DATA SHEET FOR CONTROL VALVES

Revision Index
CREATION OF SURFACE PRODUCTION
Rev
FACILITIES (OCS) AT NADUA Datasheet Number
Code

DATASHEET FOR CONTROL VALVES OIL-100-ND-I-DS-0807 A0 SHEET 2 OF 10

INDEX SHEET

SHEET No. TITLE

1 COVER SHEET
2 INDEX SHEET
3 REVISION SHEET
4 NOTES SHEET
5 41-TV-3751
6 41-TV-0991
7 41-TV-0992
8 41-TV-0431
9 66-TV-6622
10 66-TV-6635
 Revision Index
CREATION OF SURFACE PRODUCTION
Rev
FACILITIES (OCS) AT NADUA Datasheet Number
Code

DATASHEET FOR CONTROL VALVES OIL-100-ND-I-DS-0807 A0 SHEET 3 OF 10

REVISION RECORD SHEET

REV No. PURPOSE LIST OF PAGES OF UPDATED / MODIFIED SECTIONS, IF ANY

A0 ISSUED FOR REVIEW FIRST ISSUE
 Revision Index
CREATION OF SURFACE PRODUCTION
Rev
FACILITIES (OCS) AT NADUA Datasheet Number
Code

DATASHEET FOR CONTROL VALVES OIL-100-ND-I-DS-0807 A0 SHEET 4 OF 10

NOTES SHEET

1 Documentation required :- Calibration Certificate, Material Certificates to 3.1 as per EN10204, weather proof certificate, Pressure test procedure/Report,
NDT Procedure/ report, Certified by CMRI, Operating & Maintenance Instructions & Spare Parts List.
2 All control valves to be supplied with SS 316 Name plate with Tag no. and details engraved .The tag plate shall be permanently secured.
3 Control valve sizing shall be as per ISA-75.01.
4 Flange finish shall be in accordance with relevant piping class and ANSI B16.5, for Raised Face (RF) flanges and shall be smooth finish to 125-250AARH .
5 Valve positioner shall be" SMART" type, 2-wire 24VDC loop powered communicating on 4-20mA signal mode with superimposed HART digital transmission signal.
6 The air filter regulator shall be provided with manual drainage facility, an integral pressure gauage and suitable for the design pressure, materials of construction
for body, spring case and bowl shall be SS316.
7 All Casting valve body and bonnet shall be 100% Radio graphed.
8 Valve bonnet shall have fully retained gasket.
9 The direction of flow through a valve shall be permanently marked on the body in the form of a casting stamping or permanently fixed “arrow” plate.
10 The Valves above 25Kgs shall be provided with eye bolts as per requirement for site handling.
11 The size of control valve shall be calculated from the rates of flow and pressure drops under design conditions.
12 All positioners shall be capable of both direct and reverse action and the design shall allow easy reversal in the field.
13 All positioner shall be supplied with two Pressure gauges for air supply pressure indication and regulator signal pressure indication.
14 The control valve shall be suitable for installation in horizondal as well in vertical lines.
15 Vendor shall examine each control valve for noise generation posibilities. The noise level shall be calculated as per ISA 75.17 or any other equivalent standard
16 Control valves shall meet design pressure and temperature ratings as indicated in the valve data sheet.
17 Actuator spring shall be corrosion reistant and shall be cadmium or nickel plated. Alternately vendor standard coating shall also be acceptable These shall be of the
enclosed type. The compression of the springs shall be adjustable.
18 Valve stem position indicator shall be provided for every control valve. The position indicator scale shall be marked from 0 to 100% in steps of 10%.
19 The hand wheel actuator shall be sized to provide the required thrust for valve positioning with 178N force applied to the hand wheel.
20 The valve actuator colour shall be Fail close valve - Red RAL colour 3000 and Fail open valve – Green RAL colour 6002.
21 Valve packing containing asbestos in any form is strictly prohibited
22 Actuator housing material shall be steel or anodised aluminium.
23 All brackets, fixings and fittings shall be constructed from 316 SS.
24 All valves shall be subject to NDE/NDT in accordance with ASME B16.34
25 Design life shall be 20 years.
26 Minimum, normal and maximum ambient temperature are 20°C, 26°C and 30°C.
27 Painting shall be as per Protective Coating specification for Onshore Structures and Facilities.

REFERENCE DOCUMENTS:
17039-ND-I-DB-8001_Functional specification for package instruments_Rev C

17039-CM-M-SP-2001_Piping material specification_Rev D

17039-CM-M-SP-2002_Valve material specificatio_Rev D

TITLE ITEM/TAG No. DATA SHEET No.

DATASHEET FOR CONTROL VALVES 41-TV-3751 OIL-100-ND-I-DS-0807

PROJECT DESCRIPTION PROJECT NO SHEET REV

CREATION OF SURFACE PRODUCTION FACILITIES (OCS) AT NADUA KIP-17039 5 OF 10 A0

MPC CONTRACTOR PURCHASE ORDER No. REQUISITION No. SPECIFICATION No.

TBA - - 17039-ND-I-DB-8001

CLIENT NAME REV No. BY DATE CKD DATE APP. DATE DESCRIPTION

OIL INDIA LIMITED A0 VS 27-Nov-18 PGN 27-Nov-18 MV 27-Nov-18 ISSUED FOR REVIEW

CLIENT DOCUMENT No.

ORIGINATOR ORIG. DATE

VS 27-Nov-18
UNITS:- Pressure barg Kg/cm2(g) bara psi g Flow : Gas: MMSCFD Sm3/hr m3/hr kg/hr
0 0 3
Temp C F Liquid: m /hr kg/hr USGPM KLPD
1 FLUID CRUDE OIL TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2
2 UNITS MAXIMUM FLOW NORMAL FLOW MINIMUM FLOW ΔP SHUTOFF ΔP SIZING
3 FLOW RATE KLPD 27 23 20
4 INLET PRESSURE Kg/cm2(g) 4.5
5 OUTLET PRESSURE Kg/cm2(g) 4.0
O
6 INLET TEMPERATURE C 100 100 100
7 SPEC WT/SPEC GRAV/MOL WT - / 0.839 / -
8 VISCOSITY/SPEC HEAT RATIO cP 2.887 / -
9 VAPOUR PRESSURE Pv Kg/cm2 0.0133
10 REQUIRED Cv (Cg)
11 TRAVEL %
12 ALLOWABLE dBA ≤ 85 ≤ 85 ≤ 85
13 COMPRESSIBILITY FACTOR -
17039-ND-P-DW-0202-20/
14 P&ID No & LINE No: 56 ACTUATOR (PNEUMATIC)
2"-HM-41-3751-BC01-HC
15 PIPE LINE SIZE IN / OUT 2"/ 2" 57 TYPE SPRING RETURN DIAPHRAGM
16 SCHEDULE mm XS 58 MFR & MODEL *
17 PIPE LINE INSULATION / STEAM TRACING 1" HEAT CONSERVATION / NA 59 SIZE * EFF AREA *
18 DESIGN PRESS. & TEMP. 12 & 250 60 ON/OFF NA MODULATING YES
19 61 MAX. STROKING TIME *
20 VALVE BODY/BONNET 62 SPRING ACTION OPEN/CLOSE CLOSE
21 TYPE VALVE SPEC GLOBE GVBC01Z 63 MAX ALLOWABLE PRESSURE *
22 SIZE 1" 64 MIN REQUIRED PRESSURE *
23 MAX. PRESS./TEMP. TO SUIT DESIGN CONDITION 65 AVAILABLE AIR SUPPLY PRESSURE
24 MFR & MODEL * 66 MAX 8.5 NOR - MIN 6.5
25 SERIAL NUMBER * 67 BENCH RANGE Kg/cm2(g) *
26 BODY / BONNET MATERIAL CARBON STEEL A105 68 ACT ORIENTATION TOP
27 LINER MATERIAL/CORR. ALLOWANCE PTFE/ 3mm 69 HANDWHEEL TYPE HEAVY DUTY
28 END CONNECTION IN : */ 300# RF 70 AIR FAILURE VALVE CLOSE
29 OUT : */ 300# RF 71 PNEUMATIC CONNECTION 1/4"
30 FLANGE FACE FINISH 125 - 250 AARH 72 DIAPHGRAM MATERIAL *
31 BONNET TYPE BOLTED 73 POSITIONER (41-TY-3751)
32 FLOW DIRECTION OVER 74 TYPE : ELECTRO-PNEUMATIC (SMART)
33 LUB & ISOLATION VALVE NA 75 MFR & MODEL *
34 PACKING MATERIAL EXPANDED GRAPHITE 76 ON INCR SIGNAL OUTPUT INCR/DECR NOTE-12
35 PACKING TYPE GRAFOIL 77 GAUGES BYPASS YES NO
36 78 CAM CHARACTERISTIC *

37 TRIM 79 HOUSING PROTECTION / MATERIAL IP 65, Ex "ia" / SS 316

38 TYPE STANDARD 80 PORT CONNECTION 1/4" NPT

39 SIZE RATED TRAVEL * * 81 AIRSET
40 CHARACTERISTIC EQUAL % 82 MFR & MODEL *
41 BALANCED/UNBALANCED UNBALANCED 83 SET PRESSURE (ADJUSTABLE) Kg/cm2(g)
42 RATED Cv * 84 FILTER ELEMENT GAUGES SINTERED BRONZE YES
43 PLUG MATERIAL A182 F316, STELLITED 85 FILTER SIZE 5 MICRON
44 SEAT MATERIAL A182 F316, STELLITED 86 AIRSET & FILTER MATERIAL SS 316
45 CAGE/GUIDE MATERIAL A182 F316, STELLITED 87 PNEUMATIC CONNECTION 1/4" NPT
46 STEM MATERIAL A182 F316, STELLITED 88 BOLT ADJUSTMENT SET POINT *
47 ACCESSORIES 89 TESTS
48 HAZARDOUS AREA CLASSIFICATION ZONE - 2, Gr IIA & IIB, T3 90 HYDRO TEST/ PRESSURE YES / 1.5 TIMES OF DESIGN PRESSURE
49 ENCLOSURE PROTECTION IP 65 91 ANSI/FCI LEAKAGE CLASS ANSI FCI 70.2 (LATEST REVISION) / Class IV
50 GAUGES SHALL BE IN 'Kg/cm2(g)' UNITS YES 92 CV / DEAD BAND TEST NA

51 CABLE ENTRY 1/2" NPTF 93 ACTUATOR LEAKAGE TEST NA

ASTM A 193 Gr. B7 / ASME B16.5 &

300# SPWND Gasket 4.5mm THK TO ASME B
52 STUD,BOLT, NUTS & GASKETS 94 CALIBRATION AND HYSTERESIS TEST NA
16.20: Windings - SS316, Filler- CNAF, Inner
Ring -SS316, Outer Ring- CS
53 TUBING: 1/4" 95 PERFORMANCE TEST NA

54 TUBE FITTING: 0.035" THICKNESS SS 316 96 FUNCTIONAL TEST FOR ALL ACCESSORIES REQUIRED

55 97 IBR CERTIFICATE REQUIRED, FORM IIIC

NOTES:- * - TO BE CONFIRMED BY VENDOR

REFER NOTES SHEET.

TITLE ITEM/TAG No. DATA SHEET No.

DATASHEET FOR CONTROL VALVES 41-TV-0991 OIL-100-ND-I-DS-0807

PROJECT DESCRIPTION PROJECT NO SHEET REV

CREATION OF SURFACE PRODUCTION FACILITIES (OCS) AT NADUA KIP-17039 6 OF 10 A0

MPC CONTRACTOR PURCHASE ORDER No. REQUISITION No. SPECIFICATION No.

TBA - - 17039-ND-I-DB-8001

CLIENT NAME REV No. BY DATE CKD DATE APP. DATE DESCRIPTION

OIL INDIA LIMITED A0 VS 27-Nov-18 PGN 27-Nov-18 MV 27-Nov-18 ISSUED FOR REVIEW

CLIENT DOCUMENT No.

ORIGINATOR ORIG. DATE

VS 27-Nov-18
UNITS:- Pressure barg Kg/cm2(g) bara psi g Flow : Gas: MMSCFD Sm3/hr m3/hr kg/hr
0 0 3
Temp C F Liquid: m /hr kg/hr USGPM KLPD
1 FLUID CRUDE OIL TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2
2 UNITS MAXIMUM FLOW NORMAL FLOW MINIMUM FLOW ΔP SHUTOFF ΔP SIZING
3 FLOW RATE KLPD 34 29 25
4 INLET PRESSURE Kg/cm2(g) 4.5
5 OUTLET PRESSURE Kg/cm2(g) 4.0
O
6 INLET TEMPERATURE C 100 100 100
7 SPEC WT/SPEC GRAV/MOL WT - / 0.839 / -
8 VISCOSITY/SPEC HEAT RATIO cP 0.887
2
9 VAPOUR PRESSURE Pv Kg/cm 0.0132
10 REQUIRED Cv (Cg)
11 TRAVEL %
12 ALLOWABLE dBA ≤ 85 ≤ 85 ≤ 85
13 COMPRESSIBILITY FACTOR
17039-ND-P-DW-0203-10/
14 P&ID No & LINE No: 56 ACTUATOR (PNEUMATIC)
3"-HM-41-3729-BC01-1N
15 PIPE LINE SIZE IN / OUT 3"/ 3" 57 TYPE SPRING RETURN DIAPHRAGM
16 SCHEDULE mm STD 58 MFR & MODEL *
17 PIPE LINE INSULATION / STEAM TRACING 1 1/2" HEAT CONSERVATION / NA 59 SIZE * EFF AREA *
18 DESIGN PRESS. & TEMP. 12 & 250 60 ON/OFF NA MODULATING YES
19 61 MAX. STROKING TIME *
20 VALVE BODY/BONNET 62 SPRING ACTION OPEN/CLOSE CLOSE
21 TYPE VALVE SPEC GLOBE GVBC01R 63 MAX ALLOWABLE PRESSURE *
22 SIZE 2" 64 MIN REQUIRED PRESSURE *
23 MAX. PRESS./TEMP. TO SUIT DESIGN CONDITION 65 AVAILABLE AIR SUPPLY PRESSURE
24 MFR & MODEL * 66 MAX 8.5 NOR - MIN 6.5
25 SERIAL NUMBER * 67 BENCH RANGE Kg/cm2(g) *
26 BODY / BONNET MATERIAL CARBON STEEL A216 WCB 68 ACT ORIENTATION TOP
27 LINER MATERIAL/CORR. ALLOWANCE PTFE/ 3mm 69 HANDWHEEL TYPE HEAVY DUTY
28 END CONNECTION IN : */ 300# RF 70 AIR FAILURE VALVE CLOSE
29 OUT : */ 300# RF 71 PNEUMATIC CONNECTION 1/4"
30 FLANGE FACE FINISH 125 - 250 AARH 72 DIAPHGRAM MATERIAL *
31 BONNET TYPE BOLTED 73 POSITIONER (41-TY-0991)
32 FLOW DIRECTION OVER 74 TYPE : ELECTRO-PNEUMATIC (SMART)
33 LUB & ISOLATION VALVE NA 75 MFR & MODEL *
34 PACKING MATERIAL EXPANDED GRAPHITE 76 ON INCR SIGNAL OUTPUT INCR/DECR NOTE-12
35 PACKING TYPE GRAFOIL 77 GAUGES BYPASS YES NO
36 78 CAM CHARACTERISTIC *

37 TRIM 79 HOUSING PROTECTION / MATERIAL IP 65, Ex "ia" / SS 316

38 TYPE STANDARD 80 PORT CONNECTION 1/4" NPT

39 SIZE RATED TRAVEL * * 81 AIRSET
40 CHARACTERISTIC EQUAL % 82 MFR & MODEL *
41 BALANCED/UNBALANCED UNBALANCED 83 SET PRESSURE (ADJUSTABLE) Kg/cm2(g)
42 RATED Cv * 84 FILTER ELEMENT GAUGES SINTERED BRONZE YES
43 PLUG MATERIAL A182 F316, STELLITED 85 FILTER SIZE 5 MICRON
44 SEAT MATERIAL A182 F316, STELLITED 86 AIRSET & FILTER MATERIAL SS 316
45 CAGE/GUIDE MATERIAL A182 F316, STELLITED 87 PNEUMATIC CONNECTION 1/4" NPT
46 STEM MATERIAL A182 F316, STELLITED 88 BOLT ADJUSTMENT SET POINT *
47 ACCESSORIES 89 TESTS
48 HAZARDOUS AREA CLASSIFICATION ZONE - 2, Gr IIA & IIB, T3 90 HYDRO TEST/ PRESSURE YES / 1.5 TIMES OF DESIGN PRESSURE
49 ENCLOSURE PROTECTION IP 65 91 ANSI/FCI LEAKAGE CLASS ANSI FCI 70.2 (LATEST REVISION) / Class IV

50 GAUGES SHALL BE IN 'Kg/cm2(g)' UNITS YES 92 CV / DEAD BAND TEST NA

51 CABLE ENTRY 1/2" NPTF 93 ACTUATOR LEAKAGE TEST NA

ASTM A 193 Gr. B7 / ASME B16.5 &

300# SPWND Gasket 4.5mm THK TO ASME B
52 STUD,BOLT, NUTS & GASKETS 94 CALIBRATION AND HYSTERESIS TEST NA
16.20: Windings - SS316, Filler- CNAF, Inner
Ring -SS316, Outer Ring- CS
53 TUBING: 1/4" 95 PERFORMANCE TEST NA

54 TUBE FITTING: 0.035" THICKNESS SS 316 96 FUNCTIONAL TEST FOR ALL ACCESSORIES REQUIRED

55 97 IBR CERTIFICATE REQUIRED, FORM IIIC

NOTES:- * - TO BE CONFIRMED BY VENDOR

REFER NOTES SHEET.

TITLE ITEM/TAG No. DATA SHEET No.

DATASHEET FOR CONTROL VALVES 41-TV-0992 OIL-100-ND-I-DS-0807

PROJECT DESCRIPTION PROJECT NO SHEET REV

CREATION OF SURFACE PRODUCTION FACILITIES (OCS) AT NADUA KIP-17039 7 OF 10 A0

MPC CONTRACTOR PURCHASE ORDER No. REQUISITION No. SPECIFICATION No.

TBA - - 17039-ND-I-DB-8001

CLIENT NAME REV No. BY DATE CKD DATE APP. DATE DESCRIPTION

OIL INDIA LIMITED A0 VS 27-Nov-18 PGN 27-Nov-18 MV 27-Nov-18 ISSUED FOR REVIEW

CLIENT DOCUMENT No.

ORIGINATOR ORIG. DATE

VS 27-Nov-18
UNITS:- Pressure barg Kg/cm2(g) bara psi g Flow : Gas: MMSCFD Sm3/hr m3/hr kg/hr
0 0
Temp C F Liquid: m3/hr kg/hr USGPM KLPD
1 FLUID CRUDE OIL TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2
2 UNITS MAXIMUM FLOW NORMAL FLOW MINIMUM FLOW ΔP SHUTOFF ΔP SIZING
3 FLOW RATE KLPD 34 29 25
4 INLET PRESSURE Kg/cm2(g) 4.5
5 OUTLET PRESSURE Kg/cm2(g) 4.0
O
6 INLET TEMPERATURE C 100 100 100
7 SPEC WT/SPEC GRAV/MOL WT - / 0.839 / -
8 VISCOSITY/SPEC HEAT RATIO cP 2.887
2
9 VAPOUR PRESSURE Pv Kg/cm 0.0133
10 REQUIRED Cv (Cg)
11 TRAVEL %
12 ALLOWABLE dBA ≤ 85 ≤ 85 ≤ 85
13 COMPRESSIBILITY FACTOR
17039-ND-P-DW-0203-11/
14 P&ID No & LINE No: 56 ACTUATOR (PNEUMATIC)
3"-HM-41-3736-BC01-1N
15 PIPE LINE SIZE IN / OUT 3"/ 3" 57 TYPE SPRING RETURN DIAPHRAGM
16 SCHEDULE mm STD 58 MFR & MODEL *
17 PIPE LINE INSULATION / STEAM TRACING 1 1/2" HEAT CONSERVATION / NA 59 SIZE * EFF AREA *
18 DESIGN PRESS. & TEMP. 12 & 250 60 ON/OFF NA MODULATING YES
19 61 MAX. STROKING TIME *
20 VALVE BODY/BONNET 62 SPRING ACTION OPEN/CLOSE CLOSE
21 TYPE VALVE SPEC GLOBE GVBC01R 63 MAX ALLOWABLE PRESSURE *
22 SIZE 2" 64 MIN REQUIRED PRESSURE *
23 MAX. PRESS./TEMP. TO SUIT DESIGN CONDITION 65 AVAILABLE AIR SUPPLY PRESSURE
24 MFR & MODEL * 66 MAX 8.5 NOR - MIN 6.5
25 SERIAL NUMBER * 67 BENCH RANGE Kg/cm2(g) *
26 BODY / BONNET MATERIAL CARBON STEEL A216 WCB 68 ACT ORIENTATION TOP
27 LINER MATERIAL/CORR. ALLOWANCE PTFE/ 3mm 69 HANDWHEEL TYPE HEAVY DUTY
28 END CONNECTION IN : */ 300# RF 70 AIR FAILURE VALVE CLOSE
29 OUT : */ 300# RF 71 PNEUMATIC CONNECTION 1/4"
30 FLANGE FACE FINISH 125 - 250 AARH 72 DIAPHGRAM MATERIAL *
31 BONNET TYPE BOLTED 73 POSITIONER (41-TY-0992)
32 FLOW DIRECTION OVER 74 TYPE : ELECTRO-PNEUMATIC (SMART)
33 LUB & ISOLATION VALVE NA 75 MFR & MODEL *
34 PACKING MATERIAL EXPANDED GRAPHITE 76 ON INCR SIGNAL OUTPUT INCR/DECR NOTE-12
35 PACKING TYPE GRAFOIL 77 GAUGES BYPASS YES NO
36 78 CAM CHARACTERISTIC *

37 TRIM 79 HOUSING PROTECTION / MATERIAL IP 65, Ex "ia" / SS 316

38 TYPE STANDARD 80 PORT CONNECTION 1/4" NPT

39 SIZE RATED TRAVEL * * 81 AIRSET
40 CHARACTERISTIC EQUAL % 82 MFR & MODEL *
41 BALANCED/UNBALANCED UNBALANCED 83 SET PRESSURE (ADJUSTABLE) Kg/cm2(g)
42 RATED Cv * 84 FILTER ELEMENT GAUGES SINTERED BRONZE YES
43 PLUG MATERIAL A182 F316, STELLITED 85 FILTER SIZE 5 MICRON
44 SEAT MATERIAL A182 F316, STELLITED 86 AIRSET & FILTER MATERIAL SS 316
45 CAGE/GUIDE MATERIAL A182 F316, STELLITED 87 PNEUMATIC CONNECTION 1/4" NPT
46 STEM MATERIAL A182 F316, STELLITED 88 BOLT ADJUSTMENT SET POINT *
47 ACCESSORIES 89 TESTS
48 HAZARDOUS AREA CLASSIFICATION ZONE - 2, Gr IIA & IIB, T3 90 HYDRO TEST/ PRESSURE YES / 1.5 TIMES OF DESIGN PRESSURE
49 ENCLOSURE PROTECTION IP 65 91 ANSI/FCI LEAKAGE CLASS ANSI FCI 70.2 (LATEST REVISION) / Class IV
50 GAUGES SHALL BE IN 'Kg/cm2(g)' UNITS YES 92 CV / DEAD BAND TEST NA

51 CABLE ENTRY 1/2" NPTF 93 ACTUATOR LEAKAGE TEST NA

ASTM A 193 Gr. B7 / ASME B16.5 &

300# SPWND Gasket 4.5mm THK TO ASME B
52 STUD,BOLT, NUTS & GASKETS 94 CALIBRATION AND HYSTERESIS TEST NA
16.20: Windings - SS316, Filler- CNAF, Inner
Ring -SS316, Outer Ring- CS

53 TUBING: 1/4" 95 PERFORMANCE TEST NA

54 TUBE FITTING: 0.035" THICKNESS SS 316 96 FUNCTIONAL TEST FOR ALL ACCESSORIES REQUIRED

55 97 IBR CERTIFICATE REQUIRED, FORM IIIC

NOTES:- * - TO BE CONFIRMED BY VENDOR

REFER NOTES SHEET.

TITLE ITEM/TAG No. DATA SHEET No.

DATASHEET FOR CONTROL VALVES 41-TV-0431 OIL-100-ND-I-DS-0807

PROJECT DESCRIPTION PROJECT NO SHEET REV

CREATION OF SURFACE PRODUCTION FACILITIES (OCS) AT NADUA KIP-17039 8 OF 10 A0

MPC CONTRACTOR PURCHASE ORDER No. REQUISITION No. SPECIFICATION No.

TBA - - 17039-ND-I-DB-8001

CLIENT NAME REV No. BY DATE CKD DATE APP. DATE DESCRIPTION

OIL INDIA LIMITED A0 VS 27-Nov-18 PGN 27-Nov-18 MV 27-Nov-18 ISSUED FOR REVIEW

CLIENT DOCUMENT No.

ORIGINATOR ORIG. DATE

VS 27-Nov-18
UNITS:- Pressure barg Kg/cm2(g) bara psi g Flow : Gas: MMSCFD Sm3/hr m3/hr kg/hr
0 0 3
Temp C F Liquid: m /hr kg/hr USGPM KLPD
1 FLUID OFFSPEC CRUDE OIL TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2
2 UNITS MAXIMUM FLOW NORMAL FLOW MINIMUM FLOW ΔP SHUTOFF ΔP SIZING
3 FLOW RATE KLPD 34 29 25
4 INLET PRESSURE Kg/cm2(g) 4.5
5 OUTLET PRESSURE Kg/cm2(g) 4.0
O
6 INLET TEMPERATURE C 100 100 100
7 SPEC WT/SPEC GRAV/MOL WT - / 0.839 / -
8 VISCOSITY/SPEC HEAT RATIO cP 2.887
9 VAPOUR PRESSURE Pv Kg/cm2 0.0133
10 REQUIRED Cv (Cg)
11 TRAVEL %
12 ALLOWABLE dBA ≤ 85 ≤ 85 ≤ 85
13 COMPRESSIBILITY FACTOR
17039-ND-P-DW-0203-14/
14 P&ID No & LINE No: 56 ACTUATOR (PNEUMATIC)
3"-HM-41-8612-BC01-1N
15 PIPE LINE SIZE IN / OUT 3"/ 3" 57 TYPE SPRING RETURN DIAPHRAGM
16 SCHEDULE mm STD 58 MFR & MODEL *
17 PIPE LINE INSULATION / STEAM TRACING 1" HEAT CONSERVATION / NA 59 SIZE * EFF AREA *
18 DESIGN PRESS. & TEMP. 12 & 250 60 ON/OFF NA MODULATING YES
19 61 MAX. STROKING TIME *
20 VALVE BODY/BONNET 62 SPRING ACTION OPEN/CLOSE CLOSE
21 TYPE VALVE SPEC GLOBE GVBC01R 63 MAX ALLOWABLE PRESSURE *
22 SIZE 2" 64 MIN REQUIRED PRESSURE *
23 MAX. PRESS./TEMP. TO SUIT DESIGN CONDITION 65 AVAILABLE AIR SUPPLY PRESSURE
24 MFR & MODEL * 66 MAX 8.5 NOR - MIN 6.5
25 SERIAL NUMBER * 67 BENCH RANGE Kg/cm2(g) *
26 BODY / BONNET MATERIAL CARBON STEEL A216 WCB 68 ACT ORIENTATION TOP
27 LINER MATERIAL/CORR. ALLOWANCE PTFE/ 3mm 69 HANDWHEEL TYPE HEAVY DUTY
28 END CONNECTION IN : */ 300# RF 70 AIR FAILURE VALVE CLOSE
29 OUT : */ 300# RF 71 PNEUMATIC CONNECTION 1/4"
30 FLANGE FACE FINISH 125 - 250 AARH 72 DIAPHGRAM MATERIAL *
31 BONNET TYPE BOLTED 73 POSITIONER (41-TY-0431)
32 FLOW DIRECTION OVER 74 TYPE : ELECTRO-PNEUMATIC (SMART)
33 LUB & ISOLATION VALVE NA 75 MFR & MODEL *
34 PACKING MATERIAL EXPANDED GRAPHITE 76 ON INCR SIGNAL OUTPUT INCR/DECR NOTE-12
35 PACKING TYPE GRAFOIL 77 GAUGES BYPASS YES NO
36 78 CAM CHARACTERISTIC *

37 TRIM 79 HOUSING PROTECTION / MATERIAL IP 65, Ex "ia" / SS 316

38 TYPE STANDARD 80 PORT CONNECTION 1/4" NPT

39 SIZE RATED TRAVEL * * 81 AIRSET
40 CHARACTERISTIC EQUAL % 82 MFR & MODEL *
41 BALANCED/UNBALANCED UNBALANCED 83 SET PRESSURE (ADJUSTABLE) Kg/cm2(g)
42 RATED Cv * 84 FILTER ELEMENT GAUGES SINTERED BRONZE YES
43 PLUG MATERIAL A182 F316, STELLITED 85 FILTER SIZE 5 MICRON
44 SEAT MATERIAL A182 F316, STELLITED 86 AIRSET & FILTER MATERIAL SS 316
45 CAGE/GUIDE MATERIAL A182 F316, STELLITED 87 PNEUMATIC CONNECTION 1/4" NPT
46 STEM MATERIAL A182 F316, STELLITED 88 BOLT ADJUSTMENT SET POINT *
47 ACCESSORIES 89 TESTS
48 HAZARDOUS AREA CLASSIFICATION ZONE - 2, Gr IIA & IIB, T3 90 HYDRO TEST/ PRESSURE YES / 1.5 TIMES OF DESIGN PRESSURE
49 ENCLOSURE PROTECTION IP 65 91 ANSI/FCI LEAKAGE CLASS ANSI FCI 70.2 (LATEST REVISION) / Class IV
50 GAUGES SHALL BE IN 'Kg/cm2(g)' UNITS YES 92 CV / DEAD BAND TEST NA

51 CABLE ENTRY 1/2" NPTF 93 ACTUATOR LEAKAGE TEST NA

ASTM A 193 Gr. B7 / ASME B16.5 &

300# SPWND Gasket 4.5mm THK TO ASME B
52 STUD,BOLT, NUTS & GASKETS 94 CALIBRATION AND HYSTERESIS TEST NA
16.20: Windings - SS316, Filler- CNAF, Inner
Ring -SS316, Outer Ring- CS
53 TUBING: 1/4" 95 PERFORMANCE TEST NA

54 TUBE FITTING: 0.035" THICKNESS SS 316 96 FUNCTIONAL TEST FOR ALL ACCESSORIES REQUIRED

55 97 IBR CERTIFICATE REQUIRED, FORM IIIC

NOTES:- * - TO BE CONFIRMED BY VENDOR

REFER NOTES SHEET.

TITLE ITEM/TAG No. DATA SHEET No.

DATASHEET FOR CONTROL VALVES 66-TV-6622 OIL-100-ND-I-DS-0807

PROJECT DESCRIPTION PROJECT NO SHEET REV

CREATION OF SURFACE PRODUCTION FACILITIES (OCS) AT NADUA KIP-17039 9 OF 10 A0

MPC CONTRACTOR PURCHASE ORDER No. REQUISITION No. SPECIFICATION No.

TBA - - 17039-ND-I-DB-8001

CLIENT NAME REV No. BY DATE CKD DATE APP. DATE DESCRIPTION

OIL INDIA LIMITED A0 VS 27-Nov-18 PGN 27-Nov-18 MV 27-Nov-18 ISSUED FOR REVIEW

CLIENT DOCUMENT No.

ORIGINATOR ORIG. DATE

VS 27-Nov-18
UNITS:- Pressure barg Kg/cm2(g) bara psi g Flow : Gas: MMSCFD Sm3/hr m3/hr kg/hr
0 0 3
Temp C F Liquid: m /hr kg/hr USGPM KLPD
1 FLUID SKIM OIL TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2
2 UNITS MAXIMUM FLOW NORMAL FLOW MINIMUM FLOW ΔP SHUTOFF ΔP SIZING
3 FLOW RATE KLPD 8.5 7 8
4 INLET PRESSURE Kg/cm2(g) 4.5
5 OUTLET PRESSURE Kg/cm2(g) 4.0
O
6 INLET TEMPERATURE C 100 100 100
7 SPEC WT/SPEC GRAV/MOL WT - / 0.839 / -
8 VISCOSITY/SPEC HEAT RATIO cP 2.887
2
9 VAPOUR PRESSURE Pv Kg/cm 0.0133
10 REQUIRED Cv (Cg)
11 TRAVEL %
12 ALLOWABLE dBA ≤ 85 ≤ 85 ≤ 85
13 COMPRESSIBILITY FACTOR
17039-ND-P-DW-0206-04/
14 P&ID No & LINE No: 56 ACTUATOR (PNEUMATIC)
2"-HM-41-6642-BC01-1N
15 PIPE LINE SIZE IN / OUT 2"/ 2" 57 TYPE SPRING RETURN DIAPHRAGM
16 SCHEDULE mm XS 58 MFR & MODEL *
17 PIPE LINE INSULATION / STEAM TRACING 1 1/2" HEAT CONSERVATION / NA 59 SIZE * EFF AREA *
18 DESIGN PRESS. & TEMP. 12 & 250 60 ON/OFF NA MODULATING YES
19 61 MAX. STROKING TIME *
20 VALVE BODY/BONNET 62 SPRING ACTION OPEN/CLOSE CLOSE
21 TYPE VALVE SPEC GLOBE GVBC01Z 63 MAX ALLOWABLE PRESSURE *
22 SIZE 1" 64 MIN REQUIRED PRESSURE *
23 MAX. PRESS./TEMP. TO SUIT DESIGN CONDITION 65 AVAILABLE AIR SUPPLY PRESSURE
24 MFR & MODEL * 66 MAX 8.5 NOR - MIN 6.5
25 SERIAL NUMBER * 67 BENCH RANGE Kg/cm2(g) *
26 BODY / BONNET MATERIAL CARBON STEEL A216 WCB 68 ACT ORIENTATION TOP
27 LINER MATERIAL/CORR. ALLOWANCE PTFE/ 3mm 69 HANDWHEEL TYPE HEAVY DUTY
28 END CONNECTION IN : */ 300# RF 70 AIR FAILURE VALVE CLOSE
29 OUT : */ 300# RF 71 PNEUMATIC CONNECTION 1/4"
30 FLANGE FACE FINISH 125 - 250 AARH 72 DIAPHGRAM MATERIAL *
31 BONNET TYPE BOLTED 73 POSITIONER (66-TY-6622)
32 FLOW DIRECTION OVER 74 TYPE : ELECTRO-PNEUMATIC (SMART)
33 LUB & ISOLATION VALVE NA 75 MFR & MODEL *
34 PACKING MATERIAL EXPANDED GRAPHITE 76 ON INCR SIGNAL OUTPUT INCR/DECR NOTE-12
35 PACKING TYPE GRAFOIL 77 GAUGES BYPASS YES NO
36 78 CAM CHARACTERISTIC *

37 TRIM 79 HOUSING PROTECTION / MATERIAL IP 65, Ex "ia" / SS 316

38 TYPE STANDARD 80 PORT CONNECTION 1/4" NPT

39 SIZE RATED TRAVEL * * 81 AIRSET
40 CHARACTERISTIC EQUAL % 82 MFR & MODEL *
41 BALANCED/UNBALANCED UNBALANCED 83 SET PRESSURE (ADJUSTABLE) Kg/cm2(g)
42 RATED Cv * 84 FILTER ELEMENT GAUGES SINTERED BRONZE YES
43 PLUG MATERIAL A182 F316, STELLITED 85 FILTER SIZE 5 MICRON
44 SEAT MATERIAL A182 F316, STELLITED 86 AIRSET & FILTER MATERIAL SS 316
45 CAGE/GUIDE MATERIAL A182 F316, STELLITED 87 PNEUMATIC CONNECTION 1/4" NPT
46 STEM MATERIAL A182 F316, STELLITED 88 BOLT ADJUSTMENT SET POINT *
47 ACCESSORIES 89 TESTS
48 HAZARDOUS AREA CLASSIFICATION ZONE - 2, Gr IIA & IIB, T3 90 HYDRO TEST/ PRESSURE YES / 1.5 TIMES OF DESIGN PRESSURE
49 ENCLOSURE PROTECTION IP 65 91 ANSI/FCI LEAKAGE CLASS ANSI FCI 70.2 (LATEST REVISION) / Class IV
50 GAUGES SHALL BE IN 'Kg/cm2(g)' UNITS YES 92 CV / DEAD BAND TEST NA

51 CABLE ENTRY 1/2" NPTF 93 ACTUATOR LEAKAGE TEST NA

ASTM A 193 Gr. B7 / ASME B16.5 &

300# SPWND Gasket 4.5mm THK TO ASME B
52 STUD,BOLT, NUTS & GASKETS 94 CALIBRATION AND HYSTERESIS TEST NA
16.20: Windings - SS316, Filler- CNAF, Inner
Ring -SS316, Outer Ring- CS
53 TUBING: 1/4" 95 PERFORMANCE TEST NA

54 TUBE FITTING: 0.035" THICKNESS SS 316 96 FUNCTIONAL TEST FOR ALL ACCESSORIES REQUIRED

55 97 IBR CERTIFICATE REQUIRED, FORM IIIC

NOTES:- * - TO BE CONFIRMED BY VENDOR

REFER NOTES SHEET.

TITLE ITEM/TAG No. DATA SHEET No.

DATASHEET FOR CONTROL VALVES 66-TV-6635 OIL-100-ND-I-DS-0807

PROJECT DESCRIPTION PROJECT NO SHEET REV

CREATION OF SURFACE PRODUCTION FACILITIES (OCS) AT NADUA KIP-17039 10 OF 10 A0

MPC CONTRACTOR PURCHASE ORDER No. REQUISITION No. SPECIFICATION No.

TBA - - 17039-ND-I-DB-8001

CLIENT NAME REV No. BY DATE CKD DATE APP. DATE DESCRIPTION

OIL INDIA LIMITED A0 VS 27-Nov-18 PGN 27-Nov-18 MV 27-Nov-18 ISSUED FOR REVIEW

CLIENT DOCUMENT No.

ORIGINATOR ORIG. DATE

VS 27-Nov-18
UNITS:- Pressure barg Kg/cm2(g) bara psi g Flow : Gas: MMSCFD Sm3/hr m3/hr kg/hr
0 0 3
Temp C F Liquid: m /hr kg/hr USGPM KLPD
1 FLUID OFF SPEC EFFLUENT WATER TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2
2 UNITS MAXIMUM FLOW NORMAL FLOW MINIMUM FLOW ΔP SHUTOFF ΔP SIZING
3 FLOW RATE KLPD 34 29 25
4 INLET PRESSURE Kg/cm2(g) 4.5
5 OUTLET PRESSURE Kg/cm2(g) 4.0
O
6 INLET TEMPERATURE C 100 100 100
7 SPEC WT/SPEC GRAV/MOL WT - / 0.839 / -
8 VISCOSITY/SPEC HEAT RATIO cP 2.887
2
9 VAPOUR PRESSURE Pv Kg/cm 0.0133
10 REQUIRED Cv (Cg)
11 TRAVEL %
12 ALLOWABLE dBA ≤ 85 ≤ 85 ≤ 85
13 COMPRESSIBILITY FACTOR
17039-ND-P-DW-0206-06/
14 P&ID No & LINE No: 56 ACTUATOR (PNEUMATIC)
3"-WE-66-6661-AC01
15 PIPE LINE SIZE IN / OUT 3"/ 3" 57 TYPE SPRING RETURN DIAPHRAGM
16 SCHEDULE mm STD 58 MFR & MODEL *
17 PIPE LINE INSULATION / STEAM TRACING NA 59 SIZE * EFF AREA *
18 DESIGN PRESS. & TEMP. 12 & 250 60 ON/OFF NA MODULATING YES
19 61 MAX. STROKING TIME *
20 VALVE BODY/BONNET 62 SPRING ACTION OPEN/CLOSE OPEN
21 TYPE VALVE SPEC GLOBE GVBC01R 63 MAX ALLOWABLE PRESSURE *
22 SIZE 2" 64 MIN REQUIRED PRESSURE *
23 MAX. PRESS./TEMP. TO SUIT DESIGN CONDITION 65 AVAILABLE AIR SUPPLY PRESSURE
24 MFR & MODEL * 66 MAX 8.5 NOR - MIN 6.5
25 SERIAL NUMBER * 67 BENCH RANGE Kg/cm2(g) *
26 BODY / BONNET MATERIAL CARBON STEEL A216 WCB 68 ACT ORIENTATION TOP
27 LINER MATERIAL/CORR. ALLOWANCE PTFE/ 3mm 69 HANDWHEEL TYPE HEAVY DUTY
28 END CONNECTION IN : */ 150# RF 70 AIR FAILURE VALVE OPEN
29 OUT : */ 150# RF 71 PNEUMATIC CONNECTION 1/4"
30 FLANGE FACE FINISH 125 - 250 AARH 72 DIAPHGRAM MATERIAL *
31 BONNET TYPE BOLTED 73 POSITIONER (66-TY-6635)
32 FLOW DIRECTION UNDER 74 TYPE : ELECTRO-PNEUMATIC (SMART)
33 LUB & ISOLATION VALVE NA 75 MFR & MODEL *
34 PACKING MATERIAL EXPANDED GRAPHITE 76 ON INCR SIGNAL OUTPUT INCR/DECR NOTE-12
35 PACKING TYPE GRAFOIL 77 GAUGES BYPASS YES NO
36 78 CAM CHARACTERISTIC *

37 TRIM 79 HOUSING PROTECTION / MATERIAL IP 65, Ex "ia" / SS 316

38 TYPE STANDARD 80 PORT CONNECTION 1/4" NPT

39 SIZE RATED TRAVEL * * 81 AIRSET
40 CHARACTERISTIC EQUAL % 82 MFR & MODEL *
41 BALANCED/UNBALANCED UNBALANCED 83 SET PRESSURE (ADJUSTABLE) Kg/cm2(g)
42 RATED Cv * 84 FILTER ELEMENT GAUGES SINTERED BRONZE YES
43 PLUG MATERIAL A182 F316, STELLITED 85 FILTER SIZE 5 MICRON
44 SEAT MATERIAL A182 F316, STELLITED 86 AIRSET & FILTER MATERIAL SS 316
45 CAGE/GUIDE MATERIAL A182 F316, STELLITED 87 PNEUMATIC CONNECTION 1/4" NPT
46 STEM MATERIAL A182 F316, STELLITED 88 BOLT ADJUSTMENT SET POINT *
47 ACCESSORIES 89 TESTS
48 HAZARDOUS AREA CLASSIFICATION ZONE - 2, Gr IIA & IIB, T3 90 HYDRO TEST/ PRESSURE YES / 1.5 TIMES OF DESIGN PRESSURE
49 ENCLOSURE PROTECTION IP 65 91 ANSI/FCI LEAKAGE CLASS ANSI FCI 70.2 (LATEST REVISION) / Class IV
50 GAUGES SHALL BE IN 'Kg/cm2(g)' UNITS YES 92 CV / DEAD BAND TEST NA

51 CABLE ENTRY 1/2" NPTF 93 ACTUATOR LEAKAGE TEST NA

ASTM A 193 Gr. B7 / ASME B16.5 &

150# SPWND Gasket 4.5mm THK TO ASME B
52 STUD,BOLT, NUTS & GASKETS 94 CALIBRATION AND HYSTERESIS TEST NA
16.20: Windings - SS316, Filler- CNAF, Inner
Ring -SS316, Outer Ring- CS
53 TUBING: 1/4" 95 PERFORMANCE TEST NA

54 TUBE FITTING: 0.035" THICKNESS SS 316 96 FUNCTIONAL TEST FOR ALL ACCESSORIES REQUIRED

55 97 IBR CERTIFICATE REQUIRED, FORM IIIC

NOTES:- * - TO BE CONFIRMED BY VENDOR

REFER NOTES SHEET.

TITLE DOC. No. :
VALVE MATERIAL SPECIFICATION 17039-CM-M-SP-2002

PROJECT REV.
CREATION OF SURFACE PRODUCTION FACILITY
D
GGS AT EAST KHAGORIJAN
VALVE MATERIAL SPECIFICATION
Fuel Gas (FG), Drain Open (DO), HP Flare (HF), Heating Medium(HM)- Hot Oil, Produced Water (PW), Clarified/Treated water (TW), Process Hydrocarbon Vapor (PV), LP Flare (LF),
Service
Process Hydrocarbon Liquid (PL), Drain Closed (DC)
AC01
Piping Class
150#, RF, 3 mm Corrosion Allowance

TAG NO. SIZE DESCRIPTION

BALL VALVE
Design code : ISO 17292, ASME 150 # RF, Split Body , Bolted , A105/ A216 WCB Body ,
A182 F 316 Stem & ball, Expanded Graphite not less than 98% Purity as Fire seal , PEEK
BFAC01R 1/2"- 1 1/2"
seats, Full Bore , Floating Ball , Fire test as per API 6FA , End to End standard as per ASME B
16.10 , -29 °C @ 19.9 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Design code : API 6D, ASME 150 # RF, Split Body , Bolted, A216 WCB Body, A182 F 316 Stem
, F316 SS (or) ENP A105 carbon steel ball, Expanded Graphite not less than 98% Purity as
BFAC01R 2"- 4"
Fire seal , PEEK seats, Full Bore , Floating Ball , Fire test as per API 6FA , End to End standard
as per ASME B 16.10 ,-29 °C @ 19.9 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Design code :API 6D, ASME 150 # RF, Split Body , Bolted, A216 WCB body , A182 F 316 Stem
, F316 SS (or) ENP A105 carbon steel ball, Expanded Graphite not less than 98% Purity as
BFAC01R 6"-24"
Fire seal , PEEK seats, Full Bore , Trunnion Mounted Ball , Fire test as per API 6FA , End to
End standard as per ASME B 16.10, -29 °C @ 19.9 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Design code : API 6D, ASME 150 # RF, Split Body , Bolted, A216 WCB, A182 F 316 Stem ,
F316 SS (or) ENP A105 carbon steel ball, Expanded Graphite not less than 98% Purity as Fire
BRAC01R 2"- 4"
seal , PEEK seats, Reduced Bore , Floating Ball , Fire test as per API 6FA , End to End
standard as per ASME B 16.10 ,-29 °C @ 19.9 kg/cm2g & 250 °C @ 12.3 kg/cm2g.
Design code : API 6D, ASME 150 # RF, Split Body , Bolted, A216 WCB body , A182 F 316
Stem , F316 SS (or) ENP A105 carbon steel ball, Expanded Graphite not less than 98% Purity
BRAC01R 6"-24" as Fire seal , PEEK seats, Reduced Bore , Trunnion Mounted Ball , Fire test as per API 6FA ,
End to End standard as per ASME B 16.10, -29 °C @ 19.9 kg/cm2g & 250 °C @ 12.3
kg/cm2g.
GLOBE VALVE
Design code : API 602, Rating : 800 #, Ends: SW 3000# to ASME B16.11 , Straight Pattern ,
Bolted, A105 Body , Rising Stem , Outside Screw and Yoke , A182 F316 Stem, Seats and Disc
GVAC01Z 1/2"- 1 1/2" , Swivelling plug as disc, Expanded Graphite not less than 98% Purity as Stem Packing , Δ
Stellite hard faced seat-disc sealing surface, Packed Gland for stem sealing , -29 °C @
138.84 kg/cm2g & 250 °C @ 114 kg/cm2g.
Design code : BS 1873, ASME 150 # RF, Straight Pattern , Bolted, A216 WCB Body , Rising
Stem , Outside Screw and Yoke , A182 F316 Stem, Seats and disc, Swivelling Plug as Disc ,
GVAC01R 2"-24" Expanded Graphite not less than 98% Purity as Stem Packing, Stellite hard faced seat-disc
sealing surface, End to End standard as per ASME B 16.10 , Packed Gland for stem sealing,-
29 °C @ 19.9 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

CHECK VALVE

Design code : API 602, Rating : 800 #, Ends: SW 3000# to ASME B16.11, Piston check, Bolted
cover, Integral seats, A105 Body, A182 F316 piston and seats, Stellite hard faced seat-disc
CLAC01Z 1/2" - 11/2" Δ
sealing surface, X-750 Spring, Non-graphite packing , -29 °C @ 138.84 kg/cm2g & 250 °C @
2
114 kg/cm g.

Design code : API 594, ASME 150 # RF (Solid lug), Dual plate (Lugged), Body with hinge and
stop pin , Integral seat, A216 WCB Body , Metal to Metal Seating, A182 F 316 Plates, X-750
CDAC01R 2"-24"
Spring, Stellite hard faced seat-plate sealing surface, Trim : API #12, End To End Standard as
per API 594 , -29 °C @ 19.9 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Design code : BS 1868, ASME 150 # RF, Swing check, Bolted bonnet, Replaceable seats,
A216 WCB Body , Metal to Metal Seating , A182 F 316 Disc and hinge , A182 F316 seats,
CSAC01R 2"-24" Δ
Stellite hard faced seat-disc sealing surface, Trim : API #12, End To End Standard as per API
594 , -29 °C @ 19.9 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Page 8 of 36
TITLE DOC. No. :
VALVE MATERIAL SPECIFICATION 17039-CM-M-SP-2002

PROJECT REV.
CREATION OF SURFACE PRODUCTION FACILITY
D
GGS AT EAST KHAGORIJAN
VALVE MATERIAL SPECIFICATION
Foam (AF), Demulsifier (CE), Oil Scale Inhibitor (CO), Corrosion Inhibitor (CK), Wax Inhibitor (CV), Flow Improver (CF), Process HC Liquid (PL),
Service
Process Hydrocarbon Vapor (PV), Deoiler (CD), Water Scale Inhibitor (CS).
AS20
Piping Class
150#, RF, 0 mm Corrosion Allowance

TAG NO. SIZE DESCRIPTION

BALL VALVE

Design code : ISO 17292, ASME 150 # RF, Split Body , Bolted, A182 F316/A351 CF8M Body,
A182 F 316 Ball and Stem , Expanded Graphite not less than 98% Purity as Fire seal , PEEK
BFAS20R 1/2"- 1 1/2"
seats, Full Bore , Floating Ball , Fire test as per API 6FA , End to End standard as per ASME
B 16.10 , -29 °C @ 19.3 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Design code : API 6D, ASME 150 # RF, Split Body , Bolted , ASTM A351 CF8M Body , A182 F
316 Ball and Stem , Expanded Graphite not less than 98% Purity as Fire seal , PEEK seats,
BFAS20R 2"- 4"
Full Bore , Floating Ball , Fire test as per API 6FA , End to End standard as per ASME B
16.10 , -29 °C @ 19.3 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Design code : API 6D, ASME 150 # RF, Split Body , Bolted, ASTM A351 CF8M Body , A182 F
316 Ball and Stem , Expanded Graphite not less than 98% Purity as Fire seal , PEEK seats,
BFAS20R 6"-24"
Full Bore , Trunnion Mounted Ball , Fire test as per API 6FA , End to End standard as per
ASME B 16.10 , -29 °C @ 19.3 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Design code : API 6D, ASME 150 # RF, Split Body , Bolted ,ASTM A351 CF8M Body , A182 F
316 Ball and Stem , Expanded Graphite not less than 98% Purity as Fire seal , PEEK seats,
BRAS20R 2"- 4"
Reduced Bore , Floating Ball , Fire test as per API 6FA , End to End standard as per ASME B
16.10 , -29 °C @ 19.3 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Design code : API 6D, ASME 150 # RF, Split Body , Bolted, ASTM A351 CF8M Body , A182 F
316 Ball and Stem , Expanded Graphite not less than 98% Purity as Fire seal , PEEK seats,
BRAS20R 6"-24"
Reduced Bore , Trunnion Mounted Ball , Fire test as per API 6FA , End to End standard as
per ASME B 16.10 , -29 °C @ 19.3 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

GLOBE VALVE

Design code : API 602, Rating : 800 #, Ends: SW 3000# to ASME B16.11, Straight Pattern ,
Bolted, A182 F316 Body , Rising Stem , Outside Screw and Yoke , A182 F 316 Stem, Seats
GVAS20Z 1/2"- 1 1/2" and disc , Swivelling plug as disc, Expanded Graphite not less than 98% Purity as Stem Δ
Packing , Stellite hard faced seat-disc sealing surface, Packed Gland for stem sealing ,-29
°C @ 134.96 kg/cm2g & 250 °C @ 90.75 kg/cm2g.

Design code : BS 1873, ASME 150 # RF, Straight Pattern , Bolted, ASTM A351 CF8M Body ,
Rising Stem , Outside Screw and Yoke , A182 F 316 Stem, Seats and disc , Swivelling Plug
GVAS20R 2"-24" as Disc , Expanded Graphite not less than 98% Purity as Stem Packing , Stellite hard faced
seat-disc sealing surface, End to End standard as per ASME B 16.10 , Packed Gland for
stem sealing , -29 °C @ 19.3 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

CHECK VALVE

Design code : API 602, Rating : 800 #, Ends: SW 3000# to ASME B16.11, solid, Piston
check, Bolted cover, Integral seats, A182 F316 Body, A182 F316 piston and seats, Stellite
CLAS20Z 1/2" - 11/2" Δ
hard faced seat-disc sealing surface, X-750 Spring, Non-graphite packing , -29 °C @ 134.96
kg/cm2g & 250 °C @ 90.75 kg/cm2g.

Design code : API 594, ASME 150 # RF (Solid lug), Dual plate (Lugged) Body with hinge and
stop pin , Integral seat, ASTM A351 CF8M Body , Metal to Metal Seating, A182 F 316
CDAS20R 2"-24"
Plates, X-750 Spring, Stellite hard faced seat-plate sealing surface, End To End Standard as
per API 594 , -29 °C @ 19.3 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Page 10 of 36
TITLE DOC. No. :
VALVE MATERIAL SPECIFICATION 17039-CM-M-SP-2002

PROJECT REV.
CREATION OF SURFACE PRODUCTION FACILITY
D
GGS AT EAST KHAGORIJAN
VALVE MATERIAL SPECIFICATION
Fuel Gas (FG), Drain Open (DO), HP Flare (HF), Heating Medium(HM)- Hot Oil, Produced Water (PW), Clarified/Treated water (TW), Process Hydrocarbon Vapor (PV), LP Flare (LF),
Service
Process Hydrocarbon Liquid (PL), Drain Closed (DC)
AC01
Piping Class
150#, RF, 3 mm Corrosion Allowance

TAG NO. SIZE DESCRIPTION

GATE VALVE
Design code : API 602, Rating : 800 #, Ends: SW 3000# to ASME B16.11, Bolted Bonnet,
Flexible wedge, Rising & back seat stem, Replaceable seat, Outside screw and yoke,
GTAC01Z 1/2"- 1 1/2" Expanded Graphite not less than 98% Purity as Stem Packing, , Packed gland for stem Δ
sealing, A105 Body, A182 F316 stem. Trim shall be stellite coated, -29 °C @ 138.84 kg/cm2g
& 250 °C @ 114 kg/cm2g.
Design code : API 600, ASME 150 # RF, Bolted Bonnet, Flexible wedge, Rising & back seat
stem, Replaceable seat, Outside screw and yoke, Expanded Graphite not less than 98%
GTAC01R 2"- 24" Purity as Stem Packing, , Packed gland for stem sealing, A216 WCB Body, A182 F316 stem. Δ
Trim shall be stellite coated, End To End Standard as per ASME B16.10, -29 °C @ 19.9
kg/cm2g & 250 °C @ 12.3 kg/cm2g.
NEEDLE VALVE

ASME 150# RF, A105 Body & Bonnet, A182 F316 trims, Graphite gland packing, End To End
NVAC01R 1/2"- 1 1/2"
dimension as per manufacturer standard, -29 °C @ 19.9 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Page 9 of 36
TITLE DOC. No. :
VALVE MATERIAL SPECIFICATION 17039-CM-M-SP-2002

PROJECT REV.
CREATION OF SURFACE PRODUCTION FACILITY
D
GGS AT EAST KHAGORIJAN
VALVE MATERIAL SPECIFICATION
Instrument air (IA), Utility Air (UA), Atmospheric Air-Vent (VA), Nitrogen Gas (GN), Fire Water- Sprinkler system after orifice, Potable water (WD)
Service
AG01
Piping Class
150#, RF, 3 mm Corrosion Allowance

TAG NO. SIZE DESCRIPTION

GATE VALVE
Design code : API 602, Rating : 800 #, Ends: Threaded (NPTF) 3000# to ASME B16.11 ,
Bolted Bonnet, Flexible wedge, Rising & back seat stem, Replaceable seat, Outside screw
GTAG01S 1/2" - 11/2" and yoke, Expanded Graphite not less than 98% Purity as Stem Packing, , Packed gland Δ
for stem sealing, A105 Body, A182 F316 stem. Trim shall be stellite coated, -29 °C @
138.84 kg/cm2g & 250 °C @ 114 kg/cm2g.
Design code : API 600, ASME 150 # RF, Bolted Bonnet, Flexible wedge, Rising & back seat
stem, Replaceable seat, Outside screw and yoke, Expanded Graphite not less than 98%
GTAG01R 2"- 24" Purity as Stem Packing, , Packed gland for stem sealing, A216 WCB Body, A182 F316 Δ
stem. Trim shall be stellite coated, End To End Standard as per ASME B16.10, -29 °C @
19.9 kg/cm2g & 250 °C @ 12.3 kg/cm2g.

Page 13 of 36
TITLE DOC. No. :
VALVE MATERIAL SPECIFICATION 17039-CM-M-SP-2002

PROJECT REV.
CREATION OF SURFACE PRODUCTION FACILITY
D
GGS AT EAST KHAGORIJAN
VALVE MATERIAL SPECIFICATION
Fuel Gas (FG), Drain Open (DO), HP Flare (HF), Heating Medium(HM)- Hot Oil, Produced Water (PW), Clarified/Treated water (TW), Process Hydrocarbon Vapor (PV),
Service
LP Flare (LF), Process Hydrocarbon , Liquid (PL), Drain Closed (DC)
BC01
Piping Class
300#, RF, 3 mm Corrosion Allowance

TAG NO. SIZE DESCRIPTION

GATE VALVE
Design code : API 602, Rating : 800 #, Ends: SW 3000# to ASME B16.11, Bolted Bonnet,
Flexible wedge, Rising & back seat stem, Replaceable seat, Outside screw and yoke, Expanded
GTBC01Z 1/2"- 1 1/2" Graphite not less than 98% Purity as Stem Packing, , Packed gland for stem sealing, A105 Δ
Body, A182 F316 stem. Trim shall be stellite coated, -29 °C @ 138.84 kg/cm2g & 250 °C @ 114
kg/cm2g.
Design code : API 600, ASME 300 # RF, Bolted Bonnet, Flexible wedge, Rising & back seat
stem, Replaceable seat, Outside screw and yoke, Expanded Graphite not less than 98% Purity
GTBC01R 2"- 24" as Stem Packing, , Packed gland for stem sealing, A216 WCB Body, A182 F316 stem. Trim shall Δ
be stellite coated, End To End Standard as per ASME B16.10, -29 °C @ 19.9 kg/cm2g & 250 °C
@ 12.3 kg/cm2g.
NEEDLE VALVE

ASME 300# RF, A105 Body & Bonnet, A182 F316 trims, Graphite gland packing, End To End
NVBC01R 1/2"- 1 1/2"
dimension as per manufacturer standard, -29 °C @ 52.1 kg/cm2g & 250 °C @ 42.7 kg/cm2g.

Page 15 of 36