SYSTEM DESIGN AND SIMULATION

ME765010
Lectures : 3 Year : IV
Tutorials : 1 Part : II 5.6 Concepts of hard points, line fillets and area fillets
Practical : 3/2 5.7 Modeling with Boolean operations
5.7.1 Intersect
Course objective 5.7.2 Add
To integrate the knowledge of Statics, Dynamics, Strength of Materials, Mechanics 5.7.3 Subtract
of Solids, Engineering Materials and Machine Component Design into the system 5.7.4 Overlap
design of Machine, Mechanism and Structure. To be familiar the fundamentals of 5.7.5 Glue
the system design and simulation process, and the design of some common machine 5.7.6 Divide
and structure will be the focus.
6. Meshing (1 hours)
Course Outlines: 6.1 Introduction to different type of elements
6.2 Introduction to Meshing
1. Review of Matrix Algebra and Finite Element Method (1 hour) 6.3 Mapped and free meshing
1.1 Basic operations, solution methods, eigenvalues and eigenvectors 6.4 Numbering Controls
1.2 Nodes & elements, modelling fundamentals, computational steps and Formulation
of Finite Element Equations 7. Structural Analysis (6 hours)
7.1 Linear Static Analysis
2. General Design Consideration (1 hours) 7.2 Non-Linear static Analysis
2.1 Human engineering consideration 7.3 Model and analysis of 2 D and 3 D structural elements under condition of shock,
2.2 Design for X methodologies impact, initial forces, residual stress, corrosion, environment, wear, elevated
3. Introduction to Simulation Software temperature and low temperature
(2 hours)
3.1 Definition 8. Fatigue and Fracture Failure (6 hours)
3.2 Basics of Software 8.1 Introduction to fatigue, fatigue-life methods, stress-life and strain-life methods
3.3 Workbench Environment
8.2 Endurance limit and fatigue strength
3.4 Graphics and Picking
8.3 Fluctuating stresses and fatigue failure criteria for fluctuating stresses
3.5 The Database and Files
8.4 Crack propagation and energy balance
3.6 Saving Files
8.5 Model and analysis of machine element subjected to fluctuating load
3.7 File Types (1 hour) 8.6 Model and analysis of machine element subjected to fracture failure
4. General Analysis Procedure
4.1 Overview 9. Thermal Analysis (4 hours)
4.2 Preliminary Decisions 9.1 Heat flow equations, thermal stiffness matrix, thermal loads
4.3 Preprocessing 9.2 Model and analysis of Steady State and Transient Thermal Analysis
4.4 Solution
4.5 Post processing
(6 hours) 10. IC Engine System Design (4 hours)
5. Introduction to Modeling 10.1 General design considerations, Design of Cylinder and cylinder head, Design of
5.1 Direct Generation piston, piston ring and gudgeon pin, Design of connecting rod and crankshaft
5.2 Creating nodes and elements 10.2 Model and analysis of IC Engine System
5.3 Filling between nodes
11. Fluid Flow Problem Analysis (6 hours)
5.4 Setting Element Attributes5.5Solid Modeling
11.1 Fluid flow equations, fluid loads
5.5.1 Using key points
11.2 Model and analysis of fluid flow problems
5.5.2 Using lines, splines & arcs
11.3 Model and analysis of turbo machine
5.5.3 Using areas and volumes (arbitrary)
11.4 Model and analysis of pressure vessel
5.5.4 Creating rectangle, circle, polygon, block, cylinder, prism,
sphere, cone and torus
12. Power Transmission System Analysis (6 hours) 5 11 & 12 all 16
Model and analysis of machine tools power transmission system Total 80
13. Design Optimization ( 1 hour)
Optimization of design problems using Simulation Software

Practical:
1. Homework Problems
Traditional homework problems will be assigned periodically from the textbook.
These problems may include derivations and analytical problems requiring hand
computations.
2. Assignments
5 projects will be assigned throughout the semester requiring the use of Simulation
Software. These projects are to be done individually. A brief report describing the
objectives of the analysis, modelling techniques used, and results must be submitted
for each project.
3. Group Design Project/Research Project
A group design project will also be required by the end of the semester. This project
will be conceived by the group, must be of a “design” nature (no unique answer will
exist), and will require the use of Simulation Software (with more than one 1. Saeed Moaveni, FEM, Theory and application with
iteration). Groups of 3-4 people will work on the project. A final report must be ANSYS
submitted detailing the objectives, modelling techniques and assumptions, and
results of the project. In place of a design project, students are required to complete
2. Shigley's MED
a research-oriented project that uses advanced capabilities of Simulation Software. 3. Design of Machine Elements, V.B Bhandari
4. Case study
Industrial Engineering problems study and analysis

References:
1. M.Asghar Bhatti, “Fundamental Finite Element Analysis and Applications”, Wiley,.
2. K.L. Lawrence, “ANSYS Tutorial, ANSYS Release 11, SDC Publications.
3. Joseph E. Shigely, “Mechanical Engineering Design”, McGraw Hill Publications.
4. Alex Valance and VI Doughtie, “Design of Machine Members”, McGraw Hill Co.
5. M.F. Spott, “Machine design”, Prentice Hall India
Evaluation Schemes:
The questions will cover all the chapters of the syllabus. The evaluation scheme will
be as indicated in the table below:

Unit Chapter Topics Marks