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Additive Manufacturing Dissertation

This document discusses the challenges of writing a dissertation on additive manufacturing and introduces a service that can help with this process. Some key points: - Writing a dissertation on additive manufacturing can be very challenging due to the complexity of the topic and amount of research required. - The service HelpWriting.net specializes in assisting students and researchers struggling with dissertations, including on additive manufacturing. - Their experienced writers are knowledgeable in additive manufacturing and can tailor a dissertation to a student's specific needs to help ensure academic success.
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100% found this document useful (2 votes)
57 views9 pages

Additive Manufacturing Dissertation

This document discusses the challenges of writing a dissertation on additive manufacturing and introduces a service that can help with this process. Some key points: - Writing a dissertation on additive manufacturing can be very challenging due to the complexity of the topic and amount of research required. - The service HelpWriting.net specializes in assisting students and researchers struggling with dissertations, including on additive manufacturing. - Their experienced writers are knowledgeable in additive manufacturing and can tailor a dissertation to a student's specific needs to help ensure academic success.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Injection molding machine diagram, Figure 13.21 from Title: Fundamentals of Modern. Diabetes
mellitus type II (T2D) is characterised by hyperglycaemia, developing due to an inability to
effectively. Interestingly the two 3-phase solutions do not have the same general shape. Severe
asthma-cpg-erj Severe asthma-cpg-erj Asthma Management guidlines. Also, as noted earlier, there is
almost no way to 148 Page 164. As mentioned before, this was proposed by(Brackett et al., 2011a),
in which he proposed a heuristic penalization scheme on overhangs which violate the maximum
allowable angle. Several universities (Leeds, Cambridge, Durham, Bradford, Sheffield, Oxford, and
Eindhoven) and industry partners (e.g., BASF, Innovene, Mitsubishi, Dow, DSM, ICI, and Lucite)
formed a consortium to study the polymer rheology, flow-induced crystallization, instabilities,
design-for-process, materials, and product properties. One of the drawbacks of truss topology
optimization is that solutions are depen- dent on the ground structure chosen by the designer.
Specifically, if there is a negative gradient, there will be an outward flow that results in a shallower
melt pool, and if there is a positive gradient, there will be in inward flow that results in a deeper melt
pool. Another approach sometimes used is the rounding technique, as found in (Groenwold et al.,
1996). While this method will produce decent solutions, the algorithm uses heuristics, making it less
desirable. Conversely, if it is not adequately supported, it is not allowed to exist. Some researchers
have looked at picking the best orientation, however no rigorous optimization was applied to choose
the best orientation. In the teaching factory, students are exposed directly to a. An intermediate-term
goal is to better understand the differences between coupons and components. Hodge and colleagues
were able to represent a 0.5 mm overhang with constant laser powder and achieve results comparable
to experimental results. Your request will be reviewed and you will receive an email when it's
processed. This is because, for minimum compliance case, the algorithm will always add material to
drive down the objective function, even if the addition of material is not very efficient due to the
SIMP penalty. Apelin and Sirtuin 1 Dysregulation induce Endocrine and Metabolic Disorders i. The
impact of Chemical, Biological, Radiological, Nuclear and Explosive event. This will give a solution
with minimal fading on the boundary. The ability to 3D print a complex shape means nothing if it
takes too long to model it in CAD. The simulation also predicted the main characteristic of the laser
powder track. The component stiffness is a function of the material distribution within a design
domain. Anyone can design a solid part that won’t break, but it takes an engineer to design a part
that just barely won’t break. Emphasis was placed on polymers, alloys, and alloy-polymer interfaces.
The complementary flow is supplementary to the core flow to further investigate the slight
consolidation potential for parts that are rejected by the core flow. IRJET- Design and Analysis of
Composite Top Frame of Hydraulic Valve Test. If multiple parts are combined into one, the savings
can be greater still. Let’s look at some easy ways to design for latticing and analyze the resulting
structure. C14 idf guideline for older people t2 d C14 idf guideline for older people t2 d
MANAGING OLDER PEOPLE WITH TYPE 2 DIABETES GLOBAL GUIDELINE BY
DIABETESASIA.ORG MANAGING OLDER PEOPLE WITH TYPE 2 DIABETES GLOBAL
GUIDELINE BY DIABETESASIA.ORG Evaluation of different stage of Charcot Foot in Type 2
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As shown, the proposed hybrid approach allows different constitutive models to be used for the steel
and concrete, which could include different yield and hardening behaviors, and potentially be
extended to design for ductility. The compressive and tensile load paths are indicated by the
continuum and truss topologies. This is especially true with the advancement of metal 3D printing
methods such as selective laser melting (SLM). It is argued, that, while not ideal, the extremely fast
speed at which these solutions are obtained greatly outweighs the issue. When design- ing a building
such as a truss bridge or sky scraper, the designer must choose from a “library” of allowable
standardized truss members. SKAFJELD, A. et al., 2015. A Pilot study testing the feasibility of skin
temperature monitoring to reduce recurrent foot ulcers in. The goal is to work at the interface to
enable effective mobility and heat transfer while maintaining the mechanical properties of the part.
Research was performed to determine if spot melting could be used to better control this process.
The engineering judgment required to obtain an accurate truss model was viewed as a drawback of
the design approach, and Marti recommended future research on computational tools that could
automate the identification of viable strut-and-tie geometries. Specifically, TRUCHAS is used to
approximate the thermal gradient at the liquid solid interface (G) and the velocity or growth rate (R)
of liquid-solid interface, both of which are difficult to measure experimentally, and also to examine
the significance of other process parameters ( Dehoff et al., 2015; Lee et al., 2014 ). By adjusting
process parameters, the G and R values for the melt pool can be specified such that the grain
structure (equiaxed vs. A plane flat surface and a heat sink with a uniform surface roughness of 5
microns, validated by a white light interferometer, are compared to theoretical expectations found
using Nusselt number correlations for turbulent flow over a flat plate for the flat surface, as well as
the Gnielinski correlation and the Colburn equation for the heat sinks. In the material that was
processed only with AM, different length scales for the microstructure can be seen. One of the key
aspects of this hybrid technique is that the concrete and steel “pull” from the same prescribed volume
of material. A nonzero tensile stiffness is used for the concrete to prevent singularities in the global
stiffness matrix. On the righthand side of the domain two solid sections are specified as the
interaction surface of the gripping mechanism. The properties of laying down the material are non-
isothermal and have not been sufficiently addressed in the polymer modeling community. The
formulation seen in Eq. A.3 is more applicable to the field of structural engineering, as a design
engineer may know the maximum allowable deflection, but will have no intuition as to what volume
fraction should be set (as in Eq. A.1) to get the desired performance. Heartland 2050 Winter Summit
Enhancing Transportation Demand Management Heartland 2050 Winter Summit Enhancing
Transportation Demand Management Cooke 2016 MSc thesis Cooke 2016 MSc thesis Land use
transportation relation Land use transportation relation land use presentation (1).pptx land use
presentation (1).pptx ENHANCING URBAN ROAD NETWORK EFFICIENCY IN KERALA,
INDIA: A COMPREHENSIVE ANA. The tool is capable of informing designers about process
energy consumption based on the key interrelationships between design and manufacturing
parameters, determined under this research. Journal of Manufacturing Science and Engineering,
Transactions of the ASME, 135(1), 2013. Resurge - The Godzilla Of Offers - Resurge weight loss.
This study examines the thermal and aerodynamic performance effects of surface roughness variation
along the height and length of plane fin heat sinks. In Proceedings of the 9th World Congress on
Structural and Multidisciplinary Optimization, Shizuoka, Japan, June 2011. O. Amir and O.
Sigmund. Reinforcement layout design for concrete structures based on continuum damage and truss
topology optimization. Both polymer based processes such as FDM and powder metal based
processes such as SLM require support material in order to manufacture certain parts. In this case,
the optimizer used for all solutions, the Method of Moving Asymptotes (Svanberg, 1987), cannot
decipher among the different groups. In this way, many of the new design freedoms still exist, but
the slow additive process will only have to be performed once. As seen in Fig. A.8, the MBB beam is
simply supported domain with 139 Page 155. The simulation and experimental results both showed
the Plateau Rayleigh instability. Building an evidence base (almost) from scratch: what to do when
you don't ha. Case study: Understanding Human Factors and Materials in selection of Slitter.
Presented by Dr. Wayne King (LLNL) at ASME AM3D 2015. Let’s look again to machining, one of
the many great forms of manufacturing, yet full of limitations. The manufacturing method enhances
the circular economy through material reuse and extended service life with optimised and superior
components. Figure 2: Factors relating to bad cycling experiences. While several options exist, such
as imposing length scale control through constraints (Poulsen, 2003), a popular technique for
imposing minimum length scale is through the Heaviside Pro- jection Method (HPM) (Guest et al.
2004) where independent design variables are projected onto the physical (finite element) space over
the prescribed length scale. The process used, including the process parameters and the build
geometry, depends on what type of product is desired, and thought needs to be given as to how to
certify the part. ISSN 0890-6955. doi: (97)00137-5. T. Poulsen. A new scheme for imposing a
minimum length scale in topology optimiza- tion. Heaviside parameter associated with the projection
scheme. Bilinear material models are used to find tensile load paths represented by truss (steel)
elements and compressive load paths by continuum (load- carrying concrete) elements. By contrast,
additive processes use only a little more material than is needed in the final form, the extra being
used for support structures. In the truss-only topology optimization solution (Fig. 4.6c), unbraced
compressive struts transfer load to the supports. This dissertation seeks to leverage the full potential
of this burgeoning manufacturing technology by developing several new design algorithms based on
topology optimization. LAVERY, L.A. et al., 2007. Preventing Diabetic Foot Ulcer Recurrence in
High-Risk Patients. This is because manufacturing complexity increases significantly with the
introduction of additional material phases. Behaviour change techniques targeting diet and physical
activity in type 2 di. This is especially true with the advancement of metal 3D printing methods such
as selective laser melting (SLM). In the case of FDM, there is often a soluble support material which
can easily be removed in a post-print liquid bath. SKAFJELD, A. et al., 2015. A Pilot study testing
the feasibility of skin temperature monitoring to reduce recurrent foot ulcers in. By looking at the
results in Fig. A.15 and Fig. A.16, it can be seen that the algorithm performs exactly as expected.
The algorithm will be exemplified through the design of multi-material compliant mechanisms.
Chapter 3 will focus on designing parts 14 Page 30. In both cases, support material for FDM and
non-melted metal powder for SLM in this internal void cannot be accessible post-print, therefore
adding additional weight to the final built part. According to work done by Thomas (2009), the usual
max- imum achievable overhang for SLM printed parts is approximately 45 degrees. This model
ignored powder outside the volume of the part. In addition, the PolyJet process offers one
significant and unique advantage among modern additive manufacturing process: the PolyJet process
is capable of depositing two different materials on a pixel-by-pixel basis. The key contribution of
this work is the development of a hybrid truss-continuum topology optimization methodology that
can help designers understand the flow of forces in a reinforced concrete member and provide
demand forces that can be used to size reinforcing steel. The use of the topology optimization
approach as applied to the design of compliant mechanisms can be traced back to work by Sigmund,
as well as by Frecker and coauthors (Frecker et al., 1997; Sigmund, 1997). 23 Page 39. The material
with AM and recrystallization shows an even smaller microstructure. The key objective of this study
is to understand the impact of active. Focus will be on spatial transferability of household car
ownership and Trip Generation models. There are innovative software out there that can help you
design with latticing by automatically generating complex, lightweight parts with lattice structures.
A designer might miss this potentially detrimental behavior with a traditional strut-and-tie solution
(Fig. 4.6b). A drawback of the truss solution (Fig. 4.6c) is the lack of reinforcement over the left
support where tensile stresses may develop due to bearing this will be revisited with the hybrid
model. 101 Page 117. The tension and compression load paths are orthogonal, with load transfer
occurring at the end of the truss members, typically occurring in the interior of compressive struts. As
truss members, they also allow for direct extraction of axial force and calculation of required cross-
sectional areas in design. There exists a great potential to create such objects as actuated prosthetics
in a single build process allowing the for manufacture of a custom hand, foot, etc. It’s something we
do on a daily basis, yet it’s time-consuming and can be costly. By stipulating that the built part must
not possess an overhang angle greater than the maximum observed achievable overhang, the need for
support material is completely eliminated, thus en- suring that all material used is for an efficient
structural purpose. Golpalakrishnan, C. 2013. Water and disasters: a review and analysis. Also, a
gradual laser ramp down prevents the formation of end-of-track pores. First, TRUCHAS, 2 a
computational tool for modeling material processing, was discussed. With previous forms of
manufacturing, you would be kind of stuck; but not with additive. He emphasized that distortion
properties can be crucial, especially when parts need to be machined. The framework is highlighted
by three design flows: core flow, complementary flow, and innovative flow. This problem is fully
explained in the appendix (A). This formulation used two sets of design variables. The idea is that
each phase contributes to a 36 Page 52. Established methods are often slow due to the lack of
derivative information to drive the optimization steps. These include the exclusion of internal voids
and the need for sacrificial support material in many situations. Researchers started with simple
modeling abstractions, such as how to represent the powder and how to handle geometric issues, and
noted that the code required substantial changes to work for SLM. In light of the ability of AM to
manufacture almost any complex topology, re- searchers have come to the realization that topology
optimization can and should serve as the design tool for these structures. These pseudo-densities are
used to interpolate between two phases of material: solid and void. Additionally, a non-robust
solution is provided to demonstrate the one-node hinge issue (Fig. 2.4). The robust formulation is
used with a length scale variation of 0.9 units to ensure the existence of reasonable hinges in the
final topology. However, as the design of compliant mechanisms increases in complexity, traditional
manufacturing methods become infeasible. It should also be noted that the 1.5rmin is used as a
general rule of thumb, however any value less than 2rmin will work in this framework. To build
upward with successive layers, the table moves down. However, it should be noted that the current
robust topology optimization scheme works extremely well. 56 Page 72. With direct control over the
length scale, a designer may generate a suite of solutions where structural performance and
constructability are balanced. 4.3 Motivation for a hybrid truss-continuum topology model The
results presented in the previous section are consistent with those reported in the literature. In this
section, an algorithm is developed to design for composite material which contain discrete objects
within a material matrix. This border is likely not optimal, but instead an artifact of using small
values for the. Kwame Nimako: MSc Transport Planning and Engineering (2013-2014) Supervisors:
Prof. Force paths (topologies) can be identified and studied for any general concrete domain and
with any loading and boundary conditions, and the tensile forces in the reinforcing steel are readily
avail- able to a designer for sizing.
With the goal of manufacturing films at large industrial scales, researchers used reaction chemistry to
inform molecular shape, which fed into constitutive modeling to help define the macroscopic
properties of the melt. Factors for Diabetes Mellitus Type II and Cardiovascular Disease in those. He
noted that there is a need for improved material representations, while simultaneously increasing
computation speed, and that the data flows within the code federation should be formalized.
Researchers started with simple modeling abstractions, such as how to represent the powder and how
to handle geometric issues, and noted that the code required substantial changes to work for SLM.
Nottingham city centre is 20 minutes away by public bus. One of the biggest setbacks to injection
molding is the cooling time for batches. Hodge responded that, to his knowledge, none of the LLNL
engineering codes are open source but there have been efforts to make the computing resources more
accessible. Experimental results provided in the background are from Nagarajanand Pillai (2008).
Many software can analyze your CAD designs and optimize them for handling actual stress and
strain. However, when the Heaviside parameter, ?, becomes very large, the optimization problem
becomes highly nonlinear, creating an optimization problem which may be hard for the gradient-
based optimizer to solve (Guest et al., 2011). A typical solution for a simply supported beam is seen
in Fig. 1.3c where the volume fraction is set to 60%. This method has been shown to perform
reliably, but relies on a large number of design variables, as each additional material introduces
additional design variables on the order of the number of pixels in the design space (e.g. four non-
zero material options creates four 29 Page 45. Another typical formulation, minimum weight design,
is a slight variation on the previous formulation in which the weight of the structure is minimized
subject to some deflection (compliance) constraint. Compliant mechanisms are encountered on a
daily basis in the forms of binder clips, paper clips, and various compliant latches. These design
software have grown to accommodate additive techniques, which can allow you to actually design
with organic and natural shapes. The participant asked if this would be fair to the originators of such
data, especially when a large effort is required such as from synchrotron research. Material Likely
the biggest drawback for engineers’ use of additive manufacturing is the limitation it presents you in
material. It also demonstrates great ability to design not only a continuous phase but a more discrete
truss phase, which may mimic the placement of stiffeners or actuators in the printing process. The
world is made up of networks whether environmental, social or economic; this project. Designing in
lattice structure may be an obvious solution to you, but typical CAD software doesn’t make it easy.
When a component is topologically optimized, it ends up looking far more organic than would be
easily-designed in many CAD software. The Effect of Demographic Data and Hemoglobin A 1c on
Treatment Outcomes in P. 3. muscular strength and cardiovascular disease 3. At the micron scale,
coupled molecular and thermodynamic fields (e.g., temperature, mass, velocity, crystallinity, and
orientation) need to be developed. Case study: Understanding Human Factors and Materials in
selection of Slitter. This paper proposes an alternative method which yields discrete values, yet
allows the design variables to vary continuously. Department for Transport. (2014). Vehicle Licensing
Statistics: 2013. The results suggest that additive manufacturing can facilitate miniaturization and
simplification of electromechanical devices in which traditional mechanisms and piezoelectric
materials are impractical. His works has been published in both ASCE and ASME journals and has
been presented at conferences organized by ISSMO, ASCE, ASME and AIAA. 173. These topics
will be associated with activities in major segments of manufacturing or service industries or of
generic technologies. As is expected and see in the solution in Fig. 3.15, this alters the final solution
drastically. Figure 3.15: Upward built simply supported beam for 26 degree overhang. 78 Page 94. In
the second chapter, we explore the possibility of eliminating support material from ad- ditively
manufactured parts by incorporating a maximum achievable non-supported overhang angle into the
optimization formulation.
Part Consolidation As we discussed a little in the undercuts section, you can virtually eliminate the
need for subassemblies with additive technologies. A nonzero tensile stiffness is used for the
concrete to prevent singularities in the global stiffness matrix. In the short term, he said better
understandings of nonlinear elastic-plastic constitutive relationships, material properties at elevated
temperatures, and residual stress and distortion are needed. To address the emerging and critical
problems associated with a rapidly decaying infrastructure, a fundamental rethinking of material
performance and manufacturing is required. The advantages of truss topology optimization are that
steel ties are discrete and straight, yielding realistic and constructible reinforcement patterns, and that
axial force demand and therefore required steel cross-sectional areas come directly out of the
analysis. Improvements in thermal resistance reach as high as 15.2% when comparing heat sink with
full maximum surface roughness patterns distributed evenly across the fins, coming at a weight
increase of 4-12%. Rebar is therefore kept discrete and placed in straight 119 Page 135. The first AM
technology, Stereolithography (SLA), was patented by Chuck Hull and brought to market in 1986
through his newly formed company, 3D Systems. SLA is a liquid bath 3D printing technique in
which a thin layer of photopolymer is selectively cured by an ultraviolet light. In both cases, support
material for FDM and non-melted metal powder for SLM in this internal void cannot be accessible
post-print, therefore adding additional weight to the final built part. Abou-Zeid, M. Moshe B, and
Michel B. 2008. Happiness and travel behavior modification. Proc. of the European Transport
Conference. In this situation, globally convergent algorithms are prohibitively expensive.
DISSERTATION-Employee’s Perspective on Transformational and Transactional Lea. Strut-only
solutions failto capture tensile stresses due to force spreading, which is clearly seen in (d)
themaximum principal stress plot for solution (c). The process used, including the process parameters
and the build geometry, depends on what type of product is desired, and thought needs to be given
as to how to certify the part. An introduction to truss and continuum topology optimization from the
perspective of reinforced concrete design is provided in the next section, followed by step-by-step
implementation of the hybrid truss-continuum topology optimization ap- proach, the first such hybrid
algorithm to our knowledge. Many additive techniques can also require post-processing after
printing, which further increases production time. Springer, Berlin, 2003b. F. Biondini, F. Bontempi,
and P. Malerba. Optimal strut-and-tie models in reinforced concrete structures. A few have attempted
to design multi-material compliant mechanisms. Notably, Saxena tackled the multi-material
compliant mechanism problem by discretizing the domain with frame elements and using a genetic
algorithm with rounding to assign available material phase values to the frame members (Saxena,
2002, 2005). As the complexity of topology and multi-material distribution increases, the pro- cesses
will require significantly more user interaction and time investment to create the necessary
mechanisms. In addition, the presented examples all rely on the principle of lumped compliance,
where the flexible material phase is implemented at the location that would traditionally be
represented by a revolute joint. Gina report 2014 Gina report 2014 FOOT ASSESSMENT AND
KNOWLEDGE AMONG PATIENTS ATTENDING DIABETIC CLINIC IN SHI. Turner
responded that handling defects is challenging, and their work so far is focused on pure or ideal
materials and well-defined mixtures. Improving the Strength of Acrylonitrile Butadiene Styrene
Filament Used in th. The number of nodes in the lattice meshare shown under each image. 100 Page
116. This resembles splitting reinforcement that would be detailed in the 115 Page 131. Domain
dimensions and loads are given in relative (unitless) measures. 4.2.3.1 Simply-supported beam The
design domain for a reinforced concrete beam with a point load is shown in Fig. 4.4a, along with a
typical strut-and-tie model in Fig. 4.4b. The topology optimized truss and continuum models are
shown in Fig. 4.4c and 4.4d respectively, with the truss solution achieving a uniformly stressed state
as expected. They have been used in a wide range of applications, including manufacturing processes
to optimize system design and order policy (Carlo et al., 2012), system identification to obtain model
parameters (Deuser et al., 2013; Pang and Kishawy, 2012), identification of manufacturing process
pa- rameters (Keshavarz Panahi et al., 2013), assembly system reconfiguration planning 32 Page 48.
There exists a great potential to create such objects as actuated prosthetics in a single build process
allowing the for manufacture of a custom hand, foot, etc. Cardiorespiratory Fitness, Health
Outcomes, and Health Care Costs: The Case f. John Hart Thermoforming (MIT 2.008x Lecture
Slides) Thermoforming (MIT 2.008x Lecture Slides) A. Associated Sociodemographic and Clinical
factors with Hypertension and Dyslip.
Customization You can only customize a part up to the extent that your manufacturing process
allows. ISSN 0939-1533. M. P. Bendsoe and O. Sigmund. Topology optimization: Theory, methods
and appli- cations. A number of other authors have tackled the issue by using Monte Carlo
simulation to represent manufacturing uncertainties in the context of projection schemes (Jansen et
al., 2013; Schevenels et al., 2011) and level set methods (Luo et al., 2008). This chapter adopts the
same basic idea as Sigmund, employing a min-max formu- lation that simultaneously optimizes a
larger projection and smaller projection of the same design variables. This is similar to how latticing
allows you to optimize a part and remove unnecessary material, focusing in on what is actually
needed to function. This includes factors such as the interaction between the powders and the
energy beam on the energy deposition. Over recent years, the rainfall and disaster situations in the
UK as a result of. Topics include introductory and advanced metrology lectures, and hands-on
training in the use of measuring instruments. The algorithm is fairly sensitive to this 74 Page 90. The
cantilever problem was also solved subject to the 45 maximum overhang constraint. Furthermore,
there may exist situations when the engineer is interested in performing optimizations on many
thousands of design variables. Topology optimization is most commonly formulated as a minimum
compliance, or equivalently, maximum stiffness problem. There are still AM-specific modifications
and capabilities that need to be decided upon and developed. In the late 1800s, Wilhem Ritter and
Emil Morsch developed a rational engineering ap- proach to circumvent these analysis complexities.
For example, modeling latticed structures can be time-consuming at best. Following a review of the
literature, it is concluded that there is no prior work where multiple material compliant mechanisms
have been designed, optimized, and subsequently fabricated. When you design with AM in mind,
you can forget about designing for anything other than functionality. At the core of additive
manufacturing is CAD software. Source: Adapted from Google Maps Source: EPA Ghana- Air
Quality Monitoring Programme. In this case, the optimizer used for all solutions, the Method of
Moving Asymptotes (Svanberg, 1987), cannot decipher among the different groups. Effectiveness of
Telenursing on Diabetic Patients with Glucose Self Monitorin. This chapter takes a more systematic
design approach based on topology opti- mization to leverage multi-material AM processes. V 0 ? ?e
? ?emax ? e ? ? (A.1) where design variable vector. It is also interesting to note the double curvature
present in the deformation seen in Fig. 2.15. This is forced through the robust topology optimization
method. If it is imagined that the structures must be build from the bottom up, then these
conventional solutions violate the 45 maximum allowable overhang and would require support
structures during the build process. Essen- tially, the variables are passed through a continuous
projection function that imposes a constraint through its non-linearity. Unfortunately, the solution for
the simply supported beam with an allowable overhang angle of 63 does not fully follow the
overhang rule and contains regions of fading material where the optimization algorithm has
determined a solution that technically satisfies the projection-imposed constraint. As can be seen in
Eq. (2.1), the modulus Ee of each element is a function of both ? (and their corresponding
independent design variables ?1 and ?2 ). Manufacturers no longer need to worry about the viability
of smaller production runs and can leverage 3D printing as a means of meeting customer demand
even in extremely niche cases. This enhances their ability to satisfy their customers’ needs without
necessarily making a significant investment in their operations. In the continuum representations, the
solid black features represent the force flow topology, i.e., the load-carrying concrete and steel ties.

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