the shelf.
5. Pull out the fan unit and boards in the shelf, and place them on the anti-static platform or in an anti-static bag.
6. Turn the eight captive screws that fix the service shelf anticlockwise with a screwdriver.
7. Hold the bottom of the faulty shelf with one hand and pull out the service shelf slowly with the other hand.
9. Take the new shelf and backplane out of the package, and verify that they are in a good condition.
10. Put the new shelf on the guide rails or cable tray in the cabinet, and then hold the bottom of the service shelf and push it slowly into the cabinet.
11. Adjust the shelf position to make the screws on the shelf align with the screw holes on the cabinet, and tighten all the screws.
12. Insert the power board into the shelf, and install the power plug.
13. Ensure that the voltage is correct, and then turn on the power switch of the cabinet.
14. Ensure that the indicators on the power panel are normal, and then insert the fan unit into the shelf.
15. Observe the indicators on the fan unit. If the RUN indicator is lit green and the ALM indicator is off, this indicates that the fan unit operates properly and the power
input of the shelf is normal.
16. Insert the switching control boards and other service boards according to their labels, and then connect the cables and fiber pigtails.
Verification >>
You can verify that the shelf replacement is successful if no problem is found during the following inspection:
• Observe the RUN indicator on each switching control board. If the indicator flashes green, this indicates the switching control board operates properly. If the M/S
indicator on a switching control board is lit, this indicates the switching control board is in active status. Otherwise, the switching control board is in standby status.
• Observe the RUN indicator on each service board. If the indicator flashes green at 2 Hz, this indicates the board operates properly. If the ACT indicator flashes
green, this indicates the ports operate properly.
• Query alarms, notifications and events in the system, and verify that there are no new alarms, notifications, or events.
• Log in to the device and run the show card command to verify that the switching control boards and service boards are in normal status, and that their types are
correct. Each service board should be in INSERVICE status, and the standby switching control board should be in STANDBY status.
Verify that the services provided by the ZXA10 C300 are normal, the ONU registration is normal, the services provided by the ONU are normal, and the uplink ports
are normal.
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If a switching control board does not operate properly or its hardware needs to be upgraded in some cases, you should replace it with a new one. This procedure
describes the precautions, steps, and verification methods for the replacement of a switching control board.
The switching control board is the service switching center and management control center of the ZXA10 C300, implementing the system control and management
function and nonblocking switching of data of various line cards in the system.
Prerequisite >>
• You have prepared a new switching control board of the same type as the faulty board.
• You have prepared the required tools, including screwdrivers, labels, and an ESD wrist strap.
• You have notified the local representative office of ZTE of technical support in an emergency.
Precautions >>
• In normal cases, you can only replace a faulty switching control board in standby status. If the switching control board is in active status, you should run the swap
command to switch it over to the standby status.
• It is suggested that you perform the replacement operation when the traffic is low, for example, between 00:00 a.m. and 05:00 a.m., or in the time period determined
by the carrier.
• You should ensure that the service data is backed up before the replacement.
• You should ensure that the new switching control board is in a good condition.
• You should prevent metal objects from causing a short circuit during the replacement, for example, tools are not placed properly, and screws fall into the rack.
• You should insert the switching control board towards the guide rails and push it slowly along the guide rails. In this way, the switching control board can be
interconnected with the backplane.
Context >>
The two switching control boards of the ZXA10 C300 operate in 1+1 backup mode. When the active board fails, the system automatically switches it over to the standby
one, and the original standby board to the active one at the same time. Generally, the services are not affected, and only an equipment alarm is raised.
The switching control board implements the L2/L3 data switching function.
• Synchronization and automatic switchover between the active and standby boards
Steps >>
1. Wear the ESD wrist strap.
3. Loosen the fastening screws on the switching control board anticlockwise with a screwdriver, see Figure 3.
4. Turn the ejector lever of the switching control board outwards to make the board separate from the backplane.
5. Hold the ejector lever and pull out the switching control board along the guide rails, see Figure 4.
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Note:
After separating the switching control board from the backplane, you still need to pull out the rack along the guide rails to avoid contacting parts on other switching
control boards and causing damages to the parts.
6. Put the faulty part into an anti-static bag, and label the bag with the part name and fault symptom.
7. Take a new switching control board out of another anti-static bag, and ensure that it is in a good condition.
8. Turn the ejector lever of the new switching control board outwards, and push it along the guide rails, see Figure 5.
9. When the ejector lever touches the rack, turn it inwards. Continue pushing the switching control board into the rack until the ejector lever is parallel with the panel,
see Figure 6.
10. Tighten the screws clockwise to fix the switching control board, see Figure 7.
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11. Connect the cables to the switching control board according to the recorded sequence.
Verification >>
You can verify that the switching control board replacement is successful if no problem is found during the following inspection:
• Observe the indicators on the switching control boards. If the RUN indicators flash green, this indicates the switching control boards operate properly. The M/S
indicator on the switching control board is off, which indicates the board is in standby status.
• Run the show card command to verify that the switching control board is in normal status and its type is correct. If the status is INSERVICE, this indicates the board
is normal.
• Run the show version-running command to check whether the version of the new board is correct. If not, run the sync-file command to synchronize the version
files with the active board, or run the download img command to download correct version files.
• Run the write command to save the current configuration data. In this way, the new board stores the current system configuration files.
• Query alarms, notifications and events in the system, and verify that there are no new alarms, notifications, or events.
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Prerequisite >>
• You have prepared a new power board of the same type as the faulty one.
• You have prepared the required tools, including screwdrivers, labels, and an ESD wrist strap.
• You have notified the local representative office of ZTE of technical support in an emergency.
• You have backed up the service data by using the write command before the replacement.
Context >>
The PRWG board uses –48 V DC power and provides power for each board in the shelf.
ZXA10 C300 supports two power boards, which work in load sharing mode. As long as one power board outputs electricity properly, the whole shelf can operate
properly.
The replacement of one power board does not affect the operation of the ZXA10 C300. However, to avoid an accident, it is suggested that you make thorough
preparations. You should save the service data before the replacement.
It is suggested that you perform the replacement operation when the traffic is low, for example, between 00:00 a.m. and 05:00 a.m.
Steps >>
1. Wear the ESD wrist strap.
2. In the power distribution unit, turn off the output control switch corresponding to the faulty power board.
Caution!
Do not pull out the power cable plug before the switch is turned off. Otherwise, the power board will be burnt.
You should ensure that you turn off the output control switch corresponding to the faulty power board. If you turn off the output control switch of the other power
board, the whole shelf is powered off.
3. Use a crosshead screwdriver to remove power cable plug on the power board.
4. Loosen the two fastening screws on the panel anticlockwise, turn the ejector lever outwards, and pull out the power board along the guide rails.
5. Put the faulty power board into an anti-static bag, and label the bag with the board name and fault symptom.
6. Take the new power board out of the package, and verify that it is in a good condition.
7. Turn the ejector lever of the new power board outwards, and push the new power board along the guide rails. After the power board is totally inserted into the slot,
turn its ejector lever inwards. Push the power board into the shelf until the ejector lever is parallel with the panel.
8. Tighten the fastening screws clockwise with the crosshead screwdriver. Connect the corresponding power cable plug and tighten the fastening screws.
Verification >>
You can verify that the power board replacement is successful if no problem is found during the following inspection:
• In the power distribution unit, turn on the output control switch corresponding to the new power board. if the PWR and RUN indicators on the power board are lit
green, this indicates the new power board operates properly.
• Query alarms and performance events in the system, and verify that there are no new alarms or performance events.
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Prerequisite >>
• You have checked and recorded the board type, and ensured that the new board is of the same type of the faulty one. Otherwise, you need to re-configure the user
data.
• You have recorded the position of each cable, and verified that the label on each cable is correct, clear, and clean. If labels are fuzzy, you need to make new labels
and stick them on cables to avoid connecting wrong cables.
Precautions >>
• The services provided by the service board will be interrupted during the replacement.
• It is suggested that you perform the replacement operation when the traffic is low, for example, between 00:00 a.m. and 05:00 a.m.
• You should prevent metal objects from causing a short circuit during the replacement, for example, tools are not placed properly, and screws fall into the rack.
• You should insert the service board towards the guide rails and push it slowly along the guide rails. In this way, the service board can be interconnected with the
backplane.
• You should ensure that no program is being loaded to the service board before the replacement. Otherwise, the programs in the service board will be damaged.
Steps >>
1. Wear the ESD wrist strap.
4. Turn the ejector lever of the board outwards to make the board separate from the backplane.
5. Hold the ejector lever and pull out the board along the guide rails.
Caution!
After separating the board from the backplane, you still need to pull out the rack along the guide rails to avoid contacting parts on other boards and causing
damage to the parts.
6. Put the faulty part into an anti-static bag, and label the bag with the part name and fault symptom.
7. Take a new board out of another anti-static bag, and ensure that it is in a good condition.
Caution!
Do not touch the circuit board surface during this process. Otherwise, the board may be damaged due to static electricity.
8. Turn the ejector lever of the new board outwards, and push the new board along the guide rails.
9. When the ejector lever touches the rack, turn it inwards. Continue pushing the board into the rack until the ejector lever is parallel with the panel.
11. Connect the cables to the new board according to the recorded sequence.
Verification >>
You can verify that the service board replacement is successful if no problem is found during the following inspection:
• Observe the RUN indicator on the service board. If the indicator flashes green, this indicates the service board operates properly.
• Run a command to verify that the board type is correct and the status is normal. If the board is in INSERVICE status, this indicates the board operates properly.
• Run a command to check whether the board version is correct. If not, load the correct version to the board.
• Query alarms, notifications and events in the system, and verify that there are no new alarms, notifications, or events.
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Precautions >>
• You should insert/pull the fan frame horizontally to avoid cracking it.
Context >>
The FAN-C300 unit consists of one fan board and three fans.
• The fan unit is swappable, facilitating fan replacement and onsite maintenance.
• The rotational speed can be adjusted according to the system temperature so that the fan lifetime can be prolonged.
• Each fan can be monitored and their faults can be automatically reported to the network management system.
Steps >>
1. Wear the ESD wrist strap.
2. Hold the handles and press down the lock switch with your thumbs. After the fans stop rotating, pull the fan frame horizontally out of the shelf, see Figure 8.
Caution!
Do not touch the fan that is rotating during the replacement. Otherwise, you may be hurt by fan blades.
3. Check the type of the faulty fan frame and the number of fans, and ensure that the new fan frame is of the same type as the faulty one.
4. Put the faulty part into an anti-static bag, and label the bag with the part name and fault symptom.
5. Insert the new fan unit into the fan slot. When you hear a click of the lock switch, this indicates the fan unit is locked.
Verification >>
You can verify that the fan unit replacement is successful if no problem is found during the following inspection:
• Observe the indicators on the fan unit. If the RUN indicator is on and green, and the ALM indicator is off, this indicates the fan unit operates properly.
• Run the show fan command to verify that all the three fans of the unit operate properly.
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Prerequisite >>
• You have checked and recorded the board type, and ensured that the new board is of the same type of the faulty one. Otherwise, you need to re-configure the user
data.
• You have recorded the position of each fiber pigtail or cable, and verified that the label on each cable is correct, clear, and clean. If labels are fuzzy, you need to
make new labels and stick them on cables to avoid connecting wrong cables.
Precautions >>
• Only the external optical module can be directly replaced because it is swappable. The built-in optical module cannot be directly replaced. You need to replace the
corresponding service board.
• It is suggested that you perform the replacement operation when the traffic is low, for example, between 00:00 a.m. and 05:00 a.m.
• You do not need to unplug and plug the board during the replacement.
• You should unplug and plug the fiber pigtails carefully to avoid damaging their connectors.
• Do not directly look at the pigtail interface. Otherwise, the laser will hurt your eyes.
• You should prevent the optical module interface and pigtail connector from being dirtied by dust or other things.
Steps >>
1. Wear the ESD wrist strap.
2. Pull the fiber pigtails out of the optical interface, and cover the pigtail connectors with dustproof caps. Place the fiber pigtails properly to prevent them from
swinging.
4. Pull the handle to take the optical module out of the optical interface of the board.
5. Put the faulty part into an anti-static bag, and label the bag with the part name and fault symptom.
6. Take the new part out of the package, and verify that it is in a good condition. Make sure the new optical module is of the same type as the faulty one.
7. Insert the optical module into the optical interface of the board. When you hear a click of the spring of the optical module, this indicates that the optical module is
installed properly.
Note:
Do not insert the optical module upside down. If you cannot totally insert the optical module into the optical interface, do not push it forcibly. Try to insert it in
another direction.
8. Take off the dustproof caps on the pigtail connectors and plug the pigtails according to the recorded connection sequence.
Verification >>
You can verify that the optical module replacement is successful if no problem is found during the following inspection:
• Observe the ACT indicator on the optical module interface. If the indicator flashes green, this indicates the link is normal. If the indicator is off, this indicates the
sequence of the two pigtails needs to be changed.
• Query alarms and performance events in the system, and verify that there are no new alarms or performance events.
• Verify that the service board where the optical module is located is normal.
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Prerequisite >>
• You have recorded the routing mode of the fiber pigtail and the positions of its two ends.
• You can make sure that the new fiber pigtail is of the same type as the faulty one. Generally, multi-mode fibers are orange, and single-mode fibers are yellow.
• You have made a new label according to that on the faulty pigtail.
Precautions >>
• The services carried by the fiber pigtail will be interrupted during the replacement.
• It is suggested that you perform the replacement operation when the traffic is low, for example, between 00:00 a.m. and 05:00 a.m.
• You should unplug and plug the fiber pigtail carefully to avoid damaging its connector.
• Do not get your eyes close to or directly look at the pigtail connector when you install or maintain the optical interface board and pigtail.
• The radius of curvature should be 20 times greater than the fiber diameter. Generally, the radius of curvature is greater than or equal to 40 mm.
• There are two types of fiber connectors: LC and SC. You should select the connector according to the interface type.
Steps >>
1. Wear the ESD wrist strap.
3. Take off the dustproof cap of the new pigtail connector, and keep it properly for the next use. If there is dust on the connector, clean it with a piece of dust-free
cotton cloth or a fiber cleaner.
4. Lay the new pigtail according to the original routing mode and insert the connector into the optical interface according to the recorded position.
5. Stick a label on the new pigtail. Arrange the new pigtail neatly in the cabinet, and bind it at a proper interval. If the pigtail is too long, bind it outside the ODF.
Verification >>
You can verify that the fiber pigtail replacement is successful if no problem is found during the following inspection:
• Observe the ACT indicator on the panel. If the indicator flashes green, this indicates the link is normal.
• Verify that the service board where the fiber pigtail is located is normal.
• Query alarms and performance events in the system, and verify that there are no new alarms or performance events.
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Prerequisite >>
• You have recorded the routing mode of the trunk cable and the positions of its two ends.
• You can make sure the new trunk cable is of the same type as the faulty one. There are two types of trunk cables: 75 Ω and 120 Ω.
• You have made a new label according to that on the faulty cable.
Precautions >>
• The services carried by the trunk cable will be interrupted during the replacement.
• It is suggested that you perform the replacement operation when the traffic is low, for example, between 00:00 a.m. and 05:00 a.m.
Context >>
E1/T1 circuit emulation interface boards support the Ethernet-based TDM service (TDMoIP).
Steps >>
1. Wear the ESD wrist strap.
2. Use a screwdriver to turn the screws anticlockwise on the connector on one end of the board connected to the trunk cable.
4. Lay the new trunk cable according to the original routing mode, and insert the trunk cable connector into the interface according to the original position. Tighten the
screws clockwise on the connector.
5. Bind the cable with clips and cut the extra part of each clip. Stick a label on the new trunk cable.
Verification >>
You can verify that the trunk cable replacement is successful if no problem is found during the following inspection:
• Query alarms and performance events in the system, and verify that there are no new alarms or performance events. If there is an alarm, perform the continuity test
on the cable with a multimeter.
• Check whether the services provided by the board connected to the cable are normal. If not, perform the continuity test on the cable with a multimeter.
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Prerequisite >>
• You have recorded the routing mode of the network cable and the positions of its two ends.
• You can make sure that the new network cable is of the same type as the faulty one. Network cables are classified as crossover cables and straight-through cables.
• You have made a new label according to that on the faulty cable.
Steps >>
1. Wear the ESD wrist strap.
3. Use a pair of diagonal pliers to cut the clip that binds the cable to pull it out.
4. Lay the new network cable according to the original routing mode, and insert the cable connector into the network interface according to the original position.
When you hear a click of the connector, this indicates the network cable is connected successfully. If the green indicator of the network interface is lit, this
indicates the link is normal.
5. Stick a label on the new cable, and bind it with clips. Cut the extra part of each clip.
Verification >>
Observe the ACT indicator of the network interface. If the indicator is lit green, this indicates the link is normal, and the network cable replacement is successful. If the
communication is not normal, perform a continuity test on the cable with a tester.
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