Outline of Sheet Metal Punch Press Die tooling
modification
Abstract
Modifying sheet metal punch press die tooling is an important effort aimed at adapting existing tools for
use on a different machine with specific specifications This report outlines a step-by-step approach to
modification removal, troubleshooting current die sets, disassembling components, mounting new ones
-Fabrication of plates, parallel support plates, completion of complete certification process
1- Introduction
The sheet metal punch press die tooling modification project stems from the need to increase
adaptability and efficiency in the production process. Converting die tooling to a different
machine requires careful consideration and precise adjustments to ensure seamless integration
and efficiency.
2- Discussion
2.1- Problem statement about modifying sheet metal die tooling modification
Existing sheet metal punch press die sets face challenges when transitioning to new machines with
different specifications. The modifications aim to address issues such as compatibility, locked
height adjustments, and overall performance optimization.
2.2- Disassemble the current Punching Die Set.
Disassembly of current die sets is a relatively simple process of systematic disassembly of
components. This step provides a comprehensive analysis of the existing state of each level, which
helps in the next phase of change and planning.
2.3- Design Mounting Top and Bottom plate to the Die set.
The design of the new mounting plates is important in order to adapt the die set to new machines.
This section examines the specific requirements of mounting plates in more detail, considering
factors such as materials, shape, and alignment. Detailed illustrations and design ideas are
provided.
2.4- Design Parallel Support plate.
The introduction of parallel supporting plates is necessary to maintain the stability and integrity of
the modified die. This section outlines the rationale behind the inclusion of parallel support plates,
including specifications and design complexities to ensure efficiency
2.5 -Complete drawings for modified die which will be used on a different machine with a
different shut height.
Comprehensive diagrams for a modified product are critical for effective communication and use.
This section describes a detailed diagram of each component, highlighting changes from the
original design to the specifications of the new machine.
2.6- Verify modified components and test fitment with the machine.
Modified products are rigorously tested for fit and performance. This section describes the
certification process, which includes checking the gun’s height, accuracy and overall compatibility
with the specified device.
2.7- Complete a trial run to validate corrected shut height and other dimensions of die
Conducting test runs is the final step in the modification process, aimed at validating the closed
corrected height and other important parameters. This section details the strategies to ensure the
success of the change, the challenges faced and the importance of running tests.
3- Outcome
3.1- cost saving and process improvement
Changes in sheet metal punch press die tooling lead to expected cost savings and overall
productivity improvements. This section quantifies the expected savings and reflects the increased
efficiency achieved by the change.
3.2- Design in house assembly parts
Bringing the assembly system in-house offers many advantages, such as increased control over
configuration changes and faster response to service requirements This section examines the
benefits of in-house assembly and its impact on on a change project.
3.3 – use machine shop milling & CNC to fabricate designed component
Machine shop milling and the use of CNC technology to manufacture design components
ensure accuracy and efficiency. This section examines the specifics of the manufacturing
process in more detail, highlighting the benefits achieved through this advanced
technology.
3.4 – understanding the die punch press machine
The conversion work helps to develop a deeper understanding of the operation of the die
punch press machine. This section reflects on the insights gained throughout the process
and discusses how these skills can be applied to future projects and optimization of devices
4- Conclusion
The Sheet Metal Punch Press Die Tooling Modification Project successfully addressed the
challenges associated with converting the tool to another machine
References.
Rupali Chavan, Navneet Patil, „Design, Development and Analysis of Press Tool for an
Industrial Part‟, International Journal of Mechanical and Industrial Technology, 2016.
S. B. Tor, G. A. Britton, and W. Y. Zhang, „Functional Modeling in Conceptual Die Design,
Singapore-MIT Alliance (SMA) Fellow, SMA-NTU Office, N2-B2C
Die Final Assm.
New Parts Design:
Parallel Plate
Mounting Plate
